CN113858635B - Embedding system and embedding method - Google Patents
Embedding system and embedding method Download PDFInfo
- Publication number
- CN113858635B CN113858635B CN202111013317.5A CN202111013317A CN113858635B CN 113858635 B CN113858635 B CN 113858635B CN 202111013317 A CN202111013317 A CN 202111013317A CN 113858635 B CN113858635 B CN 113858635B
- Authority
- CN
- China
- Prior art keywords
- module
- pressing
- workpiece
- product
- control module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/44—Joining a heated non plastics element to a plastics element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Press Drives And Press Lines (AREA)
Abstract
An embedding system for embedding a workpiece within a product, comprising: the device comprises a control module, a moving module of the control module, a first pressing module and a second pressing module, wherein the moving module, the first pressing module and the second pressing module are electrically connected with the control module; the mobile module comprises a carrying disc for carrying the product, and the mobile module sequentially moves the product to the first pressing module and the second pressing module; the first pressing and holding module is used for preheating the workpiece at a first position of the product, hot-pressing the workpiece to a second position in the product after the first preheating, and carrying out secondary preheating on the workpiece at the second position; the second pressing module presses the workpiece to a third position of the product after secondary preheating, the second pressing module comprises a first sensor, the depth of the workpiece at the third position is sensed, detection depth data are obtained and sent to the control module, and the control module adjusts the preheating time of the first pressing module at the second position based on the detection depth data. The embedded system and the embedded method of the application improve the position accuracy of the workpiece in the product and the product quality.
Description
Technical Field
The application relates to the field of product processing, in particular to an embedding system and an embedding method.
Background
At present, the technology for embedding small metal parts into plastic parts is mainly used for fixing the metal parts into a mold and forming the metal parts and the plastic parts simultaneously. However, some products are not suitable for in-mold molding due to the structure of the embedded metal part, or require a post process to heat the metal part to be embedded into the plastic part due to the excessive cost of mold development, insufficient torsion and drawing force at the embedded part of the molded part, and the like. At present, a metal part is buried into a product through a hot melting device, whether the buried depth of the metal part meets the requirement cannot be ensured, the buried position accuracy is low, and the quality of the product is affected.
Disclosure of Invention
In view of the foregoing, it is desirable to provide an embedding system and an embedding method, which can improve the positional accuracy of a workpiece in a product and the quality of the product.
An embodiment of the present application provides an embedding system for embedding a workpiece into a product, including: the control module is electrically connected with the mobile module, the first pressing module and the second pressing module of the control module; the movable module comprises a carrying disc for carrying products, and is used for sequentially moving the products to the positions of the first pressing module and the second pressing module; the first pressing module is used for preheating the workpiece at a first position of the product, hot-pressing the workpiece to a second position in the product after the first preheating, and preheating the workpiece at the second position; the second pressing module is used for pressing the workpiece to a third position of the product after secondary preheating, the second pressing module comprises a first sensor used for sensing the depth of the workpiece at the third position, detecting depth data are obtained and sent to the control module, and the control module adjusts the preheating time of the first pressing module at the second position based on the detecting depth data.
The embodiment of the application has the following technical effects: according to the depth of the workpiece in the product detected by the first sensor, the preheating time of the first pressing module in the second position is adjusted, the depth of the workpiece embedded into the product is controlled, and the position accuracy of the workpiece in the product and the quality of the product in subsequent production are improved.
Further, in some embodiments of the present application, the first pressing module includes a second sensor, the second sensor is disposed on the carrier disc, the second sensor senses a pressure of the first pressing module acting on the product, obtains detection pressure data and sends the detection pressure data to the control module, and the control module adjusts a pressing speed of the first pressing module based on the received detection pressure data.
The embodiment of the application has the following technical effects: and according to the pressure received by the product, adjusting the pressing speed of the first pressing head, and improving the strength of the workpiece embedded with the product.
Further, in some embodiments of the present application, the carrier tray is provided with a fixing member for fixing the product to the carrier tray, and the moving module further includes a moving power member connected to the carrier tray for driving the carrier tray to reciprocate along a first direction.
Further, in some embodiments of the present application, the first pressing module includes a first mounting plate, a first power member, and a first pressing head, the first power member being connected to the first mounting plate; the first pressure head is connected with one side of the first mounting plate, which is away from the first power piece, and a heating mechanism is arranged in the first pressure head and is used for heating the first pressure head; the first power piece drives the first mounting plate to move along a second direction perpendicular to the first direction so as to drive the first pressure head to move.
Further, in some embodiments of the present application, the first mounting plate is provided with a first connection hole, the second pressing module includes a second mounting plate, a second power member and a second pressing head, the second mounting plate is provided with a second connection hole, the second power member is connected with the second mounting plate, the second pressing head is elastically connected to one side of the second mounting plate, which is away from the second power member, along the second direction, a projection of the second pressing head is located in the first connection hole, and the first sensor is mounted on one side of the second mounting plate, which is away from the second pressing head, and senses the depth of the workpiece at the third position through the second connection hole.
