CN208159982U - Round steamed bread forming equipment - Google Patents

Abstract

The utility model provides a kind of round steamed bread forming equipment, including rack, stepping conveying system, it further include moulding operation and dismoulding system, wherein the stepping conveying system includes the annular link chain being mounted in chain stays, the moulding operation includes several molding dies and several integer cores, and the molding die is from successively installation is arranged on the annular link chain and is driven operation front to back；The integer core is located at the top of the annular link chain, multiple stations of the correspondence molding die position are set, after molding die step run is to commitment positions, each integer core makes the movement smash into the intracavitary portion of shaping mould type by pneumatic system drive.The molding steamed bun appearance of the molding equipment is good, and interior tissue is thin, high production efficiency, simulates manpower work completely and rubs pressure steamed bread forming, will generate huge progradation to China's tradition steamed bun industry.

Description

Round steamed bread forming equipment

Technical field

The utility model belongs to food processing machinery technical field, specifically, being related to a kind of staple flour food circle steamed bun Bionical molding equipment.

Background technique

At present the country staple food steamed bread forming equipment be broadly divided into double helix exrusion molding and tunnel form two major classes, but this two Class product has very big defect at present.The molding steamed bread forming rate of double helix exrusion is low, and screw extrusion conveying has dough very big Destruction, gluten is sheared fracture, squeezes the temperature generated more than 40 degree, directly affect the quality of steamed bun, and squeeze The steamed bun both ends being cut out have it is different degrees of scab, to guarantee that the shape of steamed bun must be distinguished manually and be put, also not It can guarantee the consistent of steamed bun grammes per square metre, and since the limitation of its technique needs plus certain flour, therefore appearance rough coat, appearance is not Rule.

Although the steamed bun that tunnel forming machine is made has the advantages that interior tissue and appearance are preferable, the disadvantage is that yield rate Low, tunnel is too long and steamed bun base is proofing status, and during molding, the state of steamed bun is constantly changing, hardness, body Product size is all changing, and leads to the excessively loose effect that stranding circle is not achieved inside tunnel, too tight then easily to block tunnel, makes continuous production It is difficult to unimpeded, to need human assistance and come out finished product No- L aw Order, user's reflection is not handy, and failure is more, and production capacity is low.

Utility model content

The utility model provides a kind of round steamed bread forming equipment, successfully solves round steamed bun and is not easy molding ask Topic, the molding steamed bun appearance of the molding equipment is good, and interior tissue is thin, high production efficiency, completely simulate manpower work rub pressure steamed bun at Type will generate huge progradation to China's tradition steamed bun industry.

The bionical forming method of the utility model plays a decisive role in circle steamed bread forming production, imitates and rubs pressure steamed bun by hand Head molding, rubs up steamed bun interior tissue sufficiently, keeps gluten network uniformity, and interior tissue density is good, and uniformity is good, Ratio of briquetting is high, while steamed bun base exocuticle being kept not to be destroyed completely, it is ensured that the shape smooth in appearance consistency of steamed bun base is good, very Vertical to spend, aesthetics is good, is a steamed bread forming equipment highly efficient in productivity.

In order to solve the above technical problems, the utility model is achieved using following technical scheme：

A kind of circle steamed bread forming equipment, including rack, stepping conveying system further include moulding operation and demoulding system System, wherein the stepping conveying system includes the annular link chain being mounted in chain stays, the moulding operation includes several Molding die and several integer cores, the molding die is from successively installation is arranged on the annular link chain and is driven front to back Operation；The integer core is located at the top of the annular link chain, and multiple stations of the correspondence molding die position are arranged in, After molding die step run is to commitment positions, each integer core is made by pneumatic system drive and being smash into shaping mould The movement in the intracavitary portion of tool type.

Further, the integer core uses cylindrical body or bullet, and bottom is arc-shaped.

Further, the annular link chain drives operation using stepper motor, servo motor or mechanical mechanism.

The annular link chain includes at least one circulation, it is settable it is multiple circulation simultaneously carry out, composition stereo circulating system.

Further, the molding die advances as stepping conveying system drives and runs, and is divided into four stations operation ranks Section is followed successively by and is stamped into die worker position, multiple in-molded stations, bottom pressing station, demoulding station, the in-molded station Including 6-10.

