CN113829478A - Integral distribution box prefabricated frame mold and using method thereof - Google Patents
Integral distribution box prefabricated frame mold and using method thereof Download PDFInfo
- Publication number
- CN113829478A CN113829478A CN202111144419.0A CN202111144419A CN113829478A CN 113829478 A CN113829478 A CN 113829478A CN 202111144419 A CN202111144419 A CN 202111144419A CN 113829478 A CN113829478 A CN 113829478A
- Authority
- CN
- China
- Prior art keywords
- distribution box
- steel
- rectangular steel
- prefabricated frame
- rectangular
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009826 distribution Methods 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims abstract description 14
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 74
- 239000010959 steel Substances 0.000 claims abstract description 74
- 238000000465 moulding Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 6
- 239000000428 dust Substances 0.000 abstract description 4
- 230000008439 repair process Effects 0.000 abstract description 3
- 238000009412 basement excavation Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 6
- 239000011449 brick Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention provides an integral type distribution box prefabricated frame die and a using method thereof, wherein the integral type distribution box prefabricated frame die comprises an integral type outer frame die, the integral type outer frame die comprises two transverse rectangular steel through holes which are arranged in parallel and a longitudinal rectangular steel through hole which is vertically fixed between the two transverse rectangular steel through holes, the longitudinal rectangular steel through holes are distributed and arranged along the transverse direction at equal intervals, a rectangular die cavity is formed by enclosing the two transverse rectangular steel through holes and two adjacent longitudinal rectangular steel through holes, and a rectangular steel block is further fixed on one side in the rectangular die cavity. The problems of large workload of excavation and repair, serious noise and dust pollution and the like of a distribution box installed on a masonry wall are solved. Belongs to the technical field of assembly type construction.
Description
Technical Field
The invention relates to an integral distribution box prefabricated frame mold and a using method thereof, and belongs to the technical field of assembly type construction.
Background
At present, the interior partition wall of building mostly adopts to evaporate to press aerated concrete block to build the shaping by laying bricks or stones, when carrying out the block terminal installation, needs to excavate the suitable square hole of position size to the wall body of building the completion of laying bricks or stones, then places the block terminal in the entrance to a cave installation, carries out the pipeline simultaneously and sets up and buries, and the entrance to a cave is repaired to the later stage adoption mortar. The construction process needs to dig and repair a large amount of work, can disturb the masonry wall, influences the overall stability of the wall, has serious noise pollution, generates a large amount of construction waste due to much dust in the digging process, increases the subsequent cleaning work and causes material waste, has low working efficiency and cannot meet the green and environment-friendly construction idea.
Disclosure of Invention
The invention aims to provide: the integral type distribution box prefabricated frame die and the using method thereof are provided to solve the problems of large workload of excavation and repair, serious noise and dust pollution and the like of a distribution box installed on a masonry wall.
In order to achieve the purpose, the integral type distribution box prefabricated frame die comprises an integral type outer frame die body, wherein the integral type outer frame die body comprises two parallel transverse rectangular steel through holes and a longitudinal rectangular steel through hole vertically fixed between the two transverse rectangular steel through holes, the longitudinal rectangular steel through holes are distributed along the transverse equal intervals, a synthetic rectangular die cavity is formed by the two transverse rectangular steel through holes and the two adjacent longitudinal rectangular steel through holes, and a rectangular steel block is further fixed on one side in the rectangular die cavity.
In the die, steel grooves are correspondingly formed in the inner sides of the two transverse rectangular steel channels one by one, two ends of each longitudinal rectangular steel channel are respectively clamped and fixed in the corresponding steel grooves in the inner sides of the two transverse rectangular steel channels, and the two ends of each longitudinal rectangular steel channel are fixedly connected with the two transverse rectangular steel channels through butterfly bolts;
in the die, bolt holes are formed in the longitudinal rectangular steel channel along the length direction, bolt screwing holes are formed in the transverse rectangular steel channels at two ends of the longitudinal rectangular steel channel corresponding to the bolt holes, the butterfly bolts penetrate through the two transverse rectangular steel channels and the longitudinal rectangular steel channel through the bolt screwing holes and the bolt holes, the other ends of the butterfly bolts extend out of the transverse rectangular steel channel, and nuts are screwed and fixed to the other ends of the butterfly bolts.
