CN113913072B - Flame-retardant isolation sand for asphalt-based pre-laid waterproof coiled material and preparation method thereof - Google Patents
Flame-retardant isolation sand for asphalt-based pre-laid waterproof coiled material and preparation method thereof Download PDFInfo
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- CN113913072B CN113913072B CN202111285817.4A CN202111285817A CN113913072B CN 113913072 B CN113913072 B CN 113913072B CN 202111285817 A CN202111285817 A CN 202111285817A CN 113913072 B CN113913072 B CN 113913072B
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- 239000000463 material Substances 0.000 title claims abstract description 60
- 239000004576 sand Substances 0.000 title claims abstract description 55
- 239000003063 flame retardant Substances 0.000 title claims abstract description 39
- 239000010426 asphalt Substances 0.000 title claims abstract description 35
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 32
- 238000002955 isolation Methods 0.000 title claims abstract description 22
- 238000002360 preparation method Methods 0.000 title abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 66
- 239000000839 emulsion Substances 0.000 claims abstract description 29
- 239000002270 dispersing agent Substances 0.000 claims abstract description 14
- 239000006004 Quartz sand Substances 0.000 claims abstract description 12
- 238000009413 insulation Methods 0.000 claims abstract description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 8
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000000049 pigment Substances 0.000 claims abstract description 6
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims abstract description 5
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims abstract description 5
- 239000000347 magnesium hydroxide Substances 0.000 claims abstract description 5
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims abstract description 5
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 5
- 229910052742 iron Inorganic materials 0.000 claims abstract description 4
- 239000000843 powder Substances 0.000 claims abstract description 3
- 238000003756 stirring Methods 0.000 claims description 39
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical group [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 16
- 238000004078 waterproofing Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 239000011344 liquid material Substances 0.000 claims description 8
- 238000003892 spreading Methods 0.000 claims description 7
- 230000007480 spreading Effects 0.000 claims description 7
- 239000012528 membrane Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 229920006243 acrylic copolymer Polymers 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 229920001909 styrene-acrylic polymer Polymers 0.000 claims description 2
- 238000003466 welding Methods 0.000 abstract description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 abstract 2
- 239000003960 organic solvent Substances 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 28
- 238000010276 construction Methods 0.000 description 12
- 238000012545 processing Methods 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 11
- 239000000203 mixture Substances 0.000 description 8
- 239000003610 charcoal Substances 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 238000004043 dyeing Methods 0.000 description 3
- 239000000806 elastomer Substances 0.000 description 3
- 239000011241 protective layer Substances 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 230000005465 channeling Effects 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 230000019771 cognition Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 230000036555 skin type Effects 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D125/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Coating compositions based on derivatives of such polymers
- C09D125/02—Homopolymers or copolymers of hydrocarbons
- C09D125/04—Homopolymers or copolymers of styrene
- C09D125/08—Copolymers of styrene
- C09D125/14—Copolymers of styrene with unsaturated esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D143/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium, or a metal; Coating compositions based on derivatives of such polymers
- C09D143/04—Homopolymers or copolymers of monomers containing silicon
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/18—Fireproof paints including high temperature resistant paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K2003/026—Phosphorus
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2217—Oxides; Hydroxides of metals of magnesium
- C08K2003/222—Magnesia, i.e. magnesium oxide
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2217—Oxides; Hydroxides of metals of magnesium
- C08K2003/2224—Magnesium hydroxide
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Road Paving Structures (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention relates to flame-retardant fireproof isolation sand for an asphalt-based pre-paved waterproof coiled material and a preparation method thereof. The raw materials for preparing the isolating sand comprise: 10-15% of emulsion, 60-75% of 20-40 mesh quartz sand, 10-20% of flame-retardant heat-insulation complex, 2-5% of iron pigment and 2-5% of dispersing agent. The main raw material of the invention is a flame-retardant heat-insulation complex, and the complex is prepared by mixing one of aluminum hydroxide, magnesium hydroxide and red phosphorus with light-burned magnesia powder according to the proportion of 3. The isolation sand does not contain organic solvent, has good storage stability and high flame-retardant and fireproof grade, and can effectively prevent the waterproof layer caused by spark scattering from being locally damaged and reducing the waterproof service life when the welding operation is carried out after the pre-paved coiled material is constructed.
Description
Technical Field
The invention relates to flame-retardant fireproof isolation sand for an asphalt-based pre-paved waterproof coiled material and a preparation method thereof, belonging to the technical field of waterproof coiled materials.
