CN108297344A - A kind of bearing roller automatically inserts injection molding production line - Google Patents
A kind of bearing roller automatically inserts injection molding production line Download PDFInfo
- Publication number
- CN108297344A CN108297344A CN201810352030.7A CN201810352030A CN108297344A CN 108297344 A CN108297344 A CN 108297344A CN 201810352030 A CN201810352030 A CN 201810352030A CN 108297344 A CN108297344 A CN 108297344A
- Authority
- CN
- China
- Prior art keywords
- bearing
- injection molding
- electromagnet
- locating piece
- manipulator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/38—Cutting-off equipment for sprues or ingates
- B29C45/382—Cutting-off equipment for sprues or ingates disposed outside the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
- B29C45/4225—Take-off members or carriers for the moulded articles, e.g. grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/04—Bearings
Abstract
The invention discloses a kind of bearing rollers to automatically insert injection molding production line, and feature is：Including bearing feeding device, bearing grabbing device, bearing positioning device, manipulator, injection molding machine and water gap shearing device, bearing feeding device provides the bearing of automatic order arrangement, bearing and be transferred in bearing positioning device of the bearing grabbing device after taking out arrangement in bearing feeding device is positioned, bearing of the manipulator after taking out positioning in bearing positioning device, it is transferred and is embedded in the mold of injection molding machine and is molded, manipulator takes out the bearing roller after the injection molding of injection molding machine demoulding side output, and it is transferred to water gap shearing device, water gap shearing device obtains bearing roller product after cutting off the mouth of a river of bearing roller, bearing roller product is transferred to production line outlet end by manipulator, advantage is：It can realize the mechanization and automation of production, ensure the section quality at the bearing roller mouth of a river, improve product quality stability and production efficiency, mitigate labor intensity.
Description
Technical field
The present invention relates to automation equipment fields more particularly to a kind of bearing roller to automatically insert injection molding production line.
Background technology
Bearing roller（Also referred to as plastic roller）Inserts be bearing, bearing roller is a kind of traditional mechanical fitting, in work
It is widely used in journey field and daily life, demand is huge.At present in the production process of bearing roller, generally use is artificial
Bearing is embedded in injection mold, is manually taken out bearing roller after the completion of injection molding, and manually removes the side of regrinding-material between product
Formula.
But the above-mentioned mode of production has the following defects：（1）After injection moulding machine mould open, artificial embedded bearing and taking-up bearing rolling
The operating time of wheel is longer and operation duration is unstable, influences the quality stability of final products；（2）It is artificial when removing the mouth of a river because
Deviation on human eye vision makes shear surface is smooth to differ, and easily causes product unqualified, and if once-through operation is unsuccessful need to be repeatedly
Operation, seriously affects the quality stability of product and the raising of production efficiency；（3）Due to bearing roller be molded after the completion of temperature compared with
Height, therefore gloves operation must be worn when artificial taking-up, the oil stain on gloves can pollute the surface of bearing roller, lead to bearing roller
Quality reduce；（4）When bearing being manually embedded in injection molding, there are personal safety hidden danger, due to injection molding machine when summer produces
Neighbouring high temperature can influence the physical and mental health of operator, and cost of labor is higher, be unfavorable for realize bearing roller automation and
Mechanization production.
Invention content
In order to solve above-mentioned the deficiencies in the prior art, a kind of bearing roller of present invention offer automatically inserts injection molding life
Producing line can realize the mechanization and automation of production, ensure the section quality at the bearing roller mouth of a river, improve product quality and stablize
Property and production efficiency, mitigate labor intensity.
Technical solution is used by the present invention solves above-mentioned technical problem：A kind of bearing roller automatically inserts injection molding production
Line, including：Bearing feeding device, bearing grabbing device, bearing positioning device, manipulator, injection molding machine and water gap shearing device, institute
The bearing feeding device stated provides the bearing of automatic order arrangement, and the bearing grabbing device is from the bearing feeding device
The middle bearing taken out after arrangement and being transferred in the bearing positioning device is positioned, and the manipulator is from described
Bearing positioning device in take out the bearing after positioning, transfer and it is embedded described in injection molding machine mold in be molded,
The manipulator takes out the bearing roller after the injection molding of injection molding machine demoulding side output, and is transferred to the mouth of a river shearing
Device, the water gap shearing device obtain bearing roller product, the machinery after cutting off the mouth of a river of the bearing roller
The bearing roller product is transferred to production line outlet end by hand.
In some embodiments, the bearing feeding device is made of feeding platform and at least one feeding machanism,
The feeding machanism includes vibrating disk for orderly individually arranging bearing and for transferring out the bearing arranged
For the conveyer belt that the bearing grabbing device obtains, the vibrating disk and the conveyer belt are installed in the feed
Above platform, the output end of the vibrating disk is connect with the conveying entrance of the conveyer belt, the conveying of the conveyer belt
Exit is provided with first close to switch, when the bearing on the conveyer belt is sent to by described first close to inductive switching
Then, the bearing grabbing device starts to act, the bearing after taking out arrangement in the conveyer belt.Vibrating disk as a result,
By bearing ordered arrangement it is good after, exported by conveyer belt, it is to be transmitted with exit first close to switch detection bearing in place when,
Bearing grabbing device is captured, and the feed of bearing and crawl is enable to carry out automatically, and can by the way that multiple vibrating disks are arranged
The bearing of a variety of different sizes is fed respectively, of simple structure and strong practicability.