Further, in some embodiments of the application, after the second ram contacts the workpiece, the second ram moves in a direction opposite the second direction, the second ram moving in the direction opposite the second direction a distance equal to the depth of the workpiece at the third position.
Further, in some embodiments of the present application, the control module stores a relationship between standard depth data and the preheating time, when the detected depth data is smaller than the standard depth data, the control module increases the preheating time of the first pressing module at the second position, and when the detected depth data is greater than the standard depth data, the control module decreases the preheating time of the first pressing module at the second position.
Further, in some embodiments of the present application, the control module further stores a relationship between a difference value between the detected depth data and the standard depth data and a preheating time, and adjusts the preheating time of the first holding module at the second position according to the difference value.
Further, in some embodiments of the present application, the control module further stores a plurality of pressure intervals and a pressing speed of the first pressing module corresponding to the pressure intervals, and the control module controls the pressing speed of the first pressing module according to the pressure interval where the detected pressure data is located.
The embodiment of the application also provides an embedding method, which is applied to the embedding system of any one of the embodiments, and comprises the following steps:
controlling the moving module to move the product and the workpiece to the position of the first pressing module;
controlling the first pressing module to move to a first position of the product, so that the first pressing module contacts the workpiece and performs primary preheating on the workpiece;
controlling the first pressing module to heat and press the workpiece from the first position to the second position of the product after primary preheating, and performing secondary preheating;
controlling the moving module to move the product and the workpiece to the position of the second pressing module;
controlling the second pressing module to press the workpiece to a third position of the product, and maintaining the pressure until the product is cooled;
and acquiring the detection depth data of the workpiece at the third position and sending the detection depth data to the control module, wherein the control module adjusts the preheating time of the first pressing module at the second position based on the detection depth data.
The embodiment of the application has the following technical effects: according to the depth of the workpiece in the product detected by the first sensor, the preheating time of the first pressing module in the second position is adjusted, the depth of the workpiece embedded into the product is controlled, and the position accuracy of the workpiece in the product and the quality of the product in subsequent production are improved.
Drawings
FIG. 1 illustrates a schematic structure of an embedded system in an embodiment.
Fig. 2 is a schematic structural diagram of a mobile module according to an embodiment.
FIG. 3 illustrates a schematic structure of a carrier platter according to an embodiment.
Fig. 4 is a schematic structural diagram of a first pressing module and a second pressing module in an embodiment.
Fig. 5 is a schematic structural diagram illustrating another view of the first pressing module and the second pressing module according to an embodiment.
Description of the main reference signs
Embedded system 100
Fixing base 10
Base 11
Connecting rod 12
Bearing plate 13
Mounting bar 14
Second limiter 141
Mobile module 20
Carrier plate 21
Fixing member 211
Positioning column 212
Support column 213
Profiling block 214
Slide rail 22
Moving power piece 23
First limiting member 24
First stopper 25
First pressing and holding module 30
Second stopper 30a
First mounting plate 31
First connection hole 311
Connecting plate 32
First power member 33
First ram 34
Second pressing and holding module 40
First sensor 41
Second mounting plate 42
Second connection hole 421
Connecting piece 422
Elastic piece 423
Second power member 43
Second ram 44
Bearing module 50
Bearing power piece 51
Support bracket 52
Opening 521
Clamping piece 53
Workpiece 200
Product 300
Discharge hole 301
First direction X
Second direction Y
The application will be further illustrated by the following specific examples in conjunction with the above-described figures.
Detailed Description
The following description of the technical solutions according to the embodiments of the present application will be given with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are only some embodiments of the present application, but not all embodiments.
It will be understood that when an element is referred to as being "mounted" to another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "or/and" as used herein includes any and all combinations of one or more of the associated listed items.
An embodiment of the present application provides an embedding system for embedding a workpiece into a product, including: the control module is electrically connected with the mobile module, the first pressing module and the second pressing module of the control module; the movable module comprises a carrying disc for carrying products, and is used for sequentially moving the products to the positions of the first pressing module and the second pressing module; the first pressing module is used for preheating the workpiece at a first position of the product, hot-pressing the workpiece to a second position in the product after the first preheating, and preheating the workpiece at the second position; the second pressing module is used for pressing the workpiece to a third position of the product after secondary preheating, the second pressing module comprises a first sensor used for sensing the depth of the workpiece at the third position, detecting depth data are obtained and sent to the control module, and the control module adjusts the preheating time of the first pressing module at the second position based on the detecting depth data.
