CN113909421A - Multidirectional automatic forging machine of loosing core - Google Patents
Multidirectional automatic forging machine of loosing core Download PDFInfo
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- CN113909421A CN113909421A CN202111066719.1A CN202111066719A CN113909421A CN 113909421 A CN113909421 A CN 113909421A CN 202111066719 A CN202111066719 A CN 202111066719A CN 113909421 A CN113909421 A CN 113909421A
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- 238000005242 forging Methods 0.000 title claims abstract description 119
- 239000000463 material Substances 0.000 claims abstract description 93
- 238000010438 heat treatment Methods 0.000 claims abstract description 42
- 238000012216 screening Methods 0.000 claims abstract description 25
- 238000011084 recovery Methods 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims abstract description 14
- 230000009471 action Effects 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 90
- 238000013519 translation Methods 0.000 claims description 44
- 238000005303 weighing Methods 0.000 claims description 31
- 238000012546 transfer Methods 0.000 claims description 26
- 230000007306 turnover Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 238000003825 pressing Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 description 10
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010273 cold forging Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/085—Accessories for handling work or tools handling of tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/14—Ejecting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J17/00—Forge furnaces
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Forging (AREA)
Abstract
The invention discloses a multidirectional core-pulling automatic forging machine which comprises a heating device, a feeding device, a screening device and a forging device, wherein the heating device comprises a heating furnace, the heating furnace is used for heating blanks, and the heating furnace is provided with a feeding hole and a discharging hole; the feeding device comprises a chute assembly, the chute assembly comprises a material moving groove and a recovery groove, the material moving groove is used for receiving and moving the blanks with qualified temperature, and the recovery groove is used for receiving the blanks with unqualified temperature; the screening device is located between the discharge port and the chute assembly and used for screening blanks with qualified temperature, and comprises a shunting assembly for accommodating blanks to slide, a first power part for driving the shunting assembly to be communicated with the discharge port and the material moving groove or the discharge port and the recovery groove, and a temperature detector electrically connected with the first power part, wherein the temperature detector is used for detecting the temperature of the blanks and controlling the action of the first power part. The multidirectional core-pulling automatic forging machine can automatically screen and isolate blanks with unqualified temperature, improve the forging and pressing effect and ensure the stability of the quality of forgings.
Description
Technical Field
The invention relates to the technical field of forging equipment, in particular to a multidirectional core-pulling automatic forging machine.
Background
Forging is a processing method which utilizes forging machinery to apply pressure on a metal blank to cause the metal blank to generate plastic deformation so as to obtain a forged piece with certain mechanical property, certain shape and certain size.
According to the forging temperature, the forging can be divided into hot forging, warm forging and cold forging, wherein the hot forging and the warm forging need to heat a blank firstly, then the heated blank is placed into a forging die on a forging machine, the blank is pressed and deformed in a forging die cavity with a certain shape to obtain a forging piece, and the forging die comprises an upper die, a lower die and a loose core.
In the feeding process of a conventional forging machine, after a blank is heated in a heating furnace, a feeding device transfers the heated blank to a forging die cavity, and the forging machine drives a forging die to press and mold the blank, so that a forging piece is obtained.
However, when the conventional forging machine heats the blank, the temperature difference of different blanks after heating is large, and the forging effect is affected by the excessively high or excessively low temperature of the blank, so that the quality of the forged piece which is produced by the forging machine is unstable.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the invention provides the multidirectional core-pulling automatic forging machine which can automatically screen and isolate blanks with unqualified temperature, improve the forging and pressing effect and ensure the stability of the quality of forgings.
According to a first aspect embodiment of the invention, the multi-directional core-pulling automatic forging machine comprises: the heating device comprises a rack and a heating furnace arranged on the rack, the heating furnace is used for heating blanks, and the heating furnace is provided with a feeding hole and a discharging hole; the feeding device comprises a chute assembly, the chute assembly comprises a material moving groove and a recovery groove, the material moving groove is used for receiving and moving the blank with qualified temperature, and the recovery groove is used for receiving the blank with unqualified temperature; the screening device is positioned between the discharge port and the chute assembly, is used for screening the blank with qualified temperature, and comprises a shunting assembly for accommodating the blank to slide, a first power piece for driving the shunting assembly to be communicated with the discharge port and the material moving groove or the discharge port and the recovery groove, and a temperature detector electrically connected with the first power piece, wherein the temperature detector is used for detecting the temperature of the blank and controlling the action of the first power piece; the forging device is used for forging the blank.
The multidirectional core-pulling automatic forging machine provided by the embodiment of the invention at least has the following beneficial effects: through setting up heating mechanism, heating mechanism includes the frame and sets up the heating furnace in the frame, and the heating furnace is used for heating the stock, and the heating furnace has feed inlet and discharge gate to, make things convenient for the stock to pass in and out the heating furnace.
In addition, through setting up the spout subassembly at loading attachment, the spout subassembly is including moving silo and accumulator, moves the silo and is used for receiving and transfers the qualified stock of temperature, and the accumulator is used for receiving the unqualified stock of temperature to, conveniently categorised screening stock.
