CN110385576A - A kind of photo-voltaic power generation station photovoltaic board group production line and production technology - Google Patents
A kind of photo-voltaic power generation station photovoltaic board group production line and production technology Download PDFInfo
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- CN110385576A CN110385576A CN201910488785.4A CN201910488785A CN110385576A CN 110385576 A CN110385576 A CN 110385576A CN 201910488785 A CN201910488785 A CN 201910488785A CN 110385576 A CN110385576 A CN 110385576A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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Abstract
The present invention provides a kind of photo-voltaic power generation station photovoltaic board group production lines and production technology, its production line, which passes through, utilizes group frame assembly, the first frame that frame assembling is carried out to laminate and the second frame are transported to the side of laminate, the assembling that frame is carried out to the side of laminate, solves the low technical problem of existing photovoltaic panel frame man-made assembly the degree of automation;Its production technology positions before being conveyed by setting blowing positioning step to laminate, so that laminate is in assembling frame, the synchronization frame assembling that four sides can directly be carried out, solves the low technical problem of existing photovoltaic panel frame man-made assembly the degree of automation.
Description
Technical field
The present invention relates to the automatic production technical field of photovoltaic board group, specially a kind of photo-voltaic power generation station is produced with photovoltaic board group
Line and production technology.
Background technique
Solar power plant system is called solar power system, by solar battery group, solar controller, battery group
Composition, under the light conditions for having illumination either sunlight or other illuminators to generate, solar battery group absorbs light
Can, there is the accumulation of heterocharge in battery both ends, i.e. generation " photovoltage ", and here it is photovoltaic power generations, particularly utilize half
The photovoltaic effect of conductor boundary and a kind of technology that luminous energy is directly translated into electric energy, mainly (i.e. by solar panel
Photovoltaic panel assembly), controller and inverter three parts composition, the wherein production procedure of solar panel is: battery detecting
→ front welding → inspection → back serial connection → inspection → laying glass cleaning, material cutting, glass pretreatment, laying → lamination
→ burr removing trimming cleaning → rim frame gluing, dress corner key, punching, frames up, cleans remaining glue → Welding junction box → Hi-pot test
→ module testing → appearance test → is packed and stored, and in existing photovoltaic panel assembly production process rim frame process it is processed
Journey is by manually being completed, and production efficiency is low.
The patent document of Patent No. 201820724763.4 discloses photovoltaic panel frame and its assembling device, the application institute
The photovoltaic panel frame of offer includes support underframe and cover frame, and the cover frame and the shape of support underframe are consistent with photovoltaic panel,
Support underframe is removably engaged in together with cover frame;Gap between support underframe and cover frame is used for clip photovoltaic panel, described
It is provided with softer, elastic supporting block on support underframe, softer, elastic briquetting, the supporting block and briquetting are provided in the cover frame
It is provided commonly for clamping photovoltaic panel.
Although providing a kind of photovoltaic panel frame assembling device in above-mentioned patent, it still needs to manually carry out cooperation processing,
The degree of automation is low, and processing efficiency is slow.
Summary of the invention
In view of the above problems, the present invention provides a kind of photo-voltaic power generation station photovoltaic board group production line, by utilizing group
The first frame that frame assembling is carried out to laminate and the second frame are transported to the side of laminate, to laminate by frame assembly
Side carry out frame assembling, solve the low technical problem of existing photovoltaic panel frame man-made assembly the degree of automation.
To achieve the above object, the invention provides the following technical scheme:
A kind of photo-voltaic power generation station photovoltaic board group production line, the rack including the setting of straight line frame, the length side of the rack
It is equipped with track disposed in parallel upwards, further includes:
Locomotive group, the locomotive group move back and forth setting along the length direction of the track, are provided with and are used for
The carrying assembly of load bearing laminates, the carrying assembly is with locomotive group synchronizing moving, and the carrying assembly includes several flexible shiftings
The loading plate of dynamic setting, the loading plate are divided on four corners of the locomotive group;
Group frame apparatus, described group of frame apparatus is set on the motion track of the locomotive group, and it is located at the movement
The lower section of vehicle group, this group of frame apparatus include the platform for going up and down setting along the vertical direction, the group frame that is divided on the platform four side
Assembly works with the solution lock assembly and the synchronous driving platform, described group of frame assembly that the loading plate is arranged in a one-to-one correspondence
Drive assembly, described group of frame assembly convey the first frame and the second frame to the corresponding side of the laminate respectively and carry out frame
Assembling, the both ends of the first frame length direction are symmetrically arranged with threaded connector;And
Handling equipment, the handling equipment are respectively arranged at the two sides of the rack length direction, include grabbing
It takes, carry the manipulator assembly of the laminate and be installed on the guiding for driving the loading plate flexible on the manipulator assembly
Block.
As an improvement, the locomotive group further include:
Movable motor, the movable motor are vertically arranged in the locomotive group;
Driving gear, the driving gear are installed on the movable motor, which drives the driving gear
Rotation;
Be oriented to rack gear, the guiding rack gear is parallel to the track and is set in the rack, the guiding rack gear with it is described
Driving gear cooperation.
As an improvement, the loading plate includes:
Bottom plate, the floor level setting;And
Limit plate, the limit plate are vertically arranged on the edge of the bottom plate, are arranged at right angle, and itself and the layer
The corner of pressing plate is arranged at profiling.
As an improvement, the carrying assembly further include:
Guide slide, the guide slide are respectively arranged on four corners of the locomotive group, with the loading plate
It is arranged in a one-to-one correspondence;
Guide runner, the guide runner are set to the lower section of the loading plate, are slideably positioned in the guide slide
It is interior;
Guide rod, the guide rod connect one to one with the guide runner, are provided with sliding fixture block;And
Elastic component, the elastic component are sheathed on the guide rod, are set in the guide slide.
As an improvement, described group of frame assembly includes:
Sliding pair, the sliding pair are set in the rack, are made of sliding rail and sliding block;
Delivery sheet, the delivery sheet are installed on the sliding block on the sliding pair, are slided and are arranged along sliding rail;And
Connecting rod, the connecting rod connect the delivery sheet and the drive assembly.
