CN113830349B - Automatic unnecessary empty nest removing method for pre-encapsulation nest-removal, lamp inspection and nest-return all-in-one machine - Google Patents
Automatic unnecessary empty nest removing method for pre-encapsulation nest-removal, lamp inspection and nest-return all-in-one machine Download PDFInfo
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- CN113830349B CN113830349B CN202111101054.3A CN202111101054A CN113830349B CN 113830349 B CN113830349 B CN 113830349B CN 202111101054 A CN202111101054 A CN 202111101054A CN 113830349 B CN113830349 B CN 113830349B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/001—Packaging other articles presenting special problems of foodstuffs, combined with their conservation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/003—Filling medical containers such as ampoules, vials, syringes or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
Abstract
The invention discloses an automatic unnecessary empty nest removing method of a pre-encapsulation nest-removal-lamp inspection-return all-in-one machine, wherein the pre-encapsulation nest-removal-lamp inspection-return all-in-one machine comprises an empty nest conveyor belt and a nest removal mechanism arranged at the feeding end of the empty nest conveyor belt, the discharging end of the empty nest conveyor belt is provided with an empty nest detection station, a nest taking plate station and a nest taking box station which are sequentially arranged along the conveying direction, a qualified product playback area is arranged on the side of the nest taking plate station, a lamp inspection mechanism is arranged between the qualified product playback area and the nest removal mechanism, and the automatic unnecessary empty nest removing method of the pre-encapsulation nest-removal-lamp inspection-return all-in-one machine comprises the following steps: removing the nest boxes; and (5) removing the nest plate. The automatic unnecessary empty nest removing method of the pre-encapsulation nest removing-lamp detecting-returning all-in-one machine can remove unnecessary nest boxes and nest plates in time, so that the nest removing mechanism can continuously operate, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of food and medicine packaging mechanical equipment, in particular to a method for automatically eliminating redundant empty nests of a pre-encapsulation nest-removal-lamp-inspection-nest-return all-in-one machine.
Background
In the production and operation process of the conventional pre-encapsulation nest-removal-lamp detection-nest-return all-in-one machine, empty nest box nest plates after nest removal are conveyed and stored on a transition conveyor belt, the length of the conveyor belt is fixed, the number of storage nest boxes is limited, waste products in a certain proportion can be detected in the light detection process of a pre-encapsulation injector product, after the waste products are removed, the number of bottles entering the nest return and collected can be correspondingly reduced, the number of empty nest boxes can be increased, when the number of empty nest boxes is larger than the storage space, the empty nest boxes cannot be arranged on the conveyor belt, the redundant empty nest boxes need to be manually intervened and taken away, the continuous operation of equipment can be continued, the continuous operation stability of the equipment is seriously influenced, and an operator needs to pay attention to the state of the empty nest boxes at any moment.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an automatic unnecessary empty nest removing method for a pre-encapsulation nest removing-lamp detecting-returning all-in-one machine, which can remove unnecessary nest boxes and nest plates in time, enable a nest removing mechanism to continuously operate and improve the production efficiency.
In order to solve the technical problem, the invention adopts the following technical scheme:
the automatic unnecessary empty nest removing method of the pre-encapsulation nest-removing, lamp-detecting and nest-returning all-in-one machine comprises an empty nest conveyer belt and a nest-removing mechanism arranged at the feed end of the empty nest conveyer belt, wherein the discharge end of the empty nest conveyer belt is provided with an empty nest detecting station, a nest taking plate station and a nest taking box station which are sequentially arranged along the conveying direction, a qualified product playback area is arranged on the side of the nest taking plate station, a lamp detecting mechanism is arranged between the qualified product playback area and the nest-removing mechanism, and the automatic unnecessary empty nest removing method of the pre-encapsulation nest-removing, lamp-detecting and nest-returning all-in-one machine comprises the following steps:
s1, nest box removing: judging whether an empty nest detection station, a nest taking plate station and a nest taking box station have empty nest boxes or not; judging the qualified rate n; judging the number x of empty nest boxes of the empty nest conveyer belt at the upstream of the empty nest detection station; judging whether a nest plate exists at a nest plate taking station; judging whether a qualified product playback area has a nest plate or not; if no empty nest detection station, a nest taking plate station and a nest taking box station have empty nest boxes, n is less than 100%, x is more than 1, and a qualified product playback area has empty nest plates, removing the nest boxes on the nest taking box station;
s2, removing the nest plate: judging whether a nest plate exists at a nest plate taking station; judging whether the qualified product playback area has a nest plate or not again; if the nest plates are arranged in the nest plate taking station and the qualified product playback area, the nest plates in the nest plate taking station are removed.
