CN113829555A - Intelligent low-temperature plastic burr removing device and method - Google Patents

Intelligent low-temperature plastic burr removing device and method Download PDF

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Publication number
CN113829555A
CN113829555A CN202111144727.3A CN202111144727A CN113829555A CN 113829555 A CN113829555 A CN 113829555A CN 202111144727 A CN202111144727 A CN 202111144727A CN 113829555 A CN113829555 A CN 113829555A
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Prior art keywords
box
box body
plastic
burr
roller
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CN202111144727.3A
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CN113829555B (en
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黄信智
杨根成
陈舟聪
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Xiamen Huaye Precise Mold Co ltd
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Xiamen Huaye Precise Mold Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/02Deburring or deflashing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00Conditioning or physical treatment of the material to be shaped
    • B29B13/10Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention belongs to the technical field of plastic deburring, and particularly relates to an intelligent low-temperature plastic deburring device and method, which comprises a box body, wherein a controller is arranged on one side of the box body, a rotating shaft is arranged in the box body through a stepping motor, a fixed seat is arranged on the outer surface of the rotating shaft, a rotary drum is arranged at the top of the fixed seat through a rotating motor, a plurality of groups of filter holes are uniformly arranged on the outer surface of the rotary drum in an array manner, an end cover is arranged at the top of the rotary drum, a butt joint hole is formed in the end cover, and an annular fixing plate is arranged on the outer surface of the butt joint hole; a feeding hole is drilled in one side of the box body, and a feeding box is arranged at the other end of the feeding hole. The device reduces the internal temperature of box with the help of liquid nitrogen for the burr of plastic becomes fragile, thereby makes the burr of plastic get into the cylinder again after the screening of sieve in, and carries out the striking breakage to its fragile burr, guarantees the burring effect, improves burring efficiency, and resources are saved reduces the energy consumption, reduces intensity of labour.

Description

Intelligent low-temperature plastic burr removing device and method
Technical Field
The invention belongs to the technical field of plastic deburring, and particularly relates to an intelligent low-temperature plastic deburring device and method.
Background
Definition of the plastics: the product is solid and is a molten liquid in the manufacturing process, so the product can be mechanically heated to melt, pressurized to flow and cooled to solidify to form various shapes, and the huge and variable material group is called plastic; a lens barrel of a vehicle-mounted lens is made of PPS (polyphenylene sulfide), due to the characteristics of the PPS, burrs are easily generated at the exhaust position, the performance of the product is affected by the burrs generated at the through hole, the burrs are very small and cannot be manually processed, and therefore after liquid nitrogen is used for low-temperature processing, the burrs are embrittled under the low-temperature condition and then special equipment is used for removing the burrs by impact.
Chinese invention patent CN201811601540.X discloses a low-temperature deburring device for an inertia disc, which comprises a cooling box, a roller, an actuator, a shot blasting device and a nozzle, wherein the roller is arranged in the cooling box, the actuator drives the roller to rotate, output ports of the shot blasting device and the nozzle are arranged on the cooling box, the jet of the shot blasting device and the nozzle faces the roller, an exhaust port is formed in the cooling box, and a discharge port is formed in the bottom of the cooling box. The device relies on the impeller head to throw the piece of polishing to the cylinder is interior, can cause finished product and the separation of the piece of polishing comparatively difficult, is not convenient for sieve it to reduce the off-the-shelf clean degree of plastic.
The used burring granule of current cooling burr-grinding machine is mostly purpose-made granule simultaneously, and its cost of manufacture is high, and the preparation degree of difficulty is big, and the screening of being not convenient for, and can't retrieve and recycle, and the leakproofness of throwing material device and cylinder is not enough simultaneously, can leak the emergence of the circumstances such as material.
