CN113927822A - Oil sprayer coil low-voltage embedded injection molding system - Google Patents
Oil sprayer coil low-voltage embedded injection molding system Download PDFInfo
- Publication number
- CN113927822A CN113927822A CN202111144934.9A CN202111144934A CN113927822A CN 113927822 A CN113927822 A CN 113927822A CN 202111144934 A CN202111144934 A CN 202111144934A CN 113927822 A CN113927822 A CN 113927822A
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- CN
- China
- Prior art keywords
- module
- coil
- positioning
- material taking
- blanking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001746 injection moulding Methods 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 59
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000001514 detection method Methods 0.000 claims abstract description 10
- 239000000446 fuel Substances 0.000 claims abstract description 8
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 36
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- 238000004080 punching Methods 0.000 claims description 10
- 230000001681 protective effect Effects 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims 2
- 239000007924 injection Substances 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 8
- 238000007599 discharging Methods 0.000 description 5
- 238000011010 flushing procedure Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000005622 photoelectricity Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000003340 mental effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14065—Positioning or centering articles in the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/38—Cutting-off equipment for sprues or ingates
- B29C45/382—Cutting-off equipment for sprues or ingates disposed outside the mould
Abstract
The invention discloses a fuel injector coil low-pressure embedding injection molding system which comprises a four-axis robot, a special fixture, a transverse moving module, a material taking module, a material tray secondary positioning module, a coil positioning device, a die-cutting water gap device, a CCD (charge coupled device) detection module, a blanking module and a control system. Has the advantages that: the problems that the production efficiency is low and the capacity requirement cannot be met by workers, the cost investment is large, the full-automatic production does not need the workers to follow up the operation on site after the full-automatic production method is used, the efficiency is greatly improved, and the working efficiency is greatly reduced are solved.
Description
Technical Field
The invention relates to the technical field of full-automatic embedded injection molding and taking, in particular to a low-voltage embedded injection molding system of an oil injector coil.
Background
At present, after a coil is embedded into a mold by a worker during production, the worker is required to separate a product from a water gap and detect the product, the production efficiency is low in the process, manual long-term operation is required, labor and mental strain and high labor cost are caused, high benefit is difficult to achieve, and at least one worker needs to be equipped for one injection molding machine.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
The invention aims to provide a low-pressure embedded injection molding system of an oil injector coil, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the oil injector coil low-voltage embedding injection molding system comprises a four-axis robot, a special fixture, a transverse moving module, a material taking module, a material tray secondary positioning device, a coil positioning device, a punching water gap device, a CCD detection device, a discharging module and a control system, wherein the special fixture is arranged on the four-axis robot, one side of the special fixture and the four-axis robot is fixedly provided with a protective net, one side of the protective net is provided with the punching water gap device, one side of the punching water gap device is provided with the discharging module, one side of the discharging module is provided with the CCD detection device, one side of the CCD detection device is provided with a discharging conveying line, one end of the discharging conveying line is provided with the feeding conveying line, one side of the feeding conveying line is provided with the material taking module, one side of the material taking module is provided with the material tray secondary positioning device, one side of the material tray secondary positioning device is provided with an electric box, and one side of the electric box is provided with the upper and lower modules, a transverse moving module is arranged on one side of the upper module and the lower module, and a coil positioning device is arranged on one side of the transverse moving module;
the upper module and the lower module comprise photoelectricity, a motor and a speed reducer;
the transverse moving module comprises a module and a material sucking disc mechanism;
the secondary positioning of the material tray comprises a box and a rotary cylinder;
the material taking module comprises a three-axis module and a material taking manipulator clamping jaw;
the coil positioning device comprises a transfer assembly body, a positioning mechanism and a rotating mechanism;
the special clamp comprises a wire releasing ring clamp and a finished product taking clamp;
the water gap punching device comprises a cutter assembly and a belt moving mechanism;
the blanking module comprises a material taking mechanism, a module and a vacuum device.
Further, the motor of the upper module and the motor of the lower module are arranged at the top of the speed reducer, the motor and the speed reducer are provided with photoelectricity at the same side, and the module of the transverse moving module is arranged at one side of the material sucking disc mechanism.
Furthermore, revolving cylinder is installed to charging tray secondary positioning's electronic box one side, revolving cylinder is total four, the manipulator clamping jaw of getting the material module sets up the one side at the triaxial module.
Furthermore, a transfer assembly body of the coil positioning device is arranged on one side of the positioning mechanism, and a rotating mechanism is arranged on one side of the transfer assembly body and one side of the positioning mechanism.
Furthermore, a pay-off ring clamp of the special clamp is arranged on one side of the finished product taking clamp, and a cutter of the water gap punching device is assembled and arranged at the top of the belt moving mechanism.