As a further improvement of the above technical solution:
the step S1 includes the following substeps:
s11: judging whether an empty nest detection station, a nest plate taking station and a nest box taking station exist empty nest boxes or not, if no empty nest box exists, supplementing the empty nest box, and if all the empty nest boxes exist, judging the qualified rate n;
s12: if n is less than 100%, judging the number x of empty nest boxes of the empty nest conveyor belt at the upstream of the empty nest detection station;
s13: if x is larger than 1, judging whether an empty nest plate exists in the qualified product playback area, if not, transferring the empty nest plate on the nest taking plate station to the qualified product playback area, and if so, rejecting the nest box on the nest taking box station.
In the step S11, it is determined whether there is an empty nest box in the nest taking plate station and the nest taking box station, if there is no empty nest box, the empty nest box is replenished, and then it is determined whether there is an empty nest box in the empty nest detecting station, if there is no empty nest box, the empty nest box is replenished.
The step S2 includes the following substeps:
s21: judging whether a nest plate exists in a nest plate taking station, if not, waiting for the entrance of a nest plate on an empty nest detection station, and if so, judging whether a nest plate exists in a qualified product playback area again;
s22: if no nest plate is in the qualified product playback area, waiting for the nest plate on the nest plate taking station to be transferred to the qualified product playback area, and if the nest plate is in the qualified product playback area, removing the nest plate on the nest plate taking station.
The qualified product playback area is provided with at least two qualified product transfer platforms.
And a manipulator is arranged between the qualified product playback area and the empty nest conveying belt.
A nest box collecting mechanism is arranged on the side of the nest taking box station.
And a nest plate collecting mechanism is also arranged on the side of the nest plate taking station.
Compared with the prior art, the invention has the advantages that:
the invention relates to a method for automatically eliminating redundant empty nests for a pre-encapsulation nest-removal-lamp-detection-nest-return all-in-one machine, which is characterized in that when a non-empty-nest detection station, a nest taking plate station and a nest taking box station are all provided with empty nests, n is less than 100 percent (which indicates that a certain proportion of waste products are detected), x is more than 1 (which indicates that an empty-nest conveyer belt has at least two nest boxes with empty nest plates at the upstream of the non-empty-nest detection station), and a qualified product playback area is provided with empty nestplates, which indicates that the nest boxes on the nest taking box station are redundant nest boxes, so the nest boxes on the nest taking box station are eliminated. When the nest plates are arranged in the nest plate taking station and the qualified product playback area, the nest plates in the nest plate taking station are redundant, and therefore the nest plates in the nest plate taking station are removed. Therefore, whether redundant nest boxes exist on the nest box taking station or not and whether redundant nest plates exist on the nest plate taking station or not can be judged in time, and the redundant nest boxes and the redundant nest plates can be removed in time. After unnecessary nest boxes and nest plates are removed, the nest boxes on the nest plate taking station are conveyed to the nest box taking station, meanwhile, empty nests (nest boxes with empty nest plates) on the empty nest detecting station are conveyed to the nest plate taking station, and empty nests on the upstream of the empty nest detecting station are conveyed to the empty nest detecting station, so that the empty nests can be conveyed downstream in time, full empty nests are prevented from being collected on an empty nest conveying belt, the empty nests after being removed from the nest removing mechanism are conveyed to the empty nest conveying belt, namely, the nest removing mechanism can continuously run, and the production efficiency is improved. The automatic unnecessary empty nest removing method of the pre-encapsulation nest removing-lamp detecting-returning all-in-one machine can remove unnecessary nest boxes and nest plates in time, so that the nest removing mechanism can continuously operate, and the production efficiency is improved.
