CN113858411A - Fragment of brick production line - Google Patents

Fragment of brick production line Download PDF

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Publication number
CN113858411A
CN113858411A CN202111049116.0A CN202111049116A CN113858411A CN 113858411 A CN113858411 A CN 113858411A CN 202111049116 A CN202111049116 A CN 202111049116A CN 113858411 A CN113858411 A CN 113858411A
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CN
China
Prior art keywords
storage
brick
unloading
supporting plate
frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202111049116.0A
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Chinese (zh)
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CN113858411B (en
Inventor
黄佳忠
王锦木
徐金山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fujian Qunfeng Machinery Co Ltd
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Fujian Qunfeng Machinery Co Ltd
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Application filed by Fujian Qunfeng Machinery Co Ltd filed Critical Fujian Qunfeng Machinery Co Ltd
Priority to CN202111049116.0A priority Critical patent/CN113858411B/en
Publication of CN113858411A publication Critical patent/CN113858411A/en
Application granted granted Critical
Publication of CN113858411B publication Critical patent/CN113858411B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping

Abstract

The invention discloses a brick production line which comprises a brick supporting plate, a conveying line, brick making equipment and an automatic storage device, wherein the brick supporting plate is arranged on the conveying line; the brick supporting plate comprises a body and a limiting structure; the body is used for supporting bricks; the limiting structures are arranged on the periphery of the body, each limiting structure comprises an insertion hole with an upward opening and an insertion rod for inserting the insertion hole of the other brick supporting plate, and a guide surface is arranged at the end part of the insertion rod; the conveying line penetrates through the whole production line and conveys the brick supporting plate into brick making equipment; the brick making equipment comprises a frame, a blanking mechanism, a distributing mechanism and a forming mechanism; the brick supporting plate is movably arranged in the rack; the blanking mechanism is arranged on the rack and used for inputting materials; the material distributing mechanism is arranged on the rack and is positioned below the blanking mechanism; the automatic storage device receives a brick supporting plate with bricks conveyed by the conveying line. The brick supporting plate can quickly form bricks on the brick supporting plate, can quickly stack multiple layers of brick supporting plates, and is convenient to convey.

Description

Fragment of brick production line
Technical Field
The invention relates to the technical field of brick making, in particular to a brick production line.
Background
The fragment of brick is at the manufacturing process, and the preliminary shaping of fragment of brick needs to hold in the palm the brick board and fold to less occupation space, and can hold in the palm the multilayer after range upon range of and hold in the palm the brick board and carry to the maintenance room simultaneously and maintain, after the maintenance is accomplished, need to hold in the palm the dismantlement of brick board with the multilayer, so that hold in the palm the fragment of brick on the brick board and take out.
The cushion block is placed on the periphery of the traditional brick supporting plate in a stacking mode, the height of the cushion block is higher than the surface of a brick block, so that the bottom surface of the latter brick supporting plate abuts against the surface of the cushion block on the former brick supporting plate, the latter brick supporting plate is prevented from contacting the surface of the brick block on the former brick supporting plate, and the surface of the brick block on the former brick supporting plate is prevented from being damaged. However, the conventional support tile has a phenomenon of being unstable after being stacked. Conventional brick making equipment can only be adapted to conventional brick supporting plates, and the conventional brick making equipment is not stable enough when making bricks. When traditional support brick board is range upon range of, use elevating gear will hold in the palm the one deck range upon range of brick board, range upon range of efficiency is slow, and work load is big. The traditional brick supporting plate unloading mode is that the brick supporting plate is manually disassembled layer by layer. The traditional tile supporting plate dismounting mode is slow in efficiency, large in workload and high in cost.
Disclosure of Invention
The present invention is directed to solving, at least to some extent, one of the technical problems in the art described above. Therefore, the invention aims to provide a brick production line which can quickly form bricks on brick supporting plates, can quickly stack multiple layers of brick supporting plates and is convenient to convey.
In order to achieve the purpose, the embodiment of the invention provides a brick production line, which comprises a brick supporting plate, a conveying line, brick making equipment and an automatic storage device, wherein the brick supporting plate is arranged on the conveying line;
the brick supporting plate comprises a body and a limiting structure; the body is used for supporting bricks; the limiting structures are arranged on the periphery of the body, each limiting structure comprises a jack with an upward opening and an insertion rod for inserting the jack of another brick supporting plate, a guide surface is arranged at the end part of the insertion rod, and the outer side wall of each limiting structure is fixed on the periphery of the body;
the conveying line penetrates through the whole production line and conveys the brick supporting plate into brick making equipment;
preparing bricks by using brick making equipment and preliminarily forming the bricks on a brick supporting plate; the brick making equipment comprises a frame, a blanking mechanism, a distributing mechanism and a forming mechanism; the brick supporting plate is movably arranged in the rack; the blanking mechanism is arranged on the rack and used for inputting materials; the distributing mechanism is arranged on the rack and is positioned below the blanking mechanism, the distributing mechanism comprises a movable distributing trolley, and the distributing trolley receives and stirs materials; the forming mechanism is arranged on the rack and comprises a pressure head, a forming die frame and a vibrating table, the pressure head is arranged in the rack in a lifting manner through a first lifting mechanism, the forming die frame is arranged in the rack in a lifting manner through a second lifting mechanism, a limiting clamping groove matched with a limiting structure of the brick supporting plate is arranged at the bottom of the forming die frame, the vibrating table is arranged at the bottom of the rack, the brick supporting plate is placed on the vibrating table, a supporting block is arranged on the vibrating table, the height of the supporting block is larger than the distance from the connecting position of the limiting structure and the body to the end part of the inserting rod, and a guide block convenient for the brick supporting plate to input is arranged at the side part of the vibrating table;
the automatic storage device receives the brick supporting plates with the bricks conveyed by the conveying line and stacks the brick supporting plates layer by layer so as to convey the whole brick supporting plate layer conveniently.
According to the brick production line provided by the embodiment of the invention, when bricks are produced, the brick supporting plate is firstly arranged at one end of the conveying line, the conveying line conveys the brick supporting plate to the supporting block of the vibrating table of the brick making equipment, the brick supporting plate can be conveyed to the supporting block due to the fact that the height of the supporting block is larger than the distance from the connecting position of the limiting structure and the body to the end part of the inserting rod, then materials are input from the blanking mechanism, the forming mold frame is lowered to the surface of the brick supporting plate after being stirred by the distributing trolley, the limiting structure on the brick supporting plate is clamped into the limiting clamping groove of the forming mold frame, the distributing trolley moves to convey the materials into the forming mold frame, the vibrating table tamps the materials in the forming mold frame, the vibrating table vibrates the materials, the limiting clamping groove and the limiting structure are matched with each other to limit the movement of the brick supporting plate, and the stability is improved. And then the pressing head moves downwards to compact the materials on the brick supporting plates, finally, the pressing head rises, the brick supporting plates are conveyed to the automatic storage device by the conveying line, and the automatic storage device stacks the brick supporting plates layer by layer so as to be convenient for conveying the whole brick supporting plate layer, for example, the whole brick supporting plate layer can be conveyed to a curing room to perform curing of bricks.
In addition, the brick production line provided by the above embodiment of the invention may further have the following additional technical features:
further, the body is the rectangle, and limit structure sets up to four, is located the four corners of body respectively.
Further, the end of the inserted link is in the shape of an inverted frustum.
Furthermore, the lateral wall of each limit structure is fixed at the body source through the connecting plate.
Furthermore, the guide block comprises a first guide block and a second guide block, and guide inclined planes with openings opened outwards are arranged at two end parts of the first guide block and two end parts of the second guide block.
Furthermore, the limiting clamping groove at the bottom of the forming die frame is in a U shape, and the width of the limiting clamping groove in the U shape is slightly larger than the diameter of the brick supporting plate limiting structure.
Further, the shaking table includes vibration frame, vibrating motor, vibration board and anticreep piece, and vibrating motor sets up in the vibration frame, and the vibration board is connected with vibrating motor and is driven the vibration by vibrating motor, and the anticreep piece is fixed on the vibration frame to be located the vibration board top, in order to prevent that the vibration board breaks away from.
Furthermore, the supporting shoe sets up to a plurality ofly, and a plurality of supporting shoes set up side by side on the vibration board to with anticreep piece interval distribution.
Further, the blanking mechanism comprises a hopper, a cover body and a cover body driving mechanism, wherein one side of the hopper is used for inputting materials, the other side of the hopper forms an output port, and the cover body is connected with the cover body driving mechanism and driven by the cover body driving mechanism to cover or uncover the output port.
Further, the distributing mechanism further comprises a distributing trolley driving mechanism, a guide wheel and a guide rail, the distributing trolley driving mechanism is arranged on the rack, the guide wheel is arranged on the side portion of the distributing trolley, the guide rail is arranged on the rack, and the distributing trolley driving mechanism drives the distributing trolley to move along the guide rail.