In some embodiments, the bearing grabbing device includes the bottom being installed in above the feeding platform
Seat, the X-axis substrate being installed on the pedestal, with the X-axis substrate connection and can be slided along the X-axis substrate
Y-axis substrate and the gripper for capturing bearing that is arranged on the Y-axis substrate and can be slided along the Y-axis substrate
Structure, the grasping mechanism include connecting plate, the first guide rod cylinder and three-jaw cylinder, the connecting plate and the Y-axis base
Plate slidable connection, first guide rod cylinder are installed on the connecting plate, the output of first guide rod cylinder
End is connect with the three-jaw cylinder, and the effect end of the three-jaw cylinder is provided with the gripping finger for gripping bearing.Thus it grabs
Take mechanism that can translate in x and y direction, the first guide rod cylinder drives three-jaw cylinder lower flexible, three-jaw cylinder band in z-direction
Dynamic gripping finger, which is closed up gripping bearing or unclamped, puts down bearing.
In some embodiments, the bearing positioning device includes being installed in above the feeding platform at least
One positioning block assembly, the positioning block assembly include locating piece and positioning pin, and the locating piece is installed in the confession
Expect that the top of platform, the positioning pin are vertically set on for being positioned to the inner ring of bearing on the locating piece, institute
Second is connected with bearing opposite position on the locating piece stated close to switch, when described second detect close to switch it is described
Locating piece above bearing information when, the manipulator starts to act, from the locating piece take out positioning after axis
It holds, when described second close to when switching the bearing information being not detected above the locating piece, bearing crawl fills
Setting will be placed into from the bearing taken out in the conveyer belt on the locating piece.Thus on the one hand above structure can control
Manipulator capture rhythm, on the other hand can inspecting manipuator whether the bearing on locating piece is all siphoned away, prevent bearing from grabbing
It takes device that the bearing of taking-up is placed on locating piece again, causes two bearings to overlap and collide and damage.
In some embodiments, the positioning block assembly further includes buffer gear, and the buffer gear is setting
It can make between the positioning pin and the locating piece in the cushion pad of the positioning pin periphery or to be arranged
The material of the spring that the positioning pin compresses downwards, the cushion pad is silica gel.Thus bearing is drawn when manipulator gets off
When, there is a buffering area downwards, can preferably be drawn to bearing.
In some embodiments, the manipulator include the mechanical arm with three degree of freedom, be set to it is described
The switching mechanism that may be reversed 90 degree of mechanical arm bottom end and the manipulator jig being connected on the switching mechanism, the machine
Tool hand jig includes tool substrate, the second guide rod cylinder, multiple mandrils, electromagnet mounting plate, the first electromagnetism for capableing of power on/off
Iron and the second electromagnet, the tool substrate are connect with the switching mechanism, the electromagnet mounting plate with it is described
The side of tool substrate is fixedly connected, and first electromagnet is mounted on the outside of the electromagnet mounting plate, for inhaling
Bearing, second guide rod cylinder is taken to be arranged in the tool substrate, the output end of second guide rod cylinder exists
Moved between the tool substrate and the electromagnet mounting plate, the output end of second guide rod cylinder with it is described
One end of mandril connects, and the through-hole passed through for the mandril is provided on the electromagnet mounting plate, the mandril
The other end passes through the end face of the through-hole and bearing to offset, second guide rod cylinder push the mandril by bearing from
Released on the first electromagnet after power-off, and in the mold of the injection molding machine, second electromagnet with it is described
The other side of tool substrate is fixedly connected, for drawing the bearing roller after being molded.Pass through the power on/off of the first electromagnet as a result,
Bearing is drawn or put down, bearing roller is drawn or put down by the power on/off of the second electromagnet, passes through the second guide rod cylinder
Push mandril to which bearing is released embedded injection molding, said structure design is reasonable, and processing is simple, simple operation.
In some embodiments, it is provided with elastic buffer machine between second electromagnet and the tool substrate
The side of structure, second electromagnet is provided with the gas nozzle that opening is used to blow to it towards bearing roller, the jig
The mouth of a river fixture for the material head formed after injection molding to be clamped is provided on substrate.Be arranged elastic buffering mechanism, thus when
When second electromagnet draws the bearing roller exported from injection molding machine demoulding side, into jig, there is a buffering area in direction, can make the
Two electromagnet are preferably drawn to bearing roller.
In some embodiments, manual fast exchange is provided between the tool substrate and the switching mechanism
Use fixture.The side of manual fast exchange fixture is fixedly connected with the side of tool substrate, manual fast exchange fixture
The other side can tighten with switching mechanism and connect, and be used for quick dismounting and change jig；Since this production line can have more set jigs point
A variety of bearing rollers Yong Yu not be produced, manual fast exchange fixture can accomplish quick-replaceable, and have positioning action, keep away
Exempt from occur replace jig after position offset the case where.
In some embodiments, it is provided on the electromagnet mounting plate and positioned at the first electromagnet periphery
Profiling locating piece forms the cylinder for being positioned to bearing between the profiling locating piece and first electromagnet
Type groove is provided on the inner wall of the profiling locating piece and exists with the matched locating slot of the mandril, the mandril
Second guide rod cylinder pushes the locating slot described in lower edge to move and release bearing from the groove.Above structure
Product center in the centre-to-centre spacing and injection machine mould between two bearings of absorption is further ensured that away from consistent, convenient for by bearing
It is directly embedded into the mold of injection molding machine and is molded, improve the accuracy of production line.
In some embodiments, the water gap shearing device by fixing bracket and is arranged on the fixing bracket
Pneumatic scissors composition, the pneumatic scissors are connect by gas circuit with the manipulator, the front end of the pneumatic scissors
It is provided with the blade for shearing the mouth of a river, the shear surface of the blade and the mouth of a river to be sheared of bearing roller are perpendicular, described
Pneumatic scissors and the fixing bracket between be provided with installation position and inclination angle for adjusting the pneumatic scissors
The regulating mechanism of degree.Thus, it is possible to ensure the quality of mouth of a river section, there is no it is artificial cut off the mouth of a river when because human eye vision deviation is led
The product of cause is unqualified, and section is concordant, and shear precision improves, qualified to improve bearing roller quality stability and product
Rate.