The invention relates to a method for automatically eliminating redundant empty nests for a pre-encapsulation nest-removal-lamp-inspection-nest-return integrated machine. And when the number of empty nests of the empty nest conveyor belt on the upstream of the empty nest detection station is more than one and unqualified products exist, the number of the nest boxes is proved to be redundant, the nest boxes on the nest taking box station are removed, then the empty nest conveyor belt runs, the empty nests of the empty nest conveyor belt on the upstream of the empty nest detection station are removed in time, and the phenomenon that the operation of the nest removing mechanism is influenced due to too many empty nests on the empty nest conveyor belt is avoided.
The automatic unnecessary empty nest removing method for the pre-encapsulation nest removing-lamp detecting-nest returning integrated machine can accurately judge whether unnecessary nest plates exist on a nest plate taking station and timely remove the unnecessary nest plates. The redundant nest plates are selected to be removed on the nest plate taking station instead of the qualified product playback area, so that the conveying path of the redundant nest plates can be reduced, and the cost is saved.
Drawings
Fig. 1 is a schematic structural diagram of the pre-encapsulation nest-removal, lamp detection and nest-return all-in-one machine.
Fig. 2 is a top view of the pre-potting nest removal-lamp inspection-return all-in-one machine of the present invention.
The reference numerals in the figures denote:
1. an empty nest conveyor belt; 2. a nest releasing mechanism; 3. detecting a station whether empty nests exist; 4. taking a nest plate station; 41. taking a nest box station; 5. a qualified product playback area; 51. a qualified product transfer platform; 6. a light inspection mechanism; 7. a manipulator; 8. a nest box collection mechanism; 9. nest plate collecting mechanism.
Detailed Description
The invention will be described in further detail below with reference to the drawings and specific examples.
Fig. 1 and fig. 2 show an embodiment of the pre-potting nest-removing-lamp-detecting-returning integrated machine of the invention, the pre-potting nest-removing-lamp-detecting-returning integrated machine of the invention comprises an empty nest conveyer belt 1 and a nest-removing mechanism 2 arranged at the feed end of the empty nest conveyer belt 1, the discharge end of the empty nest conveyer belt 1 is provided with an empty nest detecting station 3, a nest taking plate station 4 and a nest taking box station 41 which are arranged in sequence along the conveying direction, a qualified product playback area 5 is arranged at the side of the nest taking plate station 4, and a lamp detecting mechanism 6 is arranged between the qualified product playback area 5 and the nest-removing mechanism 2, the invention discloses an automatic removing method of redundant empty nests for the pre-potting nest-lamp-detecting-returning integrated machine, which comprises the following steps:
s1, nest box removing: judging whether an empty nest detection station 3, a nest taking plate station 4 and a nest taking box station 41 have empty nest boxes or not; judging the qualified product rate n; judging the number x of empty nest boxes of the empty nest conveyor belt 1 at the upstream of the empty nest detection station 3; judging whether a nest plate exists in the nest plate taking station 4; judging whether the qualified product playback area 5 has a nest plate; if no nest is detected in the station 3, the nest taking plate station 4 and the nest taking box station 41 have empty nest boxes, n is less than 100%, x is more than 1, and a qualified product playback area 5 has empty nest plates, the nest boxes on the nest taking box station 41 are removed;
s2, removing the nest plate: judging whether a nest plate exists in the nest plate taking station 4; judging whether the qualified product playback area 5 has a nest plate or not again; if the nest plates are arranged in the nest plate taking station 4 and the qualified product playback area 5, the nest plates in the nest plate taking station 4 are removed.