Disclosure of Invention
The invention aims to solve the problems, and provides an intelligent low-temperature plastic burr removing device and method, which can be used for cooling and removing plastic burrs, recycling large-particle burrs and improving the deburring effect.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a device of plastic burr is removed to intelligence low temperature, includes the box, its characterized in that: a controller is arranged on one side of the box body, a rotating shaft is arranged in the box body through a stepping motor, a fixed seat is arranged on the outer surface of the rotating shaft, a roller is arranged at the top of the fixed seat through a rotating motor, a plurality of groups of filtering holes are uniformly arranged on the outer surface of the roller in an array mode, an end cover is arranged at the top of the roller, a butt joint hole is formed in the end cover, and an annular fixed plate is arranged on the outer surface of the butt joint hole;
a feeding hole is drilled in one side of the box body, a feeding box is arranged on one side, away from the box body, of the feeding hole, a driving motor is arranged at the bottom of the feeding box, an output shaft of the driving motor penetrates through the feeding box and is provided with a rotating rod through a bearing, a spiral blade is arranged on the outer surface of the rotating rod, a sieve plate is hinged to the inner surface of the box body, the other end of the sieve plate penetrates through the feeding hole and extends into the feeding box, a buffer spring is arranged at the bottom of the feeding hole, and the other end of the buffer spring is fixedly connected with the bottom of the sieve plate;
the air blower is arranged at the top of one side of the feeding box, an air outlet of the air blower is over against the top of the rotating rod, an air outlet of the box body over against the air blower is provided with an air outlet, one end of the air outlet, far away from the rotating rod, is provided with a corrugated pipeline, the other end of the corrugated pipeline is provided with a clamping ring plate, a through hole is formed in the clamping ring plate, an annular air bag is arranged on the inner surface of the clamping ring plate, and thermal expansion gas is arranged in the annular air bag;
a coolant tank is arranged on one side of the tank body, liquid nitrogen is arranged in the coolant tank, a connecting pipe is arranged at the output end of the coolant tank through a pump body, and the other end of the connecting pipe is communicated with the interior of the tank body;
the controller controls the air blower to blow the clamping ring plate to stretch the corrugated pipeline to be clamped with the annular fixing plate, the pump body pumps liquid nitrogen in the coolant tank to enter the box body along the connecting pipe, the annular air bag is reduced in volume and is in extrusion contact with the inner wall of the annular fixing plate, the spiral blade rotates and is matched with the buffer spring to drive the sieve plate to vibrate in the box body at high frequency, and large-particle burrs left after the sieve plate is sieved enter the roller along the feeding box, the discharge hole, the through hole and the butt joint hole and are impacted with plastic to remove burrs;
the intelligent low-temperature plastic burr removing method comprises the following steps:
s1, opening the box door, controlling the stepping motor to rotate forward by the controller, driving a rotating shaft to rotate by the rotating motor, driving a fixed seat and a top roller to rotate out of the box body by the rotating shaft, opening the end cover, pouring plastic into the roller, and then closing the end cover;
s2, the controller controls the stepping motor to rotate reversely to drive the roller to rotate reversely to enter the box body, the butt joint hole in the top of the roller is over against the through hole in the clamping ring plate, and the box door is closed;
s3, the controller controls the blower to start, the blower drives the clamping ring plate to stretch the corrugated pipeline to move towards the roller end by means of wind power, and the inner side face of the clamping ring plate is clamped with the outer side face of the annular fixing plate;
s4, the controller controls the pump body to start to pump liquid nitrogen in the coolant tank to enter the box body along the connecting pipe, and the temperature in the box body is reduced;
s5, the size of the annular air bag is reduced due to the principle of expansion with heat and contraction with cold of the thermal expansion gas in the annular air bag, the annular air bag is clamped with the inner side surface of the annular fixing plate, and the opening of the clamping annular plate is enlarged;
s6, the controller controls a rotating motor inside the fixed seat to start to drive the roller to rotate, and plastic inside the roller is in contact with the inner wall of the roller under the action of centrifugal force to collide with the inner wall of the roller to remove burrs;
s7, dropping the burrs to the top of the sieve plate along the filtering holes on the outer surface of the roller;
s8, the controller controls a driving motor to start, an output shaft of the driving motor drives a rotating rod to rotate, and the rotating rod rotates to drive the helical blade to rotate;
s9, the spiral blade is in extrusion contact with the end part of the sieve plate in the rotating process and drives the end part of the sieve plate to move upwards, when the end part of the sieve plate reaches the maximum value and is separated from the contact with the spiral blade, the buffer spring drives the end part of the sieve plate to restore to the original position under the action of the self elasticity of the buffer spring, the sieve plate performs high-frequency vibration in the box body, and the burr impurities on the top of the sieve plate are sieved;
s10 the helical blade rotates the large granule burr that drives the pay-off incasement portion and rises to the dwang top, inside the air-blower drove the large granule burr along discharge opening, through-hole and butt joint hole entering cylinder with the help of wind-force, the large granule burr with plastic striking burring in the cylinder.
Compared with the prior art, the invention has the following beneficial effects:
1. the device comprises a controller, a rotating shaft, a fixed seat, a rotary drum, a coolant tank, a connecting pipe and the like, wherein the controller is arranged for controlling the rotating shaft to rotate forwards, the plastic is placed in the rotary drum, an end cover is covered, the rotating shaft rotates backwards, a box door is closed, a pump body extracts liquid nitrogen in the coolant tank to enter the box body, a rotating motor in the fixed seat is started to drive the rotary drum to rotate, the plastic in the rotary drum mutually generates extrusion collision under the action of centrifugal force, so that burrs are removed, burr impurities fall to the bottom of the box body along a filter hole, and the burr impurities are pushed out of the box body under the action of an electric push pedal; the device can cool down the plastic well for the burr of rubber surface becomes fragile, thereby the cylinder rotates and realizes the burring with the collision of cylinder inner wall under the effect of centrifugal force, gets rid of effectually, gets rid of efficiently, can not lead to the fact the influence to the plastic finished product.