The embodiment of the application also provides an embedding method, which is applied to the embedding system of any one of the embodiments, and comprises the following steps:
controlling the moving module to move the product and the workpiece to the position of the first pressing module;
controlling the first pressing module to move to a first position of the product, so that the first pressing module contacts the workpiece and performs primary preheating on the workpiece;
controlling the first pressing module to heat and press the workpiece from the first position to the second position of the product after primary preheating, and performing secondary preheating;
controlling the moving module to move the product and the workpiece to the position of the second pressing module;
controlling the second pressing module to press the workpiece to a third position of the product, and maintaining the pressure until the product is cooled;
and acquiring the detection depth data of the workpiece at the third position and sending the detection depth data to the control module, wherein the control module adjusts the preheating time of the first pressing module at the second position based on the detection depth data.
The embodiment of the application has the following technical effects: according to the depth of the workpiece in the product detected by the first sensor, the preheating time of the first pressing module in the second position is adjusted, the depth of the workpiece embedded into the product is controlled, and the position accuracy of the workpiece in the product and the quality of the product in subsequent production are improved.
According to the embedding system and the embedding method, the preheating time of the first pressing module at the second position is adjusted according to the depth of the workpiece in the product detected by the first sensor, the depth of the workpiece embedded in the product is controlled, and the position accuracy of the workpiece in the product and the quality of the product in subsequent production are improved.
Some embodiments of the application are described in detail below with reference to the accompanying drawings.
Referring to fig. 1 and 3, an embedding system 100 is used to embed a workpiece 200 into a product 300. Further, the workpiece 200 is a metal part such as a screw, the product 300 is provided with a discharge hole 301, the workpiece 200 is placed in the discharge hole 301 in advance, and then the workpiece 200 is embedded inside the product 300 by the embedding system 100. In one embodiment, the product 300 is a plastic piece.
The embedded system 100 includes a fixing base 10, a mobile module 20, a first pressing module 30, a second pressing module 40, and a control module (not shown), where the control module is electrically connected to the mobile module 20, the first pressing module 30, and the second pressing module 40, and is used for controlling the operation of the respective modules. The moving module 20 is disposed on the fixing base 10, and is used for sequentially moving the product 300 to the positions of the first pressing module 30 and the second pressing module 40, where the first pressing module 30 and the second pressing module 40 are connected with the fixing base 10. The first pressing module 30 is configured to heat-press the workpiece 200 to the inside of the product 300, and further, the first pressing module 30 performs primary preheating on the workpiece 200 at a first position of the product 300, and after the primary preheating, heat-presses the workpiece 200 to a second position in the product 300, and is configured to perform secondary preheating on the workpiece 200 at the second position. The second pressing module 40 is used for pressing the workpiece 200 from the second position to the third position to fully embed the workpiece 200 into the product 300. The second pressing module 40 includes a first sensor 41 for sensing the depth of the workpiece 200 at the third position, acquiring detection depth data and sending the detection depth data to the control module, and the control module adjusts the preheating time of the first pressing module 30 at the second position based on the detection depth data. According to the application, the preheating time of the first pressing module 30 at the second position is adjusted, so that the depth of the workpiece 200 embedded into the product 300 is controlled, and the position accuracy of the workpiece 200 in the product and the quality of the product in subsequent production are improved. It can be understood that the embedded system 100 is debugged in advance before production, then the trial production is performed, and the preheating time of the first pressing module 30 at the second position is adjusted by the control module, so that the workpiece 200 meets the requirement of the embedding depth, and then the final production is performed.
In an embodiment, the fixing base 10 includes a base 11, a connecting rod 12 and a bearing plate 13, one end of the connecting rod 12 is connected to the base 11, the other end is connected to the bearing plate 13, and the first pressing module 30 and the second pressing module 40 are slidably connected to the connecting rod 12. In one embodiment, the number of the connecting rods 12 is 8, and the bearing plate 13 comprises 4 connecting rods 12 which are arranged at intervals respectively at two opposite sides.
Referring to fig. 1 and 2, in one embodiment, the mobile module 20 includes a carrier 21, a slide 22, and a mobile power member 23. The slide rail 22 and the movable power piece 23 are arranged on the base 11, and the carrier plate 21 is arranged on the slide rail 22 in a sliding manner and is connected with the movable power piece 23. The carrying tray 21 is used for carrying the product 300, and the moving power member 23 drives the carrying tray 21 to reciprocate along the first direction X so as to drive the product 300 to move. In one embodiment, the moving power member 23 comprises a combination of a motor and a screw.
Referring to fig. 3, in an embodiment, the mobile module 20 further includes a first limiting member 24 and a plurality of first limiting members 25, wherein the plurality of first limiting members 25 are disposed at intervals along the first direction X, and the first limiting member 24 is connected to the carrier 21. When the movable power piece 23 drives the carrier plate 21 to move to the first limiter 25, the first limiter 24 triggers the first limiter 25, and the carrier plate 21 stops moving. In an embodiment, the number of the first limiters 25 is 3, where the position of one first limiter 25 corresponds to the feeding level of the product 300, the position of the other first limiter 25 corresponds to the pressing position of the first pressing module 30, and the positions of the remaining first limiters 25 correspond to the pressing position of the second pressing module 40, so that the positions of the carrier 21 are accurately controlled, and the first pressing module 30 and the second pressing module 40 are accurately pressed onto the workpiece 200.