Meanwhile, a screening device is arranged between the discharge port and the chute assembly, so that blanks with qualified temperature can be conveniently screened out, the forging quality is ensured, and further, the screening device comprises a shunting assembly for accommodating the blanks to slide, a first power piece for driving the shunting assembly to communicate with the discharge port and the material moving groove or communicate with the discharge port and the recovery groove, and a temperature detector electrically connected with the first power piece, wherein the temperature detector is used for detecting the temperature of the blanks and controlling the action of the first power piece, and can be understood that when the temperature detector detects that the temperature of the blanks is qualified, the temperature detector transmits a signal to the first power piece, the first power piece drives the shunting assembly to communicate with the discharge port and the material moving groove, so that the blanks with qualified temperature can be transferred to the material moving groove, and when the temperature detector detects that the temperature of the blanks is unqualified, the temperature detector transmits the signal to the first power piece, first power spare drives reposition of redundant personnel subassembly intercommunication discharge gate and accumulator to, the unqualified stock of temperature can be selected separately and kept apart the accumulator, realizes the function of the unqualified stock of sieving mechanism screening isolation temperature, and then, improves the forging and pressing effect, guarantees the stability of forging quality.
According to some embodiments of the invention, the flow dividing assembly includes a first slide rail and a second slide rail which are arranged in an inclined manner, and a first support which supports the first slide rail and the second slide rail, the first slide rail and the second slide rail accommodate the blank to slide, the first slide rail is used for communicating the discharge port with the material moving groove, the second slide rail is used for communicating the discharge port with the recovery groove, and the first power part drives the first support to move.
The beneficial results are: through setting up the first slide rail and the second slide rail of slope at the reposition of redundant personnel subassembly, support the first support of first slide rail and second slide rail, first slide rail and the slip of second slide rail holding stock, first slide rail is used for communicateing the discharge gate and moves the silo, thereby, the qualified stock of temperature can move to and move the silo through first slide rail, in addition, the second slide rail is used for communicateing discharge gate and accumulator, thereby, the unqualified stock of temperature can move the accumulator through the second slide rail, in addition, the first support of second power spare drive removes, thereby, make the second power spare can drive first slide rail and second slide rail change the position simultaneously, and then, realize switching being connected of first slide rail and second slide rail and discharge gate.
According to some embodiments of the present invention, the feeding device further includes an arranging mechanism, the arranging mechanism is located at an end of the material moving groove far away from the screening device, the arranging mechanism is configured to align and arrange the blanks from the material moving groove, the arranging mechanism includes a first chain, a second power component that drives the first chain to move, and a limiting component located above the first chain, the first chain is configured to support the blanks, the limiting component has a limiting channel, the limiting channel extends along a moving direction of the first chain, the limiting channel accommodates the blanks, the limiting channel is configured to arrange the blanks, the arranging mechanism further includes a first stopper, the first stopper is located at an end of the first chain far away from the material outlet, and the first stopper abuts against the blanks for limiting.
The beneficial results are: the arrangement mechanism is arranged at one end, far away from the screening device, of the material moving groove and used for aligning and arranging the blanks from the material moving groove, so that the feeding device can automatically arrange and align the blanks, the blank feeding position is accurate, the forging quality is improved, meanwhile, the arrangement mechanism comprises a first chain, a second power part and a limiting component, wherein the second power part drives the first chain to move, the limiting component is positioned above the first chain and used for supporting the blanks, the limiting component is provided with a limiting channel, the limiting channel extends along the moving direction of the first chain and is used for accommodating the blanks, the limiting channel is used for arranging the blanks, it can be understood that when the first chain drives the blanks to move, the limiting channel limits the blanks, the position of the blanks is adjusted, the position of the blanks is more accurate, meanwhile, the arrangement mechanism further comprises a first stop block, the first stop block is positioned at one end, far away from the discharge hole, of the first chain, first dog and stock butt to, first dog can carry on spacingly to the position that the stock removed, conveniently presss from both sides and gets the stock.
According to some embodiments of the present invention, the arrangement mechanism further includes a first shaft and a second shaft rotatably connected to the frame, the first shaft and the second shaft are arranged in parallel, the first shaft is sleeved with a first chain wheel, the second shaft is sleeved with a second chain wheel, the first chain wheel and the second chain wheel are both engaged with the first chain, and the second power member is connected to one of the first shaft and the second shaft.
The beneficial results are: through arranging mechanism setting and frame rotation first axle and the second axle of being connected, first axle and second axle parallel arrangement, the cover is equipped with first sprocket on the first axle, the cover is equipped with the second sprocket on the second axle, first sprocket and second sprocket all mesh with first chain, thereby, first sprocket and the cooperation of second sprocket can the first chain of tensioning, make first chain steadily support the stock, and simultaneously, one in first axle and the second axle is connected to first power spare, thereby, first power spare drives first chain and removes.