Further, first elevating system includes first lift cylinder and guide arm, and first lift cylinder fixes in the frame, and the pressure head is connected with first lift cylinder and orders about the removal by first lift cylinder, and the guide arm includes first guide arm and second guide arm, and first guide arm setting is in frame one side, and the second guide arm setting is at the frame opposite side, and pressure head one side cup joints on first guide arm to can slide along first guide arm, and the pressure head opposite side cup joints on the second guide arm, and can slide along the second guide arm.
Furthermore, the second lifting mechanism comprises a second lifting cylinder, a connecting seat, a first connecting rod and a second connecting rod, the second lifting cylinder is fixed at the bottom of the rack, the connecting seat is connected with the second lifting cylinder, one end of the first connecting rod is hinged to the connecting seat, one end of the second connecting rod is hinged to the other end of the first connecting rod, and the other end of the second connecting rod is hinged to the top of the rack.
Further, the automatic storage device comprises a storage frame body, a storage lifting mechanism, a storage adjusting mechanism and a storage supporting claw; the storage lifting mechanism is arranged on the storage frame body; the storage adjusting mechanism is connected with the storage lifting mechanism and driven by the storage lifting mechanism to move up and down along the storage frame body; the storage supporting claw is connected with the storage adjusting mechanism, the direction of the storage supporting claw is adjusted by the storage adjusting mechanism to support the brick supporting plate, the storage supporting claw comprises a first storage supporting claw and a second storage supporting claw, the first storage supporting claw is used for supporting one side of the bottom of the brick supporting plate, the second storage supporting claw is used for supporting the other side of the bottom of the brick supporting plate, and the first storage supporting claw and the second storage supporting claw can automatically retract when descending to cross the brick supporting plate.
Further, the storage lifting mechanism comprises a storage lifting motor, a first storage connecting piece, a storage rotating shaft and a second storage connecting piece, the storage lifting motor is fixed on the storage frame body, the first storage connecting piece is connected with the storage lifting motor and is driven to rotate by the storage lifting motor, the storage rotating shaft is connected with the first storage connecting piece and is driven to rotate by the first storage connecting piece, the second storage connecting piece is connected with the storage rotating shaft and is driven to rotate by the storage rotating shaft, and the storage adjusting mechanism is connected with the second storage connecting piece and is driven to move up and down along the storage frame body by the second storage connecting piece.
Further, first storage connecting piece includes that first storage connects the belt, first storage connecting axle, the belt is connected to the second storage, second storage connecting axle and third storage connect the belt, first storage is connected the belt and is connected and order about the rotation by storage elevator motor with storage elevator motor, first storage connecting axle one end is connected with first storage connecting belt, the other end of first storage connecting axle is connected to the belt is connected to the second storage, second storage connecting axle sets up side by side with first storage connecting axle, the second storage connecting axle orders about the opposite direction by first storage connecting axle and rotates, the belt is connected with second storage connecting axle to the third storage.
Further, the storage pivot includes first storage pivot and second storage pivot, and first storage pivot is connected the belt with the second storage and is connected the belt and drive by second storage and rotate, and second storage pivot is connected the belt with the third storage and is connected the belt and drive the rotation by third storage connection belt.
Further, the second material storage connecting piece comprises a fourth material storage connecting belt, a fifth material storage connecting belt, a sixth material storage connecting belt, a seventh material storage connecting belt, a first material storage lifting frame and a second material storage lifting frame; the fourth storage connecting belt is connected with one end of the first storage rotating shaft, the fifth storage connecting belt is connected with the other end of the first storage rotating shaft, the sixth storage connecting belt is connected with one end of the second storage rotating shaft, the seventh storage connecting belt is connected with the other end of the second storage rotating shaft, one end of the first storage lifting frame is connected with the fourth storage connecting belt, the other end of the first storage lifting frame is connected with the fifth storage connecting belt, one end of the second storage lifting frame is connected with the sixth storage connecting belt, and the other end of the second storage lifting frame is connected with the seventh storage connecting belt.
Further, storage adjustment mechanism includes storage fixing base and storage limit support piece, the storage fixing base is fixed on first storage crane or second storage crane, the storage fixing base includes the spacing portion of storage, first storage connecting hole, second storage connecting hole and storage hold the chamber, storage limit support piece one side is connected with first storage connecting hole, storage limit support piece opposite side is connected with second storage connecting hole, the rotatable setting of storage limit support piece one end holds the intracavity at the storage, the storage limit support piece other end is used for leaning on in the spacing portion of storage.
Further, the bottom of the storage limiting support block is provided with a storage inclined sliding surface.
Further, the storage supporting claw is arranged on the surface of the storage limiting supporting block.
Further, the storage supporting claw comprises a first storage connecting surface and a second storage connecting surface, the first storage connecting surface and the second storage connecting surface are connected through an arc surface, and the first storage connecting surface is fixed on the surface of the storage limiting supporting block.
The storage walking mechanism comprises a storage walking motor, a storage walking belt, a storage walking wheel and a storage walking track; the storage walking motor is arranged on the storage frame body, the storage walking belt is connected with the storage walking motor and is driven by the storage walking motor to rotate, the storage walking wheel is connected with the storage walking belt and is driven by the storage walking belt to rotate, and the storage walking wheel is arranged on the storage walking track.
Furthermore, a clearing device is arranged between the brick making equipment and the automatic storage device, the clearing device is positioned on the conveying line, and the clearing device clears away the residues on the surfaces of the bricks preliminarily formed on the brick supporting plates.
Further, clearing device is including clearing away the frame, clear away lift swing handle, clear away motor and roller, clears away the frame and erects on the conveying line, clears away lift swing handle setting and is clearing away on the frame, clears away lift swing handle and roller and is connected and adjust the roller up-and-down motion, clears away the motor setting and is clearing away on the frame, clears away the motor and is connected with the roller and orders about the roller rotation, and the roller surface sets up and clears away the brush.
Further, still include conveyor and turn to the device, conveyor removes to turning to the device with the support plate layer after the lamination, turns to the device and turns to conveyor carries the support plate layer to the curing room and carries out the maintenance.
Further, the conveyor includes transporting the frame, transports moving mechanism, transports elevating system and bracing piece, transports moving mechanism and sets up and orders about on transporting the frame and transport the frame along the guide rail motion, transports elevating system and sets up on transporting the frame, and the bracing piece with transport elevating system and be connected and order about its rising or decline by transporting elevating system.
Further, the steering device comprises a steering motor and a steering wheel, the steering motor is connected with the steering wheel and drives the steering wheel to rotate, and the conveying device can move to the steering wheel.
The automatic unloading device comprises an unloading frame body, an unloading lifting mechanism, an unloading adjusting mechanism and an unloading supporting claw; the unloading lifting mechanism is arranged on the unloading frame body; the unloading adjusting mechanism is connected with the unloading lifting mechanism and driven by the unloading lifting mechanism to move up and down along the unloading frame body, the unloading adjusting mechanism comprises an unloading adjusting cylinder and an unloading adjusting block, and the unloading adjusting cylinder is connected with the unloading adjusting block and driven by the unloading adjusting block to move; the discharging support claw is connected with the discharging adjusting block, the direction of the discharging support claw is adjusted by the moving discharging adjusting block to support the brick supporting plate, the discharging support claw comprises a first discharging support claw and a second discharging support claw, the first discharging support claw is used for supporting one side of the bottom of the brick supporting plate, and the second discharging support claw is used for supporting the other side of the bottom of the brick supporting plate.
Further, the elevating system of unloading is including unloading elevator motor, first connecting piece of unloading, the pivot of unloading and second connecting piece of unloading, elevator motor fixes on the support body of unloading, first connecting piece of unloading is connected with elevator motor and orders about the rotation by elevator motor of unloading, the pivot of unloading is connected with first connecting piece of unloading and is driven by first connecting piece of unloading and rotate, the second is unloaded the connecting piece and is connected with the pivot of unloading, and drive the rotation by the pivot of unloading, the adjustment mechanism of unloading is connected with second connecting piece of unloading and is ordered about its up-and-down motion along the support body of unloading by second connecting piece of unloading.
Further, the first discharging connecting piece comprises a first discharging connecting belt, a first discharging connecting shaft, a second discharging connecting belt, a second discharging connecting shaft and a third discharging connecting belt, the first discharging connecting belt is connected with a discharging lifting motor and driven to rotate by the discharging lifting motor, one end of the first discharging connecting shaft is connected with the first discharging connecting belt, the second discharging connecting belt is connected with the other end of the first discharging connecting shaft, the second discharging connecting shaft is arranged side by side with the first discharging connecting shaft, the second discharging connecting shaft is driven to rotate in the opposite direction by the first discharging connecting shaft, and the third discharging connecting belt is connected with the second discharging connecting shaft.
Furthermore, the discharging rotating shaft comprises a first discharging rotating shaft and a second discharging rotating shaft, the first discharging rotating shaft is connected with the second discharging connecting belt and driven to rotate by the second discharging connecting belt, and the second discharging rotating shaft is connected with the third discharging connecting belt and driven to rotate by the third discharging connecting belt.