When no empty nest detecting station 3, a nest taking plate station 4 and a nest taking box station 41 are all provided with empty nest boxes, n is less than 100 percent (which indicates that a certain proportion of waste products are detected), x is more than 1 (which indicates that the empty nest conveyer belt 1 has at least two nest boxes with empty nest plates at the upstream of the no empty nest detecting station 3), and a qualified product playback area 5 is provided with empty nest plates, which indicates that the nest boxes on the nest taking box station 41 are redundant nest boxes, so the nest boxes on the nest taking box station 41 are removed. When the nest plates are arranged in the nest plate taking station 4 and the qualified product playback area 5, the nest plates in the nest plate taking station 4 are redundant, and therefore the nest plates in the nest plate taking station 4 are removed. Therefore, whether redundant nest boxes exist on the nest box taking station 41 or not and whether redundant nest plates exist on the nest plate taking station 4 or not can be judged in time, and the redundant nest boxes and the redundant nest plates can be removed in time. After unnecessary nest boxes and nest plates are removed, the nest boxes on the nest plate taking station 4 are conveyed to the nest box taking station 41, meanwhile, empty nests (nest boxes with empty nest plates) on the empty nest detecting station 3 are conveyed to the nest plate taking station 4, and empty nests on the upstream of the empty nest detecting station 3 are conveyed to the empty nest detecting station 3, so that the empty nests can be conveyed downstream in time, the empty nests are prevented from being fully collected on the empty nest conveyor belt 1, the empty nests after being removed from the nest removing mechanism 2 are conveyed to the empty nest conveyor belt 1, namely, the nest removing mechanism 2 can continuously run, and the production efficiency is improved. The automatic unnecessary empty nest removing method of the pre-encapsulation nest removing-lamp detecting-returning all-in-one machine can remove unnecessary nest boxes and nest plates in time, so that the nest removing mechanism 2 can continuously operate, and the production efficiency is improved.
In this embodiment, step S1 includes the following substeps:
s11: judging whether an empty nest detection station 3, a nest taking plate station 4 and a nest taking box station 41 have empty nest boxes, if no empty nest box exists, supplementing the empty nest box, and if all empty nest boxes exist, judging the qualified product rate n;
s12: if n is less than 100%, judging the number x of empty nest boxes of the empty nest conveyer belt 1 at the upstream of the empty nest detection station 3;
s13: if x is larger than 1, judging whether an empty nest plate exists in the qualified product playback area 5, if not, transferring the empty nest plate on the nest taking plate station 4 to the qualified product playback area 5, and if so, rejecting the nest box on the nest taking box station 41.
Like this, when there is not empty nest to detect station 3, get nest board station 4 and get nest box station 41 and have or not empty nest box, empty nest conveyer belt 1 moves, for there being or not empty nest to detect station 3, get nest board station 4 and get nest box station 41 and supply empty nest box to get the empty nest board on the nest board station 4 and provide empty nest board for certified products playback zone 5 and prepare, get the playback of nest board on the nest box station 41 for certified products playback zone 5 and prepare. And when the number of empty nests of the empty nest conveyer belt 1 at the upstream of the empty nest detection station 3 is more than one and unqualified products exist, the number of the nest boxes is proved to be redundant, the nest boxes on the nest box taking station 41 are removed, then the empty nest conveyer belt 1 runs, the empty nests of the empty nest conveyer belt 1 at the upstream of the empty nest detection station 3 are removed in time, and the phenomenon that the empty nests on the empty nest conveyer belt 1 are too many to influence the running of the nest removing mechanism 2 is avoided.
In this embodiment, in step S11, it is determined whether there is an empty nest box in the nest plate taking station 4 and the nest box taking station 41, and if there is no empty nest box, the empty nest box is replenished, and then it is determined whether there is an empty nest box in the empty nest detecting station 3, and if there is no empty nest box, the empty nest box is replenished. The empty nest plates on the nest plate taking station 4 are prepared for supplementing the empty nest plates in the qualified product playback area 5, the nest boxes of the nest box taking station 41 are prepared for playback of the nest plates in the qualified product playback area 5, and the empty nests on the empty nest detecting station 3 are prepared for supplementing the empty nest plates in the nest plate taking station 4 and supplementing the nest boxes in the nest box taking station 41. By the method, whether redundant nest boxes exist on the nest box taking station 41 can be accurately determined, and the redundant nest boxes can be removed in time.
In this embodiment, step S2 includes the following substeps:
s21: judging whether a nest plate exists in the nest plate taking station 4, if not, waiting for the entrance of the nest plate on the empty nest detection station 3, and if so, judging whether a qualified product playback area 5 has a nest plate again;
s22: if the qualified product playback area 5 has no nest plate, waiting for transferring the nest plate on the nest plate taking station 4 to the qualified product playback area 5, and if the qualified product playback area 5 has a nest plate, removing the nest plate of the nest plate taking station 4.
By the method, whether redundant nest plates exist on the nest plate taking station 4 can be accurately judged, and the redundant nest plates can be removed in time. The redundant nest plates are selected to be removed on the nest plate taking station 4 instead of the qualified product playback area 5, so that the conveying paths of the redundant nest plates can be reduced, and the cost is saved.
In this embodiment, the non-defective product playback area 5 is provided with at least two non-defective product transfer platforms 51. Because the qualified product transfer platform 51 needs to transfer the qualified product to the nest box after collecting the qualified product, the two qualified product transfer platforms 51 can be used alternately, and the qualified product collection stop of the qualified product transfer platform 51 in the transfer process is avoided.
In this embodiment, a manipulator 7 is arranged between the qualified product playback area 5 and the empty nest conveying belt 1. The manipulator 7 is used for carrying out nest plate transmission between the nest plate taking station 4 and the qualified product playback area 5 and between the qualified product playback area 5 and the nest box taking station 41.
In this embodiment, a nest box collecting mechanism 8 is arranged on the side of the nest box taking station 41. A nest plate collecting mechanism 9 is also arranged on the side of the nest plate taking station 4. The manipulator 7 is also used for carrying out redundant nest plate conveying between the nest plate taking station 4 and the nest plate collecting mechanism 9 and carrying out redundant nest box conveying between the qualified product playback area 5 and the nest box collecting mechanism 8.
The pre-encapsulation nest-removal, lamp detection and nest return all-in-one machine also comprises a PLC control center, and the power drive of the empty nest conveyer belt 1, the manipulator 7 and the detection part on the empty nest detection station 3 are in signal connection with the PLC control center to achieve the effect of automatic control.
