CN211916070U - Laser cutting and punch combined machine tool - Google Patents
Laser cutting and punch combined machine tool Download PDFInfo
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- CN211916070U CN211916070U CN202020232633.6U CN202020232633U CN211916070U CN 211916070 U CN211916070 U CN 211916070U CN 202020232633 U CN202020232633 U CN 202020232633U CN 211916070 U CN211916070 U CN 211916070U
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Abstract
Description
技术领域technical field
本实用新型涉及板金加工技术领域,具体地说是一种激光切割和冲床的复合机床。The utility model relates to the technical field of sheet metal processing, in particular to a composite machine tool of laser cutting and punching.
背景技术Background technique
一般的,现有的钣金下料设备主要是激光切割和冲床,这两种机床各有各自的优缺点。冲床的优势在于加工小孔速度快,无粉尘污染,能耗低;缺点在于加工较大幅面的边框速度相对激光切割要慢的多。激光切割的优势在于切割较大幅面的边框速度快,异形曲面加工方便;缺点在于加工小孔相对冲床较慢,能耗高(光电转换率约30%)。激光切割机床和冲床都是单机工作,人工上下料自动化程度低。Generally, the existing sheet metal blanking equipment is mainly laser cutting and punching, and these two types of machine tools have their own advantages and disadvantages. The advantage of the punch press is that it can process small holes quickly, without dust pollution, and with low energy consumption; the disadvantage is that the processing speed of the larger-format frame is much slower than that of laser cutting. The advantage of laser cutting is that the cutting speed of the larger frame is fast, and the processing of the special-shaped surface is convenient; Both the laser cutting machine and the punching machine work on a single machine, and the automation degree of manual loading and unloading is low.
发明内容SUMMARY OF THE INVENTION
本实用新型的技术任务是解决现有技术的不足,提供一种激光切割和冲床的复合机床。The technical task of the utility model is to solve the deficiencies of the prior art and provide a composite machine tool of laser cutting and punching.
本实用新型的技术方案是按以下方式实现的,本实用新型的一种激光切割和冲床的复合机床,其结构包括机架平台,The technical scheme of the present utility model is realized in the following ways. The utility model is a composite machine tool of laser cutting and punching machine, and its structure includes a frame platform,
机架平台上固定设置有分拣龙门架和加工龙门架,二者互相平行;A sorting gantry and a processing gantry are fixed on the rack platform, and the two are parallel to each other;
分拣龙门架上配置有三维走向分拣机构;三维走向分拣机构一侧的机架平台侧方配置有料架,料架上表面设置有分拣堆料码垛平台;The sorting gantry is equipped with a three-dimensional sorting mechanism; the side of the rack platform on one side of the three-dimensional sorting mechanism is equipped with a material rack, and the upper surface of the material rack is provided with a sorting stacking and palletizing platform;
加工龙门架上配置有激光头工作机构和冲头工作机构;The processing gantry is equipped with a laser head working mechanism and a punch working mechanism;
在机架平台的工作台面上设置有水平的原材料游走支托体;原材料游走支托体采用刷毛束;A horizontal raw material travel support body is arranged on the work surface of the rack platform; the raw material travel support body adopts bristle bundles;
机架平台的上游端配置有水平Y向的原材料定位机构;The upstream end of the rack platform is equipped with a horizontal Y-direction raw material positioning mechanism;
沿机架平台从上游到下游设置有水平X向的原材料X向输送机构。A horizontal X-direction raw material X-direction conveying mechanism is provided along the rack platform from upstream to downstream.
其具体机构是:Its specific institutions are:
机架平台的工作台面水平设置,工作台面上设置有以矩阵布置的刷毛束,每一束刷毛束均竖直设置,矩阵布置的刷毛从上游到下游的水平X向分别以上游区、中游区、架间区和下游区顺次设置;The work surface of the rack platform is set horizontally, and there are bristle bundles arranged in a matrix on the work surface, each bundle of bristles is vertically arranged, and the bristles arranged in the matrix are in the upstream area and the midstream area respectively in the horizontal X direction from upstream to downstream. , the inter-rack area and the downstream area are set in sequence;
于机架平台的上游端设置有原材料定位机构;A raw material positioning mechanism is arranged on the upstream end of the rack platform;
原材料定位机构的结构是:The structure of the raw material positioning mechanism is:
原材料Y向平走丝杠通过原材料Y向平走丝杠座架设在机架平台的上游端,The raw material Y-direction horizontal lead screw is erected on the upstream end of the rack platform through the raw material Y-direction horizontal lead screw seat.