Background
Along with the improvement of living standard of people, the requirement on the quality of life is higher and higher, and the water leakage and the water prevention of buildings also become important problems of daily attention of people. Asphalt is widely used in waterproofing because of its good hydrophobicity. Asphalt-based waterproof coiled materials are the most common waterproof materials applied in the waterproof field at present, and SBS elastomer coiled materials are widely applied to projects such as underground waterproofing, roof waterproofing, bridge and tunnel waterproofing and the like due to excellent waterproof characteristics and physical properties, but the SBS elastomer coiled materials have the characteristic of being constructed by open fire, so that the limitation of the SBS elastomer coiled materials is increased. The self-adhesive asphalt-based waterproof coiled material can be constructed in a cold state, does not need open fire, quickly occupies the market, and is applied to different waterproof projects instead of SBS coiled materials.
The pre-paved waterproof roll is increasingly applied to underground waterproof engineering due to construction convenience and excellent waterproof performance, and the unique pre-paved anti-sticking construction method enables the waterproof layer to be tightly combined with the structural layer to form a skin type waterproof structure, so that the problems of water leakage and water channeling in the underground waterproof engineering are greatly reduced.
In recent years, with the improvement of cognition and the requirement of practical waterproof engineering, waterproof materials tend to be more and more convenient to construct and have waterproof efficiency. With the standard revision of pre-paved and wet-paved waterproof rolls, the two materials are more widely applied to waterproof engineering. In having child to spread waterproofing membrane product design in advance, the upper surface covers sand and becomes unique kind in the self-adhesion class product, and this structure not only can prevent effectively that the coiled material from gluing even, tears the waste that the barrier film caused, more can promote the concrete bonding effect between coiled material and the structure subject, ensures waterproof service life to can directly carry out the ligature reinforcing bar operation, need not to do the protection back ligature reinforcing bar to the waterproof layer again. But the ligature reinforcing bar must have welding operation, in daily waterproofing work engineering, the high temperature mars that welding process produced can lead to the waterproofing membrane top layer to be scalded badly, serious can lead to local attenuation, carbonization of sand bed lower part pitch layer loses water-proof effects, produce the hole even etc. seriously influences later stage waterproofing service life, lead to leaking, scurry the water hidden danger, this just leads to laying waterproofing membrane construction back in advance, for preventing that welding operation from destroying the waterproof layer, partial engineering still need carry out protection treatment back to the waterproof layer, just can carry out follow-up construction operation.
In order to solve the problem, the invention provides flame-retardant fireproof isolation sand for a pre-paved waterproof coiled material and a preparation method thereof. The surface of the coiled material is dyed by covering sand, the flame-retardant heat-insulation complex is added into the dyeing liquid, and the dyed surface is uniformly distributed on the surface of the gravel by the dyeing process, so that after the surface of the coiled material is covered by the gravel at the later stage, the damage of ignition substances and combustion substances to the asphalt waterproof structure layer can be effectively prevented. The timeliness and the safety of waterproof construction are greatly improved, and the waterproof effect of the engineering is improved.
Disclosure of Invention
The invention aims to solve the technical problem of improving the damage of high-temperature sparks or open fire, ignition substances and the like generated by welding operation to the surface layer of a pre-laid waterproof coiled material in the construction process of the pre-laid waterproof coiled material, and provides flame-retardant fireproof isolation sand for the pre-laid waterproof coiled material. The key point of the invention is that the flame-retardant heat-insulation complex is uniformly distributed on the surface of gravel through a sand dyeing process, so that the damage of a fire source and a heat source to an asphalt structure layer is effectively isolated. Greatly promote waterproof efficiency of construction, ensure that waterproof structure layer is complete, promote waterproof result of use. Meanwhile, after the coiled material is paved and pasted, a protective layer is not required to be applied thoroughly, and the subsequent operation is directly carried out.
In order to achieve the purpose, the invention adopts the technical scheme that:
the flame-retardant fireproof isolation sand for the asphalt-based pre-paved waterproof coiled material is characterized by comprising the following components in parts by mass: 10-15% of emulsion, 60-75% of 20-40 mesh quartz sand, 10-20% of flame-retardant heat-insulation complex, 2-5% of iron pigment and 2-5% of dispersing agent.
The invention provides flame-retardant fireproof isolation sand, which is prepared by the following steps:
(1) adding the emulsion and the flame-retardant heat-insulation complex into a stirring tank, adding the dispersing agent, stirring at the normal temperature of 500rpm for 10-20min, then adding the pigment, stirring at the normal temperature of 800rpm for 30-40min, and discharging for later use.
