CN108566971B - Batch processing method of imitation handmade steamed corn bread - Google Patents
Batch processing method of imitation handmade steamed corn bread Download PDFInfo
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- CN108566971B CN108566971B CN201810446092.4A CN201810446092A CN108566971B CN 108566971 B CN108566971 B CN 108566971B CN 201810446092 A CN201810446092 A CN 201810446092A CN 108566971 B CN108566971 B CN 108566971B
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- upper die
- steamed corn
- lower die
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- 240000008042 Zea mays Species 0.000 title claims abstract description 38
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 38
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 38
- 235000005822 corn Nutrition 0.000 title claims abstract description 38
- 235000008429 bread Nutrition 0.000 title claims abstract description 36
- 238000003672 processing method Methods 0.000 title claims abstract description 9
- 238000003825 pressing Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000033001 locomotion Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 230000017105 transposition Effects 0.000 claims description 3
- 230000007547 defect Effects 0.000 abstract description 3
- 235000013305 food Nutrition 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000004280 healthy diet Nutrition 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/02—Embossing machines
- A21C11/08—Embossing machines with engraved moulds, e.g. rotary machines with die rolls
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
- A21C9/083—Manipulating tins, pans etc., e.g. charging or discharging conveyors, trolleys or ovens
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Bakery Products And Manufacturing Methods Therefor (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The invention discloses a batch processing method of imitation handmade steamed corn breads, wherein steamed corn breads are processed in batches by an imitation handmade steamed corn breads processing machine, the imitation handmade steamed corn breads processing machine at least comprises an upper die and a lower die, the upper die is driven by a cylinder fixed on an upper die fixing plate to move up and down, and the steamed corn breads are produced by pressing the upper die and the lower die. The invention effectively overcomes the defects of large shape difference and different product sizes of the existing manually processed steamed corn bread, greatly improves the yield, reduces the number of operators and reduces the labor intensity of the workers.
Description
Technical Field
The invention relates to a batch processing method of imitation handmade steamed corn bread, and belongs to the technical field of food processing.
Background
The steamed corn bread is a traditional cooked wheaten food and is characterized by having a built-in steamed corn bread. The existing processing methods are all manual processing, the mode is only suitable for small workshops, the production capacity is low, the efficiency is low, along with social development, the requirements of people on traditional flavor and healthy diet are higher and higher, the requirements on coarse cereal steamed corn bread are wider and wider, people hope to eat the special food in different regions, the simple manual processing depending on the small workshops can not meet the requirements, and the batch processing production needs to be carried out by food enterprises. However, the food industry needs to have equipment capable of realizing the product in mass production, and the production equipment needs to be capable of achieving the function of imitating hands.
Disclosure of Invention
The invention aims to solve the problems and provides a batch processing method for automatically and efficiently making the handmade-like steamed corn bread with handmade taste.
In order to achieve the purpose, the invention adopts the technical scheme that: the artificial steamed corn bread batch processing method comprises the steps of processing steamed corn bread in batches by an artificial steamed corn bread processing machine, wherein the artificial steamed corn bread processing machine at least comprises an upper die and a lower die, the upper die is driven by a cylinder fixed on an upper die fixing plate to move up and down, and the steamed corn bread is produced by pressing the upper die and the lower die.
Furthermore, the lower die comprises two symmetrical half die bodies and an air cylinder connected with the two half die bodies, the two half die bodies are driven by the air cylinder to be combined to form the lower die for receiving dough, and the lower die is used for blanking when opened.
Furthermore, the lower dies are arranged in two groups, a lower die fixing plate is arranged below each group of lower dies, the two lower die fixing plates perform station transposition through reciprocating motion, and the lower dies are accurately positioned below the upper dies through transmission of the servo motors.
Furthermore, an output gear is mounted on an output shaft of the servo motor and connected with a shifting gear, the shifting gear is connected with a rack, and the rack drives the lower die fixing plate and the lower die to move left and right to achieve accurate positioning.
Furthermore, the upper die comprises an air cylinder, an upper die supporting plate connected with the end part of the piston rod, and a plurality of socket head hammers installed on the lower surface of the upper die supporting plate, and the control unit controls the piston rod to stretch and retract so as to realize the action of the upper die.
Furthermore, both sides of the upper die supporting plate are provided with lead columns, both ends of each lead column are installed on a cross beam of the rack, and a material returning plate is arranged between the lower portion of the upper die and the lower die and connected with the cross beam through a connecting rod.
Furthermore, a conveyor belt is arranged below the machine frame corresponding to the upper die of the imitation handmade steamed corn bread processing machine and used for assembly line discharging.