According to some embodiments of the invention, the limiting assembly comprises a first limiting plate and a second limiting plate which are arranged in parallel, the length direction of the first limiting plate and the length direction of the second limiting plate are parallel to the moving direction of the first chain, and the limiting channel is formed between the first limiting plate and the second limiting plate.
The beneficial results are: through the first limiting plate and the second limiting plate which set the limiting assembly into parallel arrangement, the length direction of the first limiting plate and the second limiting plate is parallel to the moving direction of the first chain, and a limiting channel is formed between the first limiting plate and the second limiting plate, so that the processing and the installation are convenient.
According to some embodiments of the invention, the feeding device further comprises a transfer mechanism, the transfer mechanism is arranged on the frame, the transfer mechanism is used for transferring the blank into the forging die, the transfer mechanism comprises a clamping assembly and a moving assembly driving the clamping assembly to be close to and far away from the forging die, the clamping assembly is used for clamping the blank, the moving assembly comprises a translation seat and a lifting seat, the translation seat is slidably connected with the frame, and the lifting seat is connected with the clamping assembly.
The beneficial results are: through set up transfer mechanism in the frame, transfer mechanism includes the centre gripping subassembly, drive the moving assembly that the centre gripping subassembly is close to and keeps away from the forging die, the centre gripping subassembly is used for centre gripping stock, thereby, make loading attachment can transfer the stock to the forging die in automatically, and then, the security is improved, in addition, through setting up the moving assembly into translation seat and lift seat, translation seat and lift seat sliding connection, translation seat and frame sliding connection, the lift seat is connected with the centre gripping subassembly, thereby, translation seat and lift seat cooperation drive centre gripping subassembly translation and lift, and then, make things convenient for the centre gripping subassembly to transfer the stock to the forging die in from the arrangement structure centre gripping.
According to some embodiments of the invention, the blanking device further comprises a blanking device, the blanking device comprises a material receiving mechanism and a discharge chute, the material receiving mechanism is connected with the translation seat, the translation seat drives the material receiving mechanism to move back and forth between the forging die and the discharge chute, the material receiving mechanism comprises a material receiving assembly, a weighing sensor and an alarm electrically connected with the weighing sensor, the material receiving assembly is used for receiving a forging piece in the forging die, the weighing sensor is used for detecting the weight of the forging piece received by the material receiving assembly and transmitting a signal to the alarm, and the alarm is used for receiving the signal from the weighing sensor and giving an alarm.
The beneficial results are: through setting up receiving mechanism and blown down tank, receiving mechanism is connected with the translation seat, the translation seat drives receiving mechanism round trip movement between forging die and blown down tank, thereby, on the one hand, the translation seat drives receiving mechanism and removes the back in the forging die, receiving mechanism accepts the forging that breaks away from the forging die, then the translation seat drives receiving mechanism and removes to the blown down tank, receiving mechanism unloads the forging to the blown down tank, realize the automatic unloading function of receiving mechanism, on the other hand, receiving mechanism is connected with the translation seat, make receiving mechanism and centre gripping subassembly's translation action synchronous, make things convenient for the forging machine to expect simultaneously and the unloading, the efficiency is improved, simultaneously, the translation seat drives centre gripping subassembly and receiving structure translation simultaneously, the forging machine structure can be simplified, reduce the setting of power spare, the equipment manufacturing cost is reduced.
In addition, the material receiving mechanism comprises a material receiving assembly, a weighing sensor and an alarm electrically connected with the weighing sensor, the material receiving assembly is used for receiving the forged piece in the forging die, the weighing sensor is used for detecting the weight of the forged piece received by the material receiving assembly and transmitting a signal to the alarm, the alarm is used for receiving the signal from the weighing sensor and sending an alarm, it can be understood that the weighing sensor can detect the weight of the forged piece received by the material receiving assembly, when the weight of the forged piece detected by the weighing sensor is within the range set by the weighing sensor, the weighing sensor transmits a normal signal to the alarm, the alarm does not alarm, the equipment normally operates, when the weight of the forged piece detected by the weighing sensor exceeds the range set by the weighing sensor, the weighing sensor transmits an abnormal signal to the alarm, the alarm sends an alarm to prompt the die sticking, thereby, the blanking device can automatically identify whether the forged piece is stuck to the die or not when the forged piece is demoulded after material receiving, reducing the risk of damaging the forging die.
According to some embodiments of the invention, the receiving assembly comprises a receiving tray and a third power part for driving the receiving tray to turn, the top of the receiving tray is arranged in an open manner, the receiving tray is used for receiving a forge piece in a forging die, and the weighing sensor is connected with the receiving tray or the third power part.
The beneficial results are: through connect the material subassembly to set up the take-up (stock) pan, the open setting in top of take-up (stock) pan to, make things convenient for the take-up (stock) pan to connect to get the forging, simultaneously, connect the material subassembly to set up the third power spare that drives the take-up (stock) pan upset, thereby, make things convenient for the take-up (stock) pan slope to fall the material, in addition, weighing sensor is connected with take-up (stock) pan or third power spare, thereby, weighing sensor can respond to and detect forging weight.