Wherein, described to be stamped into die worker's position stage, integer core is in vertical direction, vertically smashes steamed bun base into shaping mould In tool；

In multiple in-molded station stages, it is divided into preforming station stage and Mo Nei integer station stage in mould, in mould In the preforming station stage, integer core is known as pre-formed core, and the maximum outside diameter range of the pre-formed core is 10-300mm, The angle of pre-formed core and horizontal direction at the station is 30-90 °, and the pre-formed cores of multiple stations is from different spaces angle Degree smashes steamed bun base in molding die；In mould in the integer station stage, integer core is big compared with the outer diameter of pre-formed core, this is whole The maximum outside diameter range of core body is 50-500mm, and the angle of integer core and horizontal direction at the station is 30-90 °, more Steamed bun base in molding die is carried out further integer processing from different spaces angle by the integer core of a station；

Bottom flattened in the station stage, and integer core is in vertical direction, vertically smash in molding die, by steamed bun base bottom It flattens；

Finally, molding die runs to demoulding station, molding die is opening down at this time, by pneumatic system by shaping mould The steamed bun base of tool the inside is detached from molding die, then into follow-up equipment.

The bionical forming method of above-mentioned circle steamed bread forming equipment, is imitated using molding die and rubs pressure steamed bread forming by hand, Including following master operation：Be stamped into mould-it is in-molded-bottom pressing-demoulding.

Further, specific process is as follows：The molding die for carrying dough sheet is successively run under stepping conveying system drive To die worker position, multiple in-molded stations, bottom pressing station is stamped into, demoulding station is finally reached, steamed bun base successively carries out Enter mould, repeatedly rub pressure, pressing, stripping action, imitate and rub pressure steamed bread forming by hand, produces the perfect steamed bun base of molding, then Into subsequent awake steaming, packing work.

Wherein, the multiple in-molded station includes 6-10.

The molding equipment of the utility model is stamped into mould pre-shaping device by being successively placed with front to back certainly on the rack Station, secondary pre-shaping device station in mould, pre-shaping device station three times in mould, and so on, total 8-10 are in-molded Device station, stripper apparatus station, entire mechanism use stereo circulating step-by-step system, are equivalent to a hand and rub ten times, become ten Hand successively rubs primary flowing water, and by manual steamed bun offhand movement decomposition, mechanical action, each station are translated into standardization A function action is completed, each station simulating hand rubs pressure steamed bread forming, integrates steamed bun interior tissue sufficiently, retaining surface Muscle network uniformity, interior tissue density is good, and uniformity is good, and ratio of briquetting is high, while steamed bun base exocuticle being kept not broken It is bad, it is ensured that the shape appearance consistency of base is good, and degree of standing upright is good, and brightness is good.

The mold molding equipment of the utility model has the following advantages that：

1）Gluten network organization is uniform inside steamed bun.

2）Steamed bun appearance can achieve ideal effect.

3）Steamed bun excellent taste.

4）High production efficiency.

5）It can be realized the automated production of big steamed bun；

6）Assembly is easy, and maintenance is simple.

The utility model is specific to round steamed bun and is not easy the novel Bun shaping machine that formation problems are designed and developed, it at Function solves problem above.The mold molding equipment of the utility model plays a decisive role in circle steamed bread forming production, mould Pressure steamed bread forming is rubbed in imitative craft, rubs up steamed bun interior tissue sufficiently, keeps gluten network uniformity, interior tissue density Good, uniformity is good, and ratio of briquetting is high, while steamed bun base exocuticle being kept not to be destroyed completely, it is ensured that the outer mass color of the shape of steamed bun base Sliding consistency is good, and degree of standing upright is good, and aesthetics is good, is the steamed bread forming equipment of a high production efficiency.

Detailed description of the invention

Below in conjunction with accompanying drawings and embodiments, the utility model is described in further detail, in attached drawing：

Fig. 1 is the bionical forming method flow diagram one of round steamed bun described in the utility model；

Fig. 2 is round steamed bread forming equipment positive structure schematic described in the utility model；

Fig. 3 is round steamed bread forming equipment overlooking structure diagram described in the utility model；

Fig. 4 is to be stamped into die worker position partial enlarged view；

Fig. 5 is in-molded station partial enlarged view；

Fig. 6 is that bottom flattens station partial enlarged view；

Fig. 7 is demoulding station partial enlarged view.

Specific embodiment

In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation Example is described in further detail the utility model.It should be appreciated that embodiment described herein is only used to explain this reality With novel, it is not used to limit the utility model.

With reference to shown in Fig. 1-3, a kind of circle steamed bun bionical forming method, imitated using molding die rub by hand pressure steamed bun at Type, including following master operation：Be stamped into mould-it is in-molded-bottom pressing-demoulding.