The use method of the die comprises the following steps:
firstly, assembling the integral distribution box prefabricated frame mold, determining the distance between two adjacent longitudinal rectangular steel passages, the distance between two transverse rectangular steel passages and the thickness of the rectangular steel passages (more than or equal to the thickness of the distribution box prefabricated frame) in the mold according to the size of the required distribution box prefabricated frame, and horizontally placing the assembled mold on a flat ground or a flat template; then, taking the embedded distribution box, fixing and positioning corner connectors on the side surfaces of the embedded distribution box facing to the outside of the rectangular steel block, paving a steel bar net piece in a rectangular mold cavity, embedding the embedded distribution box in the rectangular mold cavity, placing the embedded distribution box smoothly, and enabling the wire pipe connecting side of the embedded distribution box to be tightly propped and clamped on the side surface of the rectangular steel block through the positioning corner connectors; and finally, pouring concrete between the embedded distribution box and the rectangular steel channel to pour the prefabricated frame, and taking out the prefabricated frame and the embedded distribution box after molding.
Compared with the prior art, the invention takes the distribution box as an internal mold of the prefabricated frame, is pre-embedded into a mold for production in advance, can manufacture the formed integral prefabricated frame of the distribution box, has simple manufacturing process, can effectively ensure that the integral stability of a masonry wall body is not influenced, and can effectively reduce the cutting and repairing processes, reduce the dust pollution and the generation of a large amount of construction waste, and reduce the workload of mortar repairing and garbage cleaning by mounting the distribution box in a preposed manner. The integral outer frame die suitable for pre-embedding of the distribution box is processed and is connected and fixed by the butterfly bolts and the nuts, so that the installation and the form removal processes are convenient and fast, and the one-step forming quality of the prefabricated frame is improved; arranging a rectangular steel block at the buried pipe of the distribution box, and forming a reserved notch after concrete pouring is finished, so that pipeline installation in the later period is met, and a field chiseling process is avoided; the main material of the die is steel, a plurality of prefabricated frames can be produced simultaneously, the turnover utilization rate is high, and the standard industrialization requirement is met.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a plan view of the present invention;
fig. 3 is a schematic view of an in-line power distribution box;
fig. 4 is a schematic structural view of an embedded distribution box and a prefabricated frame.
Detailed Description
To make the objects, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail with reference to the accompanying drawings, and it should be understood that the specific embodiments described herein are only for explaining the present invention and are not intended to limit the present invention.
Examples
Referring to fig. 1 to 4, the embodiment provides an integral type distribution box prefabricated frame mold, which comprises an integral type outer frame mold 1, wherein the size of a prefabricated frame 14 is designed according to the specification and position of a project distribution box and masonry wall brick arrangement, the integral outer frame die 1 adopts a rectangular steel tube with standard specification of 120mm multiplied by 60mm multiplied by 5mm to manufacture a frame body, and comprises two transverse rectangular steel tubes 3 arranged in parallel and a longitudinal rectangular steel tube 4 vertically fixed between the two transverse rectangular steel tubes 3, according to the design requirements of a project distribution box (according to the specification of a distribution box configuration mould), the length of a transverse rectangular steel channel 3 of the mould is 2400mm, a 5# channel steel 6 is welded in the middle of the steel channel at intervals of 450mm, a longitudinal rectangular steel channel 4 with the length of 470mm is erected at the corresponding position to play a role in fixing and positioning, and the dimension deviation of the prefabricated frame caused by deviation is prevented; the assembly and disassembly of the frame body is characterized in that a phi 10 bolt screwing hole is reserved at the lap joint of the transverse rectangular steel through hole 3 and the longitudinal rectangular steel 4, and the butterfly bolt 8 of M10 and the matched nut 9 are adopted to be connected and fixed, so that the assembly and disassembly are convenient, the operation process is simple, the connection is stable and firm, and the forming quality of the prefabricated frame is ensured.
