CN113895116A - 一种新型生产纯色的运动地板及其生产工艺 - Google Patents

一种新型生产纯色的运动地板及其生产工艺 Download PDF

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CN113895116A
CN113895116A CN202111399334.7A CN202111399334A CN113895116A CN 113895116 A CN113895116 A CN 113895116A CN 202111399334 A CN202111399334 A CN 202111399334A CN 113895116 A CN113895116 A CN 113895116A
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layer
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董旭飞
程志远
陈文馨
李文宝
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Armstrong Floor Materials China Co Ltd
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    • B32B27/00—Layered products comprising a layer of synthetic resin
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    • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/32—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed at least two layers being foamed and next to each other
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/105—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of organic plastics with or without reinforcements or filling materials
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/16—Flooring, e.g. parquet on flexible web, laid as flexible webs; Webs specially adapted for use as flooring; Parquet on flexible web
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/40—Properties of the layers or laminate having particular optical properties
    • B32B2307/402—Coloured
    • B32B2307/4026—Coloured within the layer by addition of a colorant, e.g. pigments, dyes
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Abstract

本发明公开了一种新型生产纯色的运动地板及其生产工艺，包括运动地板本体，运动地板本体的一面设置有纯色PVC膜，纯色PVC膜的一面固定设有选择基层，选择基层的填充选择包括PVC密实层和PVC基层，选择基层的内部固定设有无方向性玻璃纤维层，选择基层的一面贴附有网格玻璃纤维层，网格玻璃纤维层的一面设有接触型发泡层。该种高效低能耗的多色混色粒子制作工艺，结构简单合理，设计新颖，在纯色地板设计方面，提高了地板之间的粘合性，有效避免了后续的脱胶问题，然后通过设有的多种颜色选择，提高了纯色地板的美观性能。