According to some embodiments of the invention, the third power member has a horizontally arranged first rotating shaft, the first rotating shaft is connected with the receiving tray, and the first rotating shaft drives the receiving tray to turn.
The beneficial results are: through set up the first pivot of horizontally at the third power spare, first pivot is connected with the take-up pan, and first pivot drives the take-up pan upset to, make and connect material subassembly simple structure compact.
According to some embodiments of the invention, one side of the take-up pan is provided with a discharge opening which receives a forging therethrough.
The beneficial results are: through set up the discharge opening in one side of take-up pan, discharge opening holding forging passes through to, make things convenient for the forging to break away from the take-up pan.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic structural diagram of a multi-directional core-pulling automatic forging machine according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of the heating device and the screening device shown in FIG. 1;
FIG. 3 is a schematic structural diagram of the feeding device shown in FIG. 1;
fig. 4 is a schematic structural view of the blanking device shown in fig. 1.
Reference numerals: 100-heating device, 110-screening device, 120-feeding device, 130-blanking device, 140-frame, 150-heating furnace, 160-feeding inlet, 170-discharging outlet, 180-chute assembly, 190-material moving groove, 200-recovery groove, 210-shunt assembly, 220-first power member, 230-temperature detector, 240-first slide rail, 250-second slide rail, 260-first bracket, 270-arrangement mechanism, 280-first chain, 290-second power member, 300-limit assembly, 310-limit channel, 320-first block, 330-first shaft, 340-second shaft, 350-first chain wheel, 360-second chain wheel, 370-first limit plate, 380-second limit plate, 390-a transfer mechanism, 400-a clamping assembly, 410-a moving assembly, 420-a translation seat, 430-a lifting seat, 440-a material receiving mechanism, 450-a discharge chute, 460-a material receiving assembly, 470-a weighing sensor, 480-an alarm, 490-a material receiving tray, 500-a third power part, 510-a first rotating shaft, 520-a discharge port and 530-a forging device.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
A multidirectional core-pulling automatic forging machine according to an embodiment of the present invention will be described below with reference to the accompanying drawings.
Referring to fig. 1, the multi-directional core-pulling automatic forging machine according to the embodiment of the present invention includes a heating device 100, a screening device 110, a feeding device 120, a forging device 530, and a discharging device 130.
Referring to fig. 2, with respect to the heating apparatus 100, the heating apparatus 100 includes a frame 140 and a heating furnace 150 disposed on the frame 140, the heating furnace 150 is used for heating the blank, and the heating furnace 150 has a feed opening 160 and a discharge opening 170.
In the embodiment, by providing the heating mechanism, the heating mechanism includes a frame 140 and a heating furnace 150 disposed on the frame 140, the heating furnace 150 is used for heating the blank, and the heating furnace 150 has a feeding port 160 and a discharging port 170, so that the blank can be conveniently fed into and discharged from the heating furnace 150.
Referring to fig. 3, for the loading device 120, the loading device 120 includes a chute assembly 180, the chute assembly 180 includes a transfer tank 190 and a recovery tank 200, the transfer tank 190 is used for receiving and transferring the blank with qualified temperature, and the recovery tank 200 is used for receiving the blank with unqualified temperature.
This embodiment is through setting up spout subassembly 180 at loading attachment 120, spout subassembly 180 includes move silo 190 and accumulator 200, moves silo 190 and is used for receiving and moves the qualified stock of temperature, and accumulator 200 is used for receiving the unqualified stock of temperature to, conveniently categorised screening stock.
In some specific embodiments, the feeding device 120 further includes an arranging mechanism 270, the arranging mechanism 270 is located at an end of the material moving groove 190 away from the screening device 110, the arranging mechanism 270 is configured to align the blanks from the material moving groove 190, the arranging mechanism 270 includes a first chain 280, a second power member 290 driving the first chain 280 to move, and a position limiting assembly 300 located above the first chain 280, the first chain 280 is configured to support the blanks, the position limiting assembly 300 has a position limiting channel 310, the position limiting channel 310 extends along a moving direction of the first chain 280, the position limiting channel 310 receives the blanks, the position limiting channel 310 is configured to arrange the blanks, the arranging mechanism 270 further includes a first stopper 320, the first stopper 320 is located at an end of the first chain 280 away from the material outlet 170, and the first stopper 320 abuts against the blanks for limiting.
In the embodiment, the arrangement mechanism 270 is disposed at one end of the material moving groove 190, which is far away from the screening device 110, and the arrangement mechanism 270 is configured to align the blanks from the material moving groove 190, so that the material loading device 120 can automatically align the blanks, so that the blank loading position is accurate, and the forging quality is improved, meanwhile, the arrangement mechanism 270 includes a first chain 280, a second power component 290 that drives the first chain 280 to move, and a limiting assembly 300 located above the first chain 280, the first chain 280 is configured to support the blanks, the limiting assembly 300 has a limiting channel 310, the limiting channel 310 extends along the moving direction of the first chain 280, the limiting channel 310 accommodates the blanks, and the limiting channel 310 is configured to arrange the blanks, it can be understood that when the first chain 280 drives the blanks to move, the limiting channel 310 limits the blanks, thereby, adjusting the position of the blanks, and making the position of the blanks more accurate, meanwhile, the arrangement mechanism 270 further includes a first stopper 320, the first stopper 320 is located at one end of the first chain 280 far away from the discharge port 170, and the first stopper 320 abuts against the blank, so that the position where the blank can move can be limited by the first stopper 320, and the blank can be conveniently clamped.