Compared with the prior art, the advantages of the present invention are as follows：It is fixed by bearing feeding device, bearing grabbing device, bearing
The setting of position device, manipulator, injection molding machine and water gap shearing device constitutes a bearing roller and automatically inserts injection molding production line；
Bearing ordered arrangement is got well and is exported by bearing feeding device, and bearing grabbing device, which captures the bearing after arrangement and is transferred to bearing, to be determined
Position device, manipulator behavior draws the bearing in bearing positioning device after positioning, and transfers and be embedded in the mold of injection molding machine, complete
After injection molding, bearing roller is taken out and is transferred to water gap shearing device by manipulator from demoulding side, and manipulator will after cutting off the mouth of a river
Bearing roller output of products；The present invention realizes the production automation and mechanization of bearing roller, improves production efficiency；It can ensure
The quality of mouth of a river section, there is no it is artificial cut off the mouth of a river when product caused by human eye vision deviation it is unqualified, and section is concordant,
Section is no more than mouth of a river root and shears 0.3 ㎜ of basal plane, and precision improves, while improving bearing roller quality stability and product conjunction
Lattice rate reduces wastage of material；In addition mitigate labor intensity, ensure worker's personal safety, reduce cost of labor.
Description of the drawings
Fig. 1 is the front view that a kind of bearing roller of the present invention automatically inserts injection molding production line；
Fig. 2 is the vertical view that a kind of bearing roller of the present invention automatically inserts injection molding production line；
Fig. 3 is the vertical view of middle (center) bearing feeding device of the present invention, bearing grabbing device and bearing positioning device；
Fig. 4 is the side view of middle (center) bearing feeding device of the present invention, bearing grabbing device and bearing positioning device；
Fig. 5 is the dimensional structure diagram of middle (center) bearing grabbing device of the present invention；
Fig. 6 is the dimensional structure diagram of grasping mechanism in the present invention；
Fig. 7 is the vertical view of the positioning block assembly of the embodiment of the present invention two；
Fig. 8 is the dimensional structure diagram of the positioning block assembly of the embodiment of the present invention two；
Fig. 9 is the vertical view of the positioning block assembly of the embodiment of the present invention three；
Figure 10 is the vertical view of the positioning block assembly of the embodiment of the present invention four；
Figure 11 is the front view of the manipulator jig of the embodiment of the present invention two；
Figure 12 is the vertical view of the manipulator jig of the embodiment of the present invention two；
Figure 13 is the dimensional structure diagram of the manipulator jig of the embodiment of the present invention two；
Figure 14 is the dimensional structure diagram of the manipulator jig of the embodiment of the present invention three；
Figure 15 is the dimensional structure diagram of the manipulator jig of the embodiment of the present invention four；
Figure 16 is the dimensional structure diagram of water gap shearing device in the present invention.
Wherein, bearing feeding device 1, feeding platform 11, feeding machanism 12, vibrating disk 121, conveyer belt 122, first is close
Switch 123, bearing grabbing device 2, pedestal 21, X-axis substrate 22, Y-axis substrate 23, grasping mechanism 24, connecting plate 241, first leads
Bar cylinder 242, three-jaw cylinder 243, gripping finger 244, bearing positioning device 3, positioning block assembly 31, locating piece 311, positioning pin 312,
Second close switch 313, switch installation board 314, manipulator 4, mechanical arm 41, manipulator jig 42, tool substrate 421, second
Guide rod cylinder 422, mandril 423, electromagnet mounting plate 424, the first electromagnet 425, the second electromagnet 426, mandril mounting plate
427, elastic buffering mechanism 428, gas nozzle 429, mouth of a river fixture 430, manual fast exchange fixture 431, profiling locating piece 432,
Groove 433, locating slot 434, injection molding machine 5, water gap shearing device 6, fixing bracket 61, pneumatic scissors 62, blade 63, regulating mechanism
64, bearing 7, bearing roller 8, the mouth of a river 9.
Specific implementation mode
Below in conjunction with drawings and examples, invention is further described in detail, but not as a limitation of the invention.
Embodiment one：As shown, a kind of bearing roller automatically inserts injection molding production line, including：Bearing feeding device 1,
Bearing grabbing device 2, bearing positioning device 3, manipulator 4, injection molding machine 5 and water gap shearing device 6.Bearing feeding device 1 provides
The bearing 7 of automatic order arrangement, bearing grabbing device 2 is from the bearing 7 after taking-up arrangement in bearing feeding device 1 and is transferred
To being positioned in bearing positioning device 3, bearing 7 of the manipulator 4 after taking out positioning in bearing positioning device 3 is transferred
And be molded in the mold of insertion injection molding machine 5, manipulator 4 takes out injection molding machine 5 and demoulds the bearing roller after the injection molding that side exports
8, and be transferred to water gap shearing device 6, water gap shearing device 6 obtains bearing roller 8 after cutting off the mouth of a river 9 of bearing roller 8
8 product of bearing roller is transferred to production line outlet end by product, manipulator 4.
Embodiment two：As shown, a kind of bearing roller automatically inserts injection molding production line, including：Bearing feeding device 1,
Bearing grabbing device 2, bearing positioning device 3, manipulator 4, injection molding machine 5 and water gap shearing device 6.Bearing feeding device 1 provides
The bearing 7 of automatic order arrangement, bearing grabbing device 2 is from the bearing 7 after taking-up arrangement in bearing feeding device 1 and is transferred
To being positioned in bearing positioning device 3, bearing 7 of the manipulator 4 after taking out positioning in bearing positioning device 3 is transferred
And be molded in the mold of insertion injection molding machine 5, manipulator 4 takes out injection molding machine 5 and demoulds the bearing roller after the injection molding that side exports
8, and be transferred to water gap shearing device 6, water gap shearing device 6 obtains bearing roller 8 after cutting off the mouth of a river 9 of bearing roller 8
8 product of bearing roller is transferred to production line outlet end by product, manipulator 4.