The invention has the beneficial effects that: the defects that the conventional manually processed steamed corn bread is different in size, different in shape and high in labor intensity of workers are effectively overcome, the yield and the product quality are greatly improved, operators are reduced, and the labor intensity of the workers is reduced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural diagram of an imitation handmade steamed corn bread processing machine of the present invention;
FIG. 2 is a schematic side cross-sectional view of a belt conveyor of the imitation handmade steamed corn bread processing machine of the present invention;
fig. 3 is a schematic structural view of a half mold of the lower mold of the present invention.
In the figure: 1. the device comprises an upper die, 2, a lower die, 3, an upper die fixing plate, 4, a half die body, 5, a lower die fixing plate, 6, a servo motor, 7, an upper die supporting plate, 8, a socket head hammer, 9, a material returning plate, 10 and a conveying belt machine.
Detailed Description
As shown in fig. 1 and 2, a method for processing steamed corn breads in batches by using a simulated manual steamed corn breading machine, wherein the simulated manual steamed corn breading machine at least comprises an upper die 1 and a lower die 2, the upper die 1 is driven by a cylinder fixed on an upper die fixing plate 3 to move up and down, and steamed corn breads are produced by pressing the upper die 1 and the lower die 2.
As shown in fig. 3, the lower mold 2 includes two symmetrical half mold bodies 4 and a cylinder connecting the two half mold bodies, the two half mold bodies 4 are driven by the cylinder to form a lower mold for receiving dough, and when opened, the lower mold is blanked.
The lower die 2 is provided with two groups, a lower die fixing plate 5 is arranged below each group of lower die 2, the two lower die fixing plates 5 perform station transposition through reciprocating motion, and the lower die 2 is accurately positioned below the upper die 1 through transmission of the servo motor 6.
An output gear is mounted on an output shaft of the servo motor 6 and connected with a shifting gear, the shifting gear is connected with a rack, and the rack drives a lower die fixing plate and a lower die to move left and right together to achieve accurate positioning.
The upper die 1 comprises an air cylinder, an upper die supporting plate 7 connected with the end of the piston rod, and a plurality of socket head hammers 8 mounted on the lower surface of the upper die supporting plate 7, and the control unit controls the piston rod to stretch and retract so as to realize the action of the upper die 1.
The two sides of the upper die supporting plate 7 are provided with lead columns, the two ends of each lead column are installed on a cross beam of the rack, a material returning plate 9 is arranged between the lower portion of the upper die and the lower die, and the material returning plate 9 is connected with the cross beam through a connecting rod.
The imitation handmade steamed corn bread processing machine is provided with a belt conveyor 10 below the machine frame corresponding to the upper die and used for assembly line discharging.
The using process of the invention is as follows: because the bed die sets up two sets ofly, just so can put into the dough in turn, and the bed die sets up a plurality of moulds that correspond with last mould, can once put into a plurality of doughs, the bed die is put the face to the bed die, then moves to last mould below, goes up the mould and passes through cylinder downstream, and the extrusion of bed die makes the steamed corn bread shaping from top to bottom, and the cylinder of bed die pulls open the half mould body after the shaping and separates, and the bed die separates the back, goes up the mould and moves upwards, and the material returned board material, and steamed corn bread falls and carries away on the conveying belt conveyer.
The servo motor drives the lower die mechanism to serve as the conveying mechanism, the lower die mechanism is provided with two sets of dies, the lower die reciprocates through transmission, one set of dies is formed below the fixed upper die, the other set of dies serves as a dough cutting and placing station, dough is formed through the up-and-down movement of the upper die, and formed steamed corn bread is conveyed out through the lower conveying device. The invention effectively overcomes the defects of large shape difference and different product sizes of the existing manually processed steamed corn bread, greatly improves the yield, reduces the number of operators and reduces the labor intensity of the workers.
The embodiments of the present application are only used for illustrating the technical features disclosed in the present application, and the changes made by the simple substitution by those skilled in the art still belong to the protection scope of the present application.
Claims (2)
1. A batch processing method of imitation handmade steamed corn bread is characterized in that: the method comprises the following steps of processing steamed corn breads in batches by an imitation handmade steamed corn breads processing machine, wherein the imitation handmade steamed corn breads processing machine at least comprises an upper die and a lower die, the upper die is driven by a cylinder fixed on an upper die fixing plate to move up and down, and steamed corn breads are produced by pressing the upper die and the lower die; the lower die comprises two symmetrical half die bodies and an air cylinder connected with the two half die bodies, the two half die bodies are driven by the air cylinder to be combined to form a lower die for receiving dough, and when the lower die is opened, blanking is carried out; the lower dies are arranged in two groups, a lower die fixing plate is arranged below each group of lower dies, the two lower die fixing plates perform station transposition through reciprocating motion, and the lower dies are accurately positioned below the upper dies through transmission of a servo motor; an output gear is mounted on an output shaft of the servo motor and connected with a toggle gear, the toggle gear is connected with a rack, and the rack drives a lower die fixing plate and a lower die to move left and right together to realize accurate positioning; the upper die comprises an air cylinder, an upper die supporting plate connected with the end part of the piston rod, and a plurality of socket head hammers arranged on the lower surface of the upper die supporting plate, and the control unit realizes the action of the upper die by controlling the extension and retraction of the piston rod; the two sides of the upper die supporting plate are provided with lead columns, two ends of each lead column are installed on a cross beam of the rack, and a material returning plate is arranged between the lower portion of the upper die and the lower die and connected with the cross beam through a connecting rod.