Furthermore, a material taking mechanism is arranged on one side of the blanking module, and a vacuum device is arranged on the other side of the module.
Compared with the prior art, the invention has the following beneficial effects: the coil is embedded into the mold before injection molding, the water gap and the product are automatically taken out and separated after injection molding is finished, CCD detection is carried out, and the qualified product and the unqualified product are placed at the appointed positions according to the hole division, so that full-automatic unmanned production is realized, and the problems that the production efficiency is low and the capacity requirement cannot be met due to the operation of workers before, the cost investment is high, the field follow-up operation of the workers is not needed in full-automatic production after the full-automatic injection molding machine is used, the efficiency is greatly improved, and the working efficiency is greatly reduced are solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic block diagram of a fuel injector coil low pressure in-line injection molding system according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a top and bottom module according to an embodiment of the present invention;
FIG. 3 is a front view of a top and bottom module according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of a traverse module according to an embodiment of the invention;
FIG. 5 is a schematic structural diagram of the secondary positioning of the tray according to an embodiment of the invention;
fig. 6 is a schematic structural diagram of a material reclaiming module according to an embodiment of the invention;
FIG. 7 is a schematic structural diagram of a coil positioning device according to an embodiment of the invention;
FIG. 8 is a front view of a coil positioning device according to an embodiment of the present invention;
FIG. 9 is a schematic structural diagram of a special fixture according to an embodiment of the present invention;
fig. 10 is a schematic view of a die-cut nozzle arrangement according to an embodiment of the present invention;
fig. 11 is a schematic structural diagram of a blanking module according to an embodiment of the present invention.
Reference numerals:
1. a special fixture; 2. a four-axis robot; 3. a protective net; 4. punching a water gap device; 5. a blanking module; 6. CCD detection; 7. a blanking conveying line; 8. a feeding conveying line; 9. a material taking module; 10. secondary positioning of the material tray; 11. an electric box; 12. an upper module and a lower module; 13. a transverse moving module; 14. a coil positioning device; 15. photoelectric; 16. a motor; 17. a speed reducer; 18. a module; 19. a material sucking disc mechanism; 20. a box for an electric box; 21. a rotating cylinder; 22. a three-axis module; 23. a material taking manipulator clamping jaw; 24. a transfer assembly; 25. a positioning mechanism; 26. a rotation mechanism; 27. a wire releasing ring clamp; 28. taking a finished product clamp; 29. assembling a cutter; 30. a belt moving mechanism; 31. a material taking mechanism; 32. and (4) a vacuum device.
Detailed Description
The invention is further described with reference to the following drawings and detailed description:
referring to fig. 1-11, a fuel injector coil low-pressure embedding injection molding system according to an embodiment of the present invention includes a four-axis robot 2, a special fixture 1, a traverse module 13, a material taking module 9, a material tray secondary positioning 10, a coil positioning device 14, a die cutting nozzle device 4, a CCD detecting device 6, a blanking module 5, and a control system, where the special fixture 1 is mounted on the four-axis robot 2, a protective net 3 is fixed on one side of the special fixture 1 and the four-axis robot 2, the die cutting nozzle device 4 is disposed on one side of the protective net 3, the blanking module 5 is disposed on one side of the die cutting nozzle device 4, the CCD detecting device 6 is disposed on one side of the blanking module 5, the blanking conveying line 7 is disposed on one side of the CCD detecting device 6, a feeding conveying line 8 is disposed at one end of the blanking conveying line 7, the material taking module 9 is disposed on one side of the feeding conveying line 8, the material tray secondary positioning 10 is disposed on one side of the material taking module 9, an electric box 11 is arranged on one side of the secondary positioning 10 of the charging tray, an upper module and a lower module 12 are arranged on one side of the electric box 11, a transverse moving module 13 is arranged on one side of the upper module and the lower module 12, and a coil positioning device 14 is arranged on one side of the transverse moving module 13;
the upper and lower module 12 comprises a photoelectric device 15, a motor 16 and a speed reducer 17;
the transverse moving module 13 comprises a module 18 and a material sucking disc mechanism 19;
the secondary positioning 10 of the charging tray comprises a box 20 and a rotary cylinder 21;
the material taking module 9 comprises a three-axis module 22 and a material taking manipulator clamping jaw 23;
the coil positioning device 14 comprises a transfer assembly 24, a positioning mechanism 25 and a rotating mechanism 26;
the special clamp 1 comprises a wire releasing ring clamp 27 and a finished product taking clamp 28;
the die-cutting water gap device 4 comprises a cutter assembly 29 and a belt moving mechanism 30;
the blanking module 5 comprises a material taking mechanism 31, a module 18 and a vacuum device 32.