原材料Y向平走电机固定配置在在机架平台的上游端,The raw material Y-direction flat travel motor is fixedly arranged at the upstream end of the rack platform,
原材料Y向平走电机通过原材料Y向平走联轴器驱动连接原材料Y向平走丝杠的一端;The raw material Y-direction flat travel motor is driven to connect one end of the raw material Y-direction flat travel screw through the raw material Y-direction flat travel coupling;
原材料Y向平走丝杠上设置有原材料定位板上游端丝杠滑座,The raw material Y-direction horizontal lead screw is provided with a lead screw slide seat at the upstream end of the raw material positioning plate.
原材料定位板上游端丝杠滑座上固定连接有水平X向延伸的原材料定位板,A raw material positioning plate extending in the horizontal X direction is fixedly connected to the lead screw slide at the upstream end of the raw material positioning plate.
刷毛束上游区和中游区之间的机架平台上设置有Y向的原材料Y向平走滑轨,On the rack platform between the upstream area and the midstream area of the bristle bundle, a Y-direction raw material Y-direction flat running slide rail is arranged.
原材料Y向平走滑轨和原材料Y向平走丝杠二者互相平行;The raw material Y-direction sliding rail and the raw material Y-direction horizontal lead screw are parallel to each other;
原材料定位板向X向下游延伸至原材料Y向平走滑轨,并与原材料Y向平走滑轨上的原材料定位板下游端滑座固定连接;The raw material positioning plate extends downstream in the X direction to the raw material Y direction flat running slide rail, and is fixedly connected with the downstream end sliding seat of the raw material positioning plate on the raw material Y direction parallel running slide rail;
原材料定位板下游端滑座和原材料Y向平走滑轨滑动连接;The sliding seat at the downstream end of the raw material positioning plate is slidably connected with the raw material Y-direction flat running rail;
原材料定位板的底面与刷毛束顶端平面相齐平,于原材料定位板的底面上设置有一朝向下的推板凸起块,推板凸起块的位置处于两相临的刷毛束行列之间;The bottom surface of the raw material positioning plate is flush with the top plane of the bristle bundle, and a downwardly facing push plate protruding block is arranged on the bottom surface of the raw material positioning plate, and the position of the pushing plate protruding block is between the rows of two adjacent bristle bundles;
沿机架平台的一个边缘从上游到下游设置有水平X向的原材料X向输送机构;A horizontal X-direction raw material X-direction conveying mechanism is arranged from upstream to downstream along one edge of the rack platform;
原材料X向输送机构的结构是:The structure of the raw material X-direction conveying mechanism is:
原材料X向输送丝杠沿机架平台从上游到下游设置;The raw material X-direction conveying screw is set along the frame platform from upstream to downstream;
原材料X向输送丝杠通过原材料X向输送丝杠座架设在机架平台上,The raw material X-direction conveying screw is erected on the rack platform through the raw material X-direction conveying screw seat.
原材料X向输送丝杠上设置有原材料X向输送丝杠滑座;原材料X向输送丝杠滑座顶端固定连接有气动夹钳底座,气动夹钳底座上设置有X向等距间隔的气动夹钳,气动夹钳的钳口均在Y向具有同向的朝向;气动夹钳的钳口位于刷毛束顶端平面上;The raw material X-direction conveying lead screw is provided with a raw material X-direction conveying lead screw slide; the top of the raw material X-direction conveying lead screw slide is fixedly connected with a pneumatic clamp base, and the pneumatic clamp base is provided with X-direction equally spaced pneumatic clamps The jaws of the pliers and the pneumatic clamp all have the same direction in the Y direction; the jaws of the pneumatic clamp are located on the top plane of the bristle bundle;
机架平台上固定连接有原材料X向输送丝杠电机,原材料X向输送丝杠电机通过原材料X向输送丝杠电机联轴器驱动连接原材料X向输送丝杠;The rack platform is fixedly connected with the raw material X-direction conveying screw motor, and the raw material X-direction conveying screw motor drives and connects the raw material X-direction conveying screw motor through the raw material X-direction conveying screw motor coupling;
机架平台上平行的设置有分拣龙门架和加工龙门架,分拣龙门架和加工龙门架的跨度均沿机架平台水平Y向设置;A sorting gantry and a processing gantry are arranged in parallel on the rack platform, and the spans of the sorting gantry and the processing gantry are set along the horizontal Y direction of the rack platform;