As an improvement, being equipped with electric screwdriver group on the delivery sheet of conveying first frame, which includes rotation
The electric screwdriver of the threaded connector and the pushing piece for pushing the electric screwdriver.
As an improvement, the solution lock assembly includes:
Unlocking board, the unlocking board rotary setting in the rack, be provided with it is corresponding with the guide rod engaging
Card slot;And
Pushing piece is unlocked, the unlock pushing piece is installed in the rack, and push end is connect with the unlocking board, and
Kidney slot is provided at its position connecting with the unlocking board.
As an improvement, the drive assembly includes:
Drive pushing piece, the driving pushing piece pushes up along the vertical direction, be equipped on push axis for institute
The hinged hinged disk of connecting rod is stated, and the platform is by being arranged plate sliding sleeve on the push axis;
Limited block, the limited block are set to the top of the push axis;
Elastic compression part, the elastic compression part are sheathed on the push axis, contradict be set to the limit respectively
It block and described be arranged between plate and described be arranged between plate and the hinged disk;
Guide rod, several guide rods are arranged plate and connect vertically with described, and the guide rod pass through it is described hinged
Disk;And
Guide sleeve, guide sleeve fixed setting, and the guide rod fitting, and its sealed bottom is arranged.
As an improvement, the guide pad is right-angled trapezium setting, guide rod setting described in slope face, and be arranged thereon
There is the U-type groove of engaging corresponding with the guide rod.
The beneficial effect of present system is:
(1) present invention to laminate by will carry out the first frame and the second frame of frame assembling using group frame assembly
It is transported to the side of laminate, the assembling of frame is carried out to the side of laminate, solves existing photovoltaic panel frame man-made assembly
The low technical problem of the degree of automation;
(2) present invention is by being loaded conveying to laminate using the loading plate in locomotive group, and conveys loading
During, loading plate is clamped positioning to four corners of laminate, makes laminate stable safety during transportation, no
Can shake offset, and when laminate is output on platform, be aligned always with the center of platform;
(3) present invention is carrying laminate using loading plate by setting scalable setting for loading plate
While, by compression adjustment loading plate, laminate quickly transfer output from locomotive group may be implemented, it is total convenient for group frame
Pairs of laminate carries out quickly assembling frame, is connected close between locomotive group and group frame assembly;
(4) by the push using driving pushing piece, all delivery sheets of synchronous drive are moved the present invention, are synchronized pair
The synchronous assembling for carrying out frame in four sides of laminate, the speed of assembling is fast, and synchronous assembling, and assembling accuracy is high.
In view of the above problems, passing through setting the present invention provides a kind of photo-voltaic power generation station photovoltaic board group production technology
Blowing positioning step positions before conveying to laminate, so that laminate can directly carry out four sides in assembling frame
Synchronization frame assembling, solve the low technical problem of existing photovoltaic panel frame man-made assembly the degree of automation.
To achieve the above object, the invention provides the following technical scheme:
A kind of photo-voltaic power generation station photovoltaic board group production technology, comprising the following steps:
Step 1: absorption feeding, the laminate stacked by the vacuum chuck absorption crawl on manipulator assembly, and pass through
The laminate is transferred to the surface of locomotive group by manipulator assembly;
Step 2: blowing positions, it is transferred to the laminate right above the locomotive group and is moved down by the drive of manipulator assembly,
In folding process, the guide pad on the manipulator assembly, which synchronizes, to be moved down, and is engaged by U-type groove thereon with guide rod, and institute is squeezed
The sliding fixture block in locomotive group is stated, keeps loading plate mobile to the direction far from locomotive group center, and moving distance
Less than bottom plate catercorner length, later, vacuum chuck release, laminate is lain against on the loading plate, later manipulator assembly
Guiding block reset is driven, loading plate is resetted by elastic component, clamps and position the quadrangle of laminate;
Step 3: mobile transfer, completes the laminate for clamping positioning, driving tooth is driven by the movable motor in locomotive group
Wheel is moved to the surface of platform along guiding rack gear;
Step 4: platform is lifted, the laminate being moved to right above platform is lifted upwards by driving pushing piece driving platform
It rises, is contradicted with the lower end surface for the laminate being placed on loading plate;
Step 5: unlock is flexible, unlock pushing piece drives unlocking board rotation, and the card slot on unlocking board engages with guide rod, squeezes
Pressure sliding fixture block, keeps loading plate mobile to the direction far from locomotive group center, and moving distance is diagonal greater than bottom plate
Line length;
Step 6: platform declines, after loading plate is far from locomotive group center, driving pushing piece drive is placed on platform
Laminate drops to a group center position for frame assembly encircled area, and the bottom of the guide rod and guide sleeve that connect with platform is supported
Touching is realized platform and is positioned;
Step 7 assembles frame, synchronous with step 6, while driving pushing piece drive to be placed in platform decline,
Driving pushing piece synchronous drive delivery sheet moves horizontally, which conveys the first frame and the second frame to laminate pair respectively
The side edge answered, and after platform positioning, driving pushing piece continues that delivery sheet is driven to move horizontally, and makes the first side on delivery sheet
Frame and the side engaging corresponding with laminate of the second frame, and the first frame and the second frame are alternately and first along the side of laminate
Tail splicing setting, later, pushing piece pushes electric screwdriver, drives the threaded connector on the first frame to rotate by electric screwdriver, makes first
Frame and the second frame are connected through a screw thread part and are connected and fixed;
Step 8, platform rise, and the first frame and the second frame are connected through a screw thread part and are connected and fixed, and are centered around laminate
Side on after, driving pushing piece drive delivery sheet horizontal reset while, pass through platform drive complete frame assembling lamination
At sheet reset to locomotive group, later, unlock pushing piece drives unlock sheet reset, and the card slot and guide rod on unlocking board are detached from, and holds
Support plate is resetted by elastic component, clamps and position the quadrangle of laminate;
Step 9, mobile output complete the laminate for clamping positioning, drive driving tooth by the movable motor in locomotive group
Wheel moves output along guiding rack gear.