Further, the second discharging connecting piece comprises a fourth discharging connecting belt, a fifth discharging connecting belt, a sixth discharging connecting belt, a seventh discharging connecting belt, a first discharging lifting frame and a second discharging lifting frame; the fourth is unloaded and is connected belt and first pivot one end of unloading, the fifth is unloaded and is connected belt and the first pivot other end of unloading, the sixth is unloaded and is connected belt and the second pivot one end of unloading, the seventh is unloaded and is connected belt and the second pivot other end of unloading and is connected, first crane one end of unloading is unloaded with the fourth and is connected belt, the first crane other end of unloading is unloaded with the fifth and is connected belt, the second crane one end of unloading is unloaded with the sixth and is connected belt, the second crane other end of unloading is unloaded and is connected belt with the seventh and is connected.
Further, the unloading adjusting mechanism also comprises an unloading fixing seat and an unloading limiting supporting block, the unloading fixing seat is fixed on the first unloading lifting frame or the second unloading lifting frame, the unloading fixing seat comprises an unloading limiting part, a first unloading connecting hole, a second unloading connecting hole and an unloading containing cavity, one side of the unloading limiting supporting block is connected with the first unloading connecting hole, the other side of the unloading limiting supporting block is connected with the second unloading connecting hole, one end of the unloading limiting supporting block is rotatably arranged in the unloading containing cavity, and the other end of the unloading limiting supporting block is used for abutting against the unloading limiting part; the discharging adjusting cylinder is fixed on the first discharging lifting frame or the second discharging lifting frame, and the discharging adjusting block is connected with the discharging limiting supporting block.
Further, the bottom of the discharging limiting supporting block is provided with a discharging inclined sliding surface.
Further, the discharging supporting claw is arranged on the surface of the discharging limiting supporting block.
Furthermore, the discharge supporting claw comprises a first discharge connecting surface and a second discharge connecting surface, the first discharge connecting surface and the second discharge connecting surface are in transition through an arc surface, and the first discharge connecting surface is fixed on the surface of the discharge limiting supporting block.
The discharging travelling mechanism comprises a discharging travelling motor, a discharging travelling belt, a discharging travelling wheel and a discharging travelling track; the discharging walking motor is arranged on the discharging frame body, the discharging walking belt is connected with the discharging walking motor and driven to rotate by the discharging walking motor, the discharging walking wheel is connected with the discharging walking belt and driven to rotate by the discharging walking belt, and the discharging walking wheel is arranged on the discharging walking track.
Drawings
Fig. 1 is a schematic structural view of a brick production line according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of a tile supporting plate according to an embodiment of the invention;
FIG. 3 is a schematic structural diagram of a limiting structure of a brick supporting plate according to an embodiment of the invention;
FIG. 4 is a schematic structural view of another angle of the limiting structure of the tile supporting plate according to the embodiment of the invention;
FIG. 5 is a schematic structural view of a stack of tile pallets according to an embodiment of the present invention;
FIG. 6 is a schematic block diagram of a brick making apparatus according to an embodiment of the present invention;
FIG. 7 is a schematic view of another angle configuration of a brick making apparatus according to an embodiment of the present invention;
FIG. 8 is a schematic structural diagram of a blanking mechanism of a brick making apparatus according to an embodiment of the present invention;
FIG. 9 is a schematic structural diagram of a distributing mechanism of a brick making apparatus according to an embodiment of the present invention;
FIG. 10 is a schematic view of the connection of the vibration table and the forming mold frame according to the embodiment of the present invention;
FIG. 11 is a schematic view of the connection of a vibration table to a tile pallet according to an embodiment of the present invention;
fig. 12 is a schematic structural view of an automatic stocker according to an embodiment of the present invention;
FIG. 13 is a schematic view of an alternative angle of an automatic magazine according to an embodiment of the present invention;
FIG. 14 is a schematic view of the connection of the stock adjusting mechanism and the first stock crane according to the embodiment of the invention;
FIG. 15 is a schematic structural view of a magazine adjusting mechanism according to an embodiment of the invention;
FIG. 16 is a schematic structural diagram of a purging device according to an embodiment of the present invention;
FIG. 17 is a schematic view of a conveyor coupled to a diverter according to an embodiment of the present invention;
FIG. 18 is a schematic structural view of an automatic discharging apparatus according to an embodiment of the present invention;
FIG. 19 is a schematic view of an alternative angle of an automatic discharging device according to an embodiment of the present invention;
figure 20 is a schematic view of the connection of the discharge adjustment mechanism to a second discharge crane according to an embodiment of the present invention;
fig. 21 is a schematic structural view of a discharge adjustment mechanism according to an embodiment of the present invention.
Description of the reference symbols
The brick supporting plate comprises a brick supporting plate 1, a body 11, a limiting structure 12, a jack 121, an inserting rod 122, a guide surface 1221, a butting surface 1222, a connecting plate 13, a first brick supporting plate 14, a second brick supporting plate 15, a third brick supporting plate 16 and a fourth brick supporting plate 17;
a conveying line 2;
the brick making device 3, a frame 31, a blanking mechanism 32, a hopper 321, a cover 322, a cover driving mechanism 323, a material distributing mechanism 33, a material distributing trolley 331, a material distributing trolley driving mechanism 332, a guide wheel 333, a guide rail 334, a forming mechanism 34, a pressure head 341, a forming mold frame 342, a limit clamping groove 3421, a vibrating table 343, a guide block 3431, a first guide block 34311, a second guide block 34312, a guide inclined plane 34313, a vibrating frame 3432, a vibrating motor 3433, a vibrating plate 3434, an anti-falling block 3435, a support block 344, a first lifting mechanism 35, a first lifting cylinder 351, a guide rod 352, a first guide rod 3521, a second guide rod 3522, a second lifting mechanism 36, a second lifting cylinder 361, a connecting seat 362, a first connecting rod 363, a second connecting rod 364 and an air bag 365;
the automatic storage device 4, a storage frame body 41, a storage lifting mechanism 42, a storage lifting motor 421, a first storage connecting piece 422, a first storage connecting belt 4221, a first storage connecting shaft 4222, a second storage connecting belt 4223, a second storage connecting shaft 4224, a third storage connecting belt 4225, a storage rotating shaft 423, a first storage rotating shaft 4231, a second storage rotating shaft 4232, a second storage connecting piece 424, a fourth storage connecting belt 4241, a fifth storage connecting belt 4242, a sixth storage connecting belt 4243, a seventh storage connecting belt 4244, a first storage lifting frame 4245, a second storage lifting frame 4246, a storage adjusting mechanism 43, a storage fixing seat 431, a storage limiting part 4311, a first storage connecting hole 4312, a second storage connecting hole 4313, a storage containing cavity 4314, a storage limiting supporting block 432, a storage inclined sliding surface 4321, a storage supporting claw 44, a first storage supporting claw 441, a second storage supporting claw 442, a storage lifting frame 4211, a storage lifting frame 4243, a storage supporting block 4314, a storage supporting block, a storage lifting frame, The first storage connecting surface 443, the second storage connecting surface 444, the storage traveling mechanism 45, the storage traveling motor 451, the storage traveling belt 452 and the storage traveling track 453;
a clearing device 5, a clearing frame 51, a clearing lifting rotary handle 52, a clearing motor 53 and a roller 54;
a conveying device 6, a conveying frame 61, a conveying moving mechanism 62, a conveying lifting mechanism 63 and a support rod 64;
a steering device 7, a steering motor 71, a steering wheel 72;
the automatic unloading device 8, an unloading frame body 81, an unloading lifting mechanism 82, an unloading lifting motor 821, a first unloading connecting piece 822, a first unloading connecting belt 8221, a first unloading connecting shaft 8222, a second unloading connecting belt 8223, a second unloading connecting shaft 8224, a third unloading connecting belt 8225, an unloading rotating shaft 823, a first unloading rotating shaft 8231, a second unloading rotating shaft 8232, a second unloading connecting piece 824, a fourth unloading connecting belt 8241, a fifth unloading connecting belt 8242, a sixth unloading connecting belt 8243, a seventh unloading connecting belt 8244, a first unloading lifting frame 8245, a second unloading lifting frame 8246, an unloading adjusting mechanism 83, an unloading adjusting cylinder 831, an unloading adjusting block 832, an unloading fixing seat 833, an unloading limiting part 8331, a first unloading connecting hole 8332, a second unloading connecting hole 8333, an unloading containing cavity 8334, an unloading limiting supporting block, an unloading inclined sliding surface 8341, an unloading claw 84, a discharging claw 8331, a discharging limiting lifting frame 8331, a discharging limiting connecting hole 8331, a first unloading connecting hole 83834, a second unloading connecting hole 83834, a sixth unloading connecting belt 8243, a second unloading connecting belt 8244, a second unloading lifting frame 83834, a second unloading lifting frame 8334, a lifting frame supporting block and a lifting frame supporting block, The device comprises a first discharging support claw 841, a second discharging support claw 842, a first discharging connecting surface 843, a second discharging connecting surface 844, a discharging travelling mechanism 85, a discharging travelling motor 851, a discharging travelling belt 852 and a discharging travelling track 853.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
As shown in fig. 1 to 21, the brick production line of the present invention comprises a brick supporting plate 1, a conveying line 2, brick making equipment 3 and an automatic storing device 4; the brick supporting plate 1 comprises a body 11 and a limiting structure 12; the body 11 is used for supporting bricks; the limiting structures 12 are arranged in a plurality of numbers, the limiting structures 12 are arranged on the periphery of the body 11, each limiting structure 12 comprises an insertion hole 121 with an upward opening and an insertion rod 122 used for inserting the insertion hole 121 of another brick supporting plate 1, a guide surface 1221 is arranged at the end part of the insertion rod 122, and the outer side wall of each limiting structure 12 is fixed on the periphery of the body 11; the conveying line 2 runs through the whole production line, and the conveying line 2 conveys the brick supporting plate 1 to the brick making equipment 3.