Further, the aligning mechanism 270 further includes a first shaft 330 and a second shaft 340 rotatably connected to the frame 140, the first shaft 330 and the second shaft 340 are disposed in parallel, a first chain wheel 350 is sleeved on the first shaft 330, a second chain wheel 360 is sleeved on the second shaft 340, the first chain wheel 350 and the second chain wheel 360 are both engaged with the first chain 280, and the second power member 290 is connected to one of the first shaft 330 and the second shaft 340.
In this embodiment, the arrangement mechanism 270 is provided with a first shaft 330 and a second shaft 340 rotatably connected to the frame 140, the first shaft 330 and the second shaft 340 are arranged in parallel, the first shaft 330 is sleeved with a first chain wheel 350, the second shaft 340 is sleeved with a second chain wheel 360, and the first chain wheel 350 and the second chain wheel 360 are both engaged with the first chain 280, so that the first chain 280 can be tensioned by the cooperation of the first chain wheel 350 and the second chain wheel 360, the blank is stably supported by the first chain 280, meanwhile, the first power member 220 is connected to one of the first shaft 330 and the second shaft 340, and therefore, the first power member 220 drives the first chain 280 to move.
In some specific embodiments, the limiting assembly 300 includes a first limiting plate 370 and a second limiting plate 380 which are arranged in parallel, the length direction of the first limiting plate 370 and the second limiting plate 380 is parallel to the moving direction of the first chain 280, and a limiting channel 310 is formed between the first limiting plate 370 and the second limiting plate 380.
The limiting assembly 300 is arranged to be the first limiting plate 370 and the second limiting plate 380 which are arranged in parallel, the length direction of the first limiting plate 370 and the second limiting plate 380 is parallel to the moving direction of the first chain 280, and the limiting channel 310 is formed between the first limiting plate 370 and the second limiting plate 380, so that the processing and the installation are convenient.
In some embodiments, the feeding device 120 further includes a transfer mechanism 390, the transfer mechanism 390 is disposed on the frame 140, the transfer mechanism 390 is configured to transfer the blank into the forging die, the transfer mechanism 390 includes a gripper assembly 400 and a moving assembly 410 configured to move the gripper assembly 400 close to and away from the forging die, the gripper assembly 400 is configured to grip the blank, the moving assembly 410 includes a translation seat 420 and a lifting seat 430, the translation seat 420 is slidably connected to the frame 140, and the lifting seat 430 is connected to the gripper assembly 400.
This embodiment is through setting up transfer mechanism 390 on frame 140, transfer mechanism 390 includes centre gripping subassembly 400, drive centre gripping subassembly 400 and be close to and keep away from the removal subassembly 410 of forging die, centre gripping subassembly 400 is used for the centre gripping stock, thereby, make loading attachment 120 can transfer the stock to the forging die in automatically, and then, improve the security, in addition, through setting up removal subassembly 410 into translation seat 420 and lift seat 430, translation seat 420 and lift seat 430 sliding connection, translation seat 420 and frame 140 sliding connection, lift seat 430 is connected with centre gripping subassembly 400, thereby, translation seat 420 and lift seat 430 cooperate and drive centre gripping subassembly 400 translation and lift, and then, make things convenient for centre gripping subassembly 400 to transfer the stock from arrangement mechanism 270 centre gripping to the forging die in.
In some embodiments, the clamping assembly 400 includes a mounting base, a first clamping head and a second clamping head slidably coupled to the mounting base, and a fourth power member for moving the first clamping head and the second clamping head toward and away from each other, wherein the first clamping head and the second clamping head cooperate to clamp and release the blank.
This embodiment is through setting up the mount pad at centre gripping subassembly 400, with mount pad sliding connection's first chuck and second chuck, drive the fourth power spare that first chuck and second chuck are close to each other and keep away from, and first chuck and second chuck cooperation are pressed from both sides tightly and are loosened the stock to, make things convenient for centre gripping subassembly 400 to centre gripping stock fast.
In some specific embodiments, a fifth power member is disposed on the translation seat 420, the fifth power member is provided with a first gear, the frame 140 is provided with a first rack, and the first gear and the first rack are in meshing transmission.
Further, a first guide rod extending horizontally and a first sliding groove for accommodating the first guide rod are arranged between the frame 140 and the translation seat 420, and the first guide rod and the first sliding groove are matched to slide, so that the first guide rod can guide the translation direction of the translation seat 420.