(2) Adding quartz sand into a horizontal stirrer, starting stirring, adding the liquid material prepared in the step (1), stirring at 300rpm for 30-40min, discharging the material, spreading flatly, drying for 1-2 days, drying the water in the material in the air, and packaging for later use.
The emulsion is one or more of elastic pure acrylate emulsion, flexible acrylate copolymer emulsion, elastic silicone-acrylic copolymer emulsion, styrene-acrylic emulsion and the like. The solid content of the emulsion is 51-53%. Preferably, the emulsion is an elastic pure acrylate emulsion, more preferably Bardford RS-9900A, RS-9699S, etc.
The flame-retardant fireproof insulating sand provided by the invention is prepared by adding one of aluminum hydroxide, magnesium hydroxide and red phosphorus and light-burned magnesia powder into a stirrer according to the weight ratio of 3 to 2, heating to 100-105 ℃, stirring at high speed (1200-1600 rpm) for 20-30min, and naturally cooling to room temperature to obtain the complex. Preferably, the magnesium hydroxide and the aluminum hydroxide are compatible with the light-burned magnesium oxide.
The dispersing agent of the flame-retardant fireproof isolation sand provided by the invention is produced by German TEGODispers 655 andone or more of Dispers 757W.
The flame-retardant fireproof isolation sand provided by the invention is used for pre-paving waterproof coiled materials, and the usage amount of each square meter is about 1.2-1.25kg.
The invention has the advantages that the flame-retardant and fire-resistant performance of the surface layer of the coiled material can be obviously improved, the coiled material has good isolation effect on small fire sources, ignition substances, high-temperature sparks generated by welding operation and the like, can be effectively isolated in a small range after contacting a heat source, cannot influence an asphalt layer at the lower part of a sand layer, has good protection effect on an asphalt waterproof layer, and can thoroughly avoid punching a protective layer to perform reinforcement binding operation. Greatly promote construction convenience, guarantee waterproof construction's complete, effective, promote waterproof efficiency.
Detailed Description
The following examples are intended to illustrate the invention so that one skilled in the art may, with reference to the description, obtain a reproduction of the results of the experiments, without thereby limiting the scope of the invention.
Preparing a pre-paved asphalt base waterproof coiled material: 5000 portions of 90# asphalt, 1000 portions of Jiangsu Haoyao 2815656xing self-adhesive special rubber filling oil and 500 portions of Luoyang Sangzi modified asphalt special softening oil are added into the ingredients to be uniformly mixed, the temperature is raised to 160 ℃ while stirring, 300 portions of BP-1 styrene butadiene rubber are added, the temperature is continuously stirred and raised to 180 ℃,500 portions of 6302H SBS modifier are added, the temperature is kept at 185-190 ℃ for development for 1.5H, 1300 portions of 60-mesh asphalt modifier are added, the temperature is kept at 195 ℃ for stirring and development for 2.5H, then 300 portions of 10# tackifying resin are added, after stirring and development for 0.5H, colloid mill is used for grinding, 3000 portions of 140-mesh talcum powder filler are added, and stirring is carried out for 0.5H. The viscosity of the coating material was measured to be 22340 mPas, and the amount of the coating material discharged was 260g/m of the amount of the asphalt impregnated with the coating material 2 The upper surface of the polyester base is coated with sand, the overlap edge is reserved, the PE embossing isolating film is coated on the overlap edge, the PE embossing isolating film is coated on the lower surface of the polyester base, and the coiled material is packaged into a roll after being cooled, so that the pre-laid waterproof coiled material PY 4.0-7.5 is obtained.
Preparing a flame-retardant isolation sand complex: preheating a stirring kettle to 100-105 ℃, accurately weighing 15 parts of aluminum hydroxide and 15 parts of magnesium hydroxide, adding into the stirring kettle, starting low-speed stirring at the rotating speed of (300-400) rpm, weighing 20 parts of light-burned magnesium oxide, adding into the stirrer, increasing the stirring speed to (1200-1600) rpm, stirring for 25-30min, discharging, cooling to room temperature, and keeping the temperature below the room temperature for later use.
Example 1: preparing isolation sand, adding 15 parts of emulsion and 20 parts of flame-retardant heat-insulation complex into a stirring tank, adding 0.5 part of dispersing agent, stirring at 500rpm for 15min, adding 3 parts of iron oxide red, and stirring at 800rpm for 35min. The prepared liquid material is uniformly mixed with 62 parts of 20-40 mesh quartz sand, and then the mixture is baked, dried and covered on the prepared pre-paved waterproof coiled material after sand spreading.