In one embodiment, carrier plate 21 is provided with fasteners 211 for securing product 300 to carrier plate 21.
In one embodiment, carrier plate 21 is provided with a plurality of positioning posts 212 for positioning product 300 on carrier plate 21.
In an embodiment, the carrier 21 is provided with a plurality of support columns 213, and the plurality of support columns 213 correspond to the positions of the discharge holes 301 of the product 300, so as to support the workpiece 200 after the workpiece 200 is embedded into the product 300, and prevent the workpiece 200 from falling off from the product 300 under the pressing action of the first pressing module 30 and the second pressing module 40.
In one embodiment, the carrier 21 is provided with a profiling block 214, and the profiling block 214 is matched with the structure of the product 300, so as to support the product 300 from the inside when the first pressing module 30 and the second pressing module 40 press the workpiece 200, and reduce the possibility of the first pressing module 30 and the second pressing module 40 pressing the product.
Referring to fig. 4 and 5, in an embodiment, the first pressing module 30 includes a first mounting plate 31, a connecting plate 32, a first power member 33, and a first pressing head 34. The first mounting plate 31 is slidably disposed on the connecting rod 12, and the first power member 33 is disposed on the carrier 13 and passes through the carrier 13 and the second pressing module 40 to be connected to the first mounting plate 31. The connecting plate 32 is connected with one side of the first mounting plate 31, which is away from the first power piece 33, and the first pressure head 34 is arranged on the connecting plate 32. The first power member 33 drives the first mounting plate 31 to slide on the connecting rod 12 along the second direction Y, so as to drive the first ram 34 to move, and enable the first ram 34 to press the workpiece 200. Wherein the second direction Y is perpendicular to the first direction X.
In one embodiment, a heating mechanism (not shown) is provided within the first ram 34, the heating mechanism including a thermocouple and a heating rod for heating the workpiece 200 to soften the product 300 by heat from the workpiece 200 and thereby embed the workpiece 200 within the product 300.
In an embodiment, the first mounting plate 31 and the connecting plate 32 are provided with a first connecting hole 311 for the second pressing module 40 to pass through.
It will be appreciated that the number and location of the first rams 34 corresponds to the number and location of the discharge apertures 301 of the product 300 and may be adjusted for a particular product 300.
When the first pressing module 30 is used, the first pressing head 34 is driven by the first power piece 33 to move to the first position of the product 300, so that the first pressing head 34 contacts the surface of the workpiece 200, the workpiece 200 is preheated once by the first pressing head 34, after the workpiece 200 reaches the primary preheating time, the first power piece 33 drives the first pressing head 34 to continue to move, so that the workpiece 200 moves to the second position in the product 300, then the workpiece 200 is preheated again at the second position, and after the secondary preheating time is reached, the first pressing head 34 is driven by the first power piece 33 to be far away from the product 300.
In one embodiment, the first position of the product 300 is a position when the first ram 34 contacts the surface of the workpiece 200, and the second position is a preset position, and the distance that the first ram 34 is driven to move by controlling the first power member 33 can be adjusted according to the specific product.
In an embodiment, the first pressing module 30 further includes a second sensor (not shown), where the second sensor senses the pressure of the first pressing head 34 on the product 300, obtains the detected pressure data and sends the detected pressure data to the control module, and the control module adjusts the pressing speed of the first pressing head 34 based on the received detected pressure data, so as to increase the strength of the workpiece 200 embedded in the product 300. Further, the control module includes a storage module (not shown), in which a plurality of pressure intervals and the pressing speed of the first pressing head 34 corresponding to the pressure intervals are stored, and each time a preset time elapses, the second sensor senses the pressure of the first pressing head 34 acting on the product 300 and sends the detected pressure data to the control module, and the control module adjusts the pressing speed of the first pressing head 34 according to the pressure interval in which the detected pressure data is located. Further, as the detected pressure data is smaller, the pressing speed of the first ram 34 is slower.
It is understood that the second sensor may also be used to sense the pressure of the second pressure holding module 40 against the product 300.
The second pressing module 40 further includes a second mounting plate 42, a second power member 43, and a second pressing head 44. The second mounting plate 42 is slidably disposed on the connecting rod 12 and above the first mounting plate 31, and the second power member 43 is disposed on the carrying plate 13 and penetrates through the carrying plate 13 to be connected to the second mounting plate 42. The second ram 44 is resiliently connected to a side of the second mounting plate 42 facing away from the second power member 43. Further, the second mounting plate 42 is provided with a second connection hole 421. In the second direction Y, the first connection hole 311 corresponds to the position of the second connection hole 421, and the projection of the second ram 44 is located in the first connection hole 311 and the second connection hole 421. The second power member 43 drives the second mounting plate 42 to move in the second direction Y, causing the second ram 44 to pass through the first connection hole 311 and press the workpiece 200 from the second position to the third position. Along the second direction Y, the projection of the first pressing module 30 and the projection of the second pressing module 40 at least partially overlap, so as to reduce the space occupied by the first pressing module 30 and the second pressing module 40.