2. The batch processing method of the imitation handmade steamed corn bread as claimed in claim 1, characterized in that: the imitation handmade steamed corn bread processing machine is provided with a belt conveyor below the machine frame corresponding to the upper die and used for assembly line discharging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810446092.4A CN108566971B (en) | 2018-05-11 | 2018-05-11 | Batch processing method of imitation handmade steamed corn bread |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810446092.4A CN108566971B (en) | 2018-05-11 | 2018-05-11 | Batch processing method of imitation handmade steamed corn bread |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108566971A CN108566971A (en) | 2018-09-25 |
| CN108566971B true CN108566971B (en) | 2021-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810446092.4A Active CN108566971B (en) | 2018-05-11 | 2018-05-11 | Batch processing method of imitation handmade steamed corn bread |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109588433A (en) * | 2019-01-14 | 2019-04-09 | 上海诚淘机械有限公司 | A kind of steamed bread of corn machine |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203416764U (en) * | 2013-06-28 | 2014-02-05 | 安徽科裕包装机械制造有限公司 | Coarse-grain steamed corn bread forming machine |
| CN204206985U (en) * | 2014-11-13 | 2015-03-18 | 安徽多元食品机械制造有限公司 | Egg tart skin production system |
| TWI533807B (en) * | 2014-08-13 | 2016-05-21 | An apparatus and method for realizing the elongated rod-shaped dough roll into a round spiral dough | |
| CN205266791U (en) * | 2015-12-31 | 2016-06-01 | 友臣(福建)食品有限公司 | Dried meat floss cake processing forming device with ejecting effect |
| CN205431949U (en) * | 2016-01-27 | 2016-08-10 | 安徽维斯达食品机械有限公司 | Full automatic production line of nest shape food |
| CN205962792U (en) * | 2016-06-08 | 2017-02-22 | 杭州贝加尔食品有限公司 | Conveyor of mould and be used for this conveyor's steamed corn bread make -up machine |
| CN205987885U (en) * | 2016-06-28 | 2017-03-01 | 徐建昌 | Ice cream cone mould detachment device |
| CN206699267U (en) * | 2017-04-30 | 2017-12-05 | 陕西安康紫玉食品有限公司 | A kind of multi-functional cake forming machine |
-
2018
- 2018-05-11 CN CN201810446092.4A patent/CN108566971B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203416764U (en) * | 2013-06-28 | 2014-02-05 | 安徽科裕包装机械制造有限公司 | Coarse-grain steamed corn bread forming machine |
| TWI533807B (en) * | 2014-08-13 | 2016-05-21 | An apparatus and method for realizing the elongated rod-shaped dough roll into a round spiral dough | |
| CN204206985U (en) * | 2014-11-13 | 2015-03-18 | 安徽多元食品机械制造有限公司 | Egg tart skin production system |
| CN205266791U (en) * | 2015-12-31 | 2016-06-01 | 友臣(福建)食品有限公司 | Dried meat floss cake processing forming device with ejecting effect |
| CN205431949U (en) * | 2016-01-27 | 2016-08-10 | 安徽维斯达食品机械有限公司 | Full automatic production line of nest shape food |
| CN205962792U (en) * | 2016-06-08 | 2017-02-22 | 杭州贝加尔食品有限公司 | Conveyor of mould and be used for this conveyor's steamed corn bread make -up machine |
| CN205987885U (en) * | 2016-06-28 | 2017-03-01 | 徐建昌 | Ice cream cone mould detachment device |
| CN206699267U (en) * | 2017-04-30 | 2017-12-05 | 陕西安康紫玉食品有限公司 | A kind of multi-functional cake forming machine |
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| Publication number | Publication date |
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| CN108566971A (en) | 2018-09-25 |
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Effective date of registration: 20211027 Address after: 234000 No. 618, Waihuan 7th Road, economic and Technological Development Zone, Suzhou City, Anhui Province Patentee after: Anhui Hengyuan Food Machinery Co.,Ltd. Address before: 234000 room 1, unit 1, building 2, 271 Huishui West Road, Nanguan office, Yongqiao District, Suzhou City, Anhui Province Patentee before: Chen Hua |