CN113883136B - Group frame line based on photovoltaic frame automated production - Google Patents
Group frame line based on photovoltaic frame automated production Download PDFInfo
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- CN113883136B CN113883136B CN202111019139.7A CN202111019139A CN113883136B CN 113883136 B CN113883136 B CN 113883136B CN 202111019139 A CN202111019139 A CN 202111019139A CN 113883136 B CN113883136 B CN 113883136B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 37
- 238000009432 framing Methods 0.000 claims abstract description 21
- 230000000712 assembly Effects 0.000 claims abstract description 9
- 238000000429 assembly Methods 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims description 28
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000003014 reinforcing effect Effects 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- Engineering & Computer Science (AREA)
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- Mechanical Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention discloses a group frame line based on automatic production of a photovoltaic frame, and relates to the technical field of production of photovoltaic frames. The material moving device comprises a frame body moving device and a frame assembling device, wherein the frame body moving device is arranged right above the frame assembling device and comprises a guide rail assembly and four material moving assemblies, the guide rail assembly comprises a group of straight guide rails and a group of right-angle guide rails, the group of right-angle guide rails are symmetrically arranged on the outer sides of the group of straight guide rails, the right-angle guide rails comprise a group of vertically distributed straight sections, an arc section is arranged between the group of straight sections, the straight sections of the two right-angle guide rails and the group of straight guide rails are arranged in parallel and form a material grabbing area, and the material moving assemblies comprise a traveling frame. According to the invention, the four frames can be quickly transferred to the four side edges of the framing table through the designed frame body moving device, and can be synchronously embedded outside the photovoltaic assembly through the framing device, so that the automatic framing procedure is facilitated, and the framing efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of photovoltaic frame production, and particularly relates to a frame assembling line based on photovoltaic frame automatic production.
Background
When the automatic group frame of current photovoltaic frame, the frame that finishes the glueing through the cooperation that moves material device and guide rail removes to group frame bench and assembles, and the current moves four frames of unified installation and goes up and down, turn to and adsorb the electrical part of usefulness (like cylinder, motor and electro-magnet etc.) in the material device of moving concentrates, and the structure is comparatively compact, can appear bulky, and area occupied is great, is unfavorable for maintaining and the relatively higher problem of power consumption.
Disclosure of Invention
The invention aims to provide a framing line based on automatic production of photovoltaic frames, which can quickly transfer four frames to four side edges of a framing table through a designed frame body material moving device, and can synchronously embed the four frames outside a photovoltaic assembly through a framing device, so that an automatic framing procedure is facilitated, and framing efficiency is improved.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a group frame line based on photovoltaic frame automatic production, the frame moving device is arranged right above the frame assembling device;
the frame body material moving device comprises a guide rail assembly and four material moving assemblies;
the guide rail assembly comprises a group of straight guide rails and a group of right-angle guide rails;
the group of right-angle guide rails are symmetrically arranged on the outer sides of the group of straight guide rails, each right-angle guide rail comprises a group of vertically distributed straight sections, an arc-shaped section is arranged between the straight sections, and the straight sections of the two right-angle guide rails are arranged in parallel with the straight guide rails to form a material grabbing area;
the material moving assemblies comprise walking frames, the walking frames of the four material moving assemblies are respectively in sliding connection with a group of straight guide rails and a group of right-angle guide rails through driving mechanisms, a mechanical arm is fixed at the bottom of each walking frame, and an electromagnet is arranged at the end part of each mechanical arm;
the frame assembling device comprises a frame assembling table, wherein a heightening plate is fixed in the center of the top surface of the frame assembling table, a group of guide grooves are formed in the positions, opposite to the four side edges of the heightening plate, of the top surface of the frame assembling table, a frame base plate is connected in the guide grooves in a sliding mode, and an outer side plate is arranged on the outer side of the top surface of the frame base plate;
a group of opposite locking mechanisms which are vertically distributed are arranged in the frame assembling table, and the four frame base plates are respectively fixed with two output ends of the two opposite locking mechanisms.
Further, straight guide rail and right angle guide rail are the guide rail structure of shape of falling T, straight guide rail and right angle guide rail both sides limit all is equipped with the spout, the riser one side of straight guide rail and right angle guide rail all is fixed with the rack.