In the present embodiment, bearing feeding device 1 is made of feeding platform 11 and three feeding machanisms 12, three feeding machanisms
12 are respectively used to be fed the bearing of three kinds of different sizes.Feeding machanism 12 includes for the orderly individually arrangement by bearing 7
Good vibrating disk 121 and for the bearing arranged 7 to be transferred out the conveyer belt 122 obtained for bearing grabbing device 2.Vibration
Disk 121 and conveyer belt 122 are installed in 11 top of feeding platform, and the output end of vibrating disk 121 connects with the conveying entrance of conveyer belt 122
It connects, the conveying exit of conveyer belt 122 is provided with first close to switch 123, when the bearing 7 on conveyer belt 122 is sent to by the
When one close switch 123 senses, bearing grabbing device 2 starts to act, the bearing 7 after taking out arrangement in conveyer belt 122.Its
In his embodiment, the whether sufficient sensing of the feed for detecting bearing 7 can be also arranged in the setting position above conveyer belt 122
Device, when detecting 7 signal of bearing, then vibrating disk 121 is stopped, and 7 signal of bearing is not detected, and then vibrating disk 121 works on,
Thus, it is possible to reduce energy consumption in the case where being fed sufficient.In other embodiment, the output end and conveyer belt of vibrating disk 121
It is provided with the camber block piece for making bearing 7 enter conveyer belt 122 by setting path between 122 conveying entrance, thus, it is possible to more preferable
Vibrating disk 121 and conveyer belt 122 are connected, so that bearing 7 is more swimmingly entered conveyer belt 122, does not easily cause surface damage.
In the present embodiment, bearing grabbing device 2 includes the pedestal 21 for being installed in 11 top of feeding platform, is installed in pedestal 21
On X-axis substrate 22, the Y-axis substrate 23 that connect and can be slided along X-axis substrate 22 with X-axis substrate 22 and be arranged in Y-axis substrate
And it can be along the grasping mechanism 24 for capturing bearing 7 that Y-axis substrate 23 slides on 23.Grasping mechanism 24 include connecting plate 241,
First guide rod cylinder 242 and three-jaw cylinder 243, connecting plate 241 and 23 slidable connection of Y-axis substrate, the first guide rod cylinder 242 are solid
It is located on connecting plate 241, the output end of the first guide rod cylinder 242 is connect with three-jaw cylinder 243, the effect end of three-jaw cylinder 243
It is provided with the gripping finger 244 for gripping bearing 7.Grasping mechanism 24 can translate in x and y direction, 242 band of the first guide rod cylinder
Dynamic three-jaw cylinder 243 is lower flexible in z-direction, and three-jaw cylinder 243 drives gripping finger 244 to close up gripping bearing 7 or unclamp and puts down
Bearing 7.
In the present embodiment, bearing positioning device 3 includes being installed in the positioning block assembly 31 of 11 top of feeding platform, locating piece
Component 31 includes locating piece 311 and two positioning pins 312.Locating piece 311 is installed in the top of feeding platform 11, positioning pin 312
The both ends of locating piece 311 are vertically set on, for being positioned respectively to the inner ring of two bearings 7.Bearing 7 after positioning is fixed
The position that position, bearing 7 on the block 311 of position are drawn position on manipulator 4 and bearing 7 is embedded into injection mold is equal
It is corresponding.Second is connected separately with close to switch 313, when the second close switch 313 with bearing opposite position on locating piece 311
When detecting the bearing information of 311 top of locating piece, manipulator 4 starts to act, and the bearing after positioning is taken out from locating piece 311
7, when the bearing information of 311 top of locating piece is not detected in the second close switch 313, bearing grabbing device 2 will be from conveyer belt
The bearing 7 taken out in 122 is placed on locating piece 311, thus on the one hand can control machinery hand capture rhythm, another aspect energy
Whether enough inspecting manipuators all siphon away the bearing 7 on locating piece 311, prevent bearing grabbing device 2 again by the axis of taking-up
It holds 7 to be placed on locating piece 311, causes two bearings 7 to overlap and collide and damage.Second is logical close to switch 313
It crosses switch installation board 314 to be arranged on locating piece 311, fluting is provided on switch installation board 314, is provided on locating piece 311
With matched convex block of slotting, convex block movement in fluting can adjust second close to the opposite position of switch 313 and locating piece 311
It sets, so that the position of the second close switch 313 is adjustable, can sense bearing of different size and specifications.
In the present embodiment, positioning block assembly 31 further includes buffer gear, and buffer gear is to be arranged in 312 periphery of positioning pin
Cushion pad（It is not shown）, the material of cushion pad is silica gel.As a result, when manipulator 4 gets off to draw bearing 7, there is a buffering downwards
Area can preferably be drawn to bearing 7.
In the present embodiment, manipulator 4 includes the mechanical arm 41 with three degree of freedom, be set to 41 bottom end of mechanical arm can
Turn over the switching mechanism turning 90 degrees（It is not shown）With the manipulator jig 42 being connected on switching mechanism.Manipulator jig 42 includes controlling
Have substrate 421, the second guide rod cylinder 422, multiple mandrils 423, electromagnet mounting plate 424, the first electromagnet for capableing of power on/off
425 and second electromagnet 426.Tool substrate 421 is connect with the switching mechanism of manipulator 4, electromagnet mounting plate 424 and jig base
The side of plate 421 is fixedly connected, and the first electromagnet 425 is vertically mounted on the outside of electromagnet mounting plate 424, for drawing bearing
7, the second guide rod cylinder 422 is arranged in tool substrate 421, and the output end of the second guide rod cylinder 422 is connected with mandril mounting plate
427, mandril mounting plate 427 is arranged in parallel between tool substrate 421 and electromagnet mounting plate 424, mandril mounting plate 427 it is another
Side is connect with one end of mandril 423, and the through-hole passed through for mandril 423 is provided on electromagnet mounting plate 424, mandril 423
The other end passes through the end face of through-hole and bearing 7 to offset.Second guide rod cylinder 422 pushes mandril mounting plate 427 and drives mandril 423
Movement, so that bearing 7 is released on the first electromagnet 425 after power-off, and in the mold of embedded injection molding machine 5.Second electromagnetism
Iron 426 is fixedly connected with the other side of tool substrate 421, and the bearing after the injection molding that side exports is demoulded from injection molding machine 5 for drawing
Idler wheel 8.In the present embodiment, the quantity of the first electromagnet 425 is two, is used for while drawing on a locating piece 311 after positioning
Two bearings 7, then transfer and in the mold of embedded injection molding machine 5；The quantity of second electromagnet 426 is two, for simultaneously
Draw two bearing rollers 8 exported from the demoulding side of injection molding machine 5.