The pre-encapsulation nest-removal-lamp detection-nest-return all-in-one machine automatically runs to start to execute the function of automatically collecting the empty nest box nest plates, when empty nest box nest plates exist in the nest taking plate station 4, the manipulator 7 takes the empty nest plates to place on a first qualified product transfer platform 51 of the qualified product playback area 5, the empty boxes enter the nest taking box station 41 after completion, nest boxes with empty nest plates in the empty nest taking detection station 3 enter the nest taking plate station 4, and the manipulator 7 takes the empty nest plates to place on a second qualified product transfer platform 51 of the qualified product playback area 5 to wait for the collection of the qualified products for nest return. Meanwhile, the real-time qualification rate of the light inspection mechanism 6 is combined, when the light inspection qualification rate of the light inspection mechanism 6 is less than 100%, the number of the buffer nest boxes on the empty nest conveying belt 1 is more than 1, whether a nest plate is on the qualified product transfer platform 51 for material waiting or not is judged in a combined manner, whether an empty nest box exists or not is judged in the empty nest detection station 3, nest box collection is performed once after the conditions are met, the manipulator 7 takes the empty nest box from the nest box taking station 41 and puts the empty nest box into the nest box collection platform of the nest box collection mechanism 8, the stack height of the empty box is automatically reduced after the empty box is received by the nest box collection platform, meanwhile, the nest box collection is performed according to the number set by a user, the nest box collection platform can superpose 5 empty boxes at most once and then convey the empty boxes to the nest box collection platform into the nest box collection box, when the collection setting number is 1, the nest box collection platform receives the empty boxes transmitted by the manipulator 7 and then convey the empty boxes into the nest box collection box in time, and when the collection setting number is any number is 1-5. After the collection of the empty nest plates is performed once, the empty nest plates of the nest plate collecting mechanism 9 are taken and conveyed to the nest plate taking station 41, a nest box with the empty nest plates is supplied to the nest plate taking station 4 from the empty nest plate detecting station 3, meanwhile, the equipment can judge whether the qualified product transfer platform 51 is provided with the empty nest plates or not, if any qualified product transfer platform 51 finishes receiving materials, the manipulator 7 preferentially takes the nest plates with the materials from the qualified product transfer platform 51 to the empty nest boxes on the nest plate taking station 41 for discharging, then the empty nest plates are taken out from the nest boxes of the nest plate taking station 4 and put into the corresponding qualified product transfer platform 51, if all the qualified product transfer platforms 51 are provided with the empty nest plates for waiting for material, the manipulator 7 takes out the nest plates from the nest plate taking station 4 and puts into the nest plate collecting platform of the nest plate collecting mechanism 9, the nest plate collecting platform of the nest plate collecting mechanism 9 automatically descends the height of the empty nest plates after receiving the empty nest plates, meanwhile, the number of the empty nest plates can be set as 1 after the number of the empty nest plates is set, and the number of the empty nest plates is transmitted to the manipulator 7, and the number of the manipulator after the empty nest plate collecting platform is received once, and the empty nest plate collecting platform is set, and the number of the manipulator 7 is set. The collection process is executed circularly, redundant nest plates of the empty nest boxes can be collected in real time, and the phenomenon that the continuous operation of the nest removing mechanism 2 is influenced due to the fact that the number of the nest boxes on the empty nest conveying belt 1 is too large is prevented.
Although the present invention has been described with reference to the preferred embodiments, it is not intended to be limited thereto. Those skilled in the art can make many possible variations and modifications to the disclosed solution, or modify equivalent embodiments using the teachings disclosed above, without departing from the scope of the solution. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention should fall within the protection scope of the technical scheme of the present invention, unless the technical spirit of the present invention departs from the content of the technical scheme of the present invention.
Claims (8)
1. A method for automatically eliminating redundant empty nests of a pre-encapsulation nest-removal, lamp inspection and nest-return all-in-one machine is characterized by comprising the following steps: the pre-encapsulation nest-removal lamp detection-nest-return all-in-one machine comprises an empty nest conveying belt (1) and a nest-removal mechanism (2) arranged at the feeding end of the empty nest conveying belt (1), wherein a discharge end of the empty nest conveying belt (1) is provided with an empty nest detection station (3), a nest taking plate station (4) and a nest taking box station (41) which are sequentially arranged along the conveying direction, a qualified product playback area (5) is arranged on the side of the nest taking plate station (4), a lamp detection mechanism (6) is arranged between the qualified product playback area (5) and the nest-removal mechanism (2), and the automatic unnecessary empty nest removing method of the pre-encapsulation nest-removal lamp detection-nest-return all-in-one machine comprises the following steps:
s1, nest box removing: judging whether an empty nest detection station (3), a nest taking plate station (4) and a nest taking box station (41) have empty nest boxes or not; judging the qualified product rate n; judging the number x of empty nest boxes of the empty nest conveyor belt (1) at the upstream of the empty nest detection station (3); judging whether a nest plate exists in the nest plate taking station (4); judging whether the qualified product playback area (5) has a nest plate; if no nest is detected in the station (3), the nest taking plate station (4) and the nest taking box station (41) have empty nest boxes, n is less than 100 percent, x is more than 1, and qualified products playback areas (5) have empty nest plates, the nest boxes on the nest taking box station (41) are removed;
s2, removing the nest plate: judging whether a nest plate exists in the nest plate taking station (4); judging whether the qualified product playback area (5) has a nest plate or not again; if the nest plates are arranged in the nest plate taking station (4) and the qualified product playback area (5), the nest plates in the nest box taking station (41) are removed.
