CN113925185A - Automatic lamination mechanism in rice hamburg - Google Patents
Automatic lamination mechanism in rice hamburg Download PDFInfo
- Publication number
- CN113925185A CN113925185A CN202111098281.5A CN202111098281A CN113925185A CN 113925185 A CN113925185 A CN 113925185A CN 202111098281 A CN202111098281 A CN 202111098281A CN 113925185 A CN113925185 A CN 113925185A
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- Prior art keywords
- rice
- station
- automatic
- forming
- machine frame
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 96
- 235000009566 rice Nutrition 0.000 title claims abstract description 96
- 238000003475 lamination Methods 0.000 title abstract description 7
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 95
- 238000010030 laminating Methods 0.000 claims abstract description 44
- 235000015220 hamburgers Nutrition 0.000 claims abstract description 32
- 238000000465 moulding Methods 0.000 claims abstract description 27
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 238000001125 extrusion Methods 0.000 claims abstract description 11
- 235000012149 noodles Nutrition 0.000 claims abstract 2
- 238000007493 shaping process Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 239000000523 sample Substances 0.000 claims description 4
- 238000005056 compaction Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 238000003825 pressing Methods 0.000 abstract description 4
- 235000013372 meat Nutrition 0.000 abstract description 3
- 235000013305 food Nutrition 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 238000003801 milling Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/20—Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/10—Moulding
Abstract
The invention discloses an automatic stacking mechanism for rice hamburgers, which belongs to the technical field of food production equipment and comprises: the rice-flour noodle forming machine comprises a machine frame and a machine frame upper plate arranged on the top of the machine frame, wherein a conveying belt is arranged on the machine frame upper plate, and a product demolding station, a forming station, an upper rice blank molding station, a lower rice blank prepressing station and a lower rice blank molding station are sequentially arranged on one side of the machine frame upper plate from left to right. According to the invention, the meat stuffing is added after the pre-pressing of the rice billets, the rice billets are conveyed to the upper rice billet mold-entering station by the automatic laminating mechanism under the transmission of the conveying belt, the rice billets are placed on the upper rice billet mold-entering station, the rice billets are conveyed to the product mold-exiting station after the molding extrusion of the molding station, the molded products which are well shaped are pushed out by the cam and enter the output conveyor under the pushing of the discharging cylinder, the whole laminating process is simple and rapid, manual lamination is not needed, the quality of the products is uniform, and the production efficiency is improved.
Description
Technical Field
The invention relates to an automatic laminating mechanism, in particular to an automatic laminating mechanism for rice hamburgers, and belongs to the technical field of food production equipment.
Background
The traditional rice hamburgers are all manually laminated during laminating, the laminating efficiency is low, and meanwhile, the quality of laminated products is not uniform.
Disclosure of Invention
The invention mainly aims to solve the defects of the prior art and provide an automatic rice hamburger laminating mechanism.
The purpose of the invention can be achieved by adopting the following technical scheme:
an automatic rice hamburger laminating mechanism, comprising: the rice-milling machine comprises a machine frame and a machine frame upper plate arranged at the top of the machine frame, wherein a conveying belt is arranged on the machine frame upper plate, a product demolding station, a forming station, a rice-milling blank molding station, a rice-milling blank prepressing station and a rice-milling blank molding station are sequentially arranged on one side of the machine frame upper plate from left to right, the rice-milling blank molding station and the rice-milling blank molding station respectively comprise a material pushing cylinder arranged at the top of the machine frame upper plate through a support frame, the output end of the material pushing cylinder is connected with a guide rod, a push plate lifting cylinder is sleeved on the guide rod, the output end of the push plate lifting cylinder is connected with an extrusion block, an automatic laminating mechanism is arranged above the machine frame upper plate, a plurality of conveying devices are arranged on one side of the support frame, the rice-milling blank prepressing station and the forming station respectively comprise forming cylinders arranged on the support frame, the forming cylinder penetrates through the support frame and is provided with a forming punch matched with the forming outer mold, and an output conveyor for discharging is arranged on one side of the supporting frame.
Preferably, the automatic laminating mechanism comprises an outer forming die and an inner die installed inside the outer forming die, a pin shaft is arranged inside the inner die, a roller is arranged on one side of the pin shaft, and a T-shaped cam with the top inserted into the roller is installed at the bottom of the inner die.