Further, the walking frame comprises a base plate, an inverted U-shaped plate is fixed to the top of the base plate, a set of I-shaped wheels are fixed to two sides of the bottom of the base plate, the I-shaped wheels roll in the sliding grooves, the middle of the base plate is provided with a notch, a vertical plate of the straight guide rail or the right-angle guide rail is located in the notch, a U-shaped seat is fixed to the outer side of the inverted U-shaped plate, and the mechanical arm is fixed to the bottom of the U-shaped seat.
Further, actuating mechanism includes first motor, first motor is fixed at the shape of falling the U-shaped board top, first motor output runs through the shape of falling the U-shaped board and is fixed with the gear, the gear is located rack one side and with rack toothing.
Furthermore, the material grabbing device further comprises a feeding guide rail, wherein one end of the feeding guide rail is arranged on one side of the frame assembling table and is positioned right below the material grabbing area.
Further, subtend locking mechanism includes double threaded screw and second motor, double threaded screw fixes in group frame platform, the second motor is fixed in group frame platform outside, second motor output and double threaded screw one end fixed connection.
Further, the frame backing plate includes plate body and lower plate body, go up the plate body and set up respectively at group frame bench upper surface and interior top surface down, it is equipped with a set of slider to go up between the plate body and the lower plate body, and is a set of the slider slides respectively and sets up in a set of guide slot, the plate body bottom surface is fixed with the transmission piece down, double-end screw tip run through the transmission piece and with transmission piece threaded connection.
Furthermore, the positions in the group frame table and on two sides of the double-end screw are fixed with guide rods, and the guide rods penetrate through the transmission block and are connected with the transmission block in a sliding mode.
Further, two opposite direction locking mechanism in the group frame platform are crisscross to be set up, opposite direction locking mechanism middle part all is equipped with the gusset plate, the guide arm is fixed with the gusset plate, double-end screw rotates with the gusset plate to be connected, two gusset plate on the opposite direction locking mechanism is the cross reciprocal anchorage.
Furthermore, a set of straight guide rail and a set of right angle guide rail grab material district one end, a set of straight guide rail other end and two right angle guide rail other ends all are fixed with the mounting panel, the mounting panel outside is fixed with the furred ceiling post.
The invention has the following beneficial effects:
according to the invention, the four frames can be quickly transferred to the four side edges of the framing table through the designed frame body material transferring device, the material transferring of the frames is not interfered with each other, the four frames can be synchronously embedded outside the photovoltaic assembly through the framing device, and an automatic framing procedure is facilitated, so that the framing efficiency is improved, the volume of the splicing line and the use amount of electric devices are reduced, the occupied area is reduced, and a certain energy-saving effect is achieved.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a group frame line based on photovoltaic frame automatic production according to the present invention;
FIG. 2 is a schematic structural diagram of a frame moving device;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is a schematic view of the rail assembly;
FIG. 5 is a schematic structural view of the walking frame, the driving mechanism and the robot arm;
FIG. 6 is a schematic top view of the framing apparatus;
FIG. 7 is a structural diagram of the framing device from a bottom view;
in the drawings, the components represented by the respective reference numerals are listed below:
1-frame body material moving device, 2-frame assembling device, 3-guide rail assembly, 4-material moving assembly, 5-walking frame, 6-driving mechanism, 7-mechanical arm, 8-frame assembling table, 9-opposite locking mechanism, 10-feeding guide rail, 301-straight guide rail, 302-right-angle guide rail, 303-straight line segment, 304-arc segment, 305-material grabbing area, 306-sliding groove, 307-rack, 308-mounting plate, 309-ceiling column, 501-bottom plate, 502-inverted U-shaped plate, 503-I-shaped wheel, 504-notch, 505-U-shaped seat, 601-first motor, 602-gear, 701-electromagnet, 801-heightening plate, 802-guide groove, 803-frame cushion plate, 804-outer side plate, 805-upper plate body, 806-lower plate body, 807-sliding block, 808-transmission block, 809-guide rod, 901-double-head screw rod, 902-second motor, 903-reinforcing plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the invention relates to a framing line based on photovoltaic frame automatic production, which comprises a frame body moving device 1 and a framing device 2, wherein the frame body moving device 1 is arranged right above the framing device 2;