分拣龙门架上配置有三维走向分拣机构;The sorting gantry is equipped with a three-dimensional sorting mechanism;
三维走向分拣机构的分拣机械臂的分拣工作端配置有组合吸盘,组合吸盘的吸盘面朝向机架平台的工作台面的刷毛束,组合吸盘通过阀岛配置连接;The sorting working end of the sorting robot arm of the three-dimensional sorting mechanism is equipped with a combined suction cup, and the suction cup surface of the combined suction cup faces the bristle bundle on the work surface of the rack platform, and the combined suction cup is connected through the valve island configuration;
机架平台的一侧配置有料架,料架上表面设置有分拣堆料码垛平台,分拣龙门架的Y向跨度覆盖机架平台Y向跨度和分拣堆料码垛平台Y向跨度;One side of the rack platform is equipped with a material rack, and the upper surface of the material rack is provided with a sorting, stacking and palletizing platform. The Y-span of the sorting gantry covers the Y-span of the rack platform and the Y-span of the sorting, stacking and palletizing platform ;
加工龙门架上配置有激光头工作机构和冲头工作机构;The processing gantry is equipped with a laser head working mechanism and a punch working mechanism;
激光头工作机构设置在加工龙门架的上游侧,激光头工作机构沿加工龙门架Y向往复平走设置;The working mechanism of the laser head is set on the upstream side of the processing gantry, and the working mechanism of the laser head is set along the Y-direction of the processing gantry to reciprocate and move horizontally;
激光头工作机构配置有激光头模块和激光头,激光头的投影落设在刷毛束的中游区和架间区之间的紫铜光缝座上,紫铜光缝座的紫铜光缝沿激光头在加工龙门架上的Y向走向布置;The laser head working mechanism is equipped with a laser head module and a laser head. The projection of the laser head is placed on the copper optical slot seat between the midstream area and the interframe area of the bristle bundle. The copper optical slot of the copper optical slot seat is located along the laser head. Y-direction arrangement on the processing gantry;
冲头工作机构设置在加工龙门架的下游侧,冲头工作机构沿加工龙门架Y向往复平走设置;The punch working mechanism is arranged on the downstream side of the processing gantry, and the punch working mechanism is arranged to reciprocate and move horizontally along the Y direction of the processing gantry;
冲头工作机构配置有冲头底座,冲头底座上配置有具有竖直Z向往复运行自由度的冲头,冲头的竖直向下的投影落设在刷毛束架间区和下游区之间的冲头模具机构的冲头模具上;The punch working mechanism is equipped with a punch base, and a punch with vertical Z-direction reciprocating freedom is arranged on the punch base. The vertical downward projection of the punch is located between the area between the bristle bundles and the downstream area. On the punch die of the punch die mechanism in between;
冲头模具机构配置在机架平台Y向设置的冲头模具Y向丝杠上,冲头模具Y向丝杠通过冲头模具Y向丝杠座架设在毛束架间区和下游区之间的机架平台上,冲头模具Y向丝杠由冲头模具Y向丝杠电机和冲头模具Y向丝杠联轴器驱动连接;The punch die mechanism is arranged on the punch die Y-direction lead screw set in the Y-direction of the frame platform, and the punch die Y-direction lead screw is erected between the tuft frame area and the downstream area through the punch die Y-direction lead screw seat. On the frame platform, the punch die Y-direction screw is driven and connected by the punch die Y-direction screw motor and the punch die Y-direction screw coupling;
冲头和冲头模具同步Y向移动。The punch and punch die move synchronously in the Y direction.
上游区、中游区、架间区和下游区的矩阵刷毛束均设置在同一平面,且刷毛束的顶端均于水平平面相齐平。The matrix bristle bundles in the upstream area, the midstream area, the interframe area and the downstream area are all arranged on the same plane, and the tops of the bristle bundles are all flush with the horizontal plane.
原材料定位板的上游端和原材料定位板上游端丝杠滑座之间、以及原材料定位板的下游端和原材料定位板下游端滑座之间均配置有原材料定位板升降气缸,上游端和下游端的原材料定位板升降气缸同步升降驱动原材料定位板于竖直方向Z向移动。Raw material positioning plate lifting cylinders are arranged between the upstream end of the raw material positioning plate and the lead screw sliding seat at the upstream end of the raw material positioning plate, and between the downstream end of the raw material positioning plate and the downstream sliding seat of the raw material positioning plate. The raw material positioning plate lifting cylinder synchronously lifts and drives the raw material positioning plate to move in the vertical direction Z direction.