In the present embodiment, elastic buffering mechanism 428 is provided between the second electromagnet 426 and tool substrate 421, thus when
When second electromagnet 426 draws the bearing roller 8 for demoulding side output from injection molding machine 5, inwardly there is a buffering area, can preferably inhale
Get bearing roller 8.The side of second electromagnet 426 is provided with the gas nozzle that opening is used to blow to it towards bearing roller 8
429, it is consequently for blowing off 8 product of bearing roller in blanking.It is additionally provided in tool substrate 421 for being formed after injection molding
The mouth of a river fixture 430 that is clamped of material head.
In the present embodiment, manual fast exchange fixture is provided between tool substrate 421 and the switching mechanism of manipulator 4
431, manual fast exchange is fixedly connected with the side of fixture 431 with the side of tool substrate 421, manual fast exchange fixture
431 other side can tighten with switching mechanism and connect, and be used for quick dismounting and change jig.Since this production line can have more sets to control
Tool is respectively used to produce a variety of bearing rollers, and manual fast exchange fixture 431 can accomplish quick-replaceable, and with positioning
The case where acting on, avoiding the occurrence of position offset after replacing jig.
In the present embodiment, profiling locating piece is provided on electromagnet mounting plate 424 and positioned at 425 periphery of the first electromagnet
432, the cylindrical type groove 433 for being positioned to bearing is formed between profiling locating piece 432 and the first electromagnet 425, is made
Centre-to-centre spacing and the product center in 5 mold of injection molding machine between two bearings drawn are away from consistent, convenient for bearing is embedded in mold
In.Be provided on the inner wall of profiling locating piece 432 with 423 matched locating slot 434 of mandril, mandril 423 is in the second guide rod gas
Cylinder 422 moves along locating slot 434 under pushing and releases bearing 7 from groove 433, be directly embedded into the mold of injection molding machine 5 into
Row injection molding.In the present embodiment, 7 corresponding mandril of each bearing, 423 quantity is three, and the annulus type end side along bearing 7 uniformly hangs down
Straight arrangement；In other embodiments, mandril 423 can be two be evenly arranged, four or more.
In the present embodiment, water gap shearing device 6 is by fixing bracket 61 and two pneumatic clippers being arranged on fixing bracket 61
Knife 62 forms, and pneumatic scissors 62 are connect by gas circuit with manipulator 4 respectively, for driving pneumatic scissors 62 to act.Pneumatic scissors
62 front end is provided with the blade 63 for shearing the mouth of a river 9, the shear surface of blade 63 and 9 phase of the mouth of a river to be sheared of bearing roller 8
Vertically.Installation position for adjusting pneumatic scissors 62 and angle of inclination are provided between pneumatic scissors 62 and fixing bracket 61
Regulating mechanism 64.In the present embodiment, injection molding obtains two bearing rollers 8, therefore need to cut off two mouths of a river 9 successively, one of them
Pneumatic scissors 62 tilt down, and the mouth of a river 9 of the shear surface and lower end that make blade 63 is perpendicular, cut off the mouth of a river 9 of lower end；Another
Pneumatic scissors 62 tilt upwards, and the mouth of a river 9 of the shear surface and upper end that make blade 63 is perpendicular, cuts off the mouth of a river 9 of upper end, above-mentioned knot
Structure can quickly and easily cut off the both ends mouth of a river, and mouth of a river section quality is high.
It further includes controller that a kind of bearing roller, which automatically inserts injection molding production line, controller respectively with vibrating disk 121, crawl
Mechanism 24, manipulator 4, first are electrically connected close to switch 123 and second close to switch 313, and controller controls vibrating disk 121 respectively
Feed, grasping mechanism 24 capture the rhythm of bearing 7 and bearing roller 8 to capture rhythm and the control machinery hand 4 of bearing 7.
Embodiment three：As shown, a kind of bearing roller automatically inserts injection molding production line, the difference with embodiment two exists
In bearing positioning device 3 includes being installed in the positioning block assembly 31 of 11 top of feeding platform, and positioning block assembly 31 includes locating piece
311 and four positioning pins 312.Locating piece 311 is installed in the top of feeding platform 11, and positioning pin 312 is vertical and is symmetricly set on
On locating piece 311, for being positioned respectively to the inner ring of four bearings 7.Position of the bearing 7 on locating piece 311 after positioning
Set, bearing 7 is drawn position on manipulator 4 and bearing 7 is embedded into injection mold position it is corresponding.
In the present embodiment, positioning block assembly 31 further includes buffer gear, and buffer gear is setting in positioning pin 312 and positioning
It can make the spring that positioning pin 312 compresses downwards between block 311（It is not shown）, as a result, when manipulator 4 gets off to draw bearing 7
When, there is a buffering area downwards, can preferably be drawn to bearing 7.