Description

一种新型生产纯色的运动地板及其生产工艺
技术领域
本发明涉及地板生产工艺技术领域，具体为一种新型生产纯色的运动地板及其生产工艺。
背景技术
随着人们的生活水平的提高，对于运动健身的需求越来越多，且对于运动场地的要求随之增加。PVC运动地板则由于其出色的物理性能和带发泡底的缓冲性能，使之广泛的应用于室内运动场馆，比如排球馆、篮球馆、乒乓球馆、羽毛球馆、健身房等场所。
传统的PVC运动地板的表面设计主要有木纹和纯色的，主要由PVC材料加工而成，底层是PVC发泡层，中间是玻纤稳定层和密实层，面层由木纹或者纯色的PVC膜组成。
对于常规的纯色的PVC运动地板，其纯色面层一般是由PVC糊树脂做成液体的溶胶，涂刮在基布或者离型纸表面制成，其在使用过程往往容易出现不稳定或者生产工艺复杂、原材料成本高的问题。因此我们对此做出改进，提出一种新型生产纯色的运动地板及其生产工艺。
发明内容
为了解决上述技术问题，本发明提供了如下的技术方案：
本发明一种新型生产纯色的运动地板，包括运动地板本体，所述运动地板本体的一面设置有纯色PVC膜，所述纯色PVC膜的一面固定设有选择基层，所述选择基层的填充选择包括PVC密实层和PVC基层，所述选择基层的内部固定设有无方向性玻璃纤维层，所述选择基层的一面贴附有网格玻璃纤维层，所述网格玻璃纤维层的一面设有接触型发泡层。
作为本发明的一种优选技术方案，所述接触型发泡层与选择基层的相对侧设有内夹型发泡层，所述内夹型发泡层的材质与接触型发泡层的材质相同。
作为本发明的一种优选技术方案，所述纯色PVC膜为通体都是一种颜色的结构，所述纯色PVC膜的颜色种类包括红色、绿色、蓝色、灰色、紫色、粉色、白色、黑色、橙色，且所述纯色PVC膜是由PVC 树脂、增塑剂和稳定剂以及其他的加工助剂混合而成。
作为本发明的一种优选技术方案，所述纯色PVC膜中的脂粉为聚合度为800～1500的PVC树脂，所述纯色PVC膜中的增塑剂为DOP(邻苯二甲酸二辛酯)、DINP(邻苯二甲酸二异壬酯)、DOTP(对苯二甲酸二辛酯)或DINCH(环己烷1，2-二甲酸二异壬基酯)。
作为本发明的一种优选技术方案，所述纯色PVC膜是贴合在PVC 密实层上，且所述纯色PVC膜通过加热贴合的方式贴合，或通过胶水贴合的方法贴合。
作为本发明的一种优选技术方案，所述纯色PVC膜的厚度范围为 0.05mm～1.00mm，所述PVC密实层为透明的PVC层或不透明的PVC层。
作为本发明的一种优选技术方案，所述纯色PVC膜表面有压纹，所述纯色PVC膜有光固化漆的耐污层。
用于纯色的运动地板的生产工艺，包括如下工艺流程：
S1：使用压延工艺生产，对物料进行混合；
S2：将经过混合后的物料进行加热，使其产生塑化；
S3：对塑化的物料进行加工，通过压延辊进行压制；
S4：进行收卷。
本发明的有益效果是：
1、该种新型生产纯色的运动地板及其生产工艺，纯色PVC膜中的脂粉采用聚合度为800～1500的PVC树脂，纯色PVC膜中的增塑剂为DOP(邻苯二甲酸二辛酯)、DINP(邻苯二甲酸二异壬酯)、DOTP (对苯二甲酸二辛酯)或DINCH(环己烷1，2-二甲酸二异壬基酯)，提高了地板之间的粘合性，有效避免了后续的脱胶问题；
2、该种新型生产纯色的运动地板及其生产工艺，纯色PVC膜的颜色种类包括红色、绿色、蓝色、灰色、紫色、粉色、白色、黑色、橙色，且纯色PVC膜是由PVC树脂、增塑剂和稳定剂以及其他的加工助剂混合而成，通过设有的多种颜色选择，提高了纯色地板的美观性能；
3、该种新型生产纯色的运动地板及其生产工艺，通过控制纯色 PVC膜的厚度，提高了地板使用时的平整性；
4、该种新型生产纯色的运动地板及其生产工艺，通过设有的压纹，提高了地板的防滑性能，通过设有的耐污层，提高了地板的防污染能力，提高了地板的实用性。
附图说明
附图用来提供对本发明的进一步理解，并且构成说明书的一部分，与本发明的实施例一起用于解释本发明，并不构成对本发明的限制。在附图中：
图1是本发明一种新型生产纯色的运动地板及其生产工艺的的结构示意图一；
图2是本发明一种新型生产纯色的运动地板及其生产工艺的的结构示意图二；
图3是本发明的用于纯色的运动地板的生产工艺的工艺流程图。
图中：
1、纯色PVC膜；2、选择基层；3、无方向性玻璃纤维层；4、网格玻璃纤维层；5、接触型发泡层；6、内夹型发泡层。
具体实施方式
以下结合附图对本发明的优选实施例进行说明，应当理解，此处所描述的优选实施例仅用于说明和解释本发明，并不用于限定本发明。
实施例：如图1-3所示，本发明一种新型生产纯色的运动地板及其生产工艺，包括运动地板本体，运动地板本体的一面设置有纯色 PVC膜1，纯色PVC膜1的一面固定设有选择基层2，选择基层2的填充选择包括PVC密实层和PVC基层，选择基层2的内部固定设有无方向性玻璃纤维层3，选择基层2的一面贴附有网格玻璃纤维层4，网格玻璃纤维层4的一面设有接触型发泡层5。
其中，接触型发泡层5与选择基层2的相对侧设有内夹型发泡层 6，内夹型发泡层6的材质与接触型发泡层5的材质相同，通过设有的内夹型发泡层6，提高了发泡层的占比厚度，便于根据实际的需求情况，建立对应的厚度的发泡层，从而利用发泡层的发泡机制进行发泡连接。
其中，纯色PVC膜1为通体都是一种颜色的结构，纯色PVC膜1 的颜色种类包括红色、绿色、蓝色、灰色、紫色、粉色、白色、黑色、橙色，且纯色PVC膜1是由PVC树脂、增塑剂和稳定剂以及其他的加工助剂混合而成，通过设有的多种颜色选择，提高了纯色地板的美观性能。
其中，纯色PVC膜1中的脂粉为聚合度为800～1500的PVC树脂，纯色PVC膜1中的增塑剂为DOP邻苯二甲酸二辛酯、DINP邻苯二甲酸二异壬酯、DOTP对苯二甲酸二辛酯或DINCH环己烷1，2-二甲酸二异壬基酯。
其中，纯色PVC膜1是贴合在PVC密实层上，且纯色PVC膜1通过加热贴合的方式贴合，或通过胶水贴合的方法贴合，通过加热贴合的方式进行贴合，提高了贴合的效率。
其中，纯色PVC膜1的厚度范围为0.05mm～1.00mm，PVC密实层为透明的PVC层或不透明的PVC层，通过控制纯色PVC膜的厚度，便于纯色地板安装时的平整美观。
其中，纯色PVC膜1表面有压纹，纯色PVC膜1有光固化漆的耐污层，通过设有的压纹，提高了地板的防滑性能，通过设有的耐污层，提高了地板的防污染能力。
用于纯色的运动地板的生产工艺，包括如下工艺流程：
S1：使用压延工艺生产，对物料进行混合；
S2：将经过混合后的物料进行加热，使其产生塑化；
S3：对塑化的物料进行加工，通过压延辊进行压制；
S4：进行收卷。
工作原理：该种新型生产纯色的运动地板及其生产工艺，区别于现有的技术，结构合理，使用方便，操作简单，能够让使用者简单明了的理解工作原理；使用时：先使用压延工艺生产，对物料进行混合，然后将经过混合后的物料进行加热，使其产生塑化，然后对塑化的物料进行加工，通过压延辊进行压制，然后进行收卷，该种新型的生产工艺用于生产纯色的运动地板，纯色PVC膜1中的脂粉采用聚合度为 800～1500的PVC树脂，提高了地板之间的粘合性，有效避免了后续的脱胶问题，且纯色PVC膜1是由PVC树脂、增塑剂和稳定剂以及其他的加工助剂混合而成，通过设有的多种颜色选择，提高了纯色地板的美观性能，通过控制纯色PVC膜1的厚度，提高了地板使用时的平整型，然后通过设有的压纹，提高了地板的防滑性能，通过设有的耐污层，提高了地板的防污染能力，提高了地板的实用性。
最后应说明的是：在本发明的描述中，需要说明的是，术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
在本发明的描述中，还需要说明的是，除非另有明确的规定和限定，术语“设置”、“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本发明中的具体含义。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改或对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (8)