With reference to shown in Fig. 2,3, the molding equipment of round steamed bun, including rack（It is not shown in the figure）, stepping conveying system Ι, It further include moulding operation II and dismoulding system III, wherein stepping conveying system Ι includes the closed chain being mounted in chain stays Item 10；

Moulding operation II include several molding dies 20 and several integer cores 30, molding die 20 from front to back according to Secondary installation, which is arranged on annular link chain 10, is driven operation；Integer core 30 is located at the top of annular link chain 10, is arranged in correspondence Multiple stations of 20 position of molding die, after 20 step run of molding die is to commitment positions, each integer core 30 passes through The movement smash into the intracavitary portion of shaping mould type is made in pneumatic system drive.As shown in fig. 7, molding die 20 has column shape chamber 21, be open position outer bevel 22, cavity bottom be it is arc-shaped, corresponding is the top surface of steamed bun, at cavity bottom center Movable part is set, convenient for being demoulded using pneumatic system.Integer core 30 uses cylindrical body or bullet, and bottom is circle Arc.Annular link chain 10 drives operation using stepper motor.Annular link chain 10 includes at least one circulation, settable multiple circulations It carries out simultaneously, constitutes stereo circulating system, while carrying out a plurality of steamed bun automatic assembly line, greatly improve production efficiency.

The molding equipment of the utility model embodiment by the rack from be successively placed with front to back be stamped into mould in advance at Type device station, secondary pre-shaping device station in mould, pre-shaping device station three times in mould, and so on, in totally eight moulds Molding machine station, stripper apparatus station, entire mechanism use stereo circulating step-by-step system, are equivalent to a hand and rub ten times, become Primary water system is successively rubbed at ten hands.

Specifically, as shown in Figure 2,3, arrow direction, the molding die 20 for carrying dough sheet 40 are defeated in stepping as illustrated It is successively run under sending system to drive and is stamped into die worker position A, eight in-molded station B, bottom pressing station C, finally reached Demoulding station D, steamed bun base successively carry out into mould, repeatedly rub pressure, pressing, stripping action, imitate and rub pressure steamed bread forming by hand, make Perfect steamed bun base is formed out, subsequently into subsequent awake steaming, packing work.Certainly, the number of in-molded station can root Formulated according to the weight and customer requirement of product, be not limited to the above embodiments shown in eight stations.

Molding die 20 drives operation of advancing with stepping conveying system, is divided into four station operation phase, is followed successively by punching It is pressed into die worker position A, eight in-molded station B, bottom pressing station C, demoulding station D.

Wherein, it is stamped into die worker's position A stage, as shown in figure 4, integer core 30 generallys use cylindrical body, in vertical side To vertically steamed bun base 50 is smash in molding die 20；

In multiple in-molded station B-stages, as shown in figure 5, being divided into preforming station stage and Mo Nei integer work in mould In the position stage, in mould in the preforming station stage, integer core 30 is known as pre-formed core, and integer core 30 generallys use cylindricality Body, the maximum outside diameter range of the pre-formed core are 10-300mm, the angle of pre-formed core and horizontal direction at the station It is 30-90 °, the pre-formed core of multiple stations smashes steamed bun base 50 in molding die 20 from different spaces angle；

In mould in the integer station stage, integer core 30 generallys use bullet, and the lower part maximum outside diameter of bullet is more pre- The outer diameter of pressed core is big, and the maximum outside diameter range of the bullet is 50-500mm, integer core and level side at the station To angle be 30-90 °, the integer core of multiple stations carries out the steamed bun base in molding die into one from different spaces angle Walk integer processing；

Bottom flattens in station C-stage, as shown in fig. 6, integer core 30 is in vertical direction, vertically smashes into molding die 20 It is interior, 50 bottom of steamed bun base is flattened；

Finally, molding die 20 runs to demoulding station D, molding die 20 is opening down at this time, will by pneumatic system Steamed bun base 50 inside molding die is detached from molding die, then into follow-up equipment.

It Fig. 2, is mold molding equipment flow diagram shown in 3, molding die is successively transported by stepping conveying system operation Row arrives punching press mould-entering device, multiple multistation in-mould forming devices, bottom pressuring flat device, at stripper apparatus position, carry out into mould, Repeatedly rub pressure, pressing, stripping action.

Wherein punching press mould-entering device is that the dough sheet being placed on above molding die orifice is stamped into molding die bottom, such as Fig. 2 It is shown.Plurality of multistation in-mould forming device, as shown in Fig. 2, using 8 stations（8 stations are only to illustrate）, can make It is not limited to the extension of other multistation of 8 stations or simplifies, in order to be more advantageous to steamed bread forming.It is in-molded in Fig. 2 In, steamed bun base 51 is first pre-molding schematic diagram, will be rushed using the integer core of certain diameter by repeatedly smashing into movement It is pressed into the dough sheet periphery of mould, the center compacting for receiving molding die bit by bit.In Fig. 2 is in-molded, steamed bun base 52 is Secondary pre-molding schematic diagram, using the integer core of certain diameter, by repeatedly smashing into movement, again by first pre-molding Dough sheet periphery, bit by bit receive molding die center compacting.It recycles, can be completed in-molded repeatedly.It is special Not note that the angle that the integer core of in-mould forming device is presented on Fig. 2 can change, it is divided on front view The angle presented is that the angle of plane on integer core and molding die entrance is a（A is 30-90 °）And on top view Angle of the integer core on molding die circumference is b（B is 30-90 °）, this two angles just constitute integer core in solid The position in space, this position are diversified.In Fig. 2, bottom pressuring flat device will be passed through using the integer core of certain diameter The bottom of molding steamed bun base carries out certain pressing in multiple multiple station dies.Stripper apparatus shown in Fig. 2 is to lead to steamed bun base 50 It crosses certain mechanism or movement and steamed bun is detached from molding die, hence into follow-up equipment.