The beneficial effect of present system is:
(1) present invention positions before being conveyed by setting blowing positioning step to laminate, so that laminate is assembling
Frame can directly carry out the synchronization frame assembling of four sides, solve existing photovoltaic panel frame man-made assembly automation journey
Spend low technical problem.
In conclusion the present invention has the advantages that high degree of automation, practical, assembly is accurate, efficient, it is particularly suitable for
Just photovoltaic panel assembles production technology apparatus field.
Detailed description of the invention
Fig. 1 is schematic diagram of the three-dimensional structure;
Fig. 2 is schematic cross-sectional view of the present invention;
Fig. 3 is handling equipment schematic perspective view of the present invention;
Fig. 4 is guide pad schematic perspective view of the present invention;
Fig. 5 is that locomotive group of the present invention founds figure structure schematic representation one;
Fig. 6 is loading plate schematic perspective view of the present invention;
Fig. 7 is present invention carrying assembly overlooking structure diagram;
Fig. 8 is structural schematic diagram after present lamination group frame;
Fig. 9 is the first frame partial structural diagram of the invention;
Figure 10 is the second frame partial structural diagram of the invention;
Figure 11 is locomotive group schematic perspective view two of the present invention;
Figure 12 is present invention solution lock assembly working state structure schematic diagram;
Figure 13 is present invention solution lock assembly schematic perspective view;
Figure 14 is present invention group frame apparatus positive structure diagram;
Figure 15 is enlarged structure schematic diagram at A in Figure 14;
Figure 16 is present invention group frame apparatus schematic cross-sectional view;
Figure 17 is present invention group frame apparatus locally vertical figure structure schematic representation one;
Figure 18 is present invention group frame apparatus locally vertical figure structure schematic representation two;
Figure 19 is two schematic perspective view of the embodiment of the present invention;
Figure 20 is two schematic cross-sectional view of the embodiment of the present invention;
Figure 21 is the method flow schematic diagram of the embodiment of the present invention three.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside", " up time
The orientation or positional relationship of the instructions such as needle ", " counterclockwise " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of
The description present invention and simplified description, rather than the equipment of indication or suggestion meaning or element must have a particular orientation, with spy
Fixed orientation construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.In the description of the present invention, the meaning of " plurality " is two or more,
Unless otherwise specifically defined.
Embodiment 1:
As shown in Figures 1 to 7, a kind of photo-voltaic power generation station photovoltaic board group production line, the rack including the setting of straight line frame
1, track 11 disposed in parallel is equipped on the length direction of the rack 1, further includes:
Locomotive group 2, the locomotive group 2 move back and forth setting along the length direction of the track 11, are provided with
For the carrying assembly 22 of load bearing laminates 21, the carrying assembly 22 is with 2 synchronizing moving of locomotive group, and the carrying assembly 22 wraps
The loading plate 221 of several telescopic moving settings is included, which is divided on four corners of the locomotive group 2;
Group frame apparatus 3, described group of frame apparatus 3 is set on the motion track of the locomotive group 2, and it is located at the shifting
The lower section of EMU 2, this group of frame apparatus 3 include the platform 31 for going up and down setting along the vertical direction, are divided into 31 four side of platform
On group frame assembly 32, with solution lock assembly 33 that the loading plate 221 is arranged in a one-to-one correspondence and the synchronous driving platform 31, institute
State the drive assembly 34 that group frame assembly 32 works, described group of frame assembly 32 convey respectively the first frame 301 and the second frame 302 to
The corresponding side of the laminate 21 carries out frame assembling, and the both ends of 301 length direction of the first frame are symmetrically arranged with spiral shell
Line connector 303;And
Handling equipment 4, the handling equipment 4 are respectively arranged at the two sides of 1 length direction of rack, include
It grabs, carry the manipulator assembly 41 of the laminate 21 and is installed on the manipulator assembly 41 and drive the loading plate 221
Flexible guide pad 42.
It should be noted that the laminate 21 stacked by the absorption crawl of vacuum chuck 411 on manipulator assembly 41, and
The laminate 21 is transferred to the surface of locomotive group 2 by manipulator assembly 41, later, manipulator assembly 41 drives lamination
Plate 21 and guide pad 42 synchronize move down, guide pad 42 drives loading plate 221 to move to the direction far from 2 center of locomotive group
It is dynamic, make loading plate 221 to external diffusion, laminate 21 can be placed, vacuum chuck 411 discharges later, and laminate 21 is placed into
On the bottom plate of loading plate 221, manipulator assembly 41 resets later, and loading plate 221 is by elastic force, by four sides of laminate 21
Angle clamps positioning, after locomotive group 2 is moved to the surface of group frame apparatus 3 with laminate 21 in rack 1, locomotive group 2
Stopping movement, platform 31 is lifted to the lower section of laminate 21 and the lower end surface conflict of laminate 21 by drive assembly 34 upwards,
Later, solution lock assembly 33, which stirs loading plate 221, is displaced outwardly, and is detached from loading plate 221 and laminate 21, laminate 21 has flat
Platform 31 carries, and drive assembly 34 is moved down with moving platform 31 later, while drive group frame assembly 32 is moved to the center of platform 31
Dynamic, group frame assembly 32 conveys the first frame 301 and the second frame 302 and carries out frame assembling to the side of laminate 21, and group installs
Cheng Hou, laminate 21 have platform 31 to be delivered up to loading plate 221 once again, and the release of solution lock assembly 33 is dialled to loading plate 221
Dynamic, loading plate 221 is clamped positioning to the side of laminate 21 once again, and laminate 21 drives mobile output by locomotive group 2
To the other end of rack 1, the laminate 21 for completing assembling is grabbed output by the manipulator assembly 41 by being located at 1 other side of rack,
And one piece of new laminate 21 is grabbed by the manipulator assembly 41 and is placed in locomotive group 2, carry out new laminate 21
Assembly working.