In some specific embodiments, the lifting seat 430 is provided with a fifth power member, the fifth power member is provided with a first screw, and the translation seat 420 is correspondingly provided with a first threaded hole.
Referring to fig. 2 again, for the screening apparatus 110, the feeding apparatus 120 is located between the discharging port 170 and the chute assembly 180, the feeding apparatus 120 is used for screening the blank with a qualified temperature, and includes a shunting assembly 210 for accommodating the blank to slide, a first power member 220 for driving the shunting assembly 210 to communicate with the discharging port 170 and the material moving tank 190 or communicate with the discharging port 170 and the recovery tank 200, and a temperature detector 230 electrically connected to the first power member 220, wherein the temperature detector 230 is used for detecting the temperature of the blank and controlling the operation of the first power member 220.
In the embodiment, the screening device 110 is arranged between the discharge port 170 and the chute assembly 180, so that blank materials with qualified temperature can be conveniently screened out, and forging quality is ensured, further, the screening device 110 includes a shunting assembly 210 for accommodating blank materials to slide, a first power part 220 for driving the shunting assembly 210 to communicate the discharge port 170 with the material moving tank 190 or communicate the discharge port 170 with the material recovering tank 200, and a temperature detector 230 electrically connected with the first power part 220, wherein the temperature detector 230 is used for detecting the temperature of the blank materials and controlling the action of the first power part 220, it can be understood that, when the temperature detector 230 detects that the temperature of the blank materials is qualified, the temperature detector 230 transmits a signal to the first power part 220, the first power part 220 drives the shunting assembly 210 to communicate the discharge port 170 with the material moving tank 190, so that the blank materials with qualified temperature can be transferred to the material moving tank 190, and when the temperature detector 230 detects that the temperature of the blank materials is unqualified, temperature detector 230 transmits signal to first power 220, and first power 220 drives reposition of redundant personnel subassembly 210 intercommunication discharge gate 170 and accumulator 200 to, the unqualified stock of temperature can be selected separately and kept apart accumulator 200, realizes the function of sieving mechanism 110 screening isolation temperature unqualified stock, and then, improves forging and pressing effect, guarantees the stability of forging quality.
Further, the flow dividing assembly 210 includes a first slide rail 240 and a second slide rail 250 which are obliquely arranged, and a first support 260 supporting the first slide rail 240 and the second slide rail 250, the first slide rail 240 and the second slide rail 250 accommodate the blank to slide, the first slide rail 240 is used for communicating the discharge port 170 with the material moving groove 190, the second slide rail 250 is used for communicating the discharge port 170 with the recovery groove 200, and the first power component 220 drives the first support 260 to move.
In this embodiment, the shunting assembly 210 is provided with the first slide rail 240 and the second slide rail 250 which are inclined, and the first support 260 supporting the first slide rail 240 and the second slide rail 250, the first slide rail 240 and the second slide rail 250 accommodate the blanks to slide, the first slide rail 240 is used for communicating the discharge port 170 with the material moving groove 190, so that the blanks with qualified temperature can move to the material moving groove 190 through the first slide rail 240, in addition, the second slide rail 250 is used for communicating the discharge port 170 with the recovery groove 200, so that the blanks with unqualified temperature can move to the recovery groove 200 through the second slide rail 250, in addition, the second power member 290 drives the first support 260 to move, so that the second power member 290 can simultaneously drive the first slide rail 240 and the second slide rail 250 to change positions, and further, the connection between the first slide rail 240 and the second slide rail 250 and the discharge port 170 is switched.
For the forging device 530, the forging device 530 is used for forging the blank, the forging device 530 includes a lower mounting seat, an upper mounting seat and a fourth power component for driving the upper mounting seat to lift, the lower mounting seat is used for mounting a lower die, and the upper mounting seat is used for mounting an upper die.
Referring to fig. 4, for the blanking device 130, the blanking device 130 includes a receiving mechanism 440 and a discharge chute 450, the receiving mechanism 440 is connected to a translation seat 420, the translation seat 420 drives the receiving mechanism 440 to move back and forth between a forging die and the discharge chute 450, the receiving mechanism 440 includes a receiving assembly 460, a weighing sensor 470, and an alarm 480 electrically connected to the weighing sensor 470, the receiving assembly 460 is configured to receive a forging piece in the forging die, the weighing sensor 470 is configured to detect the weight of the forging piece received by the receiving assembly 460 and transmit a signal to the alarm 480, and the alarm 480 is configured to receive a signal from the weighing sensor 470 and send an alarm.