Preferably, the top of the conveying device is provided with a photoelectric probe, and the conveying device is positioned on the upper plate of the rack.
Preferably, both sides of the molding outer die are provided with outer die limiting plates and rice billet limiting plates for positioning.
Preferably, the rice billet is installed at the top of centre form, one side of support frame is equipped with ejection of compact cylinder, ejection of compact cylinder's output is installed and is used for pushing the shaping product the ejector pad on the output conveyer.
Preferably, the product demolding station comprises the automatic laminating mechanism arranged above the conveying belt and a group of diverting pulleys arranged on the conveying belt, and the discharging cylinder is positioned above the automatic laminating mechanism.
Preferably, the top of the automatic stacking mechanism is on the same horizontal line as the top of the output conveyor.
Preferably, one side of the forming external mold is provided with an elastic positioning pin inserted into the forming external mold, and the forming external mold is internally provided with a sliding groove matched with the elastic positioning pin.
The invention has the beneficial technical effects that: according to the automatic rice hamburger laminating mechanism, the automatic rice hamburger laminating mechanism is provided with a lower rice base mold entering station, a lower rice base prepressing station, an upper rice base mold entering station, a forming station and a product demolding station, so that the lower rice base of a rice hamburger can be conveniently placed in a mold for extrusion and shaping, meat stuffing is added after the lower rice base is prepressed, the automatic laminating mechanism conveys the rice base to the upper rice base mold entering station under the transmission of a conveying belt to place the upper rice base, the rice base is conveyed to the product demolding station after the forming and extrusion of the forming station, a cam pushes out a shaped product, and the shaped product enters an output conveyor under the pushing of a discharging cylinder.
Drawings
FIG. 1 is a perspective view of the overall structure of a preferred embodiment of the automatic rice hamburger laminating mechanism according to the invention;
FIG. 2 is a schematic view of a lower rice crust molding station configuration of a preferred embodiment of an automatic rice hamburger laminating mechanism according to the invention;
FIG. 3 is a schematic view of a lower rice crust mold-entering station pushing structure of a preferred embodiment of the automatic rice hamburger laminating mechanism according to the invention;
FIG. 4 is a schematic view of a lower rice block entering mold of a preferred embodiment of the automatic rice hamburger laminating mechanism according to the invention;
FIG. 5 is a schematic diagram of the retraction of the pusher plate lift cylinder of a preferred embodiment of the automatic rice hamburger stacking mechanism according to the invention;
FIG. 6 is a schematic view of an automatic stacking mechanism of a preferred embodiment of the automatic rice hamburger stacking mechanism according to the invention;
FIG. 7 is a schematic diagram of the automatic stacking mechanism push of a preferred embodiment of the automatic rice hamburger stacking mechanism according to the invention;
FIG. 8 is a schematic diagram of a forming station of a preferred embodiment of the automatic rice hamburger laminating mechanism according to the invention;
FIG. 9 is a schematic diagram of a forming station forming cylinder raised in accordance with a preferred embodiment of the automatic rice hamburger laminating mechanism according to the invention;
FIG. 10 is a schematic view of a product demolding station of a preferred embodiment of the automatic rice hamburger laminating mechanism according to the invention;
fig. 11 is a schematic view showing a structure of ejecting a finished product from a product demolding station of a preferred embodiment of the automatic rice hamburger laminating mechanism according to the present invention.
In the figure: 1-rice-blank feeding station, 2-rice-blank discharging pre-pressing station, 3-rice-blank feeding station, 4-forming station, 5-product discharging station, 6-moving bottom plate, 7-forming outer mold, 8-inner mold, 9-elastic positioning pin, 10-roller, 11-pin shaft, 12-cam, 13-frame, 14-frame upper plate, 15-conveying device, 16-photoelectric probe, 17-rice-blank, 18-pushing cylinder, 19-pushing-plate lifting cylinder, 20-guide rod, 21-rice-blank limiting plate, 22-walking-plate sprocket, 23-outer-mold limiting plate, 24-forming punch, 25-forming cylinder, 26-output conveyor and 27-discharging cylinder.