三维走向分拣机构采用码垛机器人,码垛机器人的分拣机械臂由配置在分拣龙门架上的水平Y向往复机座、以及配置在水平Y向往复机座上的竖直Z向往复升降机座,以及固定连接在竖直Z向往复升降机座底端的水平X向延长轨、以及在水平X向延长轨底面配置的水平X向往复的组合吸盘构成,组合吸盘通过通气管与阀岛连接,阀岛集成配置在组合吸盘上或集成配置在分拣龙门架上、或集成配置在机架平台上。The three-dimensional sorting mechanism adopts a palletizing robot. The sorting robotic arm of the palletizing robot consists of a horizontal Y-direction reciprocating frame arranged on the sorting gantry, and a vertical Z-direction reciprocating frame arranged on the horizontal Y-direction reciprocating frame. It consists of a lift base, a horizontal X-direction extension rail fixedly connected to the bottom end of the vertical Z-direction reciprocating lift base, and a horizontal X-direction reciprocating combined suction cup arranged on the bottom surface of the horizontal X-direction extension rail. The combined suction cup is connected to the valve island through a vent pipe , the valve island is integrated on the combined suction cup or on the sorting gantry, or on the rack platform.
水平X向延长轨的X向跨度从刷毛束的中游区、架间区延伸到下游区。The X-direction span of the horizontal X-direction extension rail extends from the midstream region, the rack region to the downstream region of the bristle tuft.
分拣龙门架的Y向跨度大于加工龙门架的Y向跨度,加工龙门架的Y向跨度大于机架平台的Y向跨度。The Y-span of the sorting gantry is larger than the Y-span of the processing gantry, and the Y-span of the processing gantry is larger than the Y-span of the rack platform.
原材料定位机构的原材料Y向平走电机、原材料X向输送机构的原材料X向输送丝杠电机以及气动夹钳、分拣龙门架的三维走向分拣机构、加工龙门架的激光头工作机构和冲头工作机构、冲头模具机构,均配置连接机架平台的电气控制器。Raw material Y-direction horizontal travel motor of raw material positioning mechanism, raw material X-direction conveying screw motor of raw material X-direction conveying mechanism and pneumatic clamp, three-dimensional direction sorting mechanism of sorting gantry, laser head working mechanism and punch of processing gantry The working mechanism and punch die mechanism are equipped with electrical controllers connected to the rack platform.
原材料定位机构的原材料Y向平走电机、原材料X向输送机构的原材料X向输送丝杠电机以及气动夹钳、分拣龙门架的三维走向分拣机构、加工龙门架的激光头工作机构和冲头工作机构、冲头模具机构、以及机架平台的电气控制器的电源均与供电电源连接。Raw material Y-direction horizontal travel motor of raw material positioning mechanism, raw material X-direction conveying screw motor of raw material X-direction conveying mechanism and pneumatic clamp, three-dimensional direction sorting mechanism of sorting gantry, laser head working mechanism and punch of processing gantry The power supply of the working mechanism, the punch die mechanism, and the electrical controller of the frame platform are all connected with the power supply.
本实用新型与现有技术相比所产生的有益效果是:Compared with the prior art, the beneficial effects produced by the present utility model are:
本实用新型的一种激光切割和冲床的复合机床是把冲床加工和激光切割加工集成到一台机器上,集成冲床和激光切割的优势实现集成化设计。无需增加空间的自动化控制。实现无人值守,节约生产时间,增加产能。The composite machine tool of laser cutting and punching of the utility model integrates punching processing and laser cutting processing into one machine, and the advantages of integrated punching and laser cutting realize integrated design. Automation control without adding space. Realize unattended, save production time and increase production capacity.
由人工或者用机械手把原材料放置在工作台面上,原材料定位板升起一定高度高过工作台毛刷,丝杠驱动原材料定位板移动,原材料定位板推动着原材料移动,直到原材料的边缘进入气动卡钳。此时定位板返回原点并下落,下落高度刚好使得定位板的上表面与工作台的上表面等高已达到共面不干涉原材料在工作台上运动的目的。The raw material is placed on the worktable manually or by a manipulator, the raw material positioning plate is raised to a certain height higher than the table brush, the screw drives the raw material positioning plate to move, and the raw material positioning plate pushes the raw material to move until the edge of the raw material enters the pneumatic caliper. . At this time, the positioning plate returns to the origin and falls, and the falling height is just so that the upper surface of the positioning plate and the upper surface of the worktable have the same height to achieve the purpose of being coplanar and not interfering with the movement of the raw material on the worktable.