The second connection hole 421 is provided therein with connection pieces 422, and the connection pieces 422 protrude from both sides of the second mounting plate 42, respectively. The first sensor 41 is disposed on a side of the connecting member 422 facing away from the second ram 44, and the first sensor 41 senses a distance from the second ram 44 through the second connecting hole 421, so as to obtain a depth of the workpiece 200 at the third position. The second pressing head 44 is disposed on a side of the connecting member 422 away from the first sensor 41, and an elastic member 423 is disposed between the second pressing head 44 and the connecting member 422, for moving the second pressing head 44 in a direction opposite to the second direction Y by compressing the elastic member 423 after the second pressing head 44 moves in the second direction Y and presses the workpiece 200. When the second ram 44 is in the initial state, the distance between the second ram 44 and the first sensor 41 is a fixed value d1, and when the second ram 44 holds the workpiece 200 to the third position, the second ram 44 moves in the direction opposite to the second direction Y, the distance between the second ram 44 and the first sensor 41 is d2, and the difference between d1 and d2 is the distance that the second ram 44 moves in the direction opposite to the second direction Y, that is, the distance that the second ram 44 moves in the direction opposite to the second direction Y is equal to the depth of the workpiece 200 in the third position.
Further, the memory module stores a corresponding relation between standard depth data and preheating time, when the second ram 44 is pressing the workpiece 200 to the third position, the first sensor 41 senses the depth of the workpiece 200 at the third position, obtains the detected depth data and sends the detected depth data to the control module, when the detected depth data is smaller than the standard depth data, the control module increases the preheating time of the first ram 34 at the second position, and when the detected depth data is larger than the standard depth data, the control module reduces the preheating time of the first ram 34 at the second position.
Further, the storage module also stores the corresponding relation between the difference value of the detection depth data and the standard depth data and the preheating time, and the control module obtains the difference value of the detection depth data and the standard depth data according to the detection depth data and the standard depth data, and increases or decreases the preheating time according to the relation between the difference value and the preheating time. It will be appreciated that when the sensed depth data is the same as the standard depth data, the preheating time for the first ram 34 at the second position is satisfactory and no adjustment is made to the preheating time during the next round of production.
In one embodiment, the preheat time is increased or decreased in seconds, such as by increasing the preheat time by one second or decreasing the preheat time by one second.
In an embodiment, the control module further includes a display module for displaying the detection depth data sensed by the first sensor 41 and the detection pressure data sensed by the second sensor.
In an embodiment, the control module further includes an alarm module for sending an alarm to remind a person when the detected depth data does not meet the requirement of the standard depth data multiple times.
It will be appreciated that the control module may comprise a plurality of functional modules of program code segments, the program code of each of which may be stored in a memory and executed by at least one processor. The module referred to in the present application refers to a series of computer program segments capable of being executed by at least one processor and of performing a fixed function, stored in a memory.
Referring to fig. 1 and 4, in an embodiment, a mounting rod 14 is further disposed between the base 11 and the carrier 13, the mounting rod 14 is provided with two second limiters 141, the first mounting plate 31 and the second mounting plate 42 are further provided with second limiters 30a, and the second limiters 141 are located in the moving direction of the second limiters 30 a. Taking the second limiting member 30a on the first mounting plate 31 as an example, when the first power member 33 drives the first mounting plate 31 to move to the second limiter 141, the second limiting member 30a triggers the second limiter 141, and the first mounting plate 31 stops moving.
Referring to fig. 4 and 5, in an embodiment, the embedded system 100 further includes a support module 50, and the first pressing module 30 and/or the second pressing module 40 are connected to the support module 50. The bearing module 50 comprises a bearing power member 51, a bearing bracket 52 and a clamping member 53. Taking the first pressing module 30 as an example, connecting the bearing module 50, the bearing power piece 51 is installed on the bearing plate 13, the bearing power piece 51 is connected with the clamping piece 53, one end of the bearing bracket 52 is connected with one side of the first mounting plate 31, which is away from the second mounting plate 42, and the other end passes through the second mounting plate 42 and the bearing plate 13. The support bracket 52 has an opening 521, and the support power member 51 drives the catch member 53 to extend into the opening 521 to prevent the first mounting plate 31 from sliding off the connecting rod 12. It will be appreciated that as the first power member 33 drives the first mounting plate 31 to slide over the connecting rod 12, the bearing power member 51 drives the catch 53 to retract from within the opening 521.