the frame body material moving device 1 comprises a guide rail component 3 and four material moving components 4;
the guide rail assembly 3 comprises a group of straight guide rails 301 and a group of right-angle guide rails 302;
the group of right-angle guide rails 302 are symmetrically arranged on the outer sides of the group of straight guide rails 301, each right-angle guide rail 302 comprises a group of vertically distributed straight sections 303, an arc-shaped section 304 is arranged between the group of straight sections 303, and the straight sections 303 of the two right-angle guide rails 302 are arranged in parallel with the group of straight guide rails 301 to form a material grabbing area 305;
the material moving assemblies 4 comprise walking frames 5, the walking frames 5 of the four material moving assemblies 4 are respectively connected with a group of straight guide rails 301 and a group of right-angle guide rails 302 in a sliding mode through driving mechanisms 6, a mechanical arm 7 is fixed at the bottom of the walking frames 5, an electromagnet 701 is arranged at the end portion of the mechanical arm 7, and the mechanical arm 7 has the functions of lifting and turning over by 90 degrees, so that the mounting surface of the frame is turned to face the frame assembling table 8 from the upward direction;
the frame assembling device 2 comprises a frame assembling table 8, a heightening plate 801 is fixed in the center of the top surface of the frame assembling table 8, a group of guide grooves 802 are formed in the positions, opposite to the four side edges of the heightening plate 801, of the top surface of the frame assembling table 8, a frame cushion plate 803 is connected in the group of guide grooves 802 in a sliding mode, and an outer side plate 804 is arranged on the outer side of the top surface of the frame cushion plate 803;
a group of vertically distributed opposite locking mechanisms 9 is arranged in the group frame platform 8, and four frame base plates 803 are respectively fixed with two output ends of the two opposite locking mechanisms 9.
As shown in fig. 1 to 4, the straight guide rail 301 and the right-angle guide rail 302 are both of an inverted T-shaped guide rail structure, sliding grooves 306 are respectively formed on both sides of the straight guide rail 301 and the right-angle guide rail 302, and racks 307 are respectively fixed on vertical plates of the straight guide rail 301 and the right-angle guide rail 302.
As shown in fig. 2-3 and 5, the walking frame 5 includes a bottom plate 501, an inverted U-shaped plate 502 is fixed on the top of the bottom plate 501, a set of spools 503 is fixed on both sides of the bottom plate 501, the spools 503 are arranged in the sliding groove 306 in a rolling manner, a notch 504 is formed in the middle of the bottom plate 501, a vertical plate of the straight guide rail 301 or the right-angle guide rail 302 is located in the notch 504, a U-shaped seat 505 is fixed on the outer side of the inverted U-shaped plate 502, and the mechanical arm 7 is fixed on the bottom of the U-shaped seat 505.
As shown in fig. 3 and 5, the driving mechanism 6 includes a first motor 601, the first motor 601 is fixed on the top of the inverted U-shaped plate 502, an output end of the first motor 601 penetrates through the inverted U-shaped plate 502 and is fixed with a gear 602, and the gear 602 is located on one side of the rack 307 and is engaged with the rack 307.
As shown in fig. 1, the device further includes a feeding guide rail 10, and one end of the feeding guide rail 10 is disposed on one side of the group frame platform 8 and is located right below the material grabbing area 305.
As shown in fig. 6 to 7, the opposite locking mechanism 9 includes a double-headed screw 901 and a second motor 902, the double-headed screw 901 is fixed in the group frame table 8, the second motor 902 is fixed outside the group frame table 8, and an output end of the second motor 902 is fixedly connected to one end of the double-headed screw 901.
As shown in fig. 6 to 7, the frame pad 803 includes an upper plate 805 and a lower plate 806, the upper plate 805 and the lower plate 806 are respectively disposed on the upper surface and the inner top surface of the frame assembling table 8, a set of sliders 807 is disposed between the upper plate 805 and the lower plate 806, the set of sliders 807 are respectively slidably disposed in a set of guide slots 802, a driving block 808 is fixed on the bottom surface of the lower plate 806, an end of the double-threaded screw 901 penetrates through the driving block 808 and is in threaded connection with the driving block 808, and an electromagnet is also disposed on the upper plate 805 for frame absorption.