In the embodiment, by arranging the receiving mechanism 440 and the discharging chute 450, the receiving mechanism 440 is connected with the translation seat 420, the translation seat 420 drives the receiving mechanism 440 to move back and forth between the forging die and the discharging chute 450, therefore, on one hand, after the translation seat 420 drives the material receiving mechanism 440 to move into the forging die, the material receiving mechanism 440 receives the forging piece separated from the forging die, then the translation seat 420 drives the material receiving mechanism 440 to move to the discharge chute 450, the material receiving mechanism 440 unloads the forged piece to the discharge chute 450, the automatic blanking function of the material receiving mechanism 440 is realized, on the other hand, the material receiving mechanism 440 is connected with the translation seat 420, the material receiving mechanism 440 and the clamping assembly 400 are synchronous in translation, so that the forging machine can conveniently carry out material loading and unloading at the same time, the efficiency is improved, meanwhile, the translation seat 420 simultaneously drives the clamping assembly 400 and the material receiving structure to translate, so that the structure of the forging machine can be simplified, the arrangement of power parts is reduced, and the manufacturing cost of equipment is reduced.
In addition, the receiving mechanism 440 comprises a receiving assembly 460, a load cell 470 and an alarm 480 electrically connected with the load cell 470, the receiving assembly 460 is used for receiving a forged piece in a forging die, the load cell 470 is used for detecting the weight of the forged piece received by the receiving assembly 460 and transmitting the signal to the alarm 480, the alarm 480 is used for receiving the signal from the load cell 470 and giving an alarm, it can be understood that the load cell 470 can detect the weight of the forged piece received by the receiving assembly 460, when the weight of the forged piece detected by the load cell 470 is within the range set by the load cell 470, the load cell 470 transmits a normal signal to the alarm 480, the alarm 480 does not give an alarm, the device operates normally, when the load cell 470 detects that the weight of the forged piece is beyond the range set by the load cell 470, the load cell 470 transmits an abnormal signal to the alarm 480, and the alarm 480 gives an alarm, the die sticking of the forge piece is prompted, so that the blanking device 130 can automatically identify whether the forge piece is stuck during demolding after receiving materials, and the risk of damaging the forging die is reduced.
Further, connect material subassembly 460 to include take-up pan 490, the third power part 500 that drives take-up pan 490 upset, the open setting in top of take-up pan 490, take-up pan 490 is used for receiving the forging in the forging die, and weighing sensor 470 is connected with take-up pan 490 or third power part 500.
This embodiment is through setting up take-up pan 490 at connect material subassembly 460, and the open setting in top of take-up pan 490 to, make things convenient for take-up pan 490 to receive the forging, simultaneously, connect material subassembly 460 to set up the third power part 500 that drives take-up pan 490 upset, thereby, make things convenient for take-up pan 490 slope to expect, in addition, weighing sensor 470 is connected with take-up pan 490 or third power part 500, thereby, weighing sensor 470 can respond to and detect forging weight.
Further, the third power member 500 has a first rotating shaft 510 horizontally disposed, the first rotating shaft 510 is connected with the material receiving pan 490, and the first rotating shaft 510 drives the material receiving pan 490 to turn over.
In this embodiment, the third power member 500 is provided with the horizontal first rotating shaft 510, the first rotating shaft 510 is connected to the receiving tray 490, and the first rotating shaft 510 drives the receiving tray 490 to turn over, so that the receiving assembly 460 has a simple and compact structure.
In some embodiments, a side of the take-up pan 490 is provided with a discharge opening 520, the discharge opening 520 receiving a forging therethrough.
This embodiment sets up discharge opening 520 through the one side at take-up (stock) pan 490, and discharge opening 520 holding forging passes through to, make things convenient for the forging to break away from take-up (stock) pan 490.
In order to prevent the receiving mechanism 440 and the clamping assembly 400 from interfering with each other, in some specific embodiments, the receiving mechanism 440 is located above the clamping assembly 400, the translation base 420 is provided with a first sliding slot penetrating up and down, and the first sliding slot accommodates the lifting base 430 to slide up and down, so that the clamping assembly 400 can place the blank on the lower mold, and at the same time, the receiving mechanism 440 can receive the forged piece from the upper mold.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (10)
1. The utility model provides a multidirectional automatic forging machine of loosing core which characterized in that includes:
the heating device (100) comprises a rack (140) and a heating furnace (150) arranged on the rack (140), wherein the heating furnace (150) is used for heating the blank, and the heating furnace (150) is provided with a feeding hole (160) and a discharging hole (170);
the feeding device (120) comprises a chute assembly (180), the chute assembly (180) comprises a material moving groove (190) and a recovery groove (200), the material moving groove (190) is used for receiving and moving the blank with qualified temperature, and the recovery groove (200) is used for receiving the blank with unqualified temperature;
the screening device (110) is positioned between the discharging port (170) and the chute assembly (180) and used for screening the blanks with qualified temperature, and comprises a shunting assembly (210) for accommodating the blanks to slide, a first power part (220) for driving the shunting assembly (210) to be communicated with the discharging port (170) and the material moving groove (190) or communicated with the discharging port (170) and the recovery groove (200), and a temperature detector (230) electrically connected with the first power part (220), wherein the temperature detector (230) is used for detecting the temperature of the blanks and controlling the action of the first power part (220);
and a forging device (530) for forging the blank.