After the frame body is assembled and coated with the water-based release agent, the embedded distribution box 2 is reversely placed in the frame body, and the embedded distribution box 2 is arranged on the left side and the right side of the embedded distribution box 2 and on the outer side of the lower edge of the embedded distribution box 2 by adopting positioning angle codes 11 of 50mm multiplied by 15mm to play a role in positioning the placement position of the distribution box; a rectangular steel block 5 with the thickness of 150mm multiplied by 50mm multiplied by 85mm is placed at the grooving opening of the wire pipe of the die and the distribution box and can be placed according to the grooving position; embedding the phi 6 reinforcing mesh 12, and pouring and molding by adopting C25 concrete; after concrete curing is completed, the bolts are unscrewed to disassemble the frame body, the prefabricated frame 14 of the integral distribution box is taken out, and the installation process of the prefabricated frame 14 is completed according to the wall brick arrangement drawing deepened in the earlier stage.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (4)
1. The utility model provides an integral block terminal prefabricated frame mould, a serial communication port, including integral frame mould (1), integral frame mould (1) includes that two parallel arrangement's horizontal rectangle steel leads to (3) and vertical rectangle steel between two horizontal rectangle steel leads to (3) of vertical fixation leads to (4), vertical rectangle steel leads to (4) and follows horizontal equidistant distribution and sets up, lead to (3) and two adjacent vertical rectangle steel through (4) through two horizontal rectangle steel and enclose synthetic rectangle die cavity, and one side in the rectangle die cavity still is fixed with rectangle steel bloom (5).
2. The integral prefabricated frame die for the distribution box as claimed in claim 1, wherein: the steel grooves (6) are arranged on the inner sides of the two transverse rectangular steel through holes (3) in a one-to-one correspondence mode, the two ends of the longitudinal rectangular steel through hole (4) are respectively clamped and fixed in the steel grooves (6) corresponding to the inner sides of the two transverse rectangular steel through holes (3), and the two ends of the longitudinal rectangular steel through hole (4) are fixedly connected with the two transverse rectangular steel through holes (3) through butterfly bolts (8).
3. The integral prefabricated frame die for the distribution box as claimed in claim 1, wherein: the bolt hole has been seted up along length direction in vertical rectangle steel leads to (4), and the bolt hole has been seted up to corresponding bolt hole department on the horizontal rectangle steel that vertical rectangle steel leads to (3) both ends, and butterfly bolt (8) are worn to locate on two horizontal rectangle steel lead to (3) and vertical rectangle steel lead to (4) through bolt hole and bolt hole, and the other end of butterfly bolt (8) stretches out to the outside that horizontal rectangle steel leads to (3), and nut (9) are screwed and are fixed in the other end of butterfly bolt (8).
4. A method of using the mold of any of claims 1-3, wherein the method comprises the steps of:
firstly, assembling the integral distribution box prefabricated frame mold, determining the distance between two adjacent longitudinal rectangular steel passages (4), the distance between two transverse rectangular steel passages (3) and the thickness of the rectangular steel passages in the mold according to the size of a required distribution box prefabricated frame, and horizontally placing the assembled mold on a flat ground or a flat template; then, taking the embedded distribution box (2), fixing and positioning an angle code (11) on the side surface of the embedded distribution box (2) facing to the outside of the rectangular steel block (5), paving a steel bar net piece (12) in a rectangular mold cavity, embedding the embedded distribution box (2) in the rectangular mold cavity, placing the embedded distribution box smoothly, and enabling the wire pipe connecting side of the embedded distribution box (2) to be tightly jacked and clamped on the side surface of the rectangular steel block (5) through positioning the angle code (11); and finally, pouring concrete between the embedded distribution box (2) and the rectangular steel tube to pour the prefabricated frame (14), and taking out the prefabricated frame (14) and the embedded distribution box (2) after molding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111144419.0A CN113829478A (en) | 2021-09-28 | 2021-09-28 | Integral distribution box prefabricated frame mold and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111144419.0A CN113829478A (en) | 2021-09-28 | 2021-09-28 | Integral distribution box prefabricated frame mold and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113829478A true CN113829478A (en) | 2021-12-24 |