Through the scheme of the invention, the motor 16 of the upper die set 12 and the lower die set 12 is arranged at the top of the speed reducer 17, the same side of the motor 16 and the speed reducer 17 is provided with the photoelectric device 15, the die set 18 of the traverse die set 13 is arranged at one side of the material sucking disc mechanism 19, one side of the electrical box 20 of the material sucking disc secondary positioning device 10 is provided with the rotary air cylinders 21, the number of the rotary air cylinders 21 is four, the material taking manipulator clamping jaws 23 of the material taking die set 9 are arranged at one side of the triaxial die set 22, the transfer assembly body 24 of the coil positioning device 14 is arranged at one side of the positioning mechanism 25, one sides of the transfer assembly body 24 and the positioning mechanism 25 are provided with the rotary mechanism 26, the wire releasing ring clamp 27 of the special clamp 1 is arranged at one side of the finished product taking clamp 28, the cutter assembly 29 of the water gap punching device 4 is arranged at the top of the belt moving mechanism 30, one side of the die set 18 of the blanking die set 5 is provided with the material taking mechanism 31, the other side of the module 18 is provided with a vacuum device 32.
In the specific application:
(1) the coil is manually placed in a coil tray and is conveyed to a material taking position through a conveying line, and the material taking module 9 is used for grabbing and positioning the coil in the coil tray;
(2) the upper moving module lifts up the material tray, and then the traverse moving module 13 picks up the material tray and places the material tray at the position of the secondary positioning 10 of the material tray for positioning (the empty material tray is placed on another conveying line through the traverse moving module 13);
(3) the material taking module 9 picks and positions the coil in the material tray and then puts the coil into the coil positioning device 14;
(4) the coil positioning device 14 is turned over by 180 degrees and placed into another coil positioning device, so that the four-axis robot 2 can be conveniently clamped and placed into a mold;
(5) the four-axis robot 2 sucks a coil, buries the coil in the injection molding machine, switches the clamp and sucks a finished product;
(6) the four-axis robot 2 places a product into a flushing port in the flushing port mechanism, and a water port falls into a water port box;
(7) CCD detection 6, the blanking module 5 respectively puts the qualified products and the unqualified products at different positions;
(8) the drawer is pulled manually, and qualified products and unqualified products can be taken out.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that various changes, modifications and substitutions can be made without departing from the spirit and scope of the invention as defined by the appended claims. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The low-pressure embedded injection molding system for the oil sprayer coil is characterized by comprising a four-axis robot (2), a special fixture (1), a transverse moving module (13), a material taking module (9), a material tray secondary positioning (10), a coil positioning device (14), a punching water gap device (4), a CCD detection device (6), a blanking module (5) and a control system, wherein the special fixture (1) is installed on the four-axis robot (2), a protective screen (3) is fixed on one side of the special fixture (1) and the four-axis robot (2), the punching water gap device (4) is arranged on one side of the protective screen (3), the blanking module (5) is arranged on one side of the punching water gap device (4), the CCD detection device (6) is arranged on one side of the blanking module (5), a blanking conveying line (7) is arranged on one side of the CCD detection device (6), and a feeding conveying line (8) is arranged on one end of the blanking conveying line (7), a material taking module (9) is arranged on one side of the feeding conveying line (8), a material tray secondary positioning module (10) is arranged on one side of the material taking module (9), an electric box (11) is arranged on one side of the material tray secondary positioning module (10), an upper module and a lower module (12) are arranged on one side of the electric box (11), a transverse moving module (13) is arranged on one side of the upper module and the lower module (12), and a coil positioning device (14) is arranged on one side of the transverse moving module (13);
the upper and lower modules (12) comprise a photoelectric device (15), a motor (16) and a speed reducer (17);
the transverse moving module (13) comprises a module (18) and a material sucking disc mechanism (19);
the secondary positioning (10) of the charging tray comprises a box (20) and a rotary cylinder (21);
the material taking module (9) comprises a three-axis module (22) and a material taking manipulator clamping jaw (23);
the coil positioning device (14) comprises a transfer assembly body (24), a positioning mechanism (25) and a rotating mechanism (26);
the special clamp (1) comprises a wire releasing ring clamp (27) and a finished product taking clamp (28);
the die cutting water gap device (4) comprises a cutter assembly (29) and a belt moving mechanism (30);
the blanking module (5) comprises a material taking mechanism (31), a module (18) and a vacuum device (32).