气动夹钳固定住原材料,带动原材料朝向切割区域运动,当原材料运动到冲头下方时,冲头对原材料进行较小尺寸的工件(如小孔,较小边框等)加工。夹钳和冲头同时移动形成加工路径。The pneumatic clamp fixes the raw material and drives the raw material to move toward the cutting area. When the raw material moves under the punch, the punch processes the raw material into smaller-sized workpieces (such as small holes, smaller frames, etc.). The clamp and punch move simultaneously to form the machining path.
加工完成小孔后,气动夹钳带动原材料移动到激光头下方进行轮廓加工,夹钳与激光头同时运动共同形成加工轮廓。After the small hole is processed, the pneumatic clamp drives the raw material to move under the laser head for contour processing, and the clamp and the laser head move simultaneously to form the processing contour.
激光头和冲床也可以分别独立的进行工件的加工。The laser head and the punching machine can also independently process the workpiece.
加工完成的工件由分拣机械手把工件抓起,然后把工件运送至料架工作台上进行分类码垛。分拣机械手有三个轴的运动方向。组合吸盘下方分布有若干组吸盘单元,这些吸盘单元可以根据工件的大小、形状来自动调整需要工作的吸盘单元,不需要工作的吸盘单元不会通气工作。吸盘单元的通气由控制系统通过阀岛来控制。The processed workpiece is picked up by the sorting manipulator, and then transported to the material rack worktable for sorting and stacking. The sorting robot has three axes of motion. There are several groups of suction cup units distributed under the combined suction cup. These suction cup units can automatically adjust the suction cup units that need to work according to the size and shape of the workpiece. The suction cup units that do not need to work will not work with ventilation. The ventilation of the suction cup unit is controlled by the control system via the valve terminal.
本实用新型的一种激光切割和冲床的复合机床设计合理、结构简单、安全可靠、使用方便、易于维护,具有很好的推广使用价值。The composite machine tool of the laser cutting and punching machine of the utility model has reasonable design, simple structure, safety and reliability, convenient use and easy maintenance, and has good popularization and use value.
附图说明Description of drawings
附图1是本实用新型的立体结构示意图;Accompanying drawing 1 is the three-dimensional structure schematic diagram of the present utility model;
附图2是本实用新型的俯视结构示意图;Accompanying drawing 2 is the top view structure schematic diagram of the present utility model;
附图3是本实用新型的主视结构示意图;Accompanying drawing 3 is the front view structure schematic diagram of the present utility model;
附图4是本实用新型的立体结构示意图;Accompanying drawing 4 is the three-dimensional structure schematic diagram of the present utility model;
附图5是本实用新型的立体结构示意图。Figure 5 is a schematic diagram of the three-dimensional structure of the present invention.
附图中的标记分别表示:The symbols in the attached drawings represent:
1、机架平台,2、工作台面,3、刷毛束,1. Rack platform, 2. Work table, 3. Bristle bundle,
4、上游区,5、中游区,6、架间区,7、下游区,4. Upstream area, 5. Midstream area, 6. Interframe area, 7. Downstream area,
8、原材料定位机构,8. Raw material positioning mechanism,
9、原材料Y向平走丝杠,10、原材料Y向平走丝杠座,11、原材料Y向平走电机,12、原材料Y向平走联轴器,9. Raw material Y direction flat travel screw, 10. Raw material Y direction flat travel screw seat, 11. Raw material Y direction flat travel motor, 12. Raw material Y direction flat travel coupling,
13、原材料定位板上游端丝杠滑座,14、原材料定位板,15、原材料Y向平走滑轨,16、原材料定位板下游端滑座,13. The upstream end screw slide of the raw material positioning plate, 14. The raw material positioning plate, 15. The raw material Y-direction horizontal sliding rail, 16. The downstream end slide of the raw material positioning plate,
17、推板凸起块,17. Push plate raised block,
18、原材料X向输送机构,18. Raw material X-direction conveying mechanism,
19、原材料X向输送丝杠,20、原材料X向输送丝杠座,21、原材料X向输送丝杠滑座,22、气动夹钳底座,23、气动夹钳,19. Raw material X-direction conveying lead screw, 20. Raw material X-direction conveying lead screw seat, 21. Raw material X-direction conveying lead screw slide, 22. Pneumatic clamp base, 23. Pneumatic clamp,
24、原材料X向输送丝杠电机,25、原材料X向输送丝杠电机联轴器,24. Raw material X-direction conveying screw motor, 25. Raw material X-direction conveying screw motor coupling,
26、分拣龙门架,26. Sorting gantry,
27、三维走向分拣机构,28、码垛机器人,29、分拣机械臂,30、组合吸盘,31、阀岛,32、料架,33、分拣堆料码垛平台,27. Three-dimensional orientation sorting mechanism, 28. Palletizing robot, 29. Sorting robotic arm, 30. Combined suction cup, 31. Valve island, 32. Material rack, 33. Sorting, stacking and palletizing platform,
34、加工龙门架,34. Processing gantry,
35、激光头工作机构,36、激光头模块,37、激光头,38、紫铜光缝座,39、紫铜光缝,35, laser head working mechanism, 36, laser head module, 37, laser head, 38, copper optical slit seat, 39, copper optical slit,
40、冲头工作机构,41、冲头底座,42、冲头,43、冲头模具机构,44、冲头模具,40, punch working mechanism, 41, punch base, 42, punch, 43, punch die mechanism, 44, punch die,
45、冲头模具Y向丝杠,46、冲头模具Y向丝杠座,47、冲头模具Y向丝杠电机,48、冲头模具Y向丝杠联轴器,45. Y-direction lead screw of punch die, 46, Y-direction lead screw seat of punch die, 47, Y-direction lead screw motor of punch die, 48, Y-direction lead screw coupling of punch die,
49、原材料定位板升降气缸,49. Raw material positioning plate lifting cylinder,
50、水平Y向往复机座,51、竖直Z向往复升降机座,52、水平X向延长轨,50. Horizontal Y-direction reciprocating base, 51. Vertical Z-direction reciprocating elevator base, 52. Horizontal X-direction extension rail,
53、电气控制器。53. Electrical controller.
具体实施方式Detailed ways
下面结合附图对本实用新型的一种激光切割和冲床的复合机床作以下详细说明。A composite machine tool of laser cutting and punching according to the present utility model will be described in detail below with reference to the accompanying drawings.
如附图所示,本实用新型的一种激光切割和冲床的复合机床,其结构包括机架平台1,As shown in the accompanying drawings, a composite machine tool for laser cutting and punching according to the present utility model, its structure includes a frame platform 1,
机架平台1上固定设置有分拣龙门架26和加工龙门架34,二者互相平行;A sorting gantry 26 and a processing gantry 34 are fixedly arranged on the rack platform 1, and the two are parallel to each other;
分拣龙门架26上配置有三维走向分拣机构27;三维走向分拣机构一侧的机架平台侧方配置有料架32,料架33上表面设置有分拣堆料码垛平台33;The sorting gantry 26 is provided with a three-dimensional
加工龙门架34上配置有激光头工作机构35和冲头工作机构40;The processing gantry 34 is provided with a laser
在机架平台1的工作台面2上设置有水平的原材料游走支托体;原材料游走支托体采用刷毛束3;A horizontal raw material wandering support body is arranged on the work surface 2 of the rack platform 1; the raw material wandering support body adopts a
机架平台的上游端配置有水平Y向的原材料定位机构8;The upstream end of the rack platform is equipped with a horizontal Y-direction raw
沿机架平台从上游到下游设置有水平X向的原材料X向输送机构18。A raw material
其具体机构是:Its specific institutions are:
机架平台1的工作台面2水平设置,工作台面上设置有以矩阵布置的刷毛束3,每一束刷毛束均竖直设置,矩阵布置的刷毛从上游到下游的水平X向分别以上游区4、中游区5、架间区6和下游区7顺次设置;The work surface 2 of the rack platform 1 is arranged horizontally, and the work surface is provided with bristle
上游区4、中游区5、架间区6和下游区7的矩阵刷毛束均设置在同一平面,且刷毛束的顶端均于水平平面相齐平。The matrix bristle bundles in the upstream zone 4 , the midstream zone 5 , the
于机架平台的上游端设置有原材料定位机构8;A raw
原材料定位机构8的结构是:The structure of the raw
原材料Y向平走丝杠9通过原材料Y向平走丝杠座10架设在机架平台的上游端,The raw material Y-direction horizontal
原材料Y向平走电机11固定配置在在机架平台的上游端,The raw material Y-direction flat travel motor 11 is fixedly arranged at the upstream end of the rack platform,
原材料Y向平走电机11通过原材料Y向平走联轴器12驱动连接原材料Y向平走丝杠的一端;The raw material Y-direction flat travel motor 11 drives and connects one end of the raw material Y-direction flat travel screw through the raw material Y-direction flat travel coupling 12;
原材料Y向平走丝杠9上设置有原材料定位板上游端丝杠滑座13,The raw material Y-direction horizontal
原材料定位板上游端丝杠滑座13上固定连接有水平X向延伸的原材料定位板14,The raw material positioning plate 14 extending in the horizontal X direction is fixedly connected to the lead screw sliding seat 13 at the upstream end of the raw material positioning plate.
刷毛束上游区和中游区之间的机架平台上设置有Y向的原材料Y向平走滑轨15,On the rack platform between the upstream area and the midstream area of the bristle bundle, a Y-direction raw material Y-direction flat running slide rail 15 is provided,
原材料Y向平走滑轨15和原材料Y向平走丝杠9二者互相平行;The raw material Y-direction flat running slide rail 15 and the raw material Y-direction flat running
原材料定位板14向X向下游延伸至原材料Y向平走滑轨15,并与原材料Y向平走滑轨15上的原材料定位板下游端滑座16固定连接;The raw material positioning plate 14 extends downstream in the X direction to the raw material Y-direction parallel running rail 15, and is fixedly connected with the downstream end sliding seat 16 of the raw material positioning plate on the raw material Y-direction parallel running rail 15;
原材料定位板下游端滑座16和原材料Y向平走滑轨15滑动连接;The sliding seat 16 at the downstream end of the raw material positioning plate is slidably connected with the raw material Y-direction sliding rail 15;
原材料定位板14的底面与刷毛束顶端平面相齐平,于原材料定位板的底面上设置有一朝向下的推板凸起块17,推板凸起块的位置处于两相临的刷毛束行列之间;The bottom surface of the raw material positioning plate 14 is flush with the top plane of the bristle bundles, and there is a downwardly facing push plate
原材料定位板的上游端和原材料定位板上游端丝杠滑座之间、以及原材料定位板的下游端和原材料定位板下游端滑座之间均配置有原材料定位板升降气缸49,上游端和下游端的原材料定位板升降气缸同步升降驱动原材料定位板于竖直方向Z向移动。Raw material positioning
沿机架平台1的一个边缘从上游到下游设置有水平X向的原材料X向输送机构18;A horizontal X-direction raw material
原材料X向输送机构18的结构是:The structure of the raw material
原材料X向输送丝杠19沿机架平台从上游到下游设置;The raw material
原材料X向输送丝杠19通过原材料X向输送丝杠座20架设在机架平台1上,The raw material
原材料X向输送丝杠19上设置有原材料X向输送丝杠滑座21;原材料X向输送丝杠滑座21顶端固定连接有气动夹钳底座22,气动夹钳底座22上设置有X向等距间隔的气动夹钳23,气动夹钳23的钳口均在Y向具有同向的朝向;气动夹钳的钳口位于刷毛束顶端平面上;The raw material X-direction conveying
机架平台上固定连接有原材料X向输送丝杠电机24,原材料X向输送丝杠电机24通过原材料X向输送丝杠电机联轴器25驱动连接原材料X向输送丝杠19;The raw material X-direction conveying screw motor 24 is fixedly connected to the rack platform, and the raw material X-direction conveying screw motor 24 drives and connects the raw material
机架平台1上平行的设置有分拣龙门架26和加工龙门架34,分拣龙门架26和加工龙门架34的跨度均沿机架平台水平Y向设置;A sorting gantry 26 and a processing gantry 34 are arranged in parallel on the rack platform 1, and the spans of the sorting gantry 26 and the processing gantry 34 are set along the horizontal Y direction of the rack platform;
分拣龙门架34上配置有三维走向分拣机构27;The sorting gantry 34 is provided with a three-dimensional
三维走向分拣机构27的分拣机械臂29的分拣工作端配置有组合吸盘30,组合吸盘的吸盘面朝向机架平台的工作台面的刷毛束,组合吸盘通过阀岛31配置连接;The sorting working end of the sorting
三维走向分拣机构采用码垛机器人28,码垛机器人的分拣机械臂由配置在分拣龙门架上的水平Y向往复机座50、以及配置在水平Y向往复机座上的竖直Z向往复升降机座51,以及固定连接在竖直Z向往复升降机座底端的水平X向延长轨52、以及在水平X向延长轨底面配置的水平X向往复的组合吸盘30构成,组合吸盘通过通气管与阀岛连接,阀岛集成配置在组合吸盘上或集成配置在分拣龙门架上、或集成配置在机架平台上。The three-dimensional sorting mechanism adopts a