Detailed Description
In order to make the technical solutions of the present invention more clear and definite for those skilled in the art, the present invention is further described in detail below with reference to the examples and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
As shown in fig. 1-11, the present embodiment provides an automatic stacking mechanism for rice hamburgers, including: a frame 13 and a frame upper plate 14 arranged on the top of the frame 13, wherein a conveyer belt is arranged on the frame upper plate 14, a product demolding station 5, a forming station 4, an upper rice blank molding station 3, a lower rice blank prepressing station 2 and a lower rice blank molding station 1 are sequentially arranged on one side of the frame upper plate 14 from left to right, the lower rice blank molding station 1 and the upper rice blank molding station 3 respectively comprise a material pushing cylinder 18 arranged on the top of the frame upper plate 14 through a support frame, the output end of the material pushing cylinder 18 is connected with a guide rod 20, a push plate lifting cylinder 19 is sleeved on the guide rod 20, the output end of the push plate lifting cylinder 19 is connected with an extrusion block, an automatic laminating mechanism is arranged above the frame upper plate 14, a plurality of conveying devices 15 are arranged on one side of the support frame, the lower rice blank prepressing station 2 and the forming station 4 respectively comprise a forming cylinder 25 arranged on the support frame, the forming cylinder 25 penetrates through the support frame and is provided with a forming punch 24 matched with a forming outer mold 7, an output conveyor 26 for discharging is provided at one side of the support frame. The rice-based hamburger laminating machine is provided with a rice-based lower mold entering station 1, a rice-based lower pre-pressing station 2, a rice-based upper mold entering station 3, a forming station 4 and a product demolding station 5, so that rice bases of rice hamburgers can be conveniently placed in a mold for extrusion and forming, meat stuffing is added after the rice bases are pre-pressed, the rice bases are conveyed to the rice-based lower mold entering station 3 by an automatic laminating mechanism under the transmission of a conveying belt to be placed on the rice bases, the rice bases are conveyed to the product demolding station 5 after being extruded and formed by the forming station 4, the formed products are pushed out by a cam 12 and enter an output conveyor 26 under the pushing of a discharging cylinder 27, the whole laminating process is simple and rapid, manual lamination is not needed, the quality of the products is uniform, and the production efficiency is improved.
In the present embodiment, as shown in fig. 1 and 5, the automatic laminating mechanism includes an outer molding die 7 and an inner die 8 mounted inside the outer molding die 7, a pin 11 is provided inside the inner die 8, a roller 10 is provided on one side of the pin 11, and a T-shaped cam 12 inserted into the roller 10 at the top is mounted at the bottom of the inner die 8. The top of the conveying device 15 is provided with a photoelectric probe 16, and the conveying device 15 is positioned on the upper plate 14 of the rack. And both sides of the molding outer die 7 are provided with an outer die limiting plate 23 and a rice billet limiting plate 21 for positioning. Rice billet 17 is installed at the top of centre form 8, and one side of support frame is equipped with ejection of compact cylinder 27, and the ejector pad that is used for pushing the shaping product into on the output conveyer 26 is installed to ejection of compact cylinder 27's output. The forming external mold 7 is arranged, the internal mold 8 is arranged in the forming external mold 7, rice billets can be placed under the extrusion of the forming air cylinder 25 for pre-forming conveniently, and the cam 12 is arranged, so that the rice billets can be pushed out after the preparation of formed products is finished, and the demolding is convenient.
In this embodiment, as shown in fig. 1 and 3, the product demolding station 5 includes an automatic laminating mechanism mounted above the conveyor belt, a set of diverting pulleys mounted on the conveyor belt, and a discharging cylinder 27 located above the automatic laminating mechanism. The top of the automated stacking mechanism is level with the top of the output conveyor 26. One side of the forming external mold 7 is provided with an elastic positioning pin 9 inserted into the forming external mold 7, and the inside of the forming external mold 7 is provided with a sliding groove matched with the elastic positioning pin 9. A plurality of conveying devices 15 are arranged to facilitate the upper and lower rice billets to be sequentially placed for lamination; the rice billet limiting plate 21 and the outer die limiting plate 23 are arranged, so that the forming outer die 7 is limited, and the phenomenon that the extrusion and the shaping of a product are uneven due to the movement of the forming outer die 7 is avoided. Be equipped with ejection of compact cylinder 27 and ejector pad and be convenient for with shaping product propelling movement to output conveyer 26 on, be convenient for the quick output of product improves production efficiency. The sliding groove is formed in the forming outer die 7 to prevent the inner die 8 from being pushed by the cam 12 to be pushed out of the forming outer die 7, so that a formed product falls off.
