Disclosure of Invention
The invention provides a high-efficiency evaporation device for a metallized film, which aims at the defects of the prior art.
The invention solves the technical problems by the following technical means:
the high-efficiency evaporation device for the metallized film comprises a workbench, wherein an evaporation chamber is arranged on the workbench, the evaporation chamber is externally connected with a vacuum system, a conveying mechanism for conveying a film substrate and an isolation mechanism for shielding an area of the film substrate which is not required to be coated are arranged in the evaporation chamber, the isolation mechanism is positioned below the conveying mechanism,
the inside of the evaporation chamber is provided with a lower tungsten wire assembly and an upper tungsten wire assembly, both ends of the lower tungsten wire assembly are connected with a supporting substrate through a bearing piece, a supporting mechanism for supporting the lower tungsten wire assembly and the upper tungsten wire assembly is arranged on the supporting substrate, the supporting mechanism is connected with a workbench, and a rotating mechanism for driving the lower tungsten wire assembly and the upper tungsten wire assembly to rotate is arranged on the workbench;
the upper tungsten wire assembly consists of a first upper tungsten wire section and a second upper tungsten wire section, wherein long rods are connected to one ends, far away from each other, of the first upper tungsten wire section and the second upper tungsten wire section through the bearing piece, the bearing piece has a heat insulation function, an angle adjusting mechanism for driving the upper tungsten wire assembly to rotate through the long rods is arranged on the supporting substrate, and a fixing mechanism for fixing the position of the upper tungsten wire assembly through the long rods is arranged on the supporting substrate.
As an improvement of the technical scheme, a first tungsten filament fin plate is arranged in the lower tungsten filament assembly, and second tungsten filament fin plates are arranged on the first upper tungsten filament section and the second upper tungsten filament section.
As an improvement of the technical scheme, the second tungsten filament fin plate is inserted into the lower tungsten filament assembly, and the length of the second tungsten filament fin plate is twice that of the first tungsten filament fin plate.
As the improvement of the technical scheme, the supporting mechanism comprises an annular sliding rail, the annular sliding rail is connected with the workbench through a supporting rod, and a sliding block connected with the supporting substrate is connected to the annular sliding rail in a sliding manner.
As an improvement of the technical scheme, the angle adjusting mechanism comprises an air cylinder and a bearing rod, wherein the air cylinder and the bearing rod are connected with a support substrate, and a rack is connected to the rod part of the air cylinder;
the bearing rod is connected with a central shaft, the central shaft is rotatably sleeved with a disc and a first gear, the disc is connected with the first gear, the first gear is meshed with the rack, and the disc is connected with the long rod.
As an improvement of the technical scheme, the rotating mechanism comprises a first half gear and a second half gear, wherein the first half gear is connected with a bearing piece on the upper tungsten wire assembly, the second half gear is connected with a bearing piece on the lower tungsten wire assembly, and the first half gear and the second half gear form a complete gear a;
the workbench is connected with a servo motor, the output end of the servo motor is connected with a second gear, and the second gear is meshed with the gear A.
As an improvement of the technical scheme, the fixing mechanism comprises an installation cavity formed in the supporting substrate and a limiting groove formed in the long rod, an armature pin rod is rotatably connected to the side wall of the installation cavity, an arc-shaped rod is connected to the armature pin rod, and the movable end of the arc-shaped rod is inserted into the limiting groove;
the bottom wall of the installation cavity is connected with a first electromagnet, and the left side wall of the installation cavity is connected with a second electromagnet.