2. The fuel injector coil low-pressure embedded injection molding system as claimed in claim 1, wherein the motor (16) of the upper and lower modules (12) is arranged at the top of the speed reducer (17), the motor (16) and the speed reducer (17) are provided with the photoelectric device (15) on the same side, and the module (18) of the traverse module (13) is arranged on one side of the material sucking disc mechanism (19).
3. The fuel injector coil low-voltage embedded injection molding system is characterized in that a rotating cylinder (21) is mounted on one side of an electronic box (20) of the secondary positioning (10) of the material tray, the number of the rotating cylinders (21) is four, and a material taking manipulator clamping jaw (23) of the material taking module (9) is arranged on one side of a triaxial module (22).
4. Fuel injector coil low pressure insert injection system according to claim 1, characterized in that the transfer assembly body (24) of the coil positioning device (14) is arranged on the side of the positioning means (25), and the transfer assembly body (24) and the positioning means (25) are provided with rotation means (26).
5. Fuel injector coil low pressure embedding injection molding system according to claim 1, characterized in that the wire releasing ring clamp (27) of the special clamp (1) is arranged at one side of the product taking clamp (28), and the cutter assembly (29) of the die cutting nozzle device (4) is arranged at the top of the belt moving mechanism (30).
6. Fuel injector coil low pressure insert injection system according to claim 1, characterized in that the module (18) of the blanking module (5) is provided with a take-off mechanism (31) on one side and a vacuum device (32) on the other side of the module (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111144934.9A CN113927822A (en) | 2021-09-28 | 2021-09-28 | Oil sprayer coil low-voltage embedded injection molding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111144934.9A CN113927822A (en) | 2021-09-28 | 2021-09-28 | Oil sprayer coil low-voltage embedded injection molding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113927822A true CN113927822A (en) | 2022-01-14 |
Family
ID=79277478
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111144934.9A Pending CN113927822A (en) | 2021-09-28 | 2021-09-28 | Oil sprayer coil low-voltage embedded injection molding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113927822A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3623497B1 (en) * | 2003-08-06 | 2005-02-23 | 株式会社タカギセイコー | Molding method of decorative products |
| CN103921394A (en) * | 2014-03-27 | 2014-07-16 | 昆山艾博机器人系统工程有限公司 | Automatic production and detection equipment of insert injection molding product |
| CN205652456U (en) * | 2016-04-25 | 2016-10-19 | 深圳市库卡自动化设备有限公司 | Automatic supply case to get a case packer |
| CN108297344A (en) * | 2018-02-06 | 2018-07-20 | 宁波海迈克自动化科技有限公司 | A kind of bearing roller automatically inserts injection molding production line |
| CN208052427U (en) * | 2018-03-06 | 2018-11-06 | 东莞市雄创自动化机械有限公司 | The feeding material fetching mechanism of injection moulding machine |
| CN111136861A (en) * | 2019-12-27 | 2020-05-12 | 广东思为客科技股份有限公司 | Degating and blanking mechanism, production device and production method for injection molding finished products |
| CN211137897U (en) * | 2019-09-20 | 2020-07-31 | 广州数控设备有限公司 | Automatic production unit for injection molding parts |
| CN113878795A (en) * | 2021-09-28 | 2022-01-04 | 深圳市库卡自动化设备有限公司 | Oil sprayer coil insert embedded injection molding system |
-
2021
- 2021-09-28 CN CN202111144934.9A patent/CN113927822A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3623497B1 (en) * | 2003-08-06 | 2005-02-23 | 株式会社タカギセイコー | Molding method of decorative products |
| CN103921394A (en) * | 2014-03-27 | 2014-07-16 | 昆山艾博机器人系统工程有限公司 | Automatic production and detection equipment of insert injection molding product |
| CN205652456U (en) * | 2016-04-25 | 2016-10-19 | 深圳市库卡自动化设备有限公司 | Automatic supply case to get a case packer |
| CN108297344A (en) * | 2018-02-06 | 2018-07-20 | 宁波海迈克自动化科技有限公司 | A kind of bearing roller automatically inserts injection molding production line |
| CN208052427U (en) * | 2018-03-06 | 2018-11-06 | 东莞市雄创自动化机械有限公司 | The feeding material fetching mechanism of injection moulding machine |
| CN211137897U (en) * | 2019-09-20 | 2020-07-31 | 广州数控设备有限公司 | Automatic production unit for injection molding parts |
| CN111136861A (en) * | 2019-12-27 | 2020-05-12 | 广东思为客科技股份有限公司 | Degating and blanking mechanism, production device and production method for injection molding finished products |
| CN113878795A (en) * | 2021-09-28 | 2022-01-04 | 深圳市库卡自动化设备有限公司 | Oil sprayer coil insert embedded injection molding system |
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