In the present embodiment, the quantity of the first electromagnet 425 is four, is positioned on a locating piece 311 for drawing simultaneously
Then four bearings 7 afterwards are transferred and in the mold of embedded injection molding machine 5；The quantity of second electromagnet 426 is four, for same
When draw from injection molding machine 5 demoulding side export four bearing rollers 8.
Example IV：As shown, a kind of bearing roller automatically inserts injection molding production line, the difference with embodiment two exists
In bearing positioning device 3 includes being installed in the positioning block assembly 31 of 11 top of feeding platform, and positioning block assembly 31 includes locating piece
311 and a positioning pin 312.Locating piece 311 is installed in the top of feeding platform 11, and positioning pin 312 is vertically set on locating piece
On 311, positioned for the inner ring to a bearing 7.Position on locating piece 311 of bearing 7 after positioning, 7 quilt of bearing
It is corresponding that position and bearing 7 of the absorption on manipulator 4 are embedded into the position in injection mold.
In the present embodiment, the quantity of the first electromagnet 425 is one, for drawing one after being positioned on locating piece 311
Then bearing 7 is transferred and in the mold of embedded injection molding machine 5；The quantity of second electromagnet 426 mutually should be one, for draw from
One bearing roller 8 of the demoulding side output of injection molding machine 5.
The course of work that a kind of bearing roller of the present invention automatically inserts injection molding production line is as follows：Bearing feeding device 1 will
Bearing 7 is arranged in order, and is delivered to setting position；After first detects bearing information close to switch 123, bearing grabbing device
2 bearing 7 and being transferred in bearing positioning device 3 after taking out arrangement in bearing feeding device 1 is positioned；Second connects
After nearly switch 313 detects bearing information, manipulator 4 is moved to 3 top of bearing positioning device, by leading in manipulator jig 42
The bearing 7 after positioning is sucked out in first electromagnet 425 of electricity, and is transferred to 5 top of injection molding machine；Manipulator jig 42 is overturn
It 90 °, waits and receives the die sinking of injection molding machine 5 in place after signal, manipulator moves down, and bearing 7 is embedded in and notes by the power-off of the first electromagnet 425
In the mold of molding machine 5；The axis that injection molding machine 5 demoulds side is sucked out by the second electromagnet 425 that the other side in manipulator jig 4 is powered
Idler wheel 8 is held, and is transferred to water gap shearing device 6；Water gap shearing device 6 obtains bearing after cutting off the mouth of a river 9 of bearing roller 8
8 product of bearing roller and material head are separately transferred to production line outlet end by 8 product of idler wheel and material head, manipulator 4.
It is worth noting that, the foregoing is merely presently preferred embodiments of the present invention, the patent of the present invention is not thereby limited
Protection domain, the present invention can also carry out the construction of above-mentioned various parts the improvement of material and structure, or use skill
Art equivalent is replaced.Therefore it is all with the present invention specification and diagramatic content made by equivalent structure variation, or directly or
Apply to other correlative technology fields indirectly to be similarly all contained in the range of of the invention cover.
Claims (10)
1. a kind of bearing roller automatically inserts injection molding production line, it is characterised in that including：Bearing feeding device, bearing crawl dress
It sets, bearing positioning device, manipulator, injection molding machine and water gap shearing device, the bearing feeding device provide automatic order row
The bearing of row, the bearing grabbing device is from the bearing after taking-up arrangement in the bearing feeding device and is transferred to
It is positioned in the bearing positioning device, axis of the manipulator after taking out positioning in the bearing positioning device
It holds, transferred and is molded in the mold of the embedded injection molding machine, it is defeated that the manipulator takes out injection molding machine demoulding side
Bearing roller after the injection molding gone out, and it is transferred to the water gap shearing device, the water gap shearing device cuts off institute
Bearing roller product is obtained behind the mouth of a river for the bearing roller stated, the bearing roller product is transferred to life by the manipulator
Producing line outlet end.
2. a kind of bearing roller according to claim 1 automatically inserts injection molding production line, it is characterised in that the bearing
Feeding device is made of feeding platform and at least one feeding machanism, and the feeding machanism includes for bearing is orderly single
The vibrating disk that arranges and for the bearing arranged to be transferred out to the conveyer belt for the bearing grabbing device acquisition, institute
The vibrating disk and the conveyer belt stated are installed in above the feeding platform, the output end of the vibrating disk with it is described
The conveying entrance of conveyer belt connects, and the conveying exit of the conveyer belt is provided with first close to switch, when the transmission
The bearing taken is sent to by described first close to inductive switching then, and the bearing grabbing device starts to act, from institute
The bearing after arrangement is taken out in the conveyer belt stated.
3. a kind of bearing roller according to claim 2 automatically inserts injection molding production line, it is characterised in that the bearing
Grabbing device include be installed in the pedestal above the feeding platform, the X-axis substrate being installed on the pedestal, with it is described
X-axis substrate connection and the Y-axis substrate that can be slided along the X-axis substrate and be arranged on the Y-axis substrate and can
The grasping mechanism for capturing bearing slided along the Y-axis substrate, the grasping mechanism includes connecting plate, the first guide rod
Cylinder and three-jaw cylinder, the connecting plate and the Y-axis substrate slidable connection, first guide rod cylinder are installed in
On the connecting plate, the output end of first guide rod cylinder is connect with the three-jaw cylinder, the three-jaw cylinder
Effect end be provided with the gripping finger for gripping bearing.
4. a kind of bearing roller according to claim 2 automatically inserts injection molding production line, it is characterised in that the bearing
Positioning device includes at least one positioning block assembly being installed in above the feeding platform, and the positioning block assembly includes
Locating piece and positioning pin, the locating piece are installed in the top of the feeding platform, and the positioning pin is vertically set on
The is connected with bearing opposite position for being positioned to the inner ring of bearing on the locating piece, on the locating piece
Two close switches, when the described second close switch detects the bearing information above the locating piece, the machinery
Hand starts to act, and the bearing after positioning is taken out from the locating piece, when described second be not detected close to switch it is described
Locating piece above bearing information when, the bearing taken out from the conveyer belt is placed by the bearing grabbing device
On the locating piece.