2. The screening device solves the problem of screening burr impurities by arranging the mutual matching of the sieve plate, the driving motor, the rotating rod, the helical blade and other parts; the driving motor drives the rotating rod to rotate, the rotating rod drives the spiral blade to rotate, the spiral blade is in extrusion contact with the end part of the sieve plate, and the other end of the sieve plate is hinged with the inner wall of the box body, so that one end of the sieve plate can be continuously lifted along with the rotation of the spiral blade; the device sieves effectually, and the vibration of sieve plate is relevant with helical blade, improves the device versatility.
3. The utility model solves the feeding problem by arranging the mutual matching of the components such as the air blower, the clamping ring plate, the discharge hole, the through hole, the butt joint hole, the annular air bag, the annular fixed plate and the like, when the butt joint hole at the top of the roller is matched with the through hole, the air blower is started and drives the clamping ring plate to elongate the corrugated pipeline to move towards the roller end by means of wind power, the inner side surface of the clamping ring plate is clamped with the outer side surface of the annular fixed plate, the internal temperature of the box body is reduced under the action of liquid nitrogen, the volume of the annular air bag is reduced, the opening of the clamping ring plate is increased, simultaneously, the helical blade drives burr impurities at the bottom of the feeding box to rise to the top of the rotating rod, the air blower drives the burr impurities to enter the roller along the discharge hole, the through hole and the butt joint hole, the burr impurities collide with plastic to realize deburring, the volume of the burr impurities is reduced due to impact, thereby the burr impurities can be effectively screened out during subsequent screening, and the residual impurities are orderly subjected to subsequent circulation; the device burring is effectual, and the device versatility is strong, connects closely, and the burring is efficient, realizes the reuse of resource effectively, greatly reduced energy consumption, the energy saving.
4. According to the intelligent low-temperature plastic burr removing device, the method for the intelligent low-temperature plastic burr removing device is discussed, so that the optimal using method of the device is obtained, the deburring effect is improved, the deburring effect is guaranteed, the optimal plastic is obtained, the labor intensity is greatly reduced, and resources are saved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a rear view of the present invention;
FIG. 4 is a schematic left side cross-sectional view of the present invention;
FIG. 5 is a schematic view of the structure at A in FIG. 4;
FIG. 6 is a schematic view of the structure at B in FIG. 4;
FIG. 7 is a flow chart of the low temperature deburring process for plastics according to the present invention.
Reference numerals: 1. a box body; 2. a controller; 3. a box door; 4. a rotating shaft; 5. a fixed seat; 6. a sieve plate; 7. a drum; 8. a coolant tank; 9. a connecting pipe; 10. a spray head; 11. filtering holes; 12. a butt joint hole; 13. a buffer spring; 14. a drive motor; 15. rotating the rod; 16. a feed hole; 17. an impurity chamber; 18. a feeding box; 19. a blower; 20. a discharge hole; 21. a corrugated pipe; 22. clamping a ring plate; 23. an annular air bag; 24. an annular fixed plate; 25. a pump body; 26. a through hole; 27. an electric push plate; 28. an end cap; 29. a helical blade.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
First embodiment
As shown in fig. 1-4, a device of plastic burr is removed to intelligence low temperature, including box 1, one side of box 1 is equipped with controller 2, each electrical component of 2 electrical control of controller, and the inside of box 1 is equipped with axis of rotation 4 through step motor, and one side that step motor was kept away from to 1 inner wall of box is equipped with the bearing frame, and the other end and the bearing frame of axis of rotation 4 rotate to be connected, can drive axis of rotation 4 through step motor and rotate required angle, accomplish feeding ejection of compact process.
The even array in bottom of box 1 is equipped with the multiunit supporting legs, and one side that feed box 18 was kept away from to box 1 articulates there is chamber door 3, can support fixedly to box 1 effectively through the supporting legs, and chamber door 3 is in the closed condition when the plastic carries out the low temperature burring, prevents that low temperature environment from causing the pollution to the external world.
The surface of axis of rotation 4 is equipped with fixing base 5, the top of fixing base 5 is equipped with cylinder 7 through rotating the motor, the even array of surface of cylinder 7 is equipped with multiunit filtration pore 11, the top of cylinder 7 is equipped with end cover 28, consequently, open end cover 28, the plastic that will treat the burring is put inside cylinder 7, the inside rotation motor of fixing base 5 rotates and can drive cylinder 7 and rotate, cylinder 7 rotates and rejects the burr of inside plastic with the help of centrifugal force, the clean nature of plastic is improved, simultaneously the burr is followed filtration pore 11 and is put cylinder 7 by the escape, can not lead to the fact the pollution to the plastic finished product, thereby reduce the clean degree of difficulty.
One side of box 1 is equipped with coolant case 8, the inside of coolant case 8 is equipped with liquid nitrogen, the output of coolant case 8 is equipped with connecting pipe 9 through the pump body 25, the other end and the box 1 inside of connecting pipe 9 are linked together, extract the inside liquid nitrogen of coolant case 8 through the pump body 25, and arrange the plastic to the box 1 inside with liquid nitrogen along connecting pipe 9, and because the plastic content of burr is less than the finished product, consequently, the burr can become fragile under the low temperature situation, then the centrifugal force that rotates the production through cylinder 7 is got rid of the burr, the finished product is stayed inside the retrieving of cylinder 7.