It further illustrates, the center position of locomotive group 2 is provided with blanking port, which is used for loading plate
Laminate 21 on 221 is transferred on platform 31.
As shown in Fig. 5 and Figure 11, as a preferred embodiment, the locomotive group 2 further include:
Movable motor 23, the movable motor 23 are vertically arranged in the locomotive group 2;
Driving gear 24, the driving gear 24 are installed on the movable motor 23, which drives described
Driving gear 24 rotates;
It is oriented to rack gear 25, the guiding rack gear 25 is parallel to the track 11 and is set in the rack 1, the guiding rack gear
25 cooperate with the driving gear 24.
It should be noted that locomotive group 2 drives the rotation of driving gear 24 by the operating of movable motor 23, pass through master
The cooperation of moving gear 24 and guiding rack gear 25, moves locomotive group 2 on the track 11 in rack 1.
As shown in Fig. 5, Fig. 6 and Fig. 7, as a preferred embodiment, the loading plate 221 includes:
Bottom plate 2211, the bottom plate 2211 are horizontally disposed;And
Limit plate 2212, the limit plate 2212 are vertically arranged on the edge of the bottom plate 2211, are arranged at right angle,
And the corner of itself and the laminate 21 is arranged at profiling.
It should be noted that bottom plate 2211 is used for load bearing laminates 21, and limit plate 2212 is then to the edge of laminate 21
It is limited.
As shown in Fig. 5, Fig. 6 and Fig. 7, as a preferred embodiment, the carrying assembly 22 further include:
Guide slide 222, the guide slide 222 are respectively arranged on four corners of the locomotive group 2, and described
Loading plate 221 is arranged in a one-to-one correspondence;
Guide runner 223, the guide runner 223 are set to the lower section of the loading plate 221, are slideably positioned in described
In guide slide 222;
Guide rod 224, the guide rod 224 connect one to one with the guide runner 223, are provided with sliding fixture block
225;And
Elastic component 226, the elastic component 226 are sheathed on the guide rod 224, are set in the guide slide 222.
It should be noted that loading plate 221 is slided in guide slide 222 by guide runner 223, realize adjustable
The size in the region for the loading laminate 21 that the combination of loading plate 221 is formed, while using the elastic pressure of elastic component 226, to holding
Support plate 221 applies resilient pressing force, squeezes loading plate 221 by laminate 21 and positions.
As shown in figure 17, as a preferred embodiment, described group of frame assembly 32 includes:
Sliding pair 321, the sliding pair 321 are set in the rack 1, are made of sliding rail and sliding block;
Delivery sheet 322, the delivery sheet 322 are installed on the sliding block on the sliding pair 321, are set along sliding rail sliding
It sets;And
Connecting rod 323, the connecting rod 323 connect the delivery sheet 322 and the drive assembly 34.
Further, it conveys and electric screwdriver group 324 is installed on the delivery sheet 322 of first frame 301, the electric screwdriver group
324 include the electric screwdriver 3241 for rotating the threaded connector 303 and the pushing piece 3242 for pushing the electric screwdriver 3241.
As shown in Fig. 8 to Figure 10, it should be noted that the frame of laminate 21 have two groups of symmetrical first frames 301 with
Second frame 302 composition, wherein be provided with threaded connector 303 on the first frame 301, and the first frame 301 be threadedly coupled
The matching part of part 303 is provided with rubber expansion sleeve 304, and threaded connector 303 is fixed on the first side by rubber expansion sleeve 304
On frame 301, and it is provided with the threaded hole cooperated with threaded connector 303 on the second frame 302, will be delivered in delivery sheet 322
When on the side of laminate 21, the first frame 301 engages with the side of laminate 21 first with the second frame 302, passes through later
Pushing piece 3242 pushes electric screwdriver 3241 and threaded connector 303 cooperates, and drives threaded connector 303 to rotate using electric screwdriver 3241,
Threaded connector 303 and threaded hole cooperate, and the first frame 301 and the second frame 302 are connected to form one.
It further illustrates, pushing piece 3242 is preferably cylinder.
As shown in Figure 12 and Figure 13, as a preferred embodiment, the solution lock assembly 33 includes:
Unlocking board 331,331 rotary setting of unlocking board is in the rack 1, being provided with and the guide rod 224
The card slot 332 of corresponding engaging;And
Pushing piece 333 is unlocked, the unlock pushing piece 333 is installed in the rack 1, push end and the unlocking board
331 connections, and kidney slot 334 is provided at its position for connecting with the unlocking board 331.
It should be noted that unlock pushing piece 333 is preferably cylinder, pushes unlocking board 331 to rotate, make unlocking board 331
On card slot 332 engage with guide rod 224, later unlocking board 331 push guide rod 224 on sliding fixture block 225, make loading plate 221
It is displaced outwardly, makes loading plate 221 far from laminate 21, fall in laminate 21 on platform 31.
As shown in Figure 14 to Figure 18, as a preferred embodiment, the drive assembly 34 includes:
Pushing piece 341 is driven, the driving pushing piece 341 pushes up along the vertical direction, pushes and is equipped on axis 342
For the hinged disk 343 hinged with the connecting rod 323, and the platform 31 is by being arranged 340 sliding sleeve of plate set on the push
On axis 342;
Limited block 344, the limited block 344 are set to the top of the push axis 342;
Elastic compression part 345, the elastic compression part 345 are sheathed on the push axis 342, contradict be set to respectively
It the limited block 344 and described be arranged between plate 340 and described be arranged between plate 340 and the hinged disk 343;
Guide rod 346, several guide rods 346 is arranged plate 340 and connect vertically with described, and the guide rod 346
Across the hinged disk 343;And
Guide sleeve 347, the guide sleeve 347 are fixedly installed, and 346 fitting of guide rod, and its sealed bottom is set
It sets.