As shown in fig. 6 to 11, the brick making apparatus 3 includes a frame 31, a blanking mechanism 32, a distributing mechanism 33, and a forming mechanism 34; the brick supporting plate 1 is movably arranged in the frame 31; the blanking mechanism 32 is arranged on the frame 31, and the blanking mechanism 32 is used for inputting materials; the distributing mechanism 33 is arranged on the frame 31 and is positioned below the blanking mechanism 32, the distributing mechanism 33 comprises a movable distributing trolley 331, and the distributing trolley 331 receives and stirs the materials; forming mechanism 34 sets up in frame 31, forming mechanism 34 includes pressure head 341, shaping framed 342 and shaking table 343, pressure head 341 is in frame 31 through first elevating system 35 liftable setting, shaping framed 342 is in frame 31 through second elevating system 36 liftable setting, the bottom of shaping framed 342 sets up the spacing draw-in groove 3421 with the spacing structure 12 complex of holding in the palm brick board 1, shaking table 343 sets up in the frame 31 bottom, place on the shaking table 343 and hold in the palm brick board 1, set up supporting shoe 344 on the shaking table 343, the height of supporting shoe 344 is greater than the distance of spacing structure 12 and body 11 junction to inserted bar 122 tip, the shaking table 343 lateral part sets up the guide block 3431 of the input of the brick board 1 of being convenient for. The automatic storing device 4 receives the brick supporting plates 1 with bricks conveyed by the conveying lines 2 and stacks the brick supporting plates 1 layer by layer so as to convey the whole brick supporting plate layer conveniently.
When bricks are produced, the brick supporting plate 1 is firstly arranged at one end of the conveying line 2, the conveying line 2 conveys the brick supporting plate 1 to the supporting block 344 of the vibration table 343 of the brick making equipment 3, the brick supporting plate 1 can be conveyed to the supporting block 344 as the height of the supporting block 344 is larger than the distance from the joint of the limiting structure 12 and the body 11 to the end part of the inserted rod 122, then materials are input from the blanking mechanism 32 and are stirred by the distributing trolley 331, the forming mold frame 342 descends to the surface of the brick supporting plate 1, the limiting structure 12 on the brick supporting plate 1 is clamped into the limiting clamping groove 3421 of the forming mold frame 342, the distributing trolley 331 moves to convey the materials into the forming mold frame 342, the vibration table 343 compacts the materials in the forming mold frame 342, the vibration table 343 vibrates the materials in real time, the limiting clamping groove 3421 and the limiting structure 12 are matched with each other to limit the movement of the brick supporting plate 1, and the stability is improved. And then the pressing head 341 moves downwards to compact the materials on the brick supporting plate 1, finally, the pressing head 341 moves upwards, the brick supporting plate 1 is conveyed to the automatic storage device 4 by the conveying line 2, and the brick supporting plates 1 are stacked layer by the automatic storage device 4 so as to be convenient for conveying the whole brick supporting plate layer, for example, the whole brick supporting plate layer can be conveyed into a curing room to cure bricks.
Optionally, the body 11 is rectangular, and the number of the limiting structures 12 is four, and the four limiting structures are located at four corners of the body 11 respectively. The rectangular body 11 is convenient to convey and simultaneously convenient for bricks to be molded on the body 11. In this example, the end of the plunger 122 is rounded off. The side surface of the insertion rod 122 having the reverse truncated cone shape is the guide surface 1221, and the insertion rod 122 is easily inserted into the insertion hole 121 by the arrangement of the insertion rod 122 having the reverse truncated cone shape. Meanwhile, the bottom of the insertion rod 122 with the inverted circular truncated cone shape is a plane, so that the brick supporting plate 1 can be placed conveniently. Preferably, the insertion rod 122 of the inverted circular truncated cone shape may be provided with an abutting surface 1222, and the abutting surface 1222 has a circular ring shape and can abut against the opening portion of the insertion hole 121.
In this example, the outer side wall of each limit structure 12 is fixed to the periphery of the body 11 through a connecting plate 13. Wherein, connecting plate 13 can be triangle-shaped, and connecting plate 13 one side is connected with body 11, and connecting plate 13 opposite side is connected with limit structure 12 lateral wall.
Optionally, the guide block 3431 includes a first guide block 34311 and a second guide block 34312, wherein guide inclined surfaces 34313 with openings opened outward are disposed at two ends of the first guide block 34311 and two ends of the second guide block 34312, and the guide inclined surfaces 34313 are disposed so that the outer surface of the position limiting structure 12 of the tile supporting plate 1 slides in along the guide inclined surfaces 34313 when the tile supporting plate 1 is conveyed, thereby facilitating the conveying of the tile supporting plate 1 onto the support block 344 and preventing the tile supporting plate 1 from generating an irregular phenomenon.
In this example, the limiting groove 3421 at the bottom of the forming mold frame 342 is U-shaped, and the width of the U-shaped limiting groove 3421 is slightly larger than the diameter of the limiting structure 12 of the brick supporting plate 1. The width of the U-shaped limiting clamping groove 3421 is slightly larger than the diameter of the limiting structure 12 of the brick supporting plate 1, so that the limiting clamping groove 3421 at the bottom of the forming mold frame 342 is clamped into the limiting structure 12, and after the clamping, the displacement of the brick supporting plate 1 is effectively limited during the vibration of the table 343, and the stability is improved.
In some examples, the vibration table 343 includes a vibration frame 3432, a vibration motor 3433, a vibration plate 3434, and a detachment prevention block 3435, the vibration motor 3433 is disposed in the vibration frame 3432, the vibration plate 3434 is connected to the vibration motor 3433 and is vibrated by the vibration motor 3433, and the detachment prevention block 3435 is fixed to the vibration frame 3432 and located above the vibration plate 3434 to prevent the vibration plate 3434 from being detached.
In order to make the supporting effect better, the supporting blocks 344 are provided in plurality, the supporting blocks 344 are arranged on the vibrating plate 3434 side by side and are distributed at intervals with the anti-falling blocks 3435, and after the tile supporting plate 1 is conveyed to the supporting blocks 344, the supporting blocks 344 support the tile supporting plate 1, so that the stress is uniform.
In some examples, the blanking mechanism 32 includes a hopper 321, a cover 322, and a cover driving mechanism 323, where one side of the hopper 321 is used for inputting materials, the other side of the hopper 321 forms an output port, and the cover 322 is connected to the cover driving mechanism 323 and driven by the cover driving mechanism 323 to cover or uncover the output port. When bricks are made, materials are input into the hopper 321, then the cover driving mechanism 323 can drive the cover 322 to cover the output port, so that the materials are stored in the hopper 321, and when bricks are needed, then the cover driving mechanism 323 can drive the cover 322 not to cover the output port, so that the materials in the hopper 321 are output to the distributing mechanism 33. The cover driving mechanism 323 may be a structure of a cylinder and a driving rod.
The material distributing mechanism 33 further includes a material distributing trolley driving mechanism 332, a guide wheel 333 and a guide rail 334, the material distributing trolley driving mechanism 332 is disposed on the frame 31, the guide wheel 333 is disposed on a side portion of the material distributing trolley 331, the guide rail 334 is disposed on the frame 31, and the material distributing trolley driving mechanism 332 drives the material distributing trolley 331 to move along the guide rail 334. After the material distributing trolley 331 moves along the guide rail 334, the material in the material distributing trolley 331 is conveniently input into the forming mold frame 342 for forming.
In some examples, the first lifting mechanism 35 includes a first lifting cylinder 351 and a guide rod 352, the first lifting cylinder 351 is fixed on the frame 31, the pressing head 341 is connected with the first lifting cylinder 351 and is driven by the first lifting cylinder 351 to move, the guide rod 352 includes a first guide rod 3521 and a second guide rod 3522, the first guide rod 3521 is disposed on one side of the frame 31, the second guide rod 3522 is disposed on the other side of the frame 31, one side of the pressing head 341 is sleeved on the first guide rod 3521 and can slide along the first guide rod 3521, and the other side of the pressing head 341 is sleeved on the second guide rod 3522 and can slide along the second guide rod 3522.
The first guide rods 3521 and the second guide rods 3522 may be provided in two numbers, so that the movement of the pressing head 341 is smoother.
In this example, the second lifting mechanism 36 includes a second lifting cylinder 361, a connecting seat 362, a first connecting rod 363, and a second connecting rod 364, the second lifting cylinder 361 is fixed at the bottom of the frame 31, the connecting seat 362 is connected with the second lifting cylinder 361, one end of the first connecting rod 363 is hinged to the connecting seat 362, one end of the second connecting rod 364 is hinged to the other end of the first connecting rod 363, and the other end of the second connecting rod 364 is hinged to the top of the frame 31. The mold frame 342 may be connected to a connecting seat 362, and the connecting seat 362 may be connected to the guide rod 352 and may move along the guide rod 352.
The two second lifting mechanisms 36 may be disposed at two sides of the forming mold frame 342, and each of the two second lifting mechanisms 36 includes a second lifting cylinder 361, a connecting seat 362, a first connecting rod 363, and a second connecting rod 364. In this example, taking the second lifting mechanism 36 on one side as an example, the second lifting cylinder 361 can drive the connecting seat 362 to move along the guide rod 352, the connecting seat 362 drives the first connecting rod 363 to move, the first connecting rod 363 moves to drive the second connecting rod 364 to rotate around the frame 31, so that the forming mold frame 342 ascends or descends, and the forming mold frame 342 ascends to realize demolding. In addition, the connecting seat 362 may be provided with an air bag 365, and the air bag 365 plays a role of buffering, so that the connecting seat 362 is more stable when moving.
Further, as shown in fig. 12 to 15, the automatic storing device 4 includes a storing frame body 41, a storing lifting mechanism 42, a storing adjusting mechanism 43 and a storing holding claw 44; the storage lifting mechanism 42 is arranged on the storage frame body 41; the storage adjusting mechanism 43 is connected with the storage lifting mechanism 42 and driven by the storage lifting mechanism 42 to move up and down along the storage frame body 41; the storing holding claw 44 is connected with the storing adjusting mechanism 43, and the storing holding claw 44 is adjusted by the storing adjusting mechanism 43 to hold the tile supporting plate 1, the storing holding claw 44 comprises a first storing holding claw 441 and a second storing holding claw 442, the first storing holding claw 441 is used for holding one side of the bottom of the tile supporting plate 1, the second storing holding claw 442 is used for holding the other side of the bottom of the tile supporting plate 1, and when the first storing holding claw 441 and the second storing holding claw 442 descend to cross the tile supporting plate 1, the first storing holding claw 441 and the second storing holding claw 442 can automatically retract.
As shown in fig. 2 to 5, the brick supporting plates 1 are provided with a plurality of bricks, the brick supporting plates 1 are sequentially sleeved and laminated together through the limiting structures 12, and the first brick supporting plate 14, the second brick supporting plate 15, the third brick supporting plate 16, the fourth brick supporting plate 17 and the like are sequentially arranged from top to bottom, in this example, the automatic storing device 4 can accommodate a plurality of layers of brick supporting plates 1, and the number of layers is not limited, for example, ten layers of bricks can be arranged.
When storing materials, the conveyor line 2 conveys the first brick supporting plate 14 to the station of the automatic storing device 4, the storing and lifting mechanism 42 drives the storing and adjusting mechanism 43 and the storing and supporting claw 44 to descend, the storing and adjusting mechanism 43 drives the storing and supporting claw 44 to cross the first brick supporting plate 14, the first storing and supporting claw 441 supports one side of the bottom of the first brick supporting plate 14, the second storing and supporting claw 442 supports the other side of the bottom of the first brick supporting plate 14, and then the storing and lifting mechanism 42 drives the storing and adjusting mechanism 43 and the storing and supporting claw 44 to ascend, so that the first brick supporting plate 14 is supported. When the second brick supporting plate 15 is required to be stacked, the conveying line 2 conveys the second brick supporting plate 15 to the station of the automatic brick storage device 4, the storage lifting mechanism 42 drives the storage adjusting mechanism 43 to descend together with the storage supporting claw 44, the storage adjusting mechanism 43 drives the storage supporting claw 44 to cross the second brick supporting plate 15, when the storage supporting claw 44 crosses the second brick supporting plate 15, the storage supporting claw 44 slides along the second brick supporting plate 15 to realize the automatic retraction of the storage supporting claw 44, after the storage supporting claw 44 crosses the second brick supporting plate 15, the storage supporting claw 44 is reset, so that the first brick supporting plate 14 is stacked on the second brick supporting plate 15, the first supporting claw 41 supports one side of the bottom of the second brick supporting plate 15, the second supporting claw 42 supports the other side of the bottom of the second brick supporting plate 15, then, the storage lifting mechanism 42 drives the storage adjusting mechanism 43 to ascend together with the storage supporting claw 44, so as to support the second brick supporting plate 15 together with the first brick supporting plate 14, and so on, a third brick supporting plate 16, a fourth brick supporting plate 17 and the like can be supported in a stacking way. The multilayer laminated brick supporting plate layer is conveniently and integrally moved to a curing room for curing.
Optionally, the storage lifting mechanism 42 includes a storage lifting motor 421, a first storage connecting member 422, a storage rotating shaft 423 and a second storage connecting member 424, the storage lifting motor 421 is fixed on the storage frame body 41, the first storage connecting member 422 is connected with the storage lifting motor 421 and is driven by the storage lifting motor 421 to rotate, the storage rotating shaft 423 is connected with the first storage connecting member 422 and is driven to rotate by the first storage connecting member 422, the second storage connecting member 424 is connected with the storage rotating shaft 423 and is driven to rotate by the storage rotating shaft 423, and the storage adjusting mechanism 43 is connected with the second storage connecting member 424 and is driven by the second storage connecting member 424 to move up and down along the storage frame body 41.
The first storage connecting piece 422 comprises a first storage connecting belt 4221, a first storage connecting shaft 4222, a second storage connecting belt 4223, a second storage connecting shaft 4224 and a third storage connecting belt 4225, the first storage connecting belt 4221 is connected with the storage lifting motor 421 and driven to rotate by the storage lifting motor 421, one end of the first storage connecting shaft 4222 is connected with the first storage connecting belt 4221, the second storage connecting belt 4223 is connected with the other end of the first storage connecting shaft 4222, the second storage connecting shaft 4224 is arranged side by side with the first storage connecting shaft 4222, the second storage connecting shaft 4224 is driven to rotate in the opposite direction by the first storage connecting shaft 4222, and the third storage connecting belt 4225 is connected with the second storage connecting shaft 4224. That is, gears may be provided on the first storage connecting shaft 4222 and the second storage connecting shaft 4224, and the gear on the first storage connecting shaft 4222 is engaged with the gear on the second storage connecting shaft 4224, so that the rotation direction of the second storage connecting shaft 4224 is opposite to the rotation direction of the first storage connecting shaft 4222.
In this example, the storage rotating shaft 423 includes a first storage rotating shaft 4231 and a second storage rotating shaft 4232, the first storage rotating shaft 4231 is connected with a second storage connecting belt 4223 and is driven to rotate by the second storage connecting belt 4223, and the second storage rotating shaft 4232 is connected with a third storage connecting belt 4225 and is driven to rotate by the third storage connecting belt 4225.
In this example, the second magazine attachment 424 includes a fourth magazine attachment belt 4241, a fifth magazine attachment belt 4242, a sixth magazine attachment belt 4243, a seventh magazine attachment belt 4244, a first magazine crane 4245, and a second magazine crane 4246; the fourth storage connecting belt 4241 is connected with one end of a first storage rotating shaft 4231, the fifth storage connecting belt 4242 is connected with the other end of the first storage rotating shaft 4231, the sixth storage connecting belt 4243 is connected with one end of a second storage rotating shaft 4232, the seventh storage connecting belt 4244 is connected with the other end of the second storage rotating shaft 4232, one end of a first storage lifting frame 4245 is connected with the fourth storage connecting belt 4241, the other end of the first storage lifting frame 4245 is connected with the fifth storage connecting belt 4242, one end of a second storage lifting frame 4246 is connected with the sixth storage connecting belt 4243, and the other end of the second storage lifting frame 4246 is connected with the seventh storage connecting belt 4244.
When the material storage adjusting mechanism 43 and the material storage supporting claw 44 need to be driven to ascend or descend, the material storage lifting motor 421 drives the first material storage connecting belt 4221 to rotate, the first material storage connecting belt 4221 rotates to drive the second material storage connecting belt 4223 to rotate through the first material storage connecting shaft 4222, the second material storage connecting belt 4223 drives the fourth material storage connecting belt 4241 and the fifth material storage connecting belt 4242 to rotate through the first material storage rotating shaft 4231, and the fourth material storage connecting belt 4241 and the fifth material storage connecting belt 4242 rotate to drive the first material storage lifting frame 4245 to ascend or descend. Meanwhile, the first storage connecting belt 4221 is driven to rotate by the storage lifting motor 421, the first storage connecting belt 4221 rotates to drive the second storage connecting belt 4223 to rotate through the first storage connecting shaft 4222, the first storage connecting shaft 4222 rotates to drive the second storage connecting shaft 4224 to rotate, so that the third storage connecting belt 4225 is driven to rotate, the third storage connecting belt 4225 drives the sixth storage connecting belt 4243 and the seventh storage connecting belt 4244 to rotate through the second storage rotating shaft 4232, the sixth storage connecting belt 4243 and the seventh storage connecting belt 4244 rotate to drive the second storage lifting frame 4246 to ascend or descend, and the second storage lifting frame 4246 and the first storage lifting frame 4245 synchronously ascend or descend, so that the first storage supporting claw 441 and the second storage supporting claw 442 support the brick supporting plate 1 conveniently.
Optionally, the storage adjusting mechanism 43 includes a storage fixing seat 431 and a storage limiting support block 432, the storage fixing seat 431 is fixed on the first storage lifting frame 4245 or the second storage lifting frame 4246, the storage fixing seat 431 includes a storage limiting portion 4311, a first storage connection hole 4312, a second storage connection hole 4313 and a storage containing cavity 4314, one side of the storage limiting support block 432 is connected with the first storage connection hole 4312, the other side of the storage limiting support block 432 is connected with the second storage connection hole 4313, one end of the storage limiting support block 432 is rotatably arranged in the storage containing cavity 4314, and the other end of the storage limiting support block 432 is used for abutting against the storage limiting portion 4311.
That is to say, through set up the spacing portion of storage 4311 on the storage fixing base 431, the rotatable setting of the spacing supporting shoe 432 of storage is on the storage fixing base 431, and the spacing supporting shoe 432 of storage can support and lean on the spacing portion of storage 4311, when storage adjustment mechanism 43 descends, the bottom of the spacing supporting shoe 432 of storage supports and leans on and holds in the palm the brick board 1, under the effect of holding in the palm the brick board 1, the spacing supporting shoe 432 of storage rotates, thereby be convenient for the spacing supporting shoe 432 of storage to cross and hold in the palm the brick board 1, the spacing supporting shoe 432 of storage is after crossing and holding in the palm the brick board 1, the spacing supporting shoe 432 of storage resumes initial condition, be convenient for the support of the storage supporting claw 44. In this example, in order to facilitate the storage limit support block 432 to slide along the surface of the brick supporting plate 1, the storage limit support block 432 is convenient to rotate, and the storage inclined sliding surface 4321 may be arranged at the bottom of the storage limit support block 432, so that when the storage adjusting mechanism 43 descends, the storage inclined sliding surface 4321 at the bottom of the storage limit support block 432 abuts against the brick supporting plate 1 and slides along the surface of the brick supporting plate 1, so that the storage limit support block 432 rotates more smoothly.
In some examples, the magazine holding claw 44 is provided on the surface of the magazine limit support block 432, and when the magazine limit support block 432 is rotated, the magazine holding claw 44 is rotated together, thereby facilitating the magazine holding claw 44 to pass over the tile holding plate 1, facilitating the magazine holding claw 44 to hold the next tile holding plate 1.
As an example, the magazine holding claw 44 includes a first magazine attachment surface 443 and a second magazine attachment surface 444, the first magazine attachment surface 443 and the second magazine attachment surface 444 are connected by an arcuate surface, and the first magazine attachment surface 443 is fixed to the surface of the magazine limit support block 432. The first storage connecting surface 443 supports the tile supporting board 1, and the second storage connecting surface 444 prevents the tile supporting board 1 from dropping.
In order to facilitate traveling, the automatic storage device 4 in this example may further include a storage traveling mechanism 45, where the storage traveling mechanism 45 includes a storage traveling motor 451, a storage traveling belt 452, a storage traveling wheel, and a storage traveling rail 453; the storage traveling motor 451 is arranged on the storage frame body 41, the storage traveling belt 452 is connected with the storage traveling motor 451 and driven to rotate by the storage traveling motor 451, the storage traveling wheel is connected with the traveling belt 462 and driven to rotate by the storage traveling belt 452, and the storage traveling wheel is arranged on the storage traveling track 453. The storage walking motor 451 drives the storage walking belt 452 to rotate, the storage walking belt 452 rotates to drive the storage walking wheel to rotate, the storage walking wheel is arranged on the storage walking track 453, and the storage walking wheel rotates to enable the storage frame body 41 to move integrally along the storage walking track 453.
As shown in fig. 16, after the brick is preliminarily formed on the brick supporting plate 1, residues are usually present on the surface of the brick, and in order to remove the residues, in this example, a removing device 5 is arranged between the brick making equipment 3 and the automatic storage device 4, the removing device 5 is positioned on the conveying line 2, and the removing device 5 removes the residues on the surface of the brick preliminarily formed on the brick supporting plate 1. The cleaning device 5 comprises a cleaning frame 51, a cleaning lifting rotating handle 52, a cleaning motor 53 and a roller 54, wherein the cleaning frame 51 is erected on the conveying line 2, the cleaning lifting rotating handle 52 is arranged on the cleaning frame 51, the cleaning lifting rotating handle 52 is connected with the roller 54 and adjusts the roller 54 to move up and down, the cleaning motor 53 is arranged on the cleaning frame 51, the cleaning motor 53 is connected with the roller 54 and drives the roller 54 to rotate, and a cleaning brush is arranged on the outer surface of the roller 54. The height of the roller 54 can be adjusted by rotating the cleaning lifting rotary handle 52, so that the cleaning lifting rotary handle can adapt to different similar bricks, the cleaning motor 53 drives the roller 54 to rotate together with the cleaning brush on the roller 54, and the cleaning brush rotates to remove residues on the surfaces of the bricks.
In this example, as shown in fig. 17, the brick production line further includes a conveying device 6 and a steering device 7, the conveying device 6 moves the stacked brick supporting plate layers to the steering device 7, and the steering device 7 steers the conveying device 6 so that the conveying device 6 conveys the brick supporting plate layers to a curing room for curing. The conveying device 6 includes a conveying frame 61, a conveying moving mechanism 62, a conveying lifting mechanism 63 and a support rod 64, the conveying moving mechanism 62 is disposed on the conveying frame 61 and drives the conveying frame 61 to move along the guide rail, the conveying lifting mechanism 63 is disposed on the conveying frame 61, and the support rod 64 is connected to the conveying lifting mechanism 63 and driven by the conveying lifting mechanism 63 to ascend or descend.
Can set up the guide rail in automatic storage device 4 one side, transport moving mechanism 62 and order about transporting frame 61 and along the guide rail removal with bracing piece 64, transport elevating system 63 and order about bracing piece 64 to rise or descend, the bracing piece 64 rises and will hold in the palm the whole lifting up of brick sheet layer, transport moving mechanism 62 and will hold in the palm brick sheet layer whole removal to assigned position.
In this example, the steering device 7 includes a steering motor 71 and a steering wheel 72, the steering motor 71 is connected to the steering wheel 72 and drives the steering wheel 72 to rotate, and the carrying device 6 can move to the steering wheel 72. If the conveying and moving mechanism 62 integrally moves the tile supporting plate layer to the steering wheel 72, the steering wheel 72 rotates to turn the conveying device 6, and the conveying device 6 can be turned to ninety degrees or one-hundred-eighty degrees or other degrees according to the requirements of the plant, specifically according to the position of the curing room in the plant.
As an example, as shown in fig. 18 to 21, the brick production line further includes an automatic discharging device 8, and the automatic discharging device 8 includes a discharging frame body 81, a discharging lifting mechanism 82, a discharging adjusting mechanism 83, and a discharging support claw 84; the unloading lifting mechanism 82 is arranged on the unloading frame body 81; the discharging adjusting mechanism 83 is connected with the discharging lifting mechanism 82 and driven by the discharging lifting mechanism 82 to move up and down along the discharging frame body 81, the discharging adjusting mechanism 83 comprises a discharging adjusting cylinder 831 and a discharging adjusting block 832, and the discharging adjusting cylinder 831 is connected with the discharging adjusting block 832 and driven by the discharging adjusting block 832 to move; the discharging supporting claw 84 is connected with the discharging adjusting block 832, the direction of the discharging supporting claw 84 is adjusted by the moving discharging adjusting block 832 to support the brick supporting plate 1, the discharging supporting claw 84 comprises a first discharging supporting claw 841 and a second discharging supporting claw 842, the first discharging supporting claw 841 is used for supporting one side of the bottom of the brick supporting plate 1, and the second discharging supporting claw 842 is used for supporting the other side of the bottom of the brick supporting plate 1.
After the maintenance of the bricks is finished, the whole can be moved to the automatic discharging device 8, then the discharging lifting mechanism 82 drives the discharging adjusting mechanism 83 and the discharging supporting claw 84 to descend so as to place the bottommost brick supporting plate 1 on the conveyor line 2, then the discharging adjusting cylinder 831 drives the discharging supporting claw 84 to retract, the discharging lifting mechanism 82 drives the discharging adjusting mechanism 83 to ascend by a distance of one brick supporting plate 1, the discharging adjusting cylinder 831 drives the first discharging supporting claw 841 to support one side of the last brick supporting plate 1 stacked on the bottommost brick supporting plate 1, drives the second discharging supporting claw 842 to support the other side of the last brick supporting plate 1 stacked on the bottommost brick supporting plate 1, then the discharging lifting mechanism 82 drives the discharging adjusting mechanism 83 and the discharging supporting claw 84 to ascend, so that the bottommost brick supporting plate 1 is separated from the whole material plate layer, and the bottommost brick supporting plate 1 is conveniently conveyed to other stations to take out the bottommost bricks, and by analogy, each brick supporting plate 1 can be taken out from the automatic unloading device 8.
Optionally, the unloading lifting mechanism 82 includes an unloading lifting motor 821, a first unloading connecting member 822, an unloading rotating shaft 823 and a second unloading connecting member 824, the unloading lifting motor 821 is fixed on the unloading frame 81, the first unloading connecting member 822 is connected with the unloading lifting motor 821 and driven by the unloading lifting motor 821 to rotate, the unloading rotating shaft 823 is connected with the first unloading connecting member 822 and driven by the first unloading connecting member 822 to rotate, the second unloading connecting member 824 is connected with the unloading rotating shaft 823 and driven by the unloading rotating shaft 823 to rotate, and the unloading adjusting mechanism 83 is connected with the second unloading connecting member 824 and driven by the second unloading connecting member 824 to move up and down along the unloading frame 81.
Wherein, the first connecting piece 822 of unloading includes first connection belt 8221 of unloading, first unloading connecting axle 8222, the second is unloaded and is connected belt 8223, the second is unloaded connecting axle 8224 and the third is unloaded and is connected belt 8225, first unloading connecting belt 8221 is connected with the elevator motor 821 of unloading and is ordered about by the elevator motor 821 of unloading and rotate, first unloading connecting axle 8222 one end is connected with first unloading connecting belt 8221, the second is unloaded and is connected the other end that belt 8223 is connected first connecting axle 8222 of unloading, the second is unloaded connecting axle 8224 and is set up side by side with first connecting axle 8222 of unloading, the second is unloaded connecting axle 8224 and is ordered about the opposite direction by first connecting axle 8222 of unloading, the third is unloaded and is connected belt 8225 and second and is unloaded connecting axle 8224 and is connected. That is to say, gears can be arranged on the first discharging connecting shaft 8222 and the second discharging connecting shaft 8224, and the gear on the first discharging connecting shaft 8222 is meshed with the gear on the second discharging connecting shaft 8224, so that the rotation direction of the second discharging connecting shaft 8224 is opposite to that of the first discharging connecting shaft 8222.
In this example, the discharging rotating shaft 823 includes a first discharging rotating shaft 8231 and a second discharging rotating shaft 8232, the first discharging rotating shaft 8231 is connected to the second discharging connecting belt 8223 and is driven by the second discharging connecting belt 8223 to rotate, and the second discharging rotating shaft 8232 is connected to the third discharging connecting belt 8225 and is driven by the third discharging connecting belt 8225 to rotate.
In this example, the second discharging connector 824 comprises a fourth discharging connection belt 8241, a fifth discharging connection belt 8242, a sixth discharging connection belt 8243, a seventh discharging connection belt 8244, a first discharging lifting frame 8245 and a second discharging lifting frame 8246; the fourth is unloaded and is connected belt 8241 and first pivot 8231 one end of unloading and is connected, the fifth is unloaded and is connected belt 8242 and the first pivot 8231 other end of unloading and is connected, the sixth is unloaded and is connected belt 8243 and the second pivot 8232 one end of unloading and is connected, the seventh is unloaded and is connected belt 8244 and the second pivot 8232 other end of unloading and is connected, the first crane 8245 one end of unloading is unloaded with the fourth and is connected belt 8241 and is connected, the first crane 8245 other end of unloading is unloaded with the fifth and is connected belt 8242 and is connected, the second is unloaded crane 8246 one end and is unloaded and is connected belt 8243 and is connected, the second is unloaded the crane 8246 other end and is unloaded with the seventh and is connected belt 8244.
When the discharging adjusting mechanism 83 and the discharging supporting claw 84 need to be driven to ascend or descend, the discharging lifting motor 821 drives the first discharging connecting belt 8221 to rotate, the first discharging connecting belt 8221 rotates to drive the second discharging connecting belt 8223 to rotate through the first discharging connecting shaft 8222, the second discharging connecting belt 8223 drives the fourth discharging connecting belt 8241 and the fifth discharging connecting belt 8242 to rotate through the first discharging rotating shaft 8231, and the fourth discharging connecting belt 8241 and the fifth discharging connecting belt 8242 rotate to drive the first discharging lifting frame 8245 to ascend or descend. Meanwhile, the discharging lifting motor 821 orders about the rotation of the first discharging connecting belt 8221, the rotation of the first discharging connecting belt 8221 drives the rotation of the second discharging connecting belt 8223 through the first discharging connecting shaft 8222, the rotation of the first discharging connecting shaft 8222 drives the rotation of the second discharging connecting shaft 8224, thereby ordering about the rotation of the third discharging connecting belt 8225, the third discharging connecting belt 8225 drives the sixth discharging connecting belt 8243 and the seventh discharging connecting belt 8244 through the second discharging rotating shaft 8232, the sixth discharging connecting belt 8243 and the seventh discharging connecting belt 8244 rotate and order about the ascent or descent of the second discharging lifting frame 8246, the second discharging lifting frame 8246 and the first discharging lifting frame 8245 ascend or descend synchronously, thereby facilitating the first discharging supporting claw 841 and the second discharging supporting claw 842 to support the brick supporting plate 1.
Optionally, the discharging adjusting mechanism 83 includes a discharging fixing seat 833 and a discharging limit supporting block 834, the discharging fixing seat 833 is fixed to a first discharging lifting frame 8245 or a second discharging lifting frame 8246, the discharging fixing seat 833 includes a discharging limit portion 8331, a first discharging connection hole 8332, a second discharging connection hole 8333 and a discharging containing cavity 8334, one side of the discharging limit supporting block 834 is connected with the first discharging connection hole 8332, the other side of the discharging limit supporting block 834 is connected with the second discharging connection hole 8333, one end of the discharging limit supporting block 834 is rotatably arranged in the discharging containing cavity 8334, and the other end of the discharging limit supporting block 834 is used for abutting against the discharging limit portion 8331. The discharging adjusting cylinder 831 is fixed on the first discharging lifting frame 8245 or the second discharging lifting frame 8246, and the discharging adjusting block 832 is connected with the discharging limit supporting block 834.
That is to say, through set up the spacing portion 8331 of unloading on the fixing base 833 of unloading, the spacing supporting shoe 834 of unloading can rotate and set up on the fixing base 833 of unloading, and the spacing supporting shoe 834 of unloading can lean on the spacing portion 8331 of unloading, when the adjustment mechanism 83 of unloading need rise, the adjustment cylinder 831 of unloading orders about the regulating block 832 and contracts, the regulating block 832 that unloads contracts orders about the spacing supporting shoe 834 of unloading and rotates, then rise the lifting mechanism 82 of unloading and orders about the adjustment mechanism 83 of unloading and rise the height of a support brick board 1, the adjustment cylinder 831 of unloading orders about the regulating block 832 and resumes initial state, the regulating block 832 that unloads resumes initial state orders about first unload supporting claw 841 and support the last support brick board 1 one side of range upon range of support brick board 1 of bottommost layer, order about second unload supporting claw and support the last support brick board 1 opposite side of range upon range of support brick board 1 of bottommost. A dump ramp 8341 may be provided at the bottom of the dump limit support block 834 to reduce overall volume.
In some examples, the discharge support jaws 84 are disposed on the surface of the discharge limit support block 834, and as the discharge limit support block 834 rotates, the discharge support jaws 84 rotate in conjunction therewith to facilitate the support of the next material sheet 5 by the discharge support jaws 84.
As an example, the discharge support jaw 84 includes a first discharge connection surface 843 and a second discharge connection surface 844, the first discharge connection surface 843 and the second discharge connection surface 844 are connected by a curved surface therebetween, and the first discharge connection surface 843 is fixed to the surface of the discharge limit support block 834. The first discharge connection surface 843 supports the flitch 5, and the second discharge connection surface 844 prevents the flitch 5 from falling.
In order to facilitate the traveling, the automatic discharging device 8 in this example may further include a discharging traveling mechanism 85, and the discharging traveling mechanism 85 includes a discharging traveling motor 851, a discharging traveling belt 852, a discharging traveling wheel, and a discharging traveling track 853; unloading walking motor 851 sets up on unloading support body 81, and the walking belt of unloading 852 is connected with unloading walking motor 851 and is driven by unloading walking motor 851 and rotate, and the walking wheel of unloading is connected with unloading walking belt 852 and is driven by unloading walking belt 852 and rotate, and the walking wheel of unloading sets up on unloading walking track 853. The walking motor 851 of unloading orders about the walking belt 852 of unloading and rotates, and the walking belt 852 of unloading rotates and drives the walking wheel of unloading and rotate, and the walking wheel of unloading sets up on the walking track 853 of unloading, and the walking wheel of unloading rotates and makes the whole walking track 853 removal of unloading along the unloading of the support body 81 of unloading.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.