Family
ID=78967133
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111144419.0A Pending CN113829478A (en) | 2021-09-28 | 2021-09-28 | Integral distribution box prefabricated frame mold and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113829478A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203015763U (en) * | 2012-12-27 | 2013-06-26 | 湖南农业大学 | Compressed tea mold |
| CN206707101U (en) * | 2017-03-29 | 2017-12-05 | 山东天齐置业集团股份有限公司 | Scarf electronic box installs precast segment and prefabricated mould within the walls for one kind filling |
| CN207578649U (en) * | 2017-12-05 | 2018-07-06 | 深圳市盐田港建筑工程检测有限公司 | A kind of cement mortar specimen makes mold |
| CN109676748A (en) * | 2017-10-19 | 2019-04-26 | 五冶集团上海有限公司 | A kind of production method of the concrete prefabricated frame of distribution box |
| CN110185192A (en) * | 2019-07-04 | 2019-08-30 | 中国建筑第七工程局有限公司 | A kind of electronic box prepares block and its processing mold in advance |
| CN212641720U (en) * | 2020-03-02 | 2021-03-02 | 浙江省东阳第三建筑工程有限公司 | Precast concrete component for embedded distribution box of wall body |
| CN216181483U (en) * | 2021-09-28 | 2022-04-05 | 中国建筑第四工程局有限公司 | Integral prefabricated frame mould of block terminal |
-
2021
- 2021-09-28 CN CN202111144419.0A patent/CN113829478A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203015763U (en) * | 2012-12-27 | 2013-06-26 | 湖南农业大学 | Compressed tea mold |
| CN206707101U (en) * | 2017-03-29 | 2017-12-05 | 山东天齐置业集团股份有限公司 | Scarf electronic box installs precast segment and prefabricated mould within the walls for one kind filling |
| CN109676748A (en) * | 2017-10-19 | 2019-04-26 | 五冶集团上海有限公司 | A kind of production method of the concrete prefabricated frame of distribution box |
| CN207578649U (en) * | 2017-12-05 | 2018-07-06 | 深圳市盐田港建筑工程检测有限公司 | A kind of cement mortar specimen makes mold |
| CN110185192A (en) * | 2019-07-04 | 2019-08-30 | 中国建筑第七工程局有限公司 | A kind of electronic box prepares block and its processing mold in advance |
| CN212641720U (en) * | 2020-03-02 | 2021-03-02 | 浙江省东阳第三建筑工程有限公司 | Precast concrete component for embedded distribution box of wall body |
| CN216181483U (en) * | 2021-09-28 | 2022-04-05 | 中国建筑第四工程局有限公司 | Integral prefabricated frame mould of block terminal |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109262811B (en) | Quick-splicing combined prefabricated composite floor slab die | |
| CN216181483U (en) | Integral prefabricated frame mould of block terminal | |
| CN109016089B (en) | Mold, manufacturing process and installation method of small door jamb | |
| CN111906902A (en) | General mould of prefabricated bottom plate processing of assembled superimposed sheet | |
| CN216181484U (en) | Integral prefabricated frame structure of block terminal | |
| CN113829478A (en) | Integral distribution box prefabricated frame mold and using method thereof | |
| CN211714001U (en) | Inner supporting device for prefabricated plate moulding bed | |
| CN109518960B (en) | Shaping mold capable of realizing turnover of reserved hole of cast-in-situ roof and construction method of shaping mold | |
| CN110666938A (en) | Special mould for prefabricating split type gate building | |
| CN211806834U (en) | Structure of external diameter adjustable precast concrete lining pipe piece mould | |
| CN213946929U (en) | Autoclaved aerated concrete piping distribution plate | |
| CN210758333U (en) | Concrete annular interlocking formula stand combination basis prefabricated component pouring mould | |
| CN2858824Y (en) | Wall component | |
| CN221481411U (en) | Prefabricated Roman arc mould of play roofing blast pipe | |
| CN220414597U (en) | Building construction wall body insulation construction intergral template reentrant corner reinforcing apparatus | |
| CN219638400U (en) | Prefabricated block mould of joining in marriage of block terminal's masonry wall body | |
| CN215364616U (en) | Novel tower crane attaches wall built-in fitting | |
| CN210767840U (en) | Building aluminum alloy template balcony double-line strip reinforcing member | |
| CN214293673U (en) | Grouting channel forming tool for prefabricated wall | |
| CN221523798U (en) | Casting template for core area of beam column node of assembled frame structure | |
| CN220521968U (en) | Novel chamfering die for large-section square column of hospital building | |
| CN221855812U (en) | Post-installation structure for prefabricated lines of building outer wall | |
| CN216340279U (en) | Prefabricated form removal-free concrete hollow wall structure | |
| CN213859863U (en) | Prefabricated coincide bottom plate side forms that can cyclic utilization | |
| CN216948932U (en) | Prefabricated concrete dismantling-free hollow wall with built-in back edges |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |