CN220941965U - Screw heading machine with defective product separation function - Google Patents
Screw heading machine with defective product separation function Download PDFInfo
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- CN220941965U CN220941965U CN202322567782.4U CN202322567782U CN220941965U CN 220941965 U CN220941965 U CN 220941965U CN 202322567782 U CN202322567782 U CN 202322567782U CN 220941965 U CN220941965 U CN 220941965U
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- 230000002950 deficient Effects 0.000 title claims abstract description 112
- 238000000926 separation method Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 238000004458 analytical method Methods 0.000 claims abstract description 22
- 238000001514 detection method Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 11
- 230000000694 effects Effects 0.000 abstract description 8
- 238000001179 sorption measurement Methods 0.000 description 14
- 208000033985 Device component issue Diseases 0.000 description 7
- 230000003139 buffering effect Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
The utility model provides a screw heading machine with a defective product separation function, which comprises a supporting seat, wherein the top end of the supporting seat is fixedly connected with a main body machine body, one side of the main body machine body is fixedly provided with a material pushing opening, a defective product collecting mechanism is arranged below the material pushing opening and on one side of the top end of the supporting seat, one side of the main body machine body, which is far away from the defective product collecting mechanism, is provided with a defective product separation mechanism, screws are conveyed through a conveying belt, when the screws pass through the lower part of a defective product detection device, the defective product detection device detects the screws, after the defective product detection device detects defective products, a defective product signal is fed back to an information receiving module, the information receiving module sends information to an information analysis module for analysis, a pushing cylinder is started through a main controller after the analysis is completed to push the defective product screws into the collection device, the automatic separation effect is achieved, and the separation efficiency can be improved through a plurality of pushing cylinders and separation plates, and the operation is simple.
Description
Technical Field
The utility model mainly relates to the technical field of separating devices, in particular to a screw heading machine with defective product separating function.
Background
The screw heading machine is used for head forming of screw products, can manufacture common self-tapping screws, electric appliance screws, micro screws, inner and outer hexagon bolts, drilling screws, fiberboard screws and other common products, such as a male die ejection device is additionally arranged, other non-standard special-shaped hardware products can be upsetted, the screw heading machine belongs to cold upsetting equipment, has the functions of punching one die and two dies, mainly is used for head forming of screw products, and can upsett various metal materials: materials such as common steel, carbon steel, stainless steel, copper, aluminum, alloy steel and the like have wide application, and defective products need to be separated during production of the screw heading machine.
Through retrieving, as the defective products separator of a screw machine of taking turns to disclosed in publication number CN213103298U, be equipped with blown down tank and defective products detector on the screw machine of taking turns to, separator includes: the movable baffle, the driving device, the electromagnetic adsorption device and the electromagnetic adsorption control unit send out signals when the detector detects defective products, and the electromagnetic adsorption control unit controls the electromagnetic adsorption device to adsorb defective product screws according to the signals, the driving device drives the movable baffle to turn upwards to separate the defective product screws, so that defective products manufactured by the screw heading machine cannot be mixed into a large number of manufactured defective products, and the purposes of saving manpower and time and maintaining the quality of products are achieved.
Among the above-mentioned technical scheme, be equipped with blown down tank and defective products detector on the screw machine of taking turns to, separator includes: the movable baffle, the driving device, the electromagnetic adsorption device and the electromagnetic adsorption control unit send out signals when the detector detects defective products, the electromagnetic adsorption control unit controls the electromagnetic adsorption device to adsorb defective product screws according to the signals, the driving device drives the movable baffle to turn upwards to separate the defective product screws, defective products manufactured by the screw heading machine can not be mixed into a large number of manufactured defective products, and the purposes of saving manpower and time and maintaining the quality of the products are achieved, but the scheme still has the following defects in the use process:
1. When the scheme is used, signals are sent out when defective products are detected through the detector, the electromagnetic adsorption control unit controls the electromagnetic adsorption device to adsorb the defective products, the driving device drives the movable baffle to turn upwards to separate the defective products, the defective products manufactured by the screw heading machine cannot be mixed into a large number of manufactured defective products, labor and time are saved, the quality of products is maintained, but in the practical use process, when the defective products are more, the electromagnetic adsorption device adsorbs a certain amount of defective products, the adsorption effect is reduced along with the defective products, so that the defective products are mixed into the defective products, and the defective products are required to be turned when cleaned.
2. When the scheme is used, the electromagnetic adsorption control unit is used for controlling the electromagnetic adsorption block to be closed, the defective screw falls into the defective product discharging groove due to the influence of gravity, the driving device drives the movable baffle to turn to the previous position, the defective screw falls into the defective product storing barrel due to the influence of gravity through the obliquely placed defective product discharging groove, but in the actual use process, workers are required to observe whether the defective screw in the storing barrel is full or not at all times, the defective screw is prevented from falling, and the energy of workers is extremely consumed.
Therefore, we provide a screw heading machine with defective product separating function to solve the defects in the above scheme.
Disclosure of utility model
The utility model mainly provides a screw heading machine with a defective product separation function, which is used for solving the technical problems in the background technology.
The technical scheme adopted for solving the technical problems is as follows:
The utility model provides a screw machine of taking turns to with defective products separation function, includes the supporting seat, supporting seat top fixedly connected with main part fuselage, the fixed feed opening that has offered in main part fuselage one side, feed opening below just is located supporting seat top one side and is equipped with defective products collection mechanism, main part fuselage is kept away from defective products collection mechanism one side and is equipped with defective products separating mechanism.
Further, defective products separating mechanism is including setting up in main part fuselage top one side fixed mounting's defective products detection device, main part fuselage is kept away from pushing away material mouth one end and is connected with the controller, inside information receiving module, information analysis module and the main control unit of being equipped with respectively of controller, main part fuselage is kept away from pushing away material mouth one end and is fixedly seted up the opening, main part fuselage one side just is located opening below fixedly connected with backup pad, the equal fixedly connected with in backup pad top both sides promotes the cylinder, promote cylinder output fixedly connected with division board.
Further, defective products collection mechanism is including setting up in pushing away the collecting box of material mouth below and being located supporting seat top one side fixed connection, collecting box top end is fixed to have seted up the collecting mouth, the equal fixed mounting in collecting box inside both sides has a plurality of to be equidistant first spout that distributes, first spout internally mounted has first slider, first slider one side fixed mounting has the buffering swash plate, four bight equal fixed mounting in buffering swash plate bottom have buffer spring, buffer spring bottom is located the inside inner wall of collecting box and has the second backup pad, collecting box inside just is located second backup pad below and is connected with the collecting vat, the inside bottom of collecting vat is connected with the buffer layer, the collecting vat bottom is connected with the fly leaf, the equal fixedly connected with second slider in fly leaf both sides, second slider department just is located the inside inner wall of collecting box and has fixedly seted up the second spout, four bight equal fixedly connected with reset spring in fly leaf bottom, the inside bottom of collecting box just is connected with pressure alarm below the fly leaf, the cabinet door is connected with hinge before the cabinet door, cabinet door is connected with both ends, cabinet door one side is connected with the hinge.
Further, after defective products are detected by the defective products detection device, defective products signals are fed back to the information receiving module, the information receiving module sends information to the information analysis module for analysis, and after analysis is completed, the main controller starts the pushing cylinder to push defective products to the collecting device.
Further, the buffer inclined plate is in sliding connection with the first sliding groove through the first sliding blocks, and the movable plate is in sliding connection with the second sliding groove through the second sliding blocks fixedly arranged on two sides.
Further, the collecting vessel bottom is connected with the fly leaf top laminating, the cabinet door rotates with the collecting box through the hinge that one side both ends all were equipped with and is connected.
Compared with the prior art, the utility model has the beneficial effects that:
1. According to the utility model, the screw is conveyed through the conveying belt by the arranged defective product separating mechanism, the defective product detecting device detects the screw when passing through the lower part of the defective product detecting device, after the defective product detecting device detects defective products, the defective product signal is fed back to the information receiving module, the information receiving module sends information to the information analyzing module for analysis, and after the analysis is finished, the main controller starts the pushing cylinder to push the defective product screw into the collecting device, so that the automatic separating effect is realized, and the separating efficiency can be improved by the plurality of pushing cylinders and the separating plate, and the operation is simple.
2. According to the utility model, through the arranged defective product collecting mechanism, defective product screws drop onto the buffer inclined plate through the collecting opening, the buffer effect is achieved under the action of the buffer spring, the defective product screws drop into the collecting barrel, when the defective product screws are piled up to a certain weight, the movable plate is in reset spring operation, and is downwards displaced to contact with the pressure alarm for alarming, and a worker can replace the collecting barrel by opening the cabinet door, so that the defective product screws are prevented from falling, and the practicability is improved.
The utility model will be explained in detail below with reference to the drawings and specific embodiments.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view showing the overall structure of the support plate and the pushing cylinder of the present utility model;
FIG. 3 is a schematic diagram showing the overall structure of the defective product collecting mechanism in left view;
Fig. 4 is a schematic diagram of the overall internal structure of the controller according to the present utility model.
In the figure: 1. a support base; 101. a main body; 102. a pushing port; 2. defective product separating mechanism; 201. defective product detection device; 202. a controller; 203. an information receiving module; 204. an information analysis module; 205. a main controller; 206. a support plate; 207. a pushing cylinder; 208. a separation plate; 3. defective product collecting mechanism; 301. a collection box; 302. a collection port; 303. a first chute; 304. a first slider; 305. a buffer sloping plate; 306. a buffer spring; 307. a second support plate; 308. a collecting barrel; 309. a buffer layer; 310. a movable plate; 311. a second slider; 312. a second chute; 313. a return spring; 314. a pressure alarm; 315. a cabinet door; 316. a hinge; 317. a hand pull rod.
Detailed Description
In order that the utility model may be more fully understood, a more particular description of the utility model will be rendered by reference to the appended drawings, in which several embodiments of the utility model are illustrated, but which may be embodied in different forms and are not limited to the embodiments described herein, which are, on the contrary, provided to provide a more thorough and complete disclosure of the utility model.
Referring to fig. 1-4, an embodiment of a screw heading machine with defective product separation function includes a supporting seat 1, a main body 101 fixedly connected to a top end of the supporting seat 1, a pushing opening 102 fixedly provided on one side of the main body 101, a defective product collecting mechanism 3 provided below the pushing opening 102 and on one side of the top end of the supporting seat 1, and a defective product separating mechanism 2 provided on one side of the main body 101 away from the defective product collecting mechanism 3.
Wherein, defective product separating mechanism 2 includes setting up in main body 101 top one side fixed mounting's defective product detection device 201, main body 101 keeps away from push away material mouth 102 one end and is connected with controller 202, be equipped with information receiving module 203 respectively in the controller 202, information analysis module 204 and main control 205, main body 101 keeps away from push away material mouth 102 one end fixed open, main body 101 one side and lies in opening below fixed connection has backup pad 206, backup pad 206 top both sides all fixedly connected with promotes cylinder 207, promote cylinder 207 output fixedly connected with splitter plate 208, after defective product detection device 201 detects defective product, after feeding back defective product signal to information receiving module 203, information receiving module 203 sends information to information analysis module 204 and carries out the analysis, after analysis is completed, the pushing cylinder 207 is started to push defective screws into the collecting device through the main controller 205, the screws are conveyed through the conveying belt, the defective product detecting device 201 detects the screws when the defective product detecting device 201 detects defective products, after the defective product detecting device 201 detects defective products, the information receiving module 203 feeds the defective product signals back to the information receiving module 203, the information receiving module 203 sends information to the information analyzing module 204 for analysis, after analysis is completed, the pushing cylinder 207 is started to push the defective product screws into the collecting device through the main controller 205, an automatic separation effect is achieved, and separation efficiency can be improved through the plurality of pushing cylinders 207 and the separation plate 208.