The invention has the beneficial effects that:
according to the high-efficiency evaporation device for the metallized film, evaporation metal scraps are placed in a cavity formed by the lower tungsten wire assembly and the upper tungsten wire assembly, the rotating lower tungsten wire assembly and the upper tungsten wire assembly roll metal materials in the cavity, and the evaporation metal scraps are fully contacted with heating tungsten wires (the lower tungsten wire assembly and the upper tungsten wire assembly), so that the metal melting rate is improved, and the evaporation efficiency is further improved; in the device, the upper tungsten wire assembly is controlled to be turned on or off through the angle adjusting mechanism, so that the heating and evaporating requirements of vapor plating metal are met;
the arrangement of the first tungsten filament fin plate and the second tungsten filament fin plate increases the area of the heating tungsten filament, improves the mixing degree of vapor deposition metal scraps and improves the melting rate of the vapor deposition metal scraps;
the support mechanism supports the rotating lower tungsten wire assembly and the rotating upper tungsten wire assembly; the rotating mechanism drives the lower tungsten wire component and the upper tungsten wire component to alternately rotate forward and backward;
the fixing mechanism fixes the relative positions of the long rod and the supporting substrate, fixes the relative positions of the tungsten wire assembly and the upper tungsten wire assembly, and keeps the upper tungsten wire assembly in a closed state, so that the operation is simple and the use is convenient.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Examples
As shown in fig. 1, 2, 3 and 4, the high-efficiency vapor deposition device for metallized film of the embodiment comprises a workbench 1, a vapor deposition chamber 2 is arranged on the workbench 1, the vapor deposition chamber 2 is externally connected with a vacuum system 3, a conveying mechanism 4 for conveying a film substrate and an isolation mechanism 5 for shielding an area of the film substrate which is not required to be coated are arranged in the vapor deposition chamber 2, the isolation mechanism 5 is positioned below the conveying mechanism 4,
the inside of the evaporation chamber 2 is provided with a lower tungsten wire assembly 6 and an upper tungsten wire assembly 7, both ends of the lower tungsten wire assembly 6 are connected with a supporting base plate 9 through a bearing piece 8, a supporting mechanism 10 for supporting the lower tungsten wire assembly 6 and the upper tungsten wire assembly 7 is arranged on the supporting base plate 9, the supporting mechanism 10 is connected with a workbench 1, and a rotating mechanism 13 for driving the lower tungsten wire assembly 6 and the upper tungsten wire assembly 7 to rotate is arranged on the workbench 1;
the upper tungsten wire assembly 7 consists of a first upper tungsten wire section 701 and a second upper tungsten wire section 702, wherein one ends of the first upper tungsten wire section 701 and the second upper tungsten wire section 702, which are far away from each other, are connected with long rods 12 through bearing pieces 8, the bearing pieces 8 have a heat insulation function, an angle adjusting mechanism 11 for driving the upper tungsten wire assembly 7 to rotate through the long rods 12 is arranged on a supporting substrate 9, and a fixing mechanism 14 for fixing the position of the upper tungsten wire assembly 7 through the long rods 12 is arranged on the supporting substrate 9.
In the scheme, vapor deposition metal scraps are placed in a lower tungsten wire assembly 6, an angle adjusting mechanism 11 is used for controlling an upper tungsten wire assembly 7 to rotate, the upper tungsten wire assembly 7 is propped against the lower tungsten wire assembly 6 until being in a horizontal state, the relative positions of a long rod 12 and a supporting substrate 9 are fixed through a fixing mechanism 14, namely, the relative positions of the lower tungsten wire assembly 6 and the upper tungsten wire assembly 7 are fixed, a rotating mechanism 13 is used for controlling the lower tungsten wire assembly 6 and the upper tungsten wire assembly 7 to alternately rotate in a forward direction and a reverse direction, and a supporting mechanism 10 is used for supporting the lower tungsten wire assembly 6 and the upper tungsten wire assembly 7;
when the evaporated metal scraps are heated to a certain degree, the lower tungsten wire assembly 6 is rotated to a lower position, the rotating mechanism 13 stops working, the fixing mechanism 14 releases the position fixing of the lower tungsten wire assembly 6 and the upper tungsten wire assembly 7, and the upper tungsten wire assembly 7 is controlled to rotate and open through the angle adjusting mechanism 11, so that the metal which is continuously evaporated to a steam state is smoothly emitted to the film substrate;
the vapor plating metal scraps are placed in a cavity formed by the lower tungsten wire assembly 6 and the upper tungsten wire assembly 7, the rotating lower tungsten wire assembly 6 and the upper tungsten wire assembly 7 roll the metal materials inside, and the vapor plating metal scraps are fully contacted with the heating tungsten wires (the lower tungsten wire assembly 6 and the upper tungsten wire assembly 7), so that the metal melting rate is improved, and the vapor plating efficiency is further improved; in the device, the upper tungsten wire assembly 7 is controlled to be turned on or off through the angle adjusting mechanism 11, so that the heating and evaporating requirements of vapor plating metal are met.
As shown in fig. 1, 2 and 4, a first tungsten filament fin 601 is arranged in the lower tungsten filament assembly 6, and a second tungsten filament fin 703 is arranged on each of the first upper tungsten filament section 701 and the second upper tungsten filament section 702;
a second tungsten filament fin 703 is inserted into the interior of the lower tungsten filament assembly 6, the length of the second tungsten filament fin 703 being twice the length of the first tungsten filament fin 601.
In this case, when the lower tungsten filament assembly 6 rotates to the lower side, the vapor deposition metal chips inside the upper tungsten filament assembly 7 drop into the lower tungsten filament assembly 6 and are distributed on both sides of the first tungsten filament fin plate 601; when the upper tungsten wire assembly 7 rotates to the lower part, vapor deposition metal scraps in the lower tungsten wire assembly 6 drop into the upper tungsten wire assembly 7 and are distributed on two sides of the second tungsten wire fin plate 703;
the arrangement of the first tungsten filament fin plate 601 and the second tungsten filament fin plate 703 increases the area of the heated tungsten filament, improves the mixing degree of vapor deposition metal scraps, and improves the melting rate of the vapor deposition metal scraps.