2. The multi-directional core pulling automatic forging machine is characterized in that the flow dividing assembly (210) comprises a first slide rail (240) and a second slide rail (250) which are obliquely arranged, and a first support (260) which supports the first slide rail (240) and the second slide rail (250), the first slide rail (240) and the second slide rail (250) accommodate blank materials to slide, the first slide rail (240) is used for communicating the discharge port (170) with the material moving groove (190), the second slide rail (250) is used for communicating the discharge port (170) with the recovery groove (200), and the first power part (220) drives the first support (260) to move.
3. The multi-directional core-pulling automatic forging machine according to claim 1, wherein the feeding device (120) further comprises an arranging mechanism (270), the arranging mechanism (270) is located at one end of the material moving groove (190) far away from the screening device (110), the arranging mechanism (270) is used for aligning and arranging the blanks from the material moving groove (190), the arranging mechanism (270) comprises a first chain (280), a second power member (290) driving the first chain (280) to move, and a limiting assembly (300) located above the first chain (280), the first chain (280) is used for supporting the blanks, the limiting assembly (300) is provided with a limiting channel (310), the limiting channel (310) extends along the moving direction of the first chain (280), the limiting channel (310) is used for accommodating the blanks, and the limiting channel (310) is used for arranging the blanks, the arrangement mechanism (270) further comprises a first block (320), the first block (320) is located at one end, away from the discharge hole (170), of the first chain (280), and the first block (320) is abutted to and limited by the blank.
4. The multi-directional core-pulling automatic forging machine according to claim 3, wherein the arrangement mechanism (270) further comprises a first shaft (330) and a second shaft (340) which are rotatably connected with the rack (140), the first shaft (330) and the second shaft (340) are arranged in parallel, a first chain wheel (350) is sleeved on the first shaft (330), a second chain wheel (360) is sleeved on the second shaft (340), the first chain wheel (350) and the second chain wheel (360) are both meshed with the first chain (280), and the second power member (290) is connected with one of the first shaft (330) and the second shaft (340).
5. The multi-directional core-pulling automatic forging machine according to claim 3, wherein the limiting assembly (300) comprises a first limiting plate (370) and a second limiting plate (380) which are arranged in parallel, the length direction of the first limiting plate (370) and the second limiting plate (380) is parallel to the moving direction of the first chain (280), and the limiting channel (310) is formed between the first limiting plate (370) and the second limiting plate (380).
6. The multi-directional core-pulling automatic forging machine according to claim 1, wherein the feeding device (120) further comprises a transfer mechanism (390), the transfer mechanism (390) is disposed on the frame (140), the transfer mechanism (390) is used for transferring the blank into the forging die, the transfer mechanism (390) comprises a clamping assembly (400) and a moving assembly (410) for driving the clamping assembly (400) to approach and depart from the forging die, the clamping assembly (400) is used for clamping the blank, the moving assembly (410) comprises a translation seat (420) and a lifting seat (430), the translation seat (420) is slidably connected with the frame (140), and the lifting seat (430) is connected with the clamping assembly (400).
7. The multi-directional core-pulling automatic forging machine according to claim 6, further comprising a blanking device (130), the blanking device (130) comprises a material receiving mechanism (440) and a discharge chute (450), the receiving mechanism (440) is connected with the translation seat (420), the translation seat (420) drives the receiving mechanism (440) to move back and forth between the forging die and the discharge chute (450), the material receiving mechanism (440) comprises a material receiving component (460), a weighing sensor (470) and an alarm (480) electrically connected with the weighing sensor (470), the material receiving assembly (460) is used for receiving a forged piece in a forging die, the weighing sensor (470) is used for detecting the weight of the forged piece received by the material receiving assembly (460) and transmitting a signal to the alarm (480), the alarm (480) is used for receiving signals from the weighing sensor (470) and giving an alarm.
8. The multidirectional core pulling automatic forging machine is characterized in that the material receiving assembly (460) comprises a material receiving disc (490) and a third power part (500) for driving the material receiving disc (490) to turn over, the top of the material receiving disc (490) is arranged in an open mode, the material receiving disc (490) is used for receiving a forged piece in a forging die, and the weighing sensor (470) is connected with the material receiving disc (490) or the third power part (500).
9. The multi-directional core pulling automatic forging machine according to claim 8, wherein the third power member (500) is provided with a horizontally arranged first rotating shaft (510), the first rotating shaft (510) is connected with the material receiving disc (490), and the first rotating shaft (510) drives the material receiving disc (490) to turn.
10. The multidirectional automatic core pulling forging machine according to claim 8, wherein a discharge opening (520) is formed in one side of the receiving disc (490), and the discharge opening (520) is used for accommodating a forged piece to pass through.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111066719.1A CN113909421A (en) | 2021-09-13 | 2021-09-13 | Multidirectional automatic forging machine of loosing core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111066719.1A CN113909421A (en) | 2021-09-13 | 2021-09-13 | Multidirectional automatic forging machine of loosing core |
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| CN113909421A true CN113909421A (en) | 2022-01-11 |
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| CN202111066719.1A Pending CN113909421A (en) | 2021-09-13 | 2021-09-13 | Multidirectional automatic forging machine of loosing core |
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