It needs to illustrate, driving pushing piece 341 is preferably cylinder, drives 341 about 31 push belt moving platform of pushing piece
Lifting, while driving pushing piece 341 to go up and down with moving platform 31, driving 341 synchronous drive delivery sheet 322 of pushing piece carries out water
Translation is dynamic, and cooperates in guide rod 346 and guide sleeve 347, touches the bottom of guide rod 346 and guide sleeve 347, to platform 31
After limit, the platform 31 after limit drives pushing piece 341 still just at a group center position for 32 encircled area of frame assembly
It works on, drive group frame assembly 32 is close to platform 31, blocks the first frame 301 and the second frame 302 on delivery sheet 322
It closes on the side of laminate 21.
As shown in figure 4, as a preferred embodiment, the guide pad 42 is right-angled trapezium setting, slope
The setting of guide rod 224 described in face, and it is provided with the U-type groove 421 of engaging corresponding with the guide rod 224.
It should be noted that U-type groove 421 engages with guide rod 224, the slope on guide pad 42 squeezes sliding fixture block 225,
Keep loading plate 221 mobile.
Embodiment 2:
Figure 19 is a kind of a kind of structural schematic diagram of the embodiment two of photo-voltaic power generation station photovoltaic board group production line of the present invention;
As shown in figure 19, wherein appended drawing reference corresponding with embodiment one is used with a kind of identical or corresponding component of embodiment, for letter
Just for the sake of, the distinctive points with embodiment one are hereafter only described.The difference of the embodiment two and embodiment one shown in FIG. 1 exists
In:
As shown in Figure 19 and Figure 20, a kind of photo-voltaic power generation station photovoltaic board group production line, each group of group frame assembly 32
Side is provided with the feeding device 5 that feeding is carried out to corresponding group of frame assembly 32, which includes:
Stock chest 51, the stock chest 51 are internally provided with storing space 511, have been arranged under the overlay in the storing space 511
First frame 301 or the second frame 302, the top of stock chest 51 are provided with discharge port 512, and the top of discharge port 512
It is provided with limit plate 513, and offers bin gate 514 on the side wall of the stock chest 51, by upper bin gate 514, can be mended
Material;
Charge plate 52, the charge plate 52 are set in stock chest 51, charge plate 52 for carry the first frame 301 or
It is the second frame 302, and is provided with spring 53 between charge plate 52 and stock chest 51, spring 53 carries out elastic branch to charge plate 52
Support;And
Push cylinder 54, the push cylinder 54 are set at the discharge port 512, and push is located at outlet mouth 512
The first frame 301 or the second frame 302 be delivered on the delivery sheet 322 of corresponding group of frame assembly 32.
Embodiment 3:
Reference implementation example 1 describes a kind of photo-voltaic power generation station photovoltaic board group production technology of the embodiment of the present invention 3.
As shown in figure 21, a kind of photo-voltaic power generation station photovoltaic board group production technology, comprising the following steps:
Step 1: absorption feeding, the laminate stacked by the absorption crawl of vacuum chuck 411 on manipulator assembly 41
21, and pass through the surface that the laminate 21 is transferred to locomotive group 2 by manipulator assembly 41;
Step 2: blowing positions, it is transferred to the laminate 21 right above the locomotive group 2 and is driven by manipulator assembly 41
It moves down, in folding process, the guide pad 42 on the manipulator assembly 41, which synchronizes, to be moved down, and passes through U-type groove 421 thereon and guide rod
224 engagings, squeeze the sliding fixture block 225 in the locomotive group 2, make loading plate 221 to far from 2 center of locomotive group
Direction it is mobile, and moving distance is less than 2211 catercorner length of bottom plate, and later, vacuum chuck 411 discharges, and laminate 21 is laid flat
In on the loading plate 221, manipulator assembly 41 drives guide pad 42 to reset later, and loading plate 221 is multiple by elastic component 226
Position, clamps and positions the quadrangle of laminate 21;
Step 3: mobile transfer, completes the laminate 21 for clamping positioning, is driven by the movable motor 23 in locomotive group 2
Driving gear 24 is moved to the surface of platform 31 along guiding rack gear 25;
Step 4: platform is lifted, the laminate 21 being moved to right above platform 31 drives platform by driving pushing piece 341
31 liftings upwards, contradict with the lower end surface for the laminate 21 being placed on loading plate 221;
Step 5: unlock is flexible, unlock pushing piece 333 drives unlocking board 331 to rotate, the card slot 332 on unlocking board 331 with
Guide rod 224 engages, and squeezes sliding fixture block 225, keeps loading plate 221 mobile to the direction far from 2 center of locomotive group, and
Moving distance is greater than 2211 catercorner length of bottom plate;
Step 6: platform declines, after loading plate 221 is far from 2 center of locomotive group, the driving drive of pushing piece 341 is placed in
Laminate 21 on platform 31 drops to a group center position for 32 encircled area of frame assembly, the guide rod connecting with platform 31
346 contradict with the bottom of guide sleeve 347, realize and position to platform 31;
Step 7 assembles frame, synchronous with step 6, drives in driving pushing piece 341 and is placed in the decline of platform 31
Meanwhile drive 341 synchronous drive delivery sheet 322 of pushing piece move horizontally, the delivery sheet 322 convey respectively the first frame 301 and
To the corresponding side edge of laminate 21, and after the positioning of platform 31, driving pushing piece 341 continues to drive feeding second frame 302
Plate 322 moves horizontally, and makes the first frame 301 and the second frame 302 side card corresponding with laminate 21 on delivery sheet 322
It closes, and the first frame 301 and the second frame 302 alternately and from beginning to end splice setting, later, pushing piece along the side of laminate 21
3242 push electric screwdrivers 3241 drive the threaded connector 303 on the first frame 301 to rotate, make the first frame by electric screwdriver 3241
301 and second frame 302 be connected through a screw thread part 303 and be connected and fixed;
Step 8, platform rise, and the first frame 301 and the second frame 302 are connected through a screw thread part 303 and are connected and fixed, enclose
After being wound on the side of laminate 21, while driving pushing piece 341 drives 322 horizontal reset of delivery sheet, pass through 31 band of platform
The dynamic laminate 21 for completing frame assembling is reset at locomotive group 2, and later, unlock pushing piece 333 drives unlocking board 331 multiple
, card slot 332 and guide rod 224 on unlocking board 331 are detached from, and loading plate 221 is resetted by elastic component 226, clamping and alignment layers
The quadrangle of pressing plate 21;
Step 9, mobile output are completed the laminate 21 for clamping positioning, are driven by the movable motor 23 in locomotive group 2
Driving gear 24 moves output along guiding rack gear 25.