2. The automatic unnecessary empty nest eliminating method for the pre-encapsulation nest removing-lamp detecting-returning all-in-one machine according to claim 1, which is characterized in that: the step S1 includes the following substeps:
s11: judging whether an empty nest detection station (3), a nest taking plate station (4) and a nest taking box station (41) have empty nest boxes, if no empty nest box exists, supplementing the empty nest box, and if all the empty nest boxes exist, judging the qualified product rate n;
s12: if n is less than 100%, judging the number x of empty nest boxes of the empty nest conveyor belt (1) at the upstream of the empty nest detection station (3);
s13: if x is larger than 1, judging whether the qualified product playback area (5) has an empty nest plate, if not, transferring the empty nest plate on the nest taking plate station (4) to the qualified product playback area (5), and if so, rejecting the nest box on the nest taking plate station (4).
3. The automatic unnecessary empty nest removing method for the pre-potting nest removing-lamp detecting-returning all-in-one machine as claimed in claim 2, wherein the method comprises the following steps: in the step S11, it is determined whether there is an empty nest box in the nest plate taking station (4) and the nest box taking station (41), and if there is no empty nest box, the empty nest box is replenished, and it is determined whether there is an empty nest box in the empty nest detection station (3), and if there is no empty nest box, the empty nest box is replenished.
4. The automatic unnecessary empty nest removing method for the pre-potting nest removing-lamp detecting-returning all-in-one machine according to claim 1, which is characterized by comprising the following steps of: the step S2 includes the following substeps:
s21: judging whether a nest plate exists in the nest plate taking station (4), if not, waiting for the entrance of the nest plate on the empty nest detection station (3), and if so, judging whether a qualified product playback area (5) has a nest plate again;
s22: if no nest plate exists in the qualified product playback area (5), waiting for transferring the nest plate on the nest plate taking station (4) to the qualified product playback area (5), and if the nest plate exists in the qualified product playback area (5), removing the nest plate on the nest plate taking station (4).
5. The automatic unnecessary empty nest removing method for the pre-encapsulation nest removing-lamp detecting-returning all-in-one machine according to claim 1, which is characterized by comprising the following steps: the qualified product playback area (5) is provided with at least two qualified product transfer platforms (51).
6. The automatic unnecessary empty nest removing method for the pre-encapsulation nest removing-lamp detecting-returning all-in-one machine according to claim 1, which is characterized by comprising the following steps: a manipulator (7) is arranged between the qualified product playback area (5) and the empty nest conveying belt (1).
7. The automatic unnecessary empty nest removing method for the pre-encapsulation nest removing-lamp detecting-returning all-in-one machine according to claim 1, which is characterized by comprising the following steps: a nest box collecting mechanism (8) is arranged on the side of the nest box taking station (41).
8. The automatic unnecessary empty nest eliminating method for the pre-potting nest removing-lamp detecting-returning all-in-one machine according to any one of claims 1 to 7, wherein the method comprises the following steps: a nest plate collecting mechanism (9) is arranged on the side of the nest plate taking station (4).
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| CN202111101054.3A CN113830349B (en) | 2021-09-18 | 2021-09-18 | Automatic unnecessary empty nest removing method for pre-encapsulation nest-removal, lamp inspection and nest-return all-in-one machine |
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