The inside of box 1 is equipped with shower nozzle 10, and the even array in shower nozzle 10 surface is equipped with the multiunit orifice, and shower nozzle 10 is linked together with connecting pipe 9, can distribute the liquid nitrogen evenly inside box 1 through shower nozzle 10 to make the inside plastic of cylinder 7 evenly cool off, be convenient for carry out the burring process.
The bottom of box 1 is equipped with impurity chamber 17, the inside one side that is close to pay-off case 18 of box 1 is equipped with electronic push pedal 27, the inside exhaust vent that is equipped with of chamber door 3, the inside filter screen that only can wind pass through that is equipped with of exhaust vent, can be inside the burr impurity discharge box 1 in the box 1 through electronic push pedal 27, be convenient for clear away the impurity of box 1 inside to guarantee the inside clean and tidy nature of box 1, the exhaust vent can discharge the wind-force that air-blower 19 produced.
During the use, open chamber door 3, control step motor through controller 2 and rotate and drive axis of rotation 4 and rotate, axis of rotation 4 drives cylinder 7 and changes out box 1, and open end cover 28 at cylinder 7 top, pour the plastic material inside cylinder 7, cover end cover 28, controller 2 controls step motor reversal drive axis of rotation 4 antiport and returns inside box 1, close chamber door 3, open the pump body 25 this moment, the pump body 25 extracts the liquid nitrogen in coolant case 8 and arranges inside box 1 along connecting pipe 9, and evenly discharge the liquid nitrogen inside box 1 under the effect of shower nozzle 10, the inside temperature of controller 2 control box 1 reaches minus 40 degrees centigrade, the off-the-shelf burr of plastic is thinner because the wall thickness at this moment, consequently can become fragile under the cooling environment, be convenient for get rid of it.
Later the rotation motor in the fixing base 5 starts to drive cylinder 7 and rotates, cylinder 7 collides inside plastic and cylinder 7 and plastic with the help of self centrifugal force when rotating, then the burr of plastic will break away from with the plastic body under the effect of friction expansion, and the burr that drops arranges to the inboard bottom of box 1 along filtration pore 11 of cylinder 7 surface, after processing is accomplished, controller 2 control chamber door 3 is opened, step motor drives 4 corotation of axis of rotation, cylinder 7 is rotated out of box 1 after, open end cover 28, directly discharge cylinder 7 with inside plastic, electronic push pedal 27 starts inside box 1 is released to the burr impurity of box 1 bottom simultaneously, the low temperature burring to the plastic is finally accomplished. The device is effectual to the burring of plastic, and can not cause the influence to the finished product spare, easy operation, and the burring is efficient, and the environmental protection is pollution-free, greatly reduced labour.
Second embodiment
As shown in fig. 5 and fig. 6, the device of plastic burr is removed to intelligence low temperature that provides based on first embodiment, only lean on 7 self centrifugal force of cylinder to carry out burring efficiency to low temperature plastic when in-service use and hang down excessively, can't accurate quick get rid of the burr, and be located the inside burr of plastic and because can't contact consequently can't carry out thorough getting rid of with 7 inner walls of cylinder, if directly retrieve along 11 exhaust burr impurities in 7 surface filtration pores of cylinder simultaneously, can cause the waste of resource, in order to solve above problem, improve the efficiency of plastic burring and the utilization ratio of burr, this device of plastic burr is removed to intelligence low temperature still includes: 1 one side of box is excavated there is feed port 16, the feed port 16 other end is equipped with pay-off case 18, pay-off case 18 can convey the large granule burr to the top along the bottom, realize the pay-off process that makes progress, the bottom of pay-off case 18 is equipped with driving motor 14, driving motor 14's output shaft passes pay-off case 18 and is equipped with dwang 15 through the bearing, the surface of dwang 15 is equipped with helical blade 29, it rotates to drive dwang 15 through driving motor 14, dwang 15 rotates and will drive helical blade 29 and rotate, thereby realize the pay-off process, wherein, helical blade 29's surface and pay-off case 18 in close contact with, just so can not appear burr impurity and follow helical blade 29's the outside and landing to pay-off case 18 bottom again.
The inner surface of the box body 1 is hinged with a sieve plate 6, the other end of the sieve plate 6 penetrates through a feeding hole 16 and extends into a feeding box 18, the sieve plate 6 can sieve burr impurities thrown out along a filtering hole 11, when the size of the burr is larger than that of a sieve hole in the sieve plate 6, large-particle burrs can enter the bottom of the feeding box 18 through the feeding hole 16 at the top of the sieve plate 6 to be fed, a buffer spring 13 is arranged at the bottom of the feeding hole 16, the other end of the buffer spring 13 is fixedly connected with the bottom of the sieve plate 6, the spiral blade 29 is in sliding connection with the end part of the sieve plate 6 when rotating, when the bottom surface of the sieve plate 6 is in contact with the spiral blade 29, the spiral blade 29 rotates to drive the sieve plate 6 to move upwards, when one end of the sieve plate 6 rises to the maximum height, the buffer spring 13 can drive the sieve plate 6 to recover to the original position under the action of the elastic force, so that the sieve plate 6 vibrates up and down at high frequency in the box body 1, finally, screening the burr impurities at the top of the sieve plate 6 quickly and efficiently, screening out the burr impurities with qualified sizes and dropping to the bottom of the feeding box 18.