As shown in fig. 7, guide rods 809 are fixed at positions in the group frame platform 8 and on both sides of the double-threaded screw 901, and the guide rods 809 penetrate through the transmission block 808 and are slidably connected with the transmission block 808.
As shown in fig. 7, two pairs of opposite locking mechanisms 9 in the framing table 8 are arranged in a staggered manner, reinforcing plates 903 are arranged in the middle of the opposite locking mechanisms 9, guide rods 809 are fixed to the reinforcing plates 903, the double-headed screws 901 are rotatably connected to the reinforcing plates 903, and the reinforcing plates 903 on the two pairs of opposite locking mechanisms 9 are fixed to each other in a cross shape.
As shown in fig. 1-2 and 4, a mounting plate 308 is fixed at one end of the material grabbing area 305 of the group of straight guide rails 301 and the group of right-angle guide rails 302, at the other end of the group of straight guide rails 301 and at the other end of the two right-angle guide rails 302, and a ceiling column 309 is fixed outside the mounting plate 308.
The working principle of the invention is as follows: frame that the glueing was finished is transmitted to grabbing material district 305 through pay-off guide rail 10, can adsorb the frame through the cooperation of arm 7 and electro-magnet 701, through first motor 601, the cooperation of gear 602 and rack 307 can drive walking frame 5, arm 7 and frame move along straight guide rail 301 and right angle guide rail 302, four guide rails shift four frames respectively to four sides departments of group frame platform 8 simultaneously, move the frame to frame backing plate 803 and outer panel 804 through arm 7 on, drive four frames through subtend locking mechanism 9 and move to bed hedgehopping board 801, set up photovoltaic module simultaneously on bed hedgehopping board 801, can imbed the frame in photovoltaic module's side department, thereby carry out the equipment of photovoltaic frame.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. The utility model provides a group's frame line based on photovoltaic frame automated production which characterized in that: the frame moving device comprises a frame moving device (1) and a frame assembling device (2), wherein the frame moving device (1) is arranged right above the frame assembling device (2);
the frame body material moving device (1) comprises a guide rail assembly (3) and four material moving assemblies (4);
the guide rail assembly (3) comprises a group of straight guide rails (301) and a group of right-angle guide rails (302);
the group of right-angle guide rails (302) are symmetrically arranged on the outer sides of the group of straight guide rails (301), each right-angle guide rail (302) comprises a group of vertically distributed straight sections (303), an arc-shaped section (304) is arranged between the straight sections (303), and the straight sections (303) of the two right-angle guide rails (302) are parallel to the straight guide rails (301) to form a material grabbing area (305);
the material moving assembly (4) comprises walking frames (5), the walking frames (5) of the four material moving assemblies (4) are respectively connected with a group of straight guide rails (301) and a group of right-angle guide rails (302) in a sliding mode through driving mechanisms (6), a mechanical arm (7) is fixed to the bottom of each walking frame (5), and an electromagnet (701) is arranged at the end portion of each mechanical arm (7);
the frame assembling device (2) comprises a frame assembling table (8), a heightening plate (801) is fixed at the center of the top surface of the frame assembling table (8), a group of guide grooves (802) are formed in the positions, opposite to the four side edges of the heightening plate (801), of the top surface of the frame assembling table (8), a frame cushion plate (803) is connected in the group of guide grooves (802) in a sliding mode, and an outer side plate (804) is arranged on the outer side of the top surface of the frame cushion plate (803);
a group of opposite locking mechanisms (9) which are vertically distributed are arranged in the group frame platform (8), and the four frame base plates (803) are respectively fixed with two output ends of the two opposite locking mechanisms (9).
2. The group frame line based on photovoltaic frame automated production of claim 1, characterized in that, straight guide rail (301) and right angle guide rail (302) are the guide rail structure of falling T shape, straight guide rail (301) and right angle guide rail (302) both sides limit all is equipped with spout (306), straight guide rail (301) and right angle guide rail (302) riser one side all is fixed with rack (307).