Wherein, defective product collection mechanism 3 includes setting up in the collection box 301 of pushing away material mouth 102 below and being located supporting seat 1 top one side fixed connection, collection mouth 302 has been offered to collection box 301 top fixed, the inside both sides of collection box 301 are all fixed mounting to be a plurality of first spout 303 that equally distribute, first spout 303 internally mounted has first slider 304, first slider 304 one side fixed mounting has buffering swash plate 305, four corners of buffering swash plate 305 bottom all fixed mounting have buffer spring 306, buffer spring 306 bottom is located on the inside inner wall of collection box 301 fixed mounting has second backup pad 307, collection box 301 is inside and be located second backup pad 307 below and be connected with collecting vat 308, collecting vat 308 inside bottom is connected with buffer layer 309, collecting vat 308 bottom is connected with fly leaf 310, fly leaf 310 both sides are all fixedly connected with second slider 311, the second sliding block 311 is fixedly provided with a second sliding groove 312 on the inner wall of the interior of the collecting box 301, four corners at the bottom end of the movable plate 310 are fixedly connected with a reset spring 313, the bottom end of the interior of the collecting box 301 is connected with a pressure alarm 314 below the movable plate 310, the front end of the collecting box 301 is connected with a cabinet door 315, the upper end and the lower end of one side of the cabinet door 315 are respectively connected with a hinge 316, the front end of the cabinet door 315 is connected with a hand pull rod 317, the buffer inclined plate 305 is in sliding connection with the first sliding groove 303 through the first sliding block 304, the movable plate 310 is fixedly provided with the second sliding block 311 and is in sliding connection with the second sliding groove 312 through the two sides, the bottom end of the collecting barrel 308 is in abutting connection with the top end of the movable plate 310, the cabinet door 315 is in rotating connection with the collecting box 301 through the hinges 316 arranged at the two ends of one side, defective product screws drop onto the buffer inclined plate 305 through the collecting opening 302, the effect of the buffer spring 306 is achieved, when the defective screw is piled up to a certain weight, the movable plate 310 is in contact with the pressure alarm 314 in a downward displacement manner under the operation of the reset spring 313 to give an alarm, and a worker can replace the collection barrel 308 by opening the cabinet door 315, so that the defective screw is prevented from falling, and the practicability is improved.
The specific operation mode of the utility model is as follows:
Firstly, the screw is carried through the conveyer belt, when passing through defective products detection device 201 below, defective products detection device 201 detects the screw, after defective products detection device 201 detects defective products, after feeding back the defective products signal to information receiving module 203, information receiving module 203 sends information to information analysis module 204 and analyzes, after the analysis is accomplished, start pushing cylinder 207 through main control 205 and push defective products screw into collection device, realize the autosegregation effect, defective products screw drop to buffering swash plate 305 through collecting port 302, play the buffering effect under the effect of buffer spring 306, drop into collection bucket 308, when defective products screw pile up certain weight, movable plate 310 reset spring 313's operation under, downward displacement contacts pressure alarm 314, report to the police, the staff is through opening cabinet door 315 to change collection bucket 308 can.
While the utility model has been described above with reference to the accompanying drawings, it will be apparent that the utility model is not limited to the embodiments described above, but is intended to be within the scope of the utility model, as long as such insubstantial modifications are made by the method concepts and technical solutions of the utility model, or the concepts and technical solutions of the utility model are applied directly to other occasions without any modifications.
Claims (6)
1. The utility model provides a screw machine of taking lead with defective products separation function, includes supporting seat (1), its characterized in that: the automatic feeding device is characterized in that the top end of the supporting seat (1) is fixedly connected with the main body (101), a pushing opening (102) is fixedly formed in one side of the main body (101), a defective product collecting mechanism (3) is arranged below the pushing opening (102) and located on one side of the top end of the supporting seat (1), and a defective product separating mechanism (2) is arranged on one side, far away from the defective product collecting mechanism (3), of the main body (101).