The medial surface of keeping away from chamber door 3 of box 1 is semi-circular structure, the structure of sieve 6 and the medial surface structure phase-match of box 1, the 1 inner wall of box not only can be laminated in the semicircular design of sieve 6, make the impurity at 6 tops of sieve can not follow the 1 inner wall landing of box, semi-circular structure itself just possesses certain material effect of gathering simultaneously, make the burr impurity of mixed and disorderly distribution at 6 tops of sieve can landing to 16 departments of porthole fast, and finally fall to 18 bottoms of delivery box.
One side of the feeding box 18 is provided with an air blower 19, an air outlet of the air blower 19 is opposite to the top of the rotating rod 15, a discharging hole 20 is arranged at the air outlet of the box body 1 opposite to the air blower 19, so that large-particle burrs at the top of the rotating rod 15 and at the top of the spiral blade 29 can be blown away from the top of the spiral blade 29 through the air blower 19 and enter the discharging hole 20, one end of the discharging hole 20 far away from the rotating rod 15 is provided with a corrugated pipeline 21, the other end of the corrugated pipeline 21 is provided with a clamping ring plate 22, a through hole 26 is arranged in the clamping ring plate 22, the corrugated pipeline 21 is blown by wind power of the air blower 19 to be enlarged in volume and can move towards the end of the roller 7, the inside of the end cover 28 is provided with a butt joint hole 12, the outer surface of the butt joint hole 12 is provided with an annular fixing plate 24, the inner side surface of the clamping ring plate 22 is clamped with the outer side surface of the annular fixing plate 24, the butt joint hole 12 is matched with the through hole 26, and is clamped with the annular fixing plate 24 by means of the clamping ring plate 22, the drum 7 can be well limited, meanwhile, the butt joint hole 12 is communicated with the through hole 26, large-particle burrs in the discharge hole 20 can quickly reach the through hole 26 along the corrugated pipeline 21, and finally enter the drum 7 along the butt joint hole 12 to impact and crush plastic inside the drum, the annular air bag 23 is arranged on the inner surface of the clamping ring plate 22, thermal expansion gas is arranged inside the annular air bag 23, when the box body 1 is in a normal-temperature environment, the thermal expansion gas in the annular air bag 23 expands due to thermal expansion and contraction, the volume of the annular air bag 23 is increased, the through hole 26 is blocked, the large-particle burrs inside the corrugated pipeline 21 cannot be discharged, when the box body 1 is filled with liquid nitrogen and the temperature is reduced, the thermal expansion gas in the annular air bag 23 is reduced in volume due to the thermal expansion and contraction principle, and the annular air bag 23 can not only wrap and clamp the inner wall of the annular fixing plate 24, meanwhile, the opening of the through hole 26 can be enlarged, so that large-particle burrs in the corrugated pipeline 21 can enter the butt-joint hole 12 along the through hole 26 and finally enter the inside of the roller 7.
During the use, open chamber door 3, 4 corotation of controller 2 control axis of rotation, axis of rotation 4 drives cylinder 7 and rotates out, open end cover 28, and pour the plastic inside cylinder 7, cover end cover 28, 4 antiport of controller 2 control axis of rotation, when cylinder 7 rotates and just to the discharge gate 20 stall to butt joint hole 12, close chamber door 3 this moment, controller 2 control air-blower 19 starts this moment, air-blower 19 blows corrugated pipe 21 volume grow with the help of wind-force, and to the removal of cylinder 7 end, and final joint crown plate 22 inner wall and the cooperation of 24 outer walls contacts of annular fixed plate, thereby can support spacingly to cylinder 7 top, and make cylinder 7 can take place to rotate under the drive of rotation motor.
Meanwhile, the controller 2 controls the pump body 25 to start the liquid nitrogen in the coolant pumping box 8 to be discharged into the box body 1 along the connecting pipe 9, and the liquid nitrogen is uniformly distributed in the box body 1 by means of the spray head 10, so that the temperature in the box body 1 is reduced to the required low-temperature environment, namely minus 40 ℃.
When the temperature in the box body 1 reaches the required temperature, the volume of the annular air bag 23 is continuously shrunk due to the principle of thermal expansion and cold contraction of the thermal expansion gas in the annular air bag 23, the blocking degree of the annular air bag 23 to the through hole 26 is gradually reduced, and the annular air bag 23 is in extrusion contact with the inner wall of the annular fixing plate 24.