It should be noted that laminate 21 can be fixed on the loading plate 221 of locomotive group 2, be made by step 2
Locomotive group 2 is during carrying laminate 21 carries out mobile, it is ensured that dislocation movement will not occur for laminate 21, such as
This, in step 7, when carrying out assembling frame, laminate 21 will not misplace, and the assembling of laminate frame is caused to misplace.
It wherein, before the unlock for step 5 being arranged in the platform lifting of step 4 is flexible, is fully taken into account to lamination
The protection of plate 21, the support after being lifted using platform 31 to laminate 21 are releasing support of the loading plate 221 to laminate 21,
It can guarantee the stable switched and transferred of laminate 21.
Further illustrate, in step 7, two groups of the first frame 301 and the second frame 302 synchronize assembled,
And first frame 301 and the second frame 302 synchronize be connected through a screw thread part 303 and be attached, make the first frame 301 and second
Frame 302 is enclosed in the composition that solar energy photovoltaic panel is formed around laminate 21.
It further explains, in step 9, the laminate 21 for clamping positioning is completed, by the row in locomotive group 2
Walk motor 23 drive driving gear 24 along guiding rack gear 25 move output when, locomotive group 2 drives assembled laminate 21 defeated
The other end for arriving rack 1 out, by be located at 1 other side of rack manipulator assembly 41 by complete assembling laminate 21 grab it is defeated
Out, and one piece of new laminate 21 is grabbed by the manipulator assembly 41 to be placed in locomotive group 2, carry out new laminate 21
Assembly working.
The course of work:
The laminate 21 stacked by the absorption crawl of vacuum chuck 411 on manipulator assembly 41, and it is total by manipulator
The laminate 21 is transferred to the surface of locomotive group 2 at 41, be transferred to laminate 21 right above the locomotive group 2 by
The drive of manipulator assembly 41 moves down, and in folding process, the guide pad 42 on the manipulator assembly 41, which synchronizes, to be moved down, by thereon
U-type groove 421 engage with guide rod 224, squeeze the sliding fixture block 225 in the locomotive group 2, make loading plate 221 to separate
The direction at 2 center of locomotive group is mobile, and moving distance is less than 2211 catercorner length of bottom plate, later, vacuum chuck 411
Release, laminate 21 are lain against on the loading plate 221, and manipulator assembly 41 drives guide pad 42 to reset later, loading plate 221
It is resetted by elastic component 226, clamps and position the quadrangle of laminate 21, the laminate 21 for clamping positioning is completed, by locomotive group 2
On movable motor 23 drive driving gear 24 to be moved to the surface of platform 31 along guiding rack gear 25, be moved to platform 31 just on
The laminate 21 of side drives platform 31 to be lifted upwards, with the laminate 21 being placed on loading plate 221 by driving pushing piece 341
Lower end surface contradict, unlock pushing piece 333 drives unlocking board 331 to rotate, and the card slot 332 and guide rod 224 on unlocking board 331 block
It closes, squeezes sliding fixture block 225, keep loading plate 221 mobile to the direction far from 2 center of locomotive group, and moving distance
Greater than 2211 catercorner length of bottom plate, after loading plate 221 is far from 2 center of locomotive group, the driving drive of pushing piece 341 is placed in flat
Laminate 21 on platform 31 drops to a group center position for 32 encircled area of frame assembly, the guide rod 346 connecting with platform 31
It is contradicted with the bottom of guide sleeve 347, platform 31 is realized and is positioned, it is synchronous with step 6, it drives and places in driving pushing piece 341
While platform 31 declines, driving 341 synchronous drive delivery sheet 322 of pushing piece is moved horizontally, which conveys respectively
First frame 301 and the second frame 302 drive pushing piece 341 to the corresponding side edge of laminate 21, and after the positioning of platform 31
Continue that delivery sheet 322 is driven to move horizontally, keeps the first frame 301 on delivery sheet 322 and the second frame 302 and laminate 21 right
The side engaging answered, and the first frame 301 and the second frame 302 alternately and from beginning to end splice setting along the side of laminate 21, it
Afterwards, pushing piece 3242 pushes electric screwdriver 3241, drives the threaded connector 303 on the first frame 301 to rotate by electric screwdriver 3241, makes
First frame 301 and the second frame 302 are connected through a screw thread part 303 and are connected and fixed, and platform rises, the first frame 301 and second
Frame 302 is connected through a screw thread part 303 and is connected and fixed, and after being centered around on the side of laminate 21, the driving drive of pushing piece 341 is sent
While 322 horizontal reset of flitch, the laminate 21 for completing frame assembling is driven to be reset at locomotive group 2 by platform 31,
Later, unlock pushing piece 333 drives unlocking board 331 to reset, and the card slot 332 and guide rod 224 on unlocking board 331 are detached from, loading plate
221 reset by elastic component 226, clamp and position the quadrangle of laminate 21, and the laminate for clamping positioning is completed in mobile output
21, drive driving gear 24 to move output along guiding rack gear 25 by the movable motor 23 in locomotive group 2.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (10)
1. a kind of photo-voltaic power generation station photovoltaic board group production line, the rack (1) including the setting of straight line frame, the length of the rack (1)
Degree is equipped with track disposed in parallel (11) on direction, which is characterized in that further include:
Locomotive group (2), the locomotive group (2) move back and forth setting along the length direction of the track (11), are arranged thereon
There is the carrying assembly (22) for load bearing laminates (21), the carrying assembly (22) is with locomotive group (2) synchronizing moving, and this holds
The loading plate (221) that assembly (22) include several telescopic moving settings is carried, which is divided into the locomotive group
(2) on four corners;
Group frame apparatus (3), described group of frame apparatus (3) be set on the motion track of the locomotive group (2), and its be located at it is described
The lower section of locomotive group (2), this group of frame apparatus (3) include the platform (31) for going up and down setting along the vertical direction, are divided into the platform
(31) the group frame assembly (32) on four side, with solution lock assembly (33) that the loading plate (221) is arranged in a one-to-one correspondence and synchronous
The drive assembly (34) for driving the platform (31), described group of frame assembly (32) to work, described group of frame assembly (32) convey respectively
First frame (301) and the second frame (302) to the laminate (21) corresponding side carry out frame assembling, first side
The both ends of frame (301) length direction are symmetrically arranged with threaded connector (303);And
Handling equipment (4), the handling equipment (4) are respectively arranged at the two sides of the rack (1) length direction, wrap
Crawl is included, the manipulator assembly (41) of the laminate (21) is carried and is installed on the manipulator assembly (41) and held described in driving
The flexible guide pad (42) of support plate (221).