The application also provides an embedding method using the above embedding system 100, comprising the following steps:
step S11: controlling the moving module 20 to move the product 300 and the workpiece 200 to the position of the first pressing module 30;
controlling the first pressing module 30 to move to a first position of the product 300, so that the first pressing module 30 contacts the workpiece 200 and preheats the workpiece 200 once;
step S12: after the first pressing module 30 is controlled to preheat for the first time, the workpiece 200 is hot pressed, the workpiece 200 is pressed from the first position to the second position of the product 300, and the second preheating is carried out;
step S13: controlling the moving module 20 to move the product 300 and the workpiece 200 to the position of the second pressing module 40;
step S14: controlling the second pressing module 40 to press the workpiece 200 to a third position of the product 300, and maintaining the pressure until the product is cooled;
step S15: the detection depth data of the workpiece 200 at the third position is acquired and sent to the control module, and the control module adjusts the preheating time of the first pressing module 30 at the second position based on the detection depth data.
In an embodiment, the step S12 further includes: the pressure of the first pressing module 30 acting on the product 300 is sensed by the second sensor, the detected pressure data is obtained and sent to the control module, and the control module adjusts the pressing speed of the first pressing module 30 based on the received detected pressure data. Further, as the detected pressure data is smaller, the pressing speed of the first ram 34 is slower.
In an embodiment, the step S15 further includes: when the detected depth data is smaller than the standard depth data, the control module increases the preheating time of the first pressing module 30 at the second position, and when the detected depth data is larger than the standard depth data, the control module decreases the preheating time of the first pressing module 30 at the second position.
When the embedded system 100 is used, firstly, the product 300 is placed on the carrier plate 21, the carrier plate 21 is driven by the movable power piece 23 to move to the lower part of the first pressure head 34 along the first direction X, the first pressure head 34 is driven by the first power piece 33 to move to the first position of the product 300, the first pressure head 34 contacts the surface of the workpiece 200, the workpiece 200 is preheated once through the first pressure head 34, after the workpiece 200 reaches the first preheating time, the first pressure head 34 is driven by the first power piece 33 to continue to move, the pressure of the first pressure head 34 acting on the product 300 is sensed by the second sensor, the pressing speed of the first pressure head 34 is adjusted, the workpiece 200 is moved to the second position in the product 300, then the workpiece 200 is preheated again at the second position, after the second preheating time is reached, the first pressure head 34 is driven by the second power piece 43 to move the second pressure head 44 and press the workpiece 200 from the second position of the product 300 to the third position, the workpiece 200 is completely embedded in the product 300, the first sensor 41 senses the pressing speed of the first pressure head 34 at the third position, and the depth of the workpiece 200 is adjusted according to the first depth of the first position at the first position.
According to the above-mentioned embedding system 100 and the embedding method, the preheating time of the first pressing module 30 at the second position is adjusted according to the depth of the workpiece 200 in the product 300 detected by the first sensor, the depth of the workpiece 200 embedded in the product 300 is controlled, and the position accuracy of the workpiece 200 in the product and the quality of the product in the subsequent production are improved.
It will be appreciated by persons skilled in the art that the above embodiments are provided for illustration of the application and are not intended to be limiting, and that suitable modifications and variations of the above embodiments are within the scope of the disclosure, insofar as they fall within the true spirit of the application.
Claims (10)
1. An embedding system for embedding a workpiece into a product, comprising: the control module is electrically connected with the mobile module, the first pressing module and the second pressing module of the control module;
the movable module comprises a carrying disc for carrying products, and is used for sequentially moving the products to the positions of the first pressing module and the second pressing module;
the first pressing module is used for preheating the workpiece at a first position of the product, hot-pressing the workpiece to a second position in the product after the first preheating, and preheating the workpiece at the second position;
the second pressing module is used for pressing the workpiece to a third position of the product after secondary preheating, the second pressing module comprises a first sensor used for sensing the depth of the workpiece at the third position, detecting depth data are obtained and sent to the control module, and the control module adjusts the preheating time of the first pressing module at the second position based on the detecting depth data.
2. The embedded system of claim 1, wherein the first holding module comprises a second sensor, the second sensor is disposed on the carrier disc, the second sensor senses a pressure of the first holding module acting on the product, obtains detected pressure data and sends the detected pressure data to the control module, and the control module adjusts a pressing speed of the first holding module based on the received detected pressure data.
3. The embedded system of claim 1, wherein the carrier tray is provided with a fixture for securing the product to the carrier tray, the mobile module further comprising:
and the movable power piece is connected with the carrier disc and used for driving the carrier disc to reciprocate along a first direction.
4. The embedded system of claim 3, wherein the first hold-down module comprises:
a first mounting plate;
the first power piece is connected with the first mounting plate;
the first pressure head is connected with one side of the first mounting plate, which is away from the first power piece, and a heating mechanism is arranged in the first pressure head and is used for heating the first pressure head;
the first power piece drives the first mounting plate to move along a second direction perpendicular to the first direction so as to drive the first pressure head to move.