Rotation motor start in the fixing base 5 drives cylinder 7 and rotates, because the plastic burr becomes fragile under low temperature environment, consequently cylinder 7 can carry out the breakage with the help of the centrifugal force of self at the rotation in-process and get rid of the burr on plastic surface, then this part burr falls to 6 tops of sieve along filtration pore 11, and along 6 continuous lapse of sieve, the tiny particle burr that is less than 6 sieve meshes of sieve at slip in-process size can fall to impurity chamber 17 along the sieve mesh and finally be retrieved, and the large granule burr that the size is greater than 6 sieve meshes of sieve can fall to 18 bottoms of feeding box along sieve 6.
At the moment, the driving motor 14 rotates, the output shaft of the driving motor 14 drives the rotating rod 15 to rotate, the rotating rod 15 drives the helical blade 29 to rotate, the helical blade 29 can drive large-particle burrs at the bottom of the feeding box 18 to continuously rise along the feeding box 18 in the rotating process, the upward feeding process of the large-particle burrs is realized, and meanwhile, the helical blade 29 can also touch the end part of the sieve plate 6 in the rotating process, due to the spiral rising structure of the helical blade 29, the helical blade 29 can drive the end part of the sieve plate 6 to move upwards in the rotating process, when the helical blade 29 drives the end part of the sieve plate 6 to rise to the maximum value, the bottom of the sieve plate 6 loses the support of the helical blade 29, the sieve plate 6 can be driven to rapidly move downwards under the elastic force of the buffer spring 13 so as to recover the original position, therefore, in the rotating process of the helical blade 29, the upward feeding process of the feeding box 18 can be realized, can also drive sieve 6 and carry out high-frequency vibration to sieve the burr impurity at 6 tops of sieve effectively, high efficiency acquires the large granule burr of required size.
The large granule burr that is located 18 bottoms of pay-off case is all big in size, and can strike the breakage to the burr of plastic surface, then rise to dwang 15 top under helical blade's 29 drive effect, air-blower 19 blows burr impurity with the help of wind-force this moment and breaks away from dwang 15 top and get into discharge gate 20, and follow corrugated pipe way 21 in proper order along discharge gate 20, through-hole 26 with to inside 12 entering cylinder 7 of butt joint hole, get into the inside large granule burr of cylinder 7 and inside original plastic with the help of wind-force fast and strike, thereby strike the burr impurity that is located the inside difficult clear away of plastic and get rid of, improve its burring effect.
And the burr after being struck the breakage can be followed filtration pore 11 of cylinder 7 surface and dropped to 6 tops of sieve, thereby repeat the aforesaid screening pay-off process, and because the wind-force that air-blower 19 produced not only can make the more unordered rotation of the inside plastic of cylinder 7, improve the burring effect of cylinder 7 to the plastic, can also improve the mixed degree of liquid nitrogen and plastic simultaneously, guarantee plastic refrigerated homogeneity and parcel nature, and this wind-force can be followed filtration pore 11 and reachd 6 tops of sieve, and cooperation helical blade 29 and buffer spring 13 play the assistance to the high-frequency vibration of sieve 6 jointly, improve the vibration frequency and the vibration range of sieve 6, thereby improve the screening effect of sieve 6, and finally this wind-force can be followed the exhaust vent of impurity chamber 17 one side and discharged, can not lead to the fact the influence to the atmospheric pressure of box 1 inside.
Third embodiment
As shown in fig. 7, the device for intelligently removing plastic burrs at low temperature provided based on the second embodiment needs to determine the specific using steps thereof in detail and orderly in practical use, so that the deburring efficiency can be effectively improved, and the deburring effect is ensured.
Based on this, the processing step of the device of plastic burr is removed to intelligence low temperature includes:
s1, opening the box door 3, controlling the stepping motor to rotate forward by the controller 2, driving the rotating shaft 4 to rotate by the rotating motor, driving the fixed seat 5 and the top roller 7 to rotate out of the box body 1 by the rotating shaft 4, opening the end cover 28, pouring plastic into the roller 7, and then closing the end cover 28;
s2, the controller 2 controls the stepping motor to rotate reversely to drive the roller 7 to rotate reversely to enter the box body 1, the butt joint hole 12 at the top of the roller 7 is over against the through hole 26 in the clamping ring plate 22, and the box door 3 is closed;
s3, the controller 2 controls the blower 19 to start, the blower 19 drives the clamping ring plate 22 to stretch the corrugated pipeline 21 to move towards the end of the roller 7 by means of wind power, and the inner side surface of the clamping ring plate 22 is clamped with the outer side surface of the annular fixing plate 24;
s4, the controller 2 controls the pump body 25 to start to pump liquid nitrogen in the coolant tank 8 into the box body 1 along the connecting pipe 9, and the temperature in the box body 1 is reduced;
s5, due to the principle of expansion with heat and contraction with cold, the volume of the annular air bag 23 is reduced, the annular air bag 23 is clamped with the inner side surface of the annular fixing plate 24, and the opening of the clamping annular plate 22 is enlarged;
s6, the controller 2 controls a rotating motor inside the fixed seat 5 to start to drive the roller 7 to rotate, and plastic inside the roller 7 contacts and collides with the inner wall of the roller 7 under the action of centrifugal force to remove burrs;
s7, dropping the burrs to the top of the sieve plate 6 along the filtering holes 11 on the outer surface of the roller 7;
s8, the controller 2 controls the driving motor 14 to start, the output shaft of the driving motor 14 drives the rotating rod 15 to rotate, and the rotating rod 15 rotates to drive the helical blade 29 to rotate;
s9, the spiral blade 29 is in extrusion contact with the end part of the sieve plate 6 in the rotating process and drives the end part of the sieve plate 6 to move upwards, when the end part of the sieve plate 6 reaches the maximum value and is separated from the contact with the spiral blade 29, the buffer spring 13 drives the end part of the sieve plate 6 to restore to the original position under the action of the self elasticity, the sieve plate 6 performs high-frequency vibration in the box body 1, and the burr impurities on the top of the sieve plate 6 are sieved;
s10, helical blade 29 rotate and drive the large granule burr of pay-off case 18 bottom and rise to dwang 15 top, and inside air-blower 19 drove the large granule burr along discharge opening 20, through-hole 26 and butt joint hole 12 entering cylinder 7 with the help of wind-force, the plastic striking burring in large granule burr and the cylinder 7.