5. a kind of bearing roller according to claim 4 automatically inserts injection molding production line, it is characterised in that the positioning
Block assembly further includes buffer gear, the buffer gear be arranged the positioning pin periphery cushion pad or be setting
It can make the spring that the positioning pin compresses downwards, the buffering between the positioning pin and the locating piece
The material of pad is silica gel.
6. a kind of bearing roller according to claim 1 automatically inserts injection molding production line, it is characterised in that the machinery
Hand includes the mechanical arm with three degree of freedom, is set to the switching mechanism that may be reversed 90 degree and the company of the mechanical arm bottom end
The manipulator jig being connected on the switching mechanism, the manipulator jig includes tool substrate, the second guide rod cylinder, more
A mandril, electromagnet mounting plate, the first electromagnet and the second electromagnet for capableing of power on/off, the tool substrate with it is described
Switching mechanism connects, and the electromagnet mounting plate is fixedly connected with the side of the tool substrate, first electromagnetism
Iron is mounted on the outside of the electromagnet mounting plate, and for drawing bearing, second guide rod cylinder is arranged described
In tool substrate, the output end of second guide rod cylinder is between the tool substrate and the electromagnet mounting plate
Movement, the output end of second guide rod cylinder connect with one end of the mandril, are set on the electromagnet mounting plate
It is equipped with the through-hole passed through for the mandril, the other end of the mandril passes through the end face of the through-hole and bearing to offset,
Second guide rod cylinder pushes the mandril to release bearing from the first electromagnet after power-off, and described in insertion
In the mold of injection molding machine, second electromagnet is fixedly connected with the other side of the tool substrate, for drawing injection molding
Bearing roller afterwards.
7. a kind of bearing roller according to claim 6 automatically inserts injection molding production line, it is characterised in that described second
Elastic buffering mechanism is provided between electromagnet and the tool substrate, the side of second electromagnet is provided with opening
Be used for the gas nozzle blown to it towards bearing roller, be provided in the tool substrate for the material head to being formed after injection molding into
The mouth of a river fixture of row clamping.
8. a kind of bearing roller according to claim 6 automatically inserts injection molding production line, it is characterised in that the jig
Manual fast exchange fixture is provided between substrate and the switching mechanism.
9. a kind of bearing roller according to claim 6 automatically inserts injection molding production line, it is characterised in that the electromagnetism
Be provided with profiling locating piece on iron mounting plate and positioned at the first electromagnet periphery, the profiling locating piece with it is described
The cylindrical type groove for being positioned to bearing is formed between first electromagnet, is arranged on the inner wall of the profiling locating piece
Have and pushes the positioning described in lower edge in second guide rod cylinder with the matched locating slot of the mandril, the mandril
Slot moves and releases bearing from the groove.
10. a kind of bearing roller according to claim 1 automatically inserts injection molding production line, it is characterised in that the mouth of a river
Shear is made of fixing bracket and the pneumatic scissors being arranged on the fixing bracket, and the pneumatic scissors pass through gas
Road is connect with the manipulator, and the front end of the pneumatic scissors is provided with the blade for shearing the mouth of a river, the blade
Shear surface and bearing roller the mouth of a river to be sheared it is perpendicular, be provided between the pneumatic scissors and the fixing bracket
Regulating mechanism for the installation position and angle of inclination that adjust the pneumatic scissors.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2018101173453 | 2018-02-06 | ||
| CN201810117345 | 2018-02-06 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108297344A true CN108297344A (en) | 2018-07-20 |
Family
ID=62848436
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810352030.7A Pending CN108297344A (en) | 2018-02-06 | 2018-04-19 | A kind of bearing roller automatically inserts injection molding production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108297344A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108819095A (en) * | 2018-07-23 | 2018-11-16 | 集美大学 | A kind of injection molding machine automatically grabs positioning mechanism |
| CN109366859A (en) * | 2018-10-26 | 2019-02-22 | 景宁众驰自动化科技有限公司 | Inserted sheet injection-moulding device and its processing technology |
| CN109397620A (en) * | 2018-12-20 | 2019-03-01 | 四川大学青岛研究院 | A kind of cable sleeve automatic loading and unloading device |
| CN109514822A (en) * | 2018-12-28 | 2019-03-26 | 东莞市神龙机械科技有限公司 | A kind of automatic color product hull and pulp removing machine |
| CN110253828A (en) * | 2019-07-10 | 2019-09-20 | 深圳市锴诚精密模具有限公司 | It is a kind of for processing the full automatic production equipment and its control method of paper discharge guide plate |
| CN111688110A (en) * | 2019-03-15 | 2020-09-22 | 厦门市冠瑞达机械有限公司 | Automatic nut mounting device for injection molding of external member |
| CN113059750A (en) * | 2021-03-22 | 2021-07-02 | 宁波朗迪制冷部件有限公司 | Injection vulcanization molding system for rubber shaft sleeve assembly and using method |