2. a kind of photo-voltaic power generation station according to claim 1 photovoltaic board group production line, which is characterized in that the locomotive
Group (2) further include:
Movable motor (23), the movable motor (23) are vertically arranged on the locomotive group (2);
Driving gear (24), the driving gear (24) are installed on the movable motor (23), which drives
Driving gear (24) rotation;
It is oriented to rack gear (25), the guiding rack gear (25) is parallel to the track (11) and is set on the rack (1), the guiding
Rack gear (25) and the driving gear (24) cooperate.
3. a kind of photo-voltaic power generation station according to claim 1 photovoltaic board group production line, which is characterized in that the loading plate
(221) include:
Bottom plate (2211), the bottom plate (2211) are horizontally disposed;And
Limit plate (2212), the limit plate (2212) are vertically arranged on the edge of the bottom plate (2211), set at right angle
It sets, and the corner of itself and the laminate (21) is arranged at profiling.
4. a kind of photo-voltaic power generation station according to claim 1 photovoltaic board group production line, which is characterized in that the carrying is total
At (22) further include:
Guide slide (222), the guide slide (222) is respectively arranged on four corners of the locomotive group (2), with institute
Loading plate (221) is stated to be arranged in a one-to-one correspondence;
Guide runner (223), the guide runner (223) are set to the lower section of the loading plate (221), are slideably positioned in institute
It states in guide slide (222);
Guide rod (224), the guide rod (224) connect one to one with the guide runner (223), are provided with sliding fixture block
(225);And
Elastic component (226), the elastic component (226) are sheathed on the guide rod (224), are set to the guide slide
(222) in.
5. a kind of photo-voltaic power generation station according to claim 1 photovoltaic board group production line, which is characterized in that described group of frame is total
Include: at (32)
Sliding pair (321), the sliding pair (321) are set on the rack (1), are made of sliding rail and sliding block;
Delivery sheet (322), the delivery sheet (322) are installed on the sliding block on the sliding pair (321), set along sliding rail sliding
It sets;And
Connecting rod (323), the connecting rod (323) connect the delivery sheet (322) and the drive assembly (34).
6. a kind of photo-voltaic power generation station according to claim 5 photovoltaic board group production line, which is characterized in that conveying described the
Electric screwdriver group (324) are installed on the delivery sheet (322) of one frame (301), which includes rotating the screw thread
The electric screwdriver (3241) of connector (303) and the pushing piece (3242) for pushing the electric screwdriver (3241).
7. a kind of photo-voltaic power generation station according to claim 4 photovoltaic board group production line, which is characterized in that the unlock is total
Include: at (33)
Unlocking board (331), unlocking board (331) rotary setting are provided with and the guide rod on the rack (1)
(224) card slot (332) of corresponding engaging;And
It unlocks pushing piece (333), the unlock pushing piece (333) is installed on the rack (1), push end and the unlock
Plate (331) connection, and kidney slot (334) are provided at its position for connecting with the unlocking board (331).
8. a kind of photo-voltaic power generation station according to claim 5 photovoltaic board group production line, which is characterized in that the driving is total
Include: at (34)
It drives pushing piece (341), the driving pushing piece (341) pushes up along the vertical direction, installs in push axis (342)
Have for the hinged disk (343) hinged with the connecting rod (323), and the platform (31) is arranged by being arranged plate (340) sliding
In on the push axis (342);
Limited block (344), the limited block (344) are set to the top of push axis (342);
Elastic compression part (345), the elastic compression part (345) are sheathed on the push axis (342), contradict setting respectively
In the limited block (344) and described it be arranged between plate (340) and described be arranged between plate (340) and the hinged disk (343);
Guide rod (346), several guide rods (346) is connect with the plate (340) that is arranged vertically, and the guide rod
(346) hinged disk (343) are passed through;And
Guide sleeve (347), the guide sleeve (347) fixed setting, and the guide rod (346) fitting, and its sealed bottom
Setting.
9. a kind of photo-voltaic power generation station according to claim 4 photovoltaic board group production line, which is characterized in that the guide pad
(42) be arranged for right-angled trapezium, the setting of guide rod (224) described in slope face, and be provided with it is right with the guide rod (224)
The U-type groove (421) that should be engaged.