As shown in fig. 2 and 4, the support mechanism 10 comprises an annular slide rail 1001, the annular slide rail 1001 is connected with the workbench 1 through a support rod 1002, and a sliding block 1003 connected with the support substrate 9 is connected on the annular slide rail 1001 in a sliding manner;
the supporting mechanism 10 supports the rotating lower tungsten wire assembly 6 and upper tungsten wire assembly 7, and when the rotating mechanism 13 drives the lower tungsten wire assembly 6 and the upper tungsten wire assembly 7 to rotate, the sliding block 1003 in the supporting mechanism 10 rotates on the annular sliding rail 1001.
As shown in fig. 2 and 4, the angle adjusting mechanism 11 includes a cylinder 1101 and a receiving rod 1103, the cylinder 1101 and the receiving rod 1103 are connected to the support base plate 9, and a rack 1102 is connected to the rod portion of the cylinder 1101; the connecting rod 1103 is connected with a central shaft 1104, the central shaft 1104 is rotatably sleeved with a circular disk 1105 and a first gear 1106, the circular disk 1105 is connected with the first gear 1106, the first gear 1106 is meshed with the rack 1102, and the circular disk 1105 is connected with the long rod 12.
When the whole length of the cylinder 1101 is increased, the rack 1102 is driven to move upwards, the rack 1102 is meshed with the first gear 1106, the first upper tungsten wire section 701 is driven to rotate clockwise through the first gear 1106, the circular disk 1105 and the long rod 12, the second upper tungsten wire section 702 is driven to rotate anticlockwise, and the upper tungsten wire assembly 7 is closed;
when the whole length of the cylinder 1101 is shortened, the rack 1102 is driven to move downwards, the rack 1102 drives the first upper tungsten wire section 701 to rotate anticlockwise and the second upper tungsten wire section 702 to rotate clockwise through the first gear 1106, the circular disk 1105 and the long rod 12, and the upper tungsten wire assembly 7 is opened; in the angle adjusting mechanism 11, the position of the upper tungsten wire assembly 7 is changed by changing the whole length of the cylinder 1101, and the upper tungsten wire assembly 7 is controlled to be opened or closed.
As shown in fig. 2 and 4, the rotation mechanism 13 includes a first half gear 1301 and a second half gear 1302, the first half gear 1301 is connected with the bearing piece 8 on the upper tungsten wire assembly 7, the second half gear 1302 is connected with the bearing piece 8 on the lower tungsten wire assembly 6, and the first half gear 1301 and the second half gear 1302 form a complete gear a; the workbench 1 is connected with a servo motor 1304, the output end of the servo motor 1304 is connected with a second gear 1303, and the second gear 1303 is meshed with the gear A.
When the upper tungsten wire assembly 7 is closed, the first half gear 1301 and the second half gear 1302 abut to form a complete gear a, the gear a meshes with the second gear 1303,
the servo motor 1304 is electrified, the forward direction rotates alternately one circle and the reverse direction rotates alternately one circle, the servo motor 1304 drives the second gear 1303 to rotate, and the second gear 1303 drives the lower tungsten wire assembly 6 and the upper tungsten wire assembly 7 to synchronously rotate through the gear A.
As shown in fig. 3, the fixing mechanism 14 comprises a mounting cavity 1401 arranged on the supporting substrate 9 and a limit groove 1404 arranged on the long rod 12, wherein the side wall of the mounting cavity 1401 is rotatably connected with an armature rod 1402, the armature rod 1402 is connected with an arc-shaped rod 1403, and the movable end of the arc-shaped rod 1403 is inserted into the limit groove 1404;
a first electromagnet 1405 is connected to the bottom wall of the installation cavity 1401, and a second electromagnet 1406 is connected to the left side wall of the installation cavity 1401.
Referring to fig. 3, when the upper tungsten wire assembly 7 rotates to a horizontal state against the lower tungsten wire assembly 6, the first electromagnet 1405 is energized, the second electromagnet 1406 is de-energized, the first electromagnet 1405 attracts the armature rod 1402 to rotate counterclockwise, the armature rod 1402 drives the arc rod 1403 to rotate synchronously until the arc rod 1403 is inserted into the limit groove 1404, the relative positions of the long rod 12 and the support substrate 9 are fixed,
when the fixed state of the long rod 12 and the supporting substrate 9 needs to be released, the first electromagnet 1405 is powered off, the second electromagnet 1406 is powered on, the second electromagnet 1406 attracts the armature rod 1402 to rotate clockwise, and the armature rod 1402 drives the arc rod 1403 to rotate synchronously until the arc rod 1403 is separated from the limit groove 1404; the fixing mechanism 14 fixes the relative positions of the tungsten wire assembly 6 and the upper tungsten wire assembly 7, and keeps the upper tungsten wire assembly 7 in a closed state, so that the operation is simple and the use is convenient.
It is noted that relational terms such as first and second, and the like, if any, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.