Claims (10)

1. A fragment of brick production line which characterized in that: comprises a brick supporting plate, a conveying line, brick making equipment and an automatic storage device;
the brick supporting plate comprises a body and a limiting structure; the body is used for supporting bricks; the limiting structures are arranged on the periphery of the body, each limiting structure comprises a jack with an upward opening and an insertion rod for inserting the jack of another brick supporting plate, a guide surface is arranged at the end part of the insertion rod, and the outer side wall of each limiting structure is fixed on the periphery of the body;
the conveying line penetrates through the whole production line and conveys the brick supporting plate into brick making equipment;
preparing bricks by using brick making equipment and preliminarily forming the bricks on a brick supporting plate;
the automatic storage device receives the brick supporting plates with the bricks conveyed by the conveying line and stacks the brick supporting plates layer by layer so as to convey the whole brick supporting plate layer conveniently.
2. The brick production line of claim 1, wherein: the brick making equipment comprises a frame, a blanking mechanism, a distributing mechanism and a forming mechanism; the brick supporting plate is movably arranged in the rack; the blanking mechanism is arranged on the rack and used for inputting materials; the distributing mechanism is arranged on the rack and is positioned below the blanking mechanism, the distributing mechanism comprises a movable distributing trolley, and the distributing trolley receives and stirs materials; forming mechanism sets up in the frame, forming mechanism includes the pressure head, shaping framed and shaking table, the pressure head passes through first elevating system liftable and sets up in the frame, the shaping framed passes through second elevating system liftable and sets up in the frame, the bottom of shaping framed set up with hold in the palm the spacing draw-in groove of the limit structure complex of brick board, the shaking table sets up in the frame bottom, place on the shaking table and hold in the palm the brick board, set up the supporting shoe on the shaking table, the height of supporting shoe is greater than the distance of limit structure and this body junction to inserted bar tip, the shaking table lateral part sets up the guide block of being convenient for hold in the palm the input of brick board.
3. The brick production line of claim 1, wherein: the end part of the inserted bar is in an inverted frustum shape; the body is the rectangle, and limit structure sets up to four, is located the four corners of body respectively.
4. The brick production line of claim 1, wherein: the guide blocks comprise a first guide block and a second guide block, and guide inclined planes with openings opened outwards are arranged at the two end parts of the first guide block and the two end parts of the second guide block; the limiting clamping groove at the bottom of the forming die frame is in a U shape, and the width of the limiting clamping groove in the U shape is slightly larger than the diameter of the brick supporting plate limiting structure.
5. The brick production line of claim 1, wherein: the vibration table comprises a vibration frame, a vibration motor, a vibration plate and an anti-falling block, wherein the vibration motor is arranged in the vibration frame, the vibration plate is connected with the vibration motor and driven by the vibration motor to vibrate, and the anti-falling block is fixed on the vibration frame and positioned above the vibration plate so as to prevent the vibration plate from being separated; the supporting shoe sets up to a plurality ofly, and a plurality of supporting shoes set up side by side on the vibration board to with anticreep piece interval distribution.
6. The brick production line of claim 1, wherein: the blanking mechanism comprises a hopper, a cover body and a cover body driving mechanism, wherein one side of the hopper is used for inputting materials, the other side of the hopper forms an output port, and the cover body is connected with the cover body driving mechanism and driven by the cover body driving mechanism to cover or not cover the output port; the distributing mechanism further comprises a distributing trolley driving mechanism, a guide wheel and a guide rail, the distributing trolley driving mechanism is arranged on the rack, the guide wheel is arranged on the side portion of the distributing trolley, the guide rail is arranged on the rack, and the distributing trolley driving mechanism drives the distributing trolley to move along the guide rail.
7. The brick production line of claim 1, wherein: the automatic storage device comprises a storage frame body, a storage lifting mechanism, a storage adjusting mechanism and a storage supporting claw; the storage lifting mechanism is arranged on the storage frame body; the storage adjusting mechanism is connected with the storage lifting mechanism and driven by the storage lifting mechanism to move up and down along the storage frame body; the storage supporting claw is connected with the storage adjusting mechanism, the direction of the storage supporting claw is adjusted by the storage adjusting mechanism to support the brick supporting plate, the storage supporting claw comprises a first storage supporting claw and a second storage supporting claw, the first storage supporting claw is used for supporting one side of the bottom of the brick supporting plate, the second storage supporting claw is used for supporting the other side of the bottom of the brick supporting plate, and the first storage supporting claw and the second storage supporting claw can automatically retract when descending to cross the brick supporting plate.
8. The brick production line of claim 1, wherein: a clearing device is arranged between the brick making equipment and the automatic storage device, the clearing device is positioned on the conveying line, and the clearing device clears residues on the surfaces of bricks preliminarily formed on the brick supporting plates; clearing device is including clearing away the frame, clear away lift swing handle, clear away motor and roller, clears away the frame and erects on the conveyer line, clears away lift swing handle setting on clearing away the frame, clears away lift swing handle and roller and is connected and adjust the roller up-and-down motion, clears away the motor setting on clearing away the frame, clears away the motor and is connected with the roller and orders about the roller rotation, and the roller surface sets up and clears away the brush.
9. The brick production line of claim 1, wherein: the conveying device moves the stacked brick supporting plate layers to the steering device, and the steering device turns the conveying device so that the conveying device can convey the brick supporting plate layers to a curing room for curing; the conveying device comprises a conveying frame, a conveying moving mechanism, a conveying lifting mechanism and a supporting rod, wherein the conveying moving mechanism is arranged on the conveying frame and drives the conveying frame to move along a guide rail, the conveying lifting mechanism is arranged on the conveying frame, and the supporting rod is connected with the conveying lifting mechanism and is driven to ascend or descend by the conveying lifting mechanism.
10. The brick production line of claim 1, wherein: the automatic unloading device comprises an unloading frame body, an unloading lifting mechanism, an unloading adjusting mechanism and an unloading supporting claw; the unloading lifting mechanism is arranged on the unloading frame body; the unloading adjusting mechanism is connected with the unloading lifting mechanism and driven by the unloading lifting mechanism to move up and down along the unloading frame body, the unloading adjusting mechanism comprises an unloading adjusting cylinder and an unloading adjusting block, and the unloading adjusting cylinder is connected with the unloading adjusting block and driven by the unloading adjusting block to move;
the discharging support claw is connected with the discharging adjusting block, the direction of the discharging support claw is adjusted by the moving discharging adjusting block to support the brick supporting plate, the discharging support claw comprises a first discharging support claw and a second discharging support claw, the first discharging support claw is used for supporting one side of the bottom of the brick supporting plate, and the second discharging support claw is used for supporting the other side of the bottom of the brick supporting plate.
CN202111049116.0A 2021-09-08 2021-09-08 Brick production line Active CN113858411B (en)

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Publication number Priority date Publication date Assignee Title
CN114735426A (en) * 2022-06-13 2022-07-12 贝赛尔科技(常州)有限公司 Self-adaptive supporting plate rotary conveying system for brick molding and working method thereof

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SU1648781A1 (en) * 1989-02-08 1991-05-15 Нижнетагильский металлургический комбинат им.В.И.Ленина Process line to form stacks of bricks on pallets
RU2016766C1 (en) * 1992-07-06 1994-07-30 Малое предприятие "Секрет" Overhead line for making building blocks
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CN205192128U (en) * 2015-10-20 2016-04-27 舞阳九泰新型建材有限公司 Even fragment of brick drying equipment
CN108382865A (en) * 2018-04-24 2018-08-10 深圳市劲拓自动化设备股份有限公司 A kind of charging tray collection separator
CN109264413A (en) * 2018-09-13 2019-01-25 深圳市俊隆环保科技有限公司 A kind of palletizing system and its control method
CN112223486A (en) * 2020-10-16 2021-01-15 福建群峰机械有限公司 Vibration forming device and forming machine for forming low-noise concrete bricks

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Publication number Priority date Publication date Assignee Title
SU1648781A1 (en) * 1989-02-08 1991-05-15 Нижнетагильский металлургический комбинат им.В.И.Ленина Process line to form stacks of bricks on pallets
RU2016766C1 (en) * 1992-07-06 1994-07-30 Малое предприятие "Секрет" Overhead line for making building blocks
CN104416669A (en) * 2013-09-02 2015-03-18 艾乐迈铁科公司 Method, lifting and stacking apparatus and circulation line casting apparatus for casting concrete products
CN203542797U (en) * 2013-11-27 2014-04-16 福建泉工股份有限公司 Concrete-building-block forming machine
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CN112223486A (en) * 2020-10-16 2021-01-15 福建群峰机械有限公司 Vibration forming device and forming machine for forming low-noise concrete bricks

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114735426A (en) * 2022-06-13 2022-07-12 贝赛尔科技(常州)有限公司 Self-adaptive supporting plate rotary conveying system for brick molding and working method thereof

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