10. a kind of photo-voltaic power generation station photovoltaic board group production technology, which comprises the following steps:
Step 1: absorption feeding, the laminate stacked by vacuum chuck (411) the absorption crawl on manipulator assembly (41)
(21), and by manipulator assembly (41) which is transferred to the surface of locomotive group (2);
Step 2: blowing positions, the laminate (21) right above the locomotive group (2) is transferred to by manipulator assembly (41) band
Dynamic to move down, in folding process, the guide pad (42) on the manipulator assembly (41), which synchronizes, to be moved down, and passes through U-type groove thereon
(421) engage with guide rod (224), squeeze the sliding fixture block (225) on the locomotive group (2), make loading plate (221) equal Xiang Yuan
Direction from locomotive group (2) center is mobile, and moving distance is less than bottom plate (2211) catercorner length, later, vacuum
Sucker (411) release, laminate (21) are lain against on the loading plate (221), and manipulator assembly (41) drives guide pad later
(42) it resets, loading plate (221) is resetted by elastic component (226), clamps and position the quadrangle of laminate (21);
Step 3: mobile transfer, completes the laminate (21) for clamping positioning, by movable motor (23) band on locomotive group (2)
Dynamic driving gear (24) are moved to the surface of platform (31) along guiding rack gear (25);
Step 4: platform is lifted, the laminate (21) being moved to right above platform (31) is driven flat by driving pushing piece (341)
Platform (31) is lifted upwards, is contradicted with the lower end surface for the laminate (21) being placed on loading plate (221);
Step 5: unlock is flexible, unlock pushing piece (333) drives unlocking board (331) rotation, the card slot on unlocking board (331)
(332) engage with guide rod (224), squeeze sliding fixture block (225), make loading plate (221) to far from the locomotive group (2)
The direction of the heart is mobile, and moving distance is greater than bottom plate (2211) catercorner length;
Step 6: platform declines, for loading plate (221) far from behind locomotive group (2) center, driving pushing piece (341) drives placement
Group center position of frame assembly (32) encircled area is dropped in the laminate (21) on platform (31), is connect with platform (31)
Guide rod (346) and guide sleeve (347) bottom contradict, to platform (31) realize position;
Step 7 assembles frame, synchronous with step 6, drives in driving pushing piece (341) and is placed in platform (31) decline
Meanwhile driving pushing piece (341) synchronous drive delivery sheet (322) moves horizontally, which conveys the first frame respectively
(301) and the second frame (302) is to the corresponding side edge of laminate (21), and after platform (31) positioning, drives pushing piece
(341) continue that delivery sheet (322) is driven to move horizontally, make the first frame (301) and the second frame on delivery sheet (322)
(302) side engaging corresponding with laminate (21), and the first frame (301) and the second frame (302) are along laminate (21)
Side is alternately and head and the tail splicing is arranged, and later, pushing piece (3242) pushes electric screwdriver (3241), drives first by electric screwdriver (3241)
Threaded connector (303) rotation on frame (301), makes the first frame (301) and the second frame (302) be connected through a screw thread part
(303) it is connected and fixed;
Step 8, platform rise, and the first frame (301) and the second frame (302) are connected through a screw thread part (303) and are connected and fixed,
After being centered around on the side of laminate (21), while driving pushing piece (341) drives delivery sheet (322) horizontal reset, pass through
Platform (31) drives the laminate (21) for completing frame assembling to be reset at locomotive group (2), later, unlocks pushing piece (333)
Unlocking board (331) are driven to reset, the card slot (332) and guide rod (224) on unlocking board (331) are detached from, and loading plate (221) relies on bullet
Property part (226) reset, clamp and position the quadrangle of laminate (21);
Step 9, mobile output complete the laminate (21) for clamping positioning, by movable motor (23) band on locomotive group (2)
Dynamic driving gear (24) are along the mobile output of guiding rack gear (25).
Priority Applications (1)
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CN201910488785.4A CN110385576A (en) | 2019-06-06 | 2019-06-06 | A kind of photo-voltaic power generation station photovoltaic board group production line and production technology |
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CN201910488785.4A CN110385576A (en) | 2019-06-06 | 2019-06-06 | A kind of photo-voltaic power generation station photovoltaic board group production line and production technology |
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Publication Number | Publication Date |
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ID=68285275
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CN201910488785.4A Withdrawn CN110385576A (en) | 2019-06-06 | 2019-06-06 | A kind of photo-voltaic power generation station photovoltaic board group production line and production technology |
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CN112743308A (en) * | 2020-12-25 | 2021-05-04 | 江西联益光学有限公司 | Lock catch assembling equipment |
CN113883136A (en) * | 2021-09-01 | 2022-01-04 | 江阴市旺发科技有限公司 | Group frame line based on photovoltaic frame automated production |
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CN116192035A (en) * | 2023-03-13 | 2023-05-30 | 广州市迈翔通讯科技有限公司 | Embedded photovoltaic light stacking controller |
CN117945113A (en) * | 2024-03-26 | 2024-04-30 | 江苏锦绣铝业有限公司 | Photovoltaic frame production line material loading conveying equipment |
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2019
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112743308A (en) * | 2020-12-25 | 2021-05-04 | 江西联益光学有限公司 | Lock catch assembling equipment |
CN112743308B (en) * | 2020-12-25 | 2022-04-08 | 江西联益光学有限公司 | Lock catch assembling equipment |
CN113883136A (en) * | 2021-09-01 | 2022-01-04 | 江阴市旺发科技有限公司 | Group frame line based on photovoltaic frame automated production |
CN113883136B (en) * | 2021-09-01 | 2023-02-21 | 江阴市旺发科技有限公司 | Group frame line based on photovoltaic frame automated production |
CN114834138A (en) * | 2022-06-29 | 2022-08-02 | 秦皇岛晟成自动化设备有限公司 | Full-automatic stack type multilayer laminating machine |
CN114834138B (en) * | 2022-06-29 | 2022-10-21 | 秦皇岛晟成自动化设备有限公司 | Full-automatic stack type multilayer laminating machine |
CN116192035A (en) * | 2023-03-13 | 2023-05-30 | 广州市迈翔通讯科技有限公司 | Embedded photovoltaic light stacking controller |
CN116192035B (en) * | 2023-03-13 | 2023-11-03 | 广州市迈翔通讯科技有限公司 | Embedded photovoltaic light stacking controller |
CN117945113A (en) * | 2024-03-26 | 2024-04-30 | 江苏锦绣铝业有限公司 | Photovoltaic frame production line material loading conveying equipment |
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