As shown in fig. 1-11, the automatic rice hamburger laminating mechanism works according to the following principle:
step 1: the lower rice billets are conveyed to a lower rice billet mold-entering station 1 through a conveying device 15 and enter a forming external mold 7 through the pushing of a push plate lifting cylinder 19;
step 2: the automatic laminating mechanism reaches the rice blank pre-pressing station 2 under the transmission of the conveyer belt, and stuffing is manually added before the rice blank is conveyed to the upper rice blank mold-entering station 3 after the rice blank is extruded and shaped by the forming cylinder 25;
and step 3: when the rice billets with fillings reach the rice billet feeding station 3, the conveying device 15 places the rice billets on the fillings, the rice billets are extruded and shaped by the forming station 4 and then enter the output conveyor 26 under the pushing of the discharging air cylinder 27, and the lamination is finished.
In summary, in this embodiment, according to the automatic rice hamburger laminating mechanism of this embodiment, the automatic rice hamburger laminating mechanism provided in this embodiment is provided with the outer molding die 7, and the inner die 8 is arranged inside the outer molding die 7, so that rice billets can be placed under the extrusion of the molding cylinder 25 for presetting, and meanwhile, the cam 12 is arranged, so that the rice billets can be pushed out after the preparation of molded products is completed, and the demolding is facilitated. A plurality of conveying devices 15 are arranged to facilitate the upper and lower rice billets to be sequentially placed for lamination; the rice billet limiting plate 21 and the outer die limiting plate 23 are arranged, so that the forming outer die 7 is limited, and the phenomenon that the extrusion and the shaping of a product are uneven due to the movement of the forming outer die 7 is avoided. Be equipped with ejection of compact cylinder 27 and ejector pad and be convenient for with shaping product propelling movement to output conveyer 26 on, be convenient for the quick output of product improves production efficiency. The sliding groove is formed in the forming outer die 7 to prevent the inner die 8 from being pushed by the cam 12 to be pushed out of the forming outer die 7, so that a formed product falls off.
The above description is only for the purpose of illustrating the present invention and is not intended to limit the scope of the present invention, and any person skilled in the art can substitute or change the technical solution of the present invention and its conception within the scope of the present invention.
Claims (8)
1. An automatic stromatolite mechanism of rice hamburg, its characterized in that includes: the rice-flour noodle forming machine comprises a machine frame (13) and a machine frame upper plate (14) arranged at the top of the machine frame (13), wherein a conveying belt is arranged on the machine frame upper plate (14), a product demolding station (5), a forming station (4), a rice-flour blank molding station (3), a rice-flour blank prepressing station (2) and a rice-flour blank molding station (1) are sequentially arranged on one side of the machine frame upper plate (14) from left to right, the rice-flour blank molding station (1) and the rice-flour blank molding station (3) both comprise a material pushing cylinder (18) which is arranged at the top of the machine frame upper plate (14) through a support frame, the output end of the material pushing cylinder (18) is connected with a guide rod (20), a push plate lifting cylinder (19) is sleeved on the guide rod (20), the output end of the push plate lifting cylinder (19) is connected with an extrusion block, an automatic laminating mechanism is arranged above the machine frame upper plate (14), one side of support frame is equipped with a plurality of conveyor (15), rice base pre-compaction station (2) and shaping station (4) all are including installing forming cylinder (25) on the support frame down, forming cylinder (25) run through the support frame install with shaping external mold (7) forming punch head (24) of mutually supporting, one side of support frame is equipped with output conveyer (26) for the ejection of compact.
2. The automatic rice hamburger laminating mechanism according to claim 1, characterized in that the automatic laminating mechanism comprises an outer forming die (7) and an inner die (8) installed inside the outer forming die (7), a pin shaft (11) is arranged inside the inner die (8), a roller (10) is arranged on one side of the pin shaft (11), and a T-shaped cam (12) with the top inserted into the roller (10) is installed at the bottom of the inner die (8).
3. An automatic rice hamburger laminating mechanism according to claim 1, characterized in that a photoelectric probe (16) is arranged on the top of the conveying device (15), and the conveying device (15) is positioned on the rack upper plate (14).
4. The automatic rice hamburger laminating mechanism according to claim 1, wherein an outer die limiting plate (23) and a rice billet limiting plate (21) for positioning are mounted on two sides of the forming outer die (7).