3. The group frame line based on photovoltaic frame automatic production of claim 2, characterized in that, the walking frame (5) includes a bottom plate (501), an inverted U-shaped plate (502) is fixed on the top of the bottom plate (501), a group of I-shaped wheels (503) is fixed on both sides of the bottom plate (501), the I-shaped wheels (503) are arranged in the sliding grooves (306) in a rolling manner, a notch (504) is formed in the middle of the bottom plate (501), the vertical plate of the straight guide rail (301) or the right-angle guide rail (302) is located in the notch (504), a U-shaped seat (505) is fixed on the outer side of the inverted U-shaped plate (502), and the mechanical arm (7) is fixed on the bottom of the U-shaped seat (505).
4. The group frame line based on photovoltaic frame automatic production according to claim 3, characterized in that the driving mechanism (6) comprises a first motor (601), the first motor (601) is fixed on the top of the inverted U-shaped plate (502), the output end of the first motor (601) penetrates through the inverted U-shaped plate (502) and is fixed with a gear (602), and the gear (602) is located on one side of the rack (307) and is meshed with the rack (307).
5. The framing line based on photovoltaic frame automatic production according to claim 1, characterized by further comprising a feeding guide rail (10), wherein one end of the feeding guide rail (10) is arranged at one side of the framing table (8) and is positioned right below the material grabbing area (305).
6. The group frame line based on the photovoltaic frame automatic production is characterized in that the opposite locking mechanism (9) comprises a double-threaded screw (901) and a second motor (902), the double-threaded screw (901) is fixed in the group frame platform (8), the second motor (902) is fixed on the outer side of the group frame platform (8), and the output end of the second motor (902) is fixedly connected with one end of the double-threaded screw (901).
7. The group frame line based on photovoltaic frame automatic production of claim 6, characterized in that, the frame backing plate (803) comprises an upper plate body (805) and a lower plate body (806), the upper plate body (805) and the lower plate body (806) are respectively arranged on the upper surface and the inner top surface of the group frame platform (8), a group of sliding blocks (807) are arranged between the upper plate body (805) and the lower plate body (806), the group of sliding blocks (807) are respectively arranged in a group of guide grooves (802) in a sliding manner, a driving block (808) is fixed on the bottom surface of the lower plate body (806), and the end part of the double-head screw (901) penetrates through the driving block (808) and is in threaded connection with the driving block (808).
8. The group frame line based on the photovoltaic frame automatic production of claim 7, characterized in that guide rods (809) are fixed in the group frame platform (8) and at positions on both sides of the double-headed screw (901), and the guide rods (809) penetrate through the transmission block (808) and are connected with the transmission block (808) in a sliding manner.
9. The group frame line based on the photovoltaic frame automatic production of claim 8, characterized in that two opposite locking mechanisms (9) in the group frame platform (8) are arranged in a staggered manner, reinforcing plates (903) are arranged in the middle of the opposite locking mechanisms (9), the guide rod (809) is fixed with the reinforcing plates (903), the double-headed screw (901) is rotatably connected with the reinforcing plates (903), and the reinforcing plates (903) on the two opposite locking mechanisms (9) are fixed with each other in a cross shape.
10. The group frame line based on photovoltaic frame automatic production according to claim 1, wherein a mounting plate (308) is fixed to one end of a material grabbing area (305) of the group of straight guide rails (301) and the group of right-angle guide rails (302), the other end of the group of straight guide rails (301) and the other end of the two right-angle guide rails (302), and a suspended ceiling column (309) is fixed to the outer side of the mounting plate (308).
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CN202111019139.7A CN113883136B (en) | 2021-09-01 | 2021-09-01 | Group frame line based on photovoltaic frame automated production |
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CN202111019139.7A CN113883136B (en) | 2021-09-01 | 2021-09-01 | Group frame line based on photovoltaic frame automated production |
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CN113883136B true CN113883136B (en) | 2023-02-21 |
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CN112138948A (en) * | 2020-10-21 | 2020-12-29 | 厦门联达兴技术有限公司 | Display screen back frame production line |
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CN204729413U (en) * | 2015-01-29 | 2015-10-28 | 深圳市精创兴科技有限公司 | Panel light frame automatic assembly equipment |
CN205703121U (en) * | 2016-04-28 | 2016-11-23 | 广州市联生电器科技有限公司 | A kind of square frame Semi-automatic combination machine |
CN210141253U (en) * | 2019-05-21 | 2020-03-13 | 四川九州光电子技术有限公司 | Paster device in ROSA encapsulation |
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