5. The embedded system of claim 4, wherein the first mounting plate is provided with a first attachment hole, and the second press-holding module comprises:
a second mounting plate having a second connection hole
The second power piece is connected with the second mounting plate;
the second pressure head is elastically connected to one side of the second mounting plate, which is away from the second power piece, and the projection of the second pressure head is positioned in the first connecting hole along the second direction;
the first sensor is arranged on one side, away from the second pressure head, of the second mounting plate, and the depth of the workpiece at the third position is sensed through the second connecting hole.
6. The embedded system of claim 5, wherein after the second ram contacts the workpiece, the second ram moves in a direction opposite the second direction, the second ram moving in the direction opposite the second direction a distance equal to a depth of the workpiece in the third position.
7. The embedded system of claim 1, wherein the control module stores a relationship between standard depth data and the preheat time, wherein the control module increases the preheat time of the first press-holding module at the second position when the detected depth data is smaller than the standard depth data, and decreases the preheat time of the first press-holding module at the second position when the detected depth data is larger than the standard depth data.
8. The embedded system of claim 7, wherein the control module further stores a relationship between a difference between the detected depth data and the standard depth data and a preheating time, and the control module adjusts the preheating time of the first holding module at the second position according to the difference.
9. The embedded system of claim 2, wherein the control module further stores a plurality of pressure intervals and a pressing speed of the first pressing module corresponding to the plurality of pressure intervals, and the control module controls the pressing speed of the first pressing module according to the pressure interval in which the detected pressure data is located.
10. Embedding method, characterized in that it uses an embedding system according to any one of claims 1-9, comprising the following steps:
controlling the moving module to move the product and the workpiece to the position of the first pressing module;
controlling the first pressing module to move to a first position of the product, so that the first pressing module contacts the workpiece and performs primary preheating on the workpiece;
controlling the first pressing module to heat and press the workpiece from the first position to the second position of the product after primary preheating, and performing secondary preheating;
controlling the moving module to move the product and the workpiece to the position of the second pressing module;
controlling the second pressing module to press the workpiece to a third position of the product, and maintaining the pressure until the product is cooled;
and acquiring the detection depth data of the workpiece at the third position and sending the detection depth data to the control module, wherein the control module adjusts the preheating time of the first pressing module at the second position based on the detection depth data.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111013317.5A CN113858635B (en) | 2021-08-31 | 2021-08-31 | Embedding system and embedding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111013317.5A CN113858635B (en) | 2021-08-31 | 2021-08-31 | Embedding system and embedding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113858635A CN113858635A (en) | 2021-12-31 |
| CN113858635B true CN113858635B (en) | 2023-08-25 |
Family
ID=78988978
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111013317.5A Active CN113858635B (en) | 2021-08-31 | 2021-08-31 | Embedding system and embedding method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113858635B (en) |
Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3879251A (en) * | 1971-12-07 | 1975-04-22 | R E Ingham & Co Limited | Apparatus for producing laminates requiring the application of heat |
| US5779846A (en) * | 1997-03-25 | 1998-07-14 | Fan; Kan-Tsang | Machine for embedding copper nuts in a workpiece |
| JP2001071221A (en) * | 1999-08-31 | 2001-03-21 | Nitto Seiko Co Ltd | Heat press fit device for metal part |
| JP2010099896A (en) * | 2008-10-22 | 2010-05-06 | Munekata Co Ltd | Metal insert press-in device |
| DE102010008259A1 (en) * | 2010-02-17 | 2010-12-16 | Henkel & Roth Gmbh | Device for heat-embedding of metal part into plastic part, has combined engaging and embedding tool that receives heated metal part from delivery device and embeds heated metal part into plastic part |
| CN202200553U (en) * | 2011-09-05 | 2012-04-25 | 苏州双林塑胶电子有限公司 | Fixture device for embedding metallic nut into injection molding part |
| CN202763409U (en) * | 2012-08-08 | 2013-03-06 | 吴江市博众精工科技有限公司 | Pressing module with pressure sensor |