水平X向延长轨52的X向跨度从刷毛束的中游区、架间区延伸到下游区。The X-direction span of the horizontal
机架平台1的一侧配置有料架32,料架32上表面设置有分拣堆料码垛平台33,分拣龙门架的Y向跨度覆盖机架平台Y向跨度和分拣堆料码垛平台Y向跨度;A
分拣龙门架的Y向跨度大于加工龙门架的Y向跨度,加工龙门架的Y向跨度大于机架平台的Y向跨度。The Y-span of the sorting gantry is larger than the Y-span of the processing gantry, and the Y-span of the processing gantry is larger than the Y-span of the rack platform.
加工龙门架34上配置有激光头工作机构35和冲头工作机构40;The processing gantry 34 is provided with a laser
激光头工作机构35设置在加工龙门架的上游侧,激光头工作机构35沿加工龙门架Y向往复平走设置;The laser
激光头工作机构35配置有激光头模块36和激光头37,激光头37的投影落设在刷毛束的中游区和架间区之间的紫铜光缝座38上,紫铜光缝座的紫铜光缝38沿激光头在加工龙门架上的Y向走向布置;The laser
冲头工作机构40设置在加工龙门架的下游侧,冲头工作机构沿加工龙门架Y向往复平走设置;The
冲头工作机构40配置有冲头底座41,冲头底座41上配置有具有竖直Z向往复运行自由度的冲头42,冲头的竖直向下的投影落设在刷毛束架间区和下游区之间的冲头模具机构43的冲头模具44上;The
冲头模具机构43配置在机架平台Y向设置的冲头模具Y向丝杠45上,冲头模具Y向丝杠45通过冲头模具Y向丝杠座46架设在毛束架间区和下游区之间的机架平台上,冲头模具Y向丝杠45由冲头模具Y向丝杠电机47和冲头模具Y向丝杠联轴器49驱动连接;The
冲头42和冲头模具44同步Y向移动。The
原材料定位机构的原材料Y向平走电机、原材料X向输送机构的原材料X向输送丝杠电机以及气动夹钳、分拣龙门架的三维走向分拣机构、加工龙门架的激光头工作机构和冲头工作机构、冲头模具机构,均配置连接机架平台的电气控制器。Raw material Y-direction horizontal travel motor of raw material positioning mechanism, raw material X-direction conveying screw motor of raw material X-direction conveying mechanism and pneumatic clamp, three-dimensional direction sorting mechanism of sorting gantry, laser head working mechanism and punch of processing gantry The working mechanism and punch die mechanism are equipped with electrical controllers connected to the rack platform.
上述机构以及机架平台的电气控制器的电源均与供电电源连接。The power sources of the above mechanism and the electrical controller of the rack platform are all connected to the power supply.
本实用新型的一种激光切割和冲床的复合机床把冲床加工和激光切割加工集成到一台机器上,集成冲床和激光切割的优势实现集成化设计。无需增加空间的自动化控制,实现无人值守,节省生产时间,有效增加产能。The composite machine tool of the laser cutting and punching machine of the utility model integrates the punching machine processing and the laser cutting processing into one machine, and the advantages of the integrated punching machine and the laser cutting machine realize the integrated design. There is no need to increase the space of automatic control, realize unattended, save production time, and effectively increase production capacity.
Claims (10)
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Address after: 13A, Building D, Big Data Industrial Base, Xinluo Street, High tech Zone, Jinan City, Shandong Province, 250000 Patentee after: Jinan Jinweike Laser Technology Co.,Ltd. Address before: C-504, Yinhe building, high tech Zone, Jinan City, Shandong Province Patentee before: JINAN G.WEIKE SCIENCE & TECHNOLOGY Co.,Ltd. |