| CN113927822A (en) * | 2021-09-28 | 2022-01-14 | 深圳市库卡自动化设备有限公司 | Oil sprayer coil low-voltage embedded injection molding system |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104148919A (en) * | 2014-08-08 | 2014-11-19 | 杭州沃镭科技有限公司 | Feeding device used for knuckle bearing material pressing production line |
| CN205033466U (en) * | 2015-08-31 | 2016-02-17 | 广东拓斯达科技股份有限公司 | A plastics gyro wheel production facility for manipulator |
| CN105773123A (en) * | 2016-03-05 | 2016-07-20 | 温州职业技术学院 | Robot-assisted automatic assembly and lubricating oil addition equipment for rolling wheel assemblies |
| CN106379698A (en) * | 2016-11-22 | 2017-02-08 | 苏州鑫润旺精密机械有限公司 | Automatic bearing feeding machine |
| CN208410507U (en) * | 2018-02-06 | 2019-01-22 | 宁波海迈克自动化科技有限公司 | A kind of bearing roller automatically inserts injection molding production line |
-
2018
- 2018-04-19 CN CN201810352030.7A patent/CN108297344A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104148919A (en) * | 2014-08-08 | 2014-11-19 | 杭州沃镭科技有限公司 | Feeding device used for knuckle bearing material pressing production line |
| CN205033466U (en) * | 2015-08-31 | 2016-02-17 | 广东拓斯达科技股份有限公司 | A plastics gyro wheel production facility for manipulator |
| CN105773123A (en) * | 2016-03-05 | 2016-07-20 | 温州职业技术学院 | Robot-assisted automatic assembly and lubricating oil addition equipment for rolling wheel assemblies |
| CN106379698A (en) * | 2016-11-22 | 2017-02-08 | 苏州鑫润旺精密机械有限公司 | Automatic bearing feeding machine |
| CN208410507U (en) * | 2018-02-06 | 2019-01-22 | 宁波海迈克自动化科技有限公司 | A kind of bearing roller automatically inserts injection molding production line |
Non-Patent Citations (1)
| Title |
|---|
| 陈士梁等: "《工业机械手与智能视觉系统应用》", 机械工业出版社, pages: 221 - 42 * |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108819095A (en) * | 2018-07-23 | 2018-11-16 | 集美大学 | A kind of injection molding machine automatically grabs positioning mechanism |
| CN108819095B (en) * | 2018-07-23 | 2024-03-01 | 集美大学 | Automatic grabbing and positioning mechanism of injection molding machine |
| CN109366859A (en) * | 2018-10-26 | 2019-02-22 | 景宁众驰自动化科技有限公司 | Inserted sheet injection-moulding device and its processing technology |
| CN109397620A (en) * | 2018-12-20 | 2019-03-01 | 四川大学青岛研究院 | A kind of cable sleeve automatic loading and unloading device |
| CN109514822A (en) * | 2018-12-28 | 2019-03-26 | 东莞市神龙机械科技有限公司 | A kind of automatic color product hull and pulp removing machine |
| CN111688110A (en) * | 2019-03-15 | 2020-09-22 | 厦门市冠瑞达机械有限公司 | Automatic nut mounting device for injection molding of external member |
| CN110253828A (en) * | 2019-07-10 | 2019-09-20 | 深圳市锴诚精密模具有限公司 | It is a kind of for processing the full automatic production equipment and its control method of paper discharge guide plate |
| CN110253828B (en) * | 2019-07-10 | 2023-09-22 | 深圳市锴诚精密模具有限公司 | Full-automatic production equipment for processing paper discharge guide plate and control method thereof |
| CN113059750A (en) * | 2021-03-22 | 2021-07-02 | 宁波朗迪制冷部件有限公司 | Injection vulcanization molding system for rubber shaft sleeve assembly and using method |
| CN113059750B (en) * | 2021-03-22 | 2023-09-01 | 宁波朗迪环境科技有限公司 | Injection vulcanization molding system for rubber shaft sleeve assembly and application method |
| CN113927822A (en) * | 2021-09-28 | 2022-01-14 | 深圳市库卡自动化设备有限公司 | Oil sprayer coil low-voltage embedded injection molding system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108297344A (en) | A kind of bearing roller automatically inserts injection molding production line | |
| CN205184873U (en) | Full -automatic plastic bottle slotting machine | |
| CN208410507U (en) | A kind of bearing roller automatically inserts injection molding production line | |
| WO2012137725A1 (en) | Workpiece removal and finishing device | |
| CN202427963U (en) | Manipulator device of numerical control machine tool | |
| CN102452002B (en) | Blanking method and system for automobile plate | |
| CN207272871U (en) | A kind of anticollision knife system of CNC milling machine | |
| CN109397618B (en) | Full-automatic feeding and discharging and disassembling mechanism matched with combined type mold insert of injection molding machine | |
| CN201214194Y (en) | Small-sized workpiece automatic feed mechanism | |
| CN105057222A (en) | Flexible material sorting system | |
| CN109244008A (en) | For manufacturing the intelligent assembly line of chip | |
| CN106926120A (en) | The transmission group of polishing production line | |
| CN208961140U (en) | Die processing unit bed with automatic clearing function | |
| CN209681026U (en) | The assembly system of special-shaped fastener | |
| CN110976921A (en) | Feeding and discharging mechanical arm for lathe | |
| CN109127451B (en) | A kind of manufacturing material is with line robot | |
| KR101789660B1 (en) | Apparatus for Drawing the Die Casting Molding Part | |
| CN210968420U (en) | Multi-shaft linkage rapid alignment numerically controlled grinder | |
| CN115156708B (en) | Automatic change radium-shine welding equipment of high accuracy laser of equipment | |
| CN215039915U (en) | Integrated shearing jig | |
| CN107696393B (en) | The automatic plasticizing system of mobile phone steel disc | |
| CN209439331U (en) | Punching machine automatic material receiving collator | |
| CN207402530U (en) | A kind of four axis robot of loading and unloading | |
| CN214188138U (en) | CCD vision feeding equipment of injection molding machine | |
| CN211916070U (en) | Laser cutting and punch combined machine tool |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20230403 Address after: No. 32, Jiangnan Middle Road, Xiaogang Street, Beilun District, Ningbo, Zhejiang 315800 Applicant after: Ningbo Haitian Zhilian Technology Co.,Ltd. Address before: 315801 518 xiaojiajiang Middle Road, Beilun District, Ningbo City, Zhejiang Province Applicant before: NINGBO HAIMAIKE AUTOMATION TECHNOLOGY Co.,Ltd. |