Wherein, the plastic in the cylinder 7 is blown to the wind-force that air-blower 19 produced carries out unordered motion, and the wind-force carries burr impurity to reach the top of sieve 6 along filtration pore 11, finally along the exhaust vent discharge.
The method for intelligently removing the plastic burrs at low temperature is discussed, so that the optimal use method of the device is obtained, the deburring effect is improved, the deburring effect is ensured, the optimal plastic is obtained, the labor intensity is greatly reduced, and the resources are saved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a device of plastic burr is removed to intelligence low temperature, includes the box, its characterized in that: a controller is arranged on one side of the box body, a rotating shaft is arranged in the box body through a stepping motor, a fixed seat is arranged on the outer surface of the rotating shaft, a roller is arranged at the top of the fixed seat through a rotating motor, a plurality of groups of filtering holes are uniformly arranged on the outer surface of the roller in an array mode, an end cover is arranged at the top of the roller, a butt joint hole is formed in the end cover, and an annular fixed plate is arranged on the outer surface of the butt joint hole;
a feeding hole is drilled in one side of the box body, a feeding box is arranged on one side, away from the box body, of the feeding hole, a driving motor is arranged at the bottom of the feeding box, an output shaft of the driving motor penetrates through the feeding box and is provided with a rotating rod through a bearing, a spiral blade is arranged on the outer surface of the rotating rod, a sieve plate is hinged to the inner surface of the box body, the other end of the sieve plate penetrates through the feeding hole and extends into the feeding box, a buffer spring is arranged at the bottom of the feeding hole, and the other end of the buffer spring is fixedly connected with the bottom of the sieve plate;
the air blower is arranged at the top of one side of the feeding box, an air outlet of the air blower is over against the top of the rotating rod, an air outlet of the box body over against the air blower is provided with an air outlet, one end of the air outlet, far away from the rotating rod, is provided with a corrugated pipeline, the other end of the corrugated pipeline is provided with a clamping ring plate, a through hole is formed in the clamping ring plate, an annular air bag is arranged on the inner surface of the clamping ring plate, and thermal expansion gas is arranged in the annular air bag;
a coolant tank is arranged on one side of the tank body, liquid nitrogen is arranged in the coolant tank, a connecting pipe is arranged at the output end of the coolant tank through a pump body, and the other end of the connecting pipe is communicated with the interior of the tank body;
the tensile corrugated pipe of joint ring plate and annular fixed plate joint are blown to controller control air-blower, the liquid nitrogen in the pump body extraction coolant case gets into the box along the connecting pipe, annular gasbag volume reduce and with annular fixed plate inner wall extrusion contact, helical blade rotates and cooperates buffer spring to drive the sieve high-frequency oscillation in the box, the large granule burr that leaves behind the sieve screening gets into inside and striking the burring with the plastic along pay-off case, discharge opening, through-hole and butt joint hole.
2. The intelligent low-temperature plastic cement deburring device as claimed in claim 1, wherein a nozzle is arranged inside the box body, a plurality of groups of spray holes are uniformly arranged on the surface of the nozzle in an array, and the nozzle is communicated with the connecting pipe.
3. The device of claim 1, wherein a plurality of sets of support legs are uniformly arranged at the bottom of the box body in an array, a box door is hinged to one side of the box body away from the feeding box, the inner side surface of the box body away from the box door is of a semicircular structure, and the structure of the sieve plate is matched with the structure of the inner side surface of the box body.
4. The device of claim 1, wherein the box body is provided with an impurity chamber at the bottom of the sieve plate, a power-driven push plate is arranged on one side of the inner wall of the box body close to the feeding box, and an air outlet is arranged inside the box door.