2. The screw heading machine with defective product separation function according to claim 1, characterized in that: defective products separating mechanism (2) is including setting up in defective products detection device (201) of main body fuselage (101) top one side fixed mounting, main body fuselage (101) are kept away from pushing away material mouth (102) one end and are connected with controller (202), inside information receiving module (203), information analysis module (204) and main control unit (205) that are equipped with respectively of controller (202), opening has been seted up to main body fuselage (101) one end fixed of keeping away from pushing away material mouth (102), main body fuselage (101) one side just is located opening below fixedly connected with backup pad (206), equal fixedly connected with in backup pad (206) top both sides promote cylinder (207), promote cylinder (207) output fixedly connected with division board (208).
3. The screw heading machine with defective product separation function according to claim 1, characterized in that: the defective product collecting mechanism (3) comprises a collecting box (301) which is arranged below a pushing opening (102) and is fixedly connected with one side of the top end of a supporting seat (1), a collecting opening (302) is fixedly arranged at the top end of the collecting box (301), a plurality of first sliding grooves (303) which are distributed at equal intervals are fixedly arranged at two sides of the inside of the collecting box (301), a first sliding block (304) is arranged in the first sliding groove (303), a buffer inclined plate (305) is fixedly arranged at one side of the first sliding block (304), buffer springs (306) are fixedly arranged at four corners at the bottom end of the buffer inclined plate (305), a second supporting plate (307) is fixedly arranged on the inner wall of the inside of the collecting box (301) at the bottom end of the buffer springs (306), a collecting barrel (308) is connected with the bottom end of the second supporting plate (307), a buffer layer (309) is connected with the inner bottom end of the collecting barrel (308), a second sliding block (311) is fixedly connected with two sides of the movable plate (310), a second sliding block (311) is fixedly arranged at the bottom end of the second supporting plate (307), a reset plate (310) is fixedly arranged at the inner wall of the second supporting plate (307), the inside bottom of collection box (301) just is located fly leaf (310) below and is connected with pressure alarm (314), collection box (301) front end is connected with cabinet door (315), both ends all are connected with hinge (316) about cabinet door (315) one side, cabinet door (315) front end is connected with hand lever (317).
4. The screw heading machine with defective product separation function according to claim 2, characterized in that: after defective products are detected by the defective products detection device (201), defective products are fed back to the information receiving module (203), the information receiving module (203) sends information to the information analysis module (204) for analysis, and after analysis is completed, the main controller (205) starts the pushing cylinder (207) to push defective products to the collecting device.
5. A screw heading machine with defective product separation function according to claim 3, characterized in that: the buffer inclined plate (305) is in sliding connection with the first sliding groove (303) through a first sliding block (304), and the movable plate (310) is in sliding connection with a second sliding groove (312) through second sliding blocks (311) fixedly arranged on two sides.
6. A screw heading machine with defective product separation function according to claim 3, characterized in that: the bottom end of the collecting barrel (308) is connected with the top end of the movable plate (310) in a fitting mode, and the cabinet door (315) is rotatably connected with the collecting box (301) through hinges (316) arranged at two ends of one side of the cabinet door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322567782.4U CN220941965U (en) | 2023-09-21 | 2023-09-21 | Screw heading machine with defective product separation function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322567782.4U CN220941965U (en) | 2023-09-21 | 2023-09-21 | Screw heading machine with defective product separation function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220941965U true CN220941965U (en) | 2024-05-14 |
Family
ID=91012798
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322567782.4U Active CN220941965U (en) | 2023-09-21 | 2023-09-21 | Screw heading machine with defective product separation function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220941965U (en) |
-
2023
- 2023-09-21 CN CN202322567782.4U patent/CN220941965U/en active Active
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