1.一种新型生产纯色的运动地板，包括运动地板本体，其特征在于，所述运动地板本体的一面设置有纯色PVC膜(1)，所述纯色PVC膜(1)的一面固定设有选择基层(2)，所述选择基层(2)的填充选择包括PVC密实层和PVC基层，所述选择基层(2)的内部固定设有无方向性玻璃纤维层(3)，所述选择基层(2)的一面贴附有网格玻璃纤维层(4)，所述网格玻璃纤维层(4)的一面设有接触型发泡层(5)。
2.根据权利要求1所述一种新型生产纯色的运动地板，其特征在于，所述接触型发泡层(5)与选择基层(2)的相对侧设有内夹型发泡层(6)，所述内夹型发泡层(6)的材质与接触型发泡层(5)的材质相同。
3.根据权利要求1所述一种新型生产纯色的运动地板，其特征在于，所述纯色PVC膜(1)为通体都是一种颜色的结构，所述纯色PVC膜(1)的颜色种类包括红色、绿色、蓝色、灰色、紫色、粉色、白色、黑色、橙色，且所述纯色PVC膜(1)是由PVC树脂、增塑剂和稳定剂以及其他的加工助剂混合而成。
4.根据权利要求3所述一种新型生产纯色的运动地板，其特征在于，所述纯色PVC膜(1)中的脂粉为聚合度为800～1500的PVC树脂，所述纯色PVC膜(1)中的增塑剂为DOP(邻苯二甲酸二辛酯)、DINP(邻苯二甲酸二异壬酯)、DOTP(对苯二甲酸二辛酯)或DINCH(环己烷1，2-二甲酸二异壬基酯)。
5.根据权利要求1所述一种新型生产纯色的运动地板的生产工艺，其特征在于，所述纯色PVC膜(1)是贴合在PVC密实层上，且所述纯色PVC膜(1)通过加热贴合的方式贴合，或通过胶水贴合的方法贴合。
6.根据权利要求1所述一种新型生产纯色的运动地板的生产工艺，其特征在于，所述纯色PVC膜(1)的厚度范围为0.05mm～1.00mm，所述PVC密实层为透明的PVC层或不透明的PVC层。
7.根据权利要求1所述一种新型生产纯色的运动地板的生产工艺，其特征在于，所述纯色PVC膜(1)表面有压纹，所述纯色PVC膜(1)有光固化漆的耐污层。
8.一种新型生产纯色的运动地板的生产工艺，其特征在于，包括如下工艺流程：
S1：使用压延工艺生产，对物料进行混合；
S2：将经过混合后的物料进行加热，使其产生塑化；
S3：对塑化的物料进行加工，通过压延辊进行压制；
S4：进行收卷。
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CN102733583A (zh) * 2012-05-03 2012-10-17 新乡市鼎鑫机械有限公司 一种生产pvc地板的新方法
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