5. The intelligent low-temperature plastic de-burring device of claim 1, wherein the controller electrically controls the electrical components.
6. The device of claim 1, wherein a bearing seat is provided on a side of an inner wall of the box body away from the stepping motor, and the other end of the rotating shaft is rotatably connected to the bearing seat.
7. The device of claim 1 for intelligently removing plastic burrs at low temperature, comprising: the outer surface of the spiral blade is in close contact with the inner wall of the feeding box, and the spiral blade is in sliding connection with the end part of the sieve plate when rotating.
8. The device of claim 1, wherein the inner side of the clamping ring plate is clamped with the outer side of the annular fixing plate, and the butt-joint hole is matched with the through hole.
9. An intelligent low-temperature plastic deburring method, which relates to the intelligent low-temperature plastic deburring device of claims 1 to 8, and is characterized by comprising the following steps:
s1, opening the box door, controlling the stepping motor to rotate forward by the controller, driving a rotating shaft to rotate by the rotating motor, driving a fixed seat and a top roller to rotate out of the box body by the rotating shaft, opening the end cover, pouring plastic into the roller, and then closing the end cover;
s2, the controller controls the stepping motor to rotate reversely to drive the roller to rotate reversely to enter the box body, the butt joint hole in the top of the roller is over against the through hole in the clamping ring plate, and the box door is closed;
s3, the controller controls the blower to start, the blower drives the clamping ring plate to stretch the corrugated pipeline to move towards the roller end by means of wind power, and the inner side face of the clamping ring plate is clamped with the outer side face of the annular fixing plate;
s4, the controller controls the pump body to start to pump liquid nitrogen in the coolant tank to enter the box body along the connecting pipe, and the temperature in the box body is reduced;
s5, the size of the annular air bag is reduced due to the principle of expansion with heat and contraction with cold of the thermal expansion gas in the annular air bag, the annular air bag is clamped with the inner side surface of the annular fixing plate, and the opening of the clamping annular plate is enlarged;
s6, the controller controls a rotating motor inside the fixed seat to start to drive the roller to rotate, and plastic inside the roller is in contact with the inner wall of the roller under the action of centrifugal force to collide with the inner wall of the roller to remove burrs;
s7, dropping the burrs to the top of the sieve plate along the filtering holes on the outer surface of the roller;
s8, the controller controls a driving motor to start, an output shaft of the driving motor drives a rotating rod to rotate, and the rotating rod rotates to drive the helical blade to rotate;
s9, the spiral blade is in extrusion contact with the end part of the sieve plate in the rotating process and drives the end part of the sieve plate to move upwards, when the end part of the sieve plate reaches the maximum value and is separated from the contact with the spiral blade, the buffer spring drives the end part of the sieve plate to restore to the original position under the action of the self elasticity of the buffer spring, the sieve plate performs high-frequency vibration in the box body, and the burr impurities on the top of the sieve plate are sieved;
s10 the helical blade rotates the large granule burr that drives the pay-off incasement portion and rises to the dwang top, inside the air-blower drove the large granule burr along discharge opening, through-hole and butt joint hole entering cylinder with the help of wind-force, the large granule burr with plastic striking burring in the cylinder.
10. The method of claim 9, wherein the air blower blows the plastic inside the drum to move in a disorder manner, and the wind force carries the burr impurities along the filtering holes to the top of the screen plate and finally discharges along the air outlet.
CN202111144727.3A 2021-09-28 2021-09-28 Intelligent low-temperature plastic burr removing device and method Active CN113829555B (en)

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CN114293626A (en) * 2021-12-30 2022-04-08 山东省水利科学研究院 Hydraulic engineering drainage system
CN114750343A (en) * 2022-06-13 2022-07-15 泉州市风火轮机械设备有限公司 Full-automatic deburring device for plastic products
CN115491914A (en) * 2022-03-22 2022-12-20 张挺 Hemp rope deburring device with gully burr treatment effect
CN116315978A (en) * 2023-04-17 2023-06-23 苏州瑞德智慧精密科技股份有限公司 Plastic part metal PIN demolishs equipment

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CN114293626A (en) * 2021-12-30 2022-04-08 山东省水利科学研究院 Hydraulic engineering drainage system
CN114293626B (en) * 2021-12-30 2024-02-23 山东省水利科学研究院 Hydraulic engineering drainage system
CN115491914A (en) * 2022-03-22 2022-12-20 张挺 Hemp rope deburring device with gully burr treatment effect
CN115491914B (en) * 2022-03-22 2023-10-31 张挺 Hemp rope thorn remover with gully burr treatment effect
CN114750343A (en) * 2022-06-13 2022-07-15 泉州市风火轮机械设备有限公司 Full-automatic deburring device for plastic products
CN116315978A (en) * 2023-04-17 2023-06-23 苏州瑞德智慧精密科技股份有限公司 Plastic part metal PIN demolishs equipment
CN116315978B (en) * 2023-04-17 2024-02-06 苏州瑞德智慧精密科技股份有限公司 Plastic part metal PIN demolishs equipment

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