A coiled material sample is cut according to the standard GB/T23457, three samples are cut, the length and the width of each sample are 300mm and 300mm, hot charcoal, ignited oil drops and a spray gun (baking for 5 s) are respectively used for processing, and the states of the sand surface and the asphalt layer below the sand layer after the processing are observed.
Example 2: and (3) preparing the isolation sand, adding 15 parts of emulsion and 10 parts of flame-retardant heat-insulation complex into a stirring tank, adding 0.25 part of dispersing agent, stirring at 500rpm for 15min, adding 5 parts of iron oxide red, and stirring at 800rpm for 35min. The prepared liquid material is evenly mixed with 70 parts of 20-40 mesh quartz sand, and then the mixture is baked, dried and covered on the prepared pre-paved waterproof coiled material after sand spreading.
A coiled material sample is cut according to the standard GB/T23457, three samples are cut, the length and the width of each sample are 300mm multiplied by 300mm, hot charcoal, ignited oil drops and a spray gun (baking for 5 s) are respectively used for processing, and the states of the sand surface and the asphalt layer below the sand layer after the processing are observed.
Example 3: preparing isolation sand, adding 15 parts of emulsion and 15 parts of flame-retardant heat-insulation complex into a stirring tank, adding 0.35 part of dispersing agent, stirring at 500rpm for 15min, adding 5 parts of iron oxide red, and stirring at 800rpm for 35min. The prepared liquid material is evenly mixed with 70 parts of 20-40 mesh quartz sand, and then the mixture is baked, dried and covered on the prepared pre-paved waterproof coiled material after sand spreading.
A coiled material sample is cut according to the standard GB/T23457, three samples are cut, the length and the width of each sample are 300mm and 300mm, hot charcoal, ignited oil drops and a spray gun (baking for 5 s) are respectively used for processing, and the states of the sand surface and the asphalt layer below the sand layer after the processing are observed.
Comparative example 1: preparing the isolation sand, adding 15 parts of the emulsion into a stirring tank, adding 0.25 part of dispersant, adding 3 parts of iron oxide red, and stirring at 800rpm for 35min. The prepared liquid material is evenly mixed with 75 parts of 20-40 mesh quartz sand, and then the mixture is baked, dried and covered on the prepared pre-paved waterproof coiled material after sand spreading.
A coiled material sample is cut according to the standard GB/T23457, three samples are cut, the length and the width of each sample are 300mm multiplied by 300mm, hot charcoal, ignited oil drops and a spray gun (baking for 5 s) are respectively used for processing, and the states of the sand surface and the asphalt layer below the sand layer after the processing are observed.
Comparative example 2: preparing isolation sand, adding 15 parts of emulsion and 5 parts of flame-retardant heat-insulation complex into a stirring tank, adding 0.3 part of dispersing agent, stirring at 500rpm for 15min, adding 5 parts of iron oxide red, and stirring at 800rpm for 35min. The prepared liquid material is evenly mixed with 65 portions of 20-40 mesh quartz sand, and then is coated on the pre-laid waterproof roll material after being dried in the sun and dried in the air.
A coiled material sample is cut according to the standard GB/T23457, three samples are cut, the length and the width of each sample are 300mm multiplied by 300mm, hot charcoal, ignited oil drops and a spray gun (baking for 5 s) are respectively used for processing, and the states of the sand surface and the asphalt layer below the sand layer after the processing are observed.
Comparative example 3: preparing isolation sand, adding 15 parts of elastic emulsion and 22 parts of flame-retardant heat-insulation complex into a stirring tank, adding 0.6 dispersing agent, stirring at 500rpm for 15min, adding 5 parts of iron oxide red, and stirring at 800rpm for 35min. The prepared liquid material is evenly mixed with 60 parts of 20-40 mesh quartz sand, and then the mixture is baked, dried and covered on the prepared pre-paved waterproof coiled material after sand spreading.
A coiled material sample is cut according to the standard GB/T23457, three samples are cut, the length and the width of each sample are 300mm and 300mm, hot charcoal, ignited oil drops and a spray gun (baking for 5 s) are respectively used for processing, and the states of the sand surface and the asphalt layer below the sand layer after the processing are observed.
It can be seen from the comparison between the embodiments 1, 2 and 3 and the comparative examples 1, 2 and 3 that the use of the fire-retardant, fireproof and isolating sand can effectively prevent the heat source, the fire source, the open fire and the like from damaging the waterproof material structure, promote the construction convenience, ensure the integrity of the waterproof structure and ensure the waterproof work efficiency.