5. The automatic rice hamburger laminating mechanism according to claim 1, wherein a rice blank (17) is mounted at the top of the inner die (8), a discharging air cylinder (27) is arranged on one side of the supporting frame, and a pushing block used for pushing a formed product onto the discharging conveyor (26) is mounted at the output end of the discharging air cylinder (27).
6. An automatic rice hamburger laminating mechanism according to claim 1, characterised in that said product demolding station (5) comprises said automatic laminating mechanism mounted above said conveyor belt, a set of diverting pulleys mounted on said conveyor belt, said discharging cylinder (27) being located above said automatic laminating mechanism.
7. An automatic rice hamburger stacking mechanism according to claim 6, characterised in that the top of said automatic stacking mechanism is level with the top of said output conveyor (26).
8. The automatic rice hamburger laminating mechanism according to claim 2, wherein an elastic positioning pin (9) inserted into the outer molding die (7) is arranged on one side of the outer molding die (7), and a sliding groove matched with the elastic positioning pin (9) is formed in the outer molding die (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111098281.5A CN113925185A (en) | 2021-09-18 | 2021-09-18 | Automatic lamination mechanism in rice hamburg |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111098281.5A CN113925185A (en) | 2021-09-18 | 2021-09-18 | Automatic lamination mechanism in rice hamburg |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113925185A true CN113925185A (en) | 2022-01-14 |
Family
ID=79276189
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111098281.5A Pending CN113925185A (en) | 2021-09-18 | 2021-09-18 | Automatic lamination mechanism in rice hamburg |
Country Status (1)
| Country | Link |
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| CN (1) | CN113925185A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE20009152U1 (en) * | 2000-05-20 | 2000-08-10 | Schmidbauer Johann | Easy sandwich producer |
| JP2002315523A (en) * | 2001-04-23 | 2002-10-29 | Fuji Seiki Kk | Apparatus for producing sandwich-shaped rice ball |
| ES2188417A1 (en) * | 2001-11-27 | 2003-06-16 | Alimenticios La Bella Easo S A | Automatic sandwiches preparation via two conveyor belts consists of synchronized processing of the filling and its sandwiching halves |
| US20090246311A1 (en) * | 2008-03-28 | 2009-10-01 | Progressive International Corporation | Burger press |
| CN210470981U (en) * | 2019-06-28 | 2020-05-08 | 蚌埠市好味佳食品有限公司 | A forming device for production of moon cake filling material |
| CN111202257A (en) * | 2018-11-22 | 2020-05-29 | 达和机械（昆山）有限公司 | Food lamination assembly device |
| CN212650702U (en) * | 2020-04-24 | 2021-03-05 | 张毅 | Unmanned automatic hamburger processing production line |
| CN112690400A (en) * | 2021-02-05 | 2021-04-23 | 山东黄海科技创新研究院有限责任公司 | Rice hamburger production line |
-
2021
- 2021-09-18 CN CN202111098281.5A patent/CN113925185A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE20009152U1 (en) * | 2000-05-20 | 2000-08-10 | Schmidbauer Johann | Easy sandwich producer |
| JP2002315523A (en) * | 2001-04-23 | 2002-10-29 | Fuji Seiki Kk | Apparatus for producing sandwich-shaped rice ball |
| ES2188417A1 (en) * | 2001-11-27 | 2003-06-16 | Alimenticios La Bella Easo S A | Automatic sandwiches preparation via two conveyor belts consists of synchronized processing of the filling and its sandwiching halves |
| US20090246311A1 (en) * | 2008-03-28 | 2009-10-01 | Progressive International Corporation | Burger press |
| CN111202257A (en) * | 2018-11-22 | 2020-05-29 | 达和机械（昆山）有限公司 | Food lamination assembly device |
| CN210470981U (en) * | 2019-06-28 | 2020-05-08 | 蚌埠市好味佳食品有限公司 | A forming device for production of moon cake filling material |
| CN212650702U (en) * | 2020-04-24 | 2021-03-05 | 张毅 | Unmanned automatic hamburger processing production line |
| CN112690400A (en) * | 2021-02-05 | 2021-04-23 | 山东黄海科技创新研究院有限责任公司 | Rice hamburger production line |
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Application publication date: 20220114 |
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