In the above-described embodiments,

Stepping conveying system can use various ways realization, for example stepper motor, servo motor or certain mechanical machine Structure etc. can be realized.

Molding die is run at certain position under the drive of stepping conveying system, is arrived first at and is stamped into die worker position, Dough sheet on molding die is smash in molding die by the integer core of vertical direction, at this time the surrounding of dough sheet not completely into Enter in molding die；

Then molding die reruns multiple in-molded stations, this station includes multiple in-mould forming devices, in mould Molding machine mainly includes the pre-formed core and a variety of steamed bread forming molds of various shapes, is produced for different steamed buns Product, the size shape of pre-formed core and the size shape of steamed bread forming mold are also different.Various shapes it is preforming The direction of core and steamed bread forming die entrance are at the angle of different solid spaces, because pre-formed core is needed from different Solid space angle smashes steamed bun base in molding die, therefore can be by the preforming core of several or multiple and different solid spaces Body setting same station complete it is multiple smash into movement, the pre-formed core of several or multiple and different solid spaces can also be set It sets and smashes in the completion of several or multiple stations into movement.The size shape of steamed bread forming mold is the weight and client according to product It is required that complete.

Then molding die reruns to bottom and flattens station, and bottom pressuring flat device can use various ways realization, example It, will be by multiple station in-mould forming devices steamed bun base after molding if pneumatic system, mechanical mechanism or other modes are realized Bottom carries out pressing processing.

Last stripper apparatus can use various ways realization, and for example pneumatic system, mechanical mechanism or other modes are realized, The steamed bun base inside molding die is set to be detached from molding die, hence into follow-up equipment.

In above-described embodiment, the operation of control system can realize automation using PLC control system according to actual needs.

The feature of the utility model maximum is that steamed bun base does not depart from molding die always before forming, utilizes forming core Body imitates manpower and rubs pressure steamed bread forming, avoids mould separating from reentering the inaccuracy of mold, and improve efficiency.Sharpest edges： 1, the dough sheet requirement for entering mould is low, square, circle, and spherical shape is ok, and size range is big, it is desirable that precision is low, therefore enters mould success rate It is high.2, complete simulating hand forms overall process, absolutely original.Taste flavor is exactly that by hand, appearance surpasses craft.

The above descriptions are merely preferred embodiments of the present invention, is not to make other forms to the utility model Limitation, any person skilled in the art is changed or is modified as possibly also with the technology contents of the disclosure above equivalent The equivalent embodiment of variation.But it is all without departing from the content of the technical scheme of the utility model, the technology according to the utility model is real Matter any simple modification, equivalent variations and remodeling to the above embodiments, still fall within the guarantor of technical solutions of the utility model Protect range.

Claims (6)

1. a kind of circle steamed bread forming equipment, including rack, stepping conveying system, it is characterised in that further include moulding operation And dismoulding system, wherein the stepping conveying system includes the annular link chain being mounted in chain stays, the moulding operation Including several molding dies and several integer cores, the molding die is from successively installation is arranged in the annular link chain front to back On be driven operation；The integer core is located at the top of the annular link chain, and the correspondence molding die position is arranged in Multiple stations, after molding die step run is to commitment positions, each integer core is made by pneumatic system drive Smash the movement into the intracavitary portion of shaping mould type.

2. round steamed bread forming equipment according to claim 1, it is characterised in that：The integer core using cylindrical body or Bullet, bottom are arc-shaped.

3. round steamed bread forming equipment according to claim 1, it is characterised in that：The annular link chain using stepper motor, Servo motor or mechanical mechanism drive operation.

4. round steamed bread forming equipment according to claim 1, it is characterised in that：The annular link chain includes that at least one is followed Ring constitutes stereo circulating system.

5. round steamed bread forming equipment according to claim 1, it is characterised in that：The molding die is with stepping delivery system The dynamic operation of advancing of regiment commander, is divided into four station operation phase, is followed successively by and is stamped into die worker position, multiple in-molded stations, bottom Station, demoulding station are flattened, the in-molded station includes 6-10.

6. round steamed bread forming equipment according to claim 1, it is characterised in that：It successively arranges front to back certainly in the rack It is stamped into mould pre-shaping device station, secondary pre-shaping device station in mould, pre-shaping device station three times in mould, class according to this It pushes away, total 8-10 in-mould forming device station, stripper apparatus station, entire mechanism uses stereo circulating step-by-step system.