TABLE 1 PRE-PAD WATER-PROOF COILED MATERIAL ASPHALT COATING MIXTURE (in weight portion)
TABLE 2 isolating Sand proportioning (by weight)
Material(s) | Example 1 | Example 2 | Example 3 | Comparative example 1 | Comparative example 2 | Comparative example 3 |
Emulsion | 15 | 15 | 15 | 15 | 15 | 15 |
Complexes | 20 | 10 | 15 | / | 5 | 22 |
Dispersing agent | 0.5 | 0.25 | 0.35 | 0.25 | 0.3 | 0.6 |
Iron oxide red | 3 | 5 | 3 | 3 | 3 | 5 |
Quartz sand | 62 | 70 | 65 | 75 | 65 | 60 |
TABLE 3 comparison of the results of the experimental treatments of the examples and comparative examples
The coil materials in the above six comparative examples and examples were tested to compare the low-temperature flexibility, heat resistance and adhesive peel strength:
table 4 comparative example to comparative example physical property test
From the comparison results, when the addition amount of the composition is less than 10%, the prepared flame-retardant fireproof isolation sand cannot prevent the damage of open fire, the low-temperature flexibility and the bonding peel strength have small-amplitude descending trends along with the increase of the addition amount of the composition, and when the addition amount exceeds 20%, the low-temperature flexibility is unqualified, the bonding peel strength is at a critical value, the service performance of the product is influenced, so the addition amount does not exceed 20%.
In conclusion, the flame-retardant fireproof isolation sand for the asphalt-based pre-paved waterproof coiled material fundamentally solves the problems that an asphalt layer is not heat-resistant and fireproof, and can effectively prevent the asphalt layer of the waterproof coiled material from being damaged due to a fire source and a heat source in the later construction process after the coiled material is paved. The protective layer is thoroughly avoided, the construction convenience is improved, meanwhile, the waterproof layer is completely protected, and the hidden danger of water leakage and water channeling is prevented.
Claims (7)
1. The flame-retardant fireproof isolation sand for the asphalt-based pre-paved waterproof coiled material is characterized by comprising the following components in percentage by mass: 10 to 15 percent of emulsion, 60 to 75 percent of 20 to 40-mesh quartz sand, 10 to 20 percent of flame-retardant and heat-insulating complex, 2 to 5 percent of iron pigment and 0.2 to 0.5 percent of dispersant;
adding one of aluminum hydroxide and magnesium hydroxide and light-burned magnesia powder into a stirring kettle according to the ratio of 3 to 2, heating to 100-105 ℃, stirring at high speed of 1200-1600rpm for 20-30min, and naturally cooling to room temperature to obtain the flame-retardant heat-insulating complex;
the emulsion is one or more of elastic pure acrylate emulsion, flexible acrylate copolymer emulsion, elastic silicone-acrylic copolymer emulsion and styrene-acrylic emulsion, and the solid content of the emulsion is 51-53 wt.%.
2. The fire-retardant, fire-proof and insulating sand for asphalt-based pre-paved waterproof rolls as claimed in claim 1, wherein the emulsion is an elastic pure acrylate emulsion.
3. The fire-retardant, fire-proof and insulating sand for asphalt-based pre-paved waterproofing membrane according to claim 1, characterized in that the emulsion is Badfy RS-9900A or RS-9699S.
4. The fire-retardant fireproof insulating sand for the asphalt-based pre-paved waterproof coiled material according to claim 1, characterized in that: the iron pigment is iron oxide red.
5. The fire-retardant fireproof insulating sand for the asphalt-based pre-paved waterproof coiled material according to claim 1, characterized in that: the dispersant is one or two of TEGO caps 655 and TEGO caps 757W produced by German TEGO.
6. Use of the fire retardant, fire retardant and insulating sand for asphalt based pre-laid waterproofing membranes according to any of claims 1 to 5, wherein the insulating sand is used in an amount of 1.2 to 1.25kg per square meter of asphalt based pre-laid waterproofing membrane.
7. A method for preparing the flame-retardant, fireproof and isolating sand of the asphalt-based pre-paved waterproof roll as claimed in any one of claims 1 to 5, which is characterized in that:
(1) adding the emulsion and the flame-retardant heat-insulation complex into a stirring tank, adding the dispersing agent, stirring at the normal temperature of 500rpm for 10-20min, then adding the pigment, stirring at the normal temperature of 800rpm for 30-40min, and discharging for later use;
(2) adding quartz sand into a horizontal stirrer, starting stirring, adding the liquid material prepared in the step (1), stirring at 300rpm for 30-40min, discharging the material, spreading flatly, drying for 1-2 days, drying the water in the material in the air, and packaging for later use.
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