| CN207372621U (en) * | 2017-09-05 | 2018-05-18 | 昆山甲思凡智能装备有限公司 | A kind of casing and stator heating jacket machine |
| CN108687512A (en) * | 2017-04-11 | 2018-10-23 | 鸿准精密模具（昆山）有限公司 | Automatic assembling device |
| CN208593229U (en) * | 2018-06-20 | 2019-03-12 | 吴江市金搏保温材料厂(普通合伙) | A kind of automatic plate pressing machine |
| CN110102925A (en) * | 2019-04-11 | 2019-08-09 | 上海交通大学 | A kind of metal and macromolecule welder and welding method |
| JP2020082331A (en) * | 2018-11-30 | 2020-06-04 | グローリー株式会社 | Insert press-fitting device |
| CN212288827U (en) * | 2020-01-17 | 2021-01-05 | 富鼎电子科技(嘉善)有限公司 | Automatic assembling device |
| CN112648961A (en) * | 2020-12-30 | 2021-04-13 | 深圳市裕展精密科技有限公司 | Hole depth detection device, zeroing method of hole depth detection device and detection method |
| CN112793171A (en) * | 2020-12-03 | 2021-05-14 | 深圳市蓝丝腾科技有限公司 | Hydraulic motor heating gel and inner ring press-in equipment |
| CN213259238U (en) * | 2020-06-29 | 2021-05-25 | 鸿富锦精密电子（成都）有限公司 | Lens pressing device |
-
2021
- 2021-08-31 CN CN202111013317.5A patent/CN113858635B/en active Active
Patent Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3879251A (en) * | 1971-12-07 | 1975-04-22 | R E Ingham & Co Limited | Apparatus for producing laminates requiring the application of heat |
| US5779846A (en) * | 1997-03-25 | 1998-07-14 | Fan; Kan-Tsang | Machine for embedding copper nuts in a workpiece |
| JP2001071221A (en) * | 1999-08-31 | 2001-03-21 | Nitto Seiko Co Ltd | Heat press fit device for metal part |
| JP2010099896A (en) * | 2008-10-22 | 2010-05-06 | Munekata Co Ltd | Metal insert press-in device |
| DE102010008259A1 (en) * | 2010-02-17 | 2010-12-16 | Henkel & Roth Gmbh | Device for heat-embedding of metal part into plastic part, has combined engaging and embedding tool that receives heated metal part from delivery device and embeds heated metal part into plastic part |
| CN202200553U (en) * | 2011-09-05 | 2012-04-25 | 苏州双林塑胶电子有限公司 | Fixture device for embedding metallic nut into injection molding part |
| CN202763409U (en) * | 2012-08-08 | 2013-03-06 | 吴江市博众精工科技有限公司 | Pressing module with pressure sensor |
| CN108687512A (en) * | 2017-04-11 | 2018-10-23 | 鸿准精密模具（昆山）有限公司 | Automatic assembling device |
| CN207372621U (en) * | 2017-09-05 | 2018-05-18 | 昆山甲思凡智能装备有限公司 | A kind of casing and stator heating jacket machine |
| CN208593229U (en) * | 2018-06-20 | 2019-03-12 | 吴江市金搏保温材料厂(普通合伙) | A kind of automatic plate pressing machine |
| JP2020082331A (en) * | 2018-11-30 | 2020-06-04 | グローリー株式会社 | Insert press-fitting device |
| CN110102925A (en) * | 2019-04-11 | 2019-08-09 | 上海交通大学 | A kind of metal and macromolecule welder and welding method |
| CN212288827U (en) * | 2020-01-17 | 2021-01-05 | 富鼎电子科技(嘉善)有限公司 | Automatic assembling device |
| CN213259238U (en) * | 2020-06-29 | 2021-05-25 | 鸿富锦精密电子（成都）有限公司 | Lens pressing device |
| CN112793171A (en) * | 2020-12-03 | 2021-05-14 | 深圳市蓝丝腾科技有限公司 | Hydraulic motor heating gel and inner ring press-in equipment |
| CN112648961A (en) * | 2020-12-30 | 2021-04-13 | 深圳市裕展精密科技有限公司 | Hole depth detection device, zeroing method of hole depth detection device and detection method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113858635A (en) | 2021-12-31 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110538893B (en) | Shaping device | |
| CN113858635B (en) | Embedding system and embedding method | |
| CN210465478U (en) | Thin-wall steel shell battery internal resistance detection clamp | |
| CN102261880A (en) | Detection device with plastic fastener assembly | |
| CN114958580B (en) | A hot lid structure for full-automatic nucleic acid analytic system | |
| CN216578300U (en) | High-precision stamping device | |
| CN110497472B (en) | Secondary cutting module | |
| CN206854964U (en) | A kind of double pressure head servo pressing machines for assembling product | |
| CN216397610U (en) | Automatic flattening device for silicon steel sheet set fastener | |
| CN116985070A (en) | Automatic detection press-fitting mechanism for winding pin | |
| CN221561186U (en) | Electric limiter stay bar assembly mounting structure | |
| CN108698107B (en) | Method for manufacturing helical coil | |
| CN221912303U (en) | Stamping die of capacitive touch diaphragm | |
| CN210026355U (en) | Nut installation mechanism on atmosphere lamp shell body | |
| CN219254026U (en) | Floating press-fit machine | |
| CN212946404U (en) | Stamping device for fastening | |
| JPH0631695A (en) | Punching die for printed board | |
| CN111283079A (en) | Automatic five metals stamping die of location | |
| CN221212745U (en) | Pressure-maintaining shaping device | |
| CN212793857U (en) | Double-guide pin pressing device | |
| CN218364394U (en) | Crimping apparatus | |
| CN221571328U (en) | Sensor detection distance measuring jig | |
| CN212042292U (en) | Stamping die | |
| CN109079708B (en) | Buckling tool | |
| CN216718726U (en) | In-place detection stop mechanism for die pressing product |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |