CN113816617A - Strengthened glass structure and method for making same - Google Patents
Strengthened glass structure and method for making same Download PDFInfo
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- CN113816617A CN113816617A CN202010667195.0A CN202010667195A CN113816617A CN 113816617 A CN113816617 A CN 113816617A CN 202010667195 A CN202010667195 A CN 202010667195A CN 113816617 A CN113816617 A CN 113816617A
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- 239000006058 strengthened glass Substances 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims description 21
- 239000011521 glass Substances 0.000 claims abstract description 83
- 239000000758 substrate Substances 0.000 claims abstract description 47
- 238000005728 strengthening Methods 0.000 claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 claims abstract description 27
- 238000005520 cutting process Methods 0.000 claims abstract description 10
- 238000005342 ion exchange Methods 0.000 claims description 18
- 238000003426 chemical strengthening reaction Methods 0.000 claims description 14
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 4
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 3
- 230000004888 barrier function Effects 0.000 claims 1
- 238000007688 edging Methods 0.000 claims 1
- 238000005498 polishing Methods 0.000 claims 1
- 239000002243 precursor Substances 0.000 claims 1
- 230000003667 anti-reflective effect Effects 0.000 description 8
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 230000003287 optical effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 229910052681 coesite Inorganic materials 0.000 description 4
- 229910052906 cristobalite Inorganic materials 0.000 description 4
- 229910001414 potassium ion Chemical group 0.000 description 4
- 235000010333 potassium nitrate Nutrition 0.000 description 4
- 239000004323 potassium nitrate Substances 0.000 description 4
- 230000003014 reinforcing effect Effects 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 229910001415 sodium ion Inorganic materials 0.000 description 4
- 229910052682 stishovite Inorganic materials 0.000 description 4
- 229910052905 tridymite Inorganic materials 0.000 description 4
- 239000002131 composite material Substances 0.000 description 3
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical compound [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 3
- 239000005341 toughened glass Substances 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical group C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- NPYPAHLBTDXSSS-UHFFFAOYSA-N Potassium ion Chemical group [K+] NPYPAHLBTDXSSS-UHFFFAOYSA-N 0.000 description 2
- 229910020286 SiOxNy Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- ZKATWMILCYLAPD-UHFFFAOYSA-N niobium pentoxide Inorganic materials O=[Nb](=O)O[Nb](=O)=O ZKATWMILCYLAPD-UHFFFAOYSA-N 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C21/00—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/3411—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions with at least two coatings of inorganic materials
- C03C17/3429—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions with at least two coatings of inorganic materials at least one of the coatings being a non-oxide coating
- C03C17/3435—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions with at least two coatings of inorganic materials at least one of the coatings being a non-oxide coating comprising a nitride, oxynitride, boronitride or carbonitride
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/30—Aspects of methods for coating glass not covered above
- C03C2218/365—Coating different sides of a glass substrate
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Surface Treatment Of Glass (AREA)
Abstract
The invention provides a strengthened glass structure and a manufacturing method thereof. The method of manufacturing a strengthened glass structure includes: providing a glass mother board; chemically strengthening the glass mother board to form a first strengthening layer on the outer surface of the glass mother board; forming an anti-reflection layer on the first surface of the glass mother board; forming a stress buffer layer on a second surface of the glass mother plate to form a coated glass plate, wherein the first surface and the second surface are positioned on two opposite sides of the glass mother plate; cutting the coated glass plate into a plurality of substrate units, and exposing the side surface of each substrate unit which is not chemically strengthened; and chemically strengthening the substrate units to form a second strengthening layer on the side surface of each substrate unit.
Description
Technical Field
The present invention relates to a strengthened glass structure and a method for manufacturing the same, and more particularly, to a strengthened glass structure having an anti-reflection layer and a method for manufacturing the same.
Background
The tempered glass is commonly used in various electronic products, for example, in display devices or touch devices, such as smart phones, tablet computers, notebook computers or electronic readers, the chemically tempered coated tempered glass can be used as a glass cover.
In the prior art, a method for producing a coated strengthened glass cover plate generally includes cutting a large-sized glass substrate into small-sized glass plates, and then chemically strengthening and coating each glass plate. However, since the small-sized glass plate is coated in this production method, the production work is time-consuming and labor-consuming, resulting in high cost.
In addition, the glass plate has the problem of stress residual after coating, so that the stress of a coated surface and a non-coated surface is unbalanced, the glass plate is easy to warp, the assembly tolerance of a subsequent process is further influenced, and the problem of extrusion or damage on the structure is caused.
Disclosure of Invention
One objective of the present invention is to provide a strengthened glass structure and a method for manufacturing the same, which can reduce the time and labor required for manufacturing, reduce the cost, balance the residual stress generated by the film layer, and avoid the warpage problem.
To achieve the above object, the present invention provides a method for manufacturing a strengthened glass structure, comprising: (a) providing a glass mother board; (b) chemically strengthening the glass mother board to form a first strengthening layer on the outer surface of the glass mother board; (c) forming an anti-reflection layer on the first surface of the glass mother board; (d) forming a stress buffer layer on a second surface of the glass mother plate to form a coated glass plate, wherein the first surface and the second surface are positioned on two opposite sides of the glass mother plate; (e) cutting the coated glass plate into a plurality of substrate units, and exposing the side surface of each substrate unit which is not chemically strengthened; and (f) chemically strengthening the substrate units to form a second strengthening layer on a side surface of each substrate unit.
To achieve the above objects, the present invention provides a strengthened glass structure. The strengthened glass structure comprises a glass body, an anti-reflection layer and a stress buffer layer. The glass body comprises an upper surface, a lower surface and a side surface, wherein the upper surface, the lower surface and the side surface are opposite to the upper surface, the upper surface and the lower surface are respectively provided with a first strengthening layer, and the side surface is provided with a second strengthening layer. The anti-reflection layer is formed on the upper surface of the glass body. The stress buffer layer is formed on the lower surface of the glass body, so that the stress buffer layer and the anti-reflection layer are in stress balance.
According to the strengthened glass structure and the manufacturing method thereof, the antireflection layer is formed on the glass mother board firstly, and then cutting is carried out, so that the production cost can be reduced, and the strengthened glass structure has mass production. And, form the buffer layer of stress on another surface opposite to the antireflection coating, can balance the residual stress produced by antireflection coating. In addition, the anti-reflection layer and the stress buffer layer can block the chemical strengthening effect so as to avoid warping caused by stress imbalance when the chemical strengthening is carried out again.
Drawings
FIG. 1 is a flow chart of a method of fabricating a strengthened glass structure according to one embodiment of the invention.
Fig. 2 to 7 are process diagrams illustrating a method for manufacturing a strengthened glass structure according to an embodiment of the invention.
FIG. 8 is a cross-sectional view of the strengthened glass structure of FIG. 7 taken along line A-A'.
FIG. 9 is a schematic view of a strengthened glass structure according to another embodiment of the invention.
The reference numbers illustrate:
100,100': strengthened glass structure
110: glass mother plate
110S: outer surface
112: first surface
114: second surface
116: side surface
120: a first reinforcing layer
130: anti-reflection layer
140: stress buffer layer
150: coated glass sheet
160: substrate unit
162: glass body
164: upper surface of
166: lower surface
168: side surface
170: second reinforcing layer
D: direction of rotation
S100, S110, S120, S130, S140, S150: step (ii) of
Detailed Description
The present invention may be understood by reference to the following detailed description taken in conjunction with the accompanying drawings, it being noted that, for the sake of better comprehension of the reader and brevity of the drawings, at least one portion of a strengthened glass structure or at least one portion of a structure in a step of fabricating a strengthened glass structure is depicted in the drawings and that specific elements in the drawings are not necessarily drawn to scale. In addition, the number and size of the components in the drawings are merely illustrative and are not intended to limit the scope of the present invention.
Certain terms are used throughout the description and following claims to refer to particular components. It will be understood by those skilled in the art that a strengthened glass manufacturer may refer to the same component by different names. This document does not intend to distinguish between components that differ in function but not name. In the following specification and claims, the words "comprise", "comprising", "includes" and "including" are open-ended words that should be interpreted as meaning "including, but not limited to …". When the terms "comprises," "comprising," and/or "having" are used in this specification, they specify the presence of stated features, regions, steps, operations, and/or components, but do not preclude the presence or addition of one or more other features, regions, steps, operations, components, and/or groups thereof.
When an element or layer is referred to as being "on" or "connected to" another element or layer, it can be directly on or connected to the other element or layer or intervening elements or layers may be present. In contrast, when an element is referred to as being "directly on" or "directly connected to" another element or film, there are no intervening elements or films present between the two.
It is to be understood that the embodiments described below may be implemented in various other embodiments, and that various changes, substitutions, and alterations may be made herein without departing from the spirit and scope of the invention.
Please refer to fig. 1, fig. 2 to fig. 7, and fig. 8. FIG. 1 is a flow chart of a method of fabricating a strengthened glass structure according to one embodiment of the invention. Fig. 2 to 7 are process diagrams illustrating a method for manufacturing a strengthened glass structure according to an embodiment of the invention. FIG. 8 is a cross-sectional view of the strengthened glass structure of FIG. 7 taken along line A-A'. The method for manufacturing the package-strengthened glass structure 100 of the present embodiment will be described with reference to fig. 1 to 8, but not limited thereto. In some embodiments, steps may be added or deleted as desired.
As shown in fig. 1, fig. 2 and fig. 3, step S100 is performed to provide a mother glass substrate 110. The glass mother substrate 110 may be, for example, a large-sized glass substrate, and the length-by-width dimension thereof may be, for example, greater than or equal to 620 millimeters (mm) x750 mm, but is not limited thereto. In some embodiments, the size range of the glass mother plate 110 may be 620 mm x750 mm to 2880 mm x3130 mm. The size of the mother glass substrate 110 is 730 mm × 920 mm, but not limited thereto.
Next, after step S100, step S110 is performed to chemically strengthen the glass mother substrate 110 to form a first strengthening layer 120 on the outer surface 110S of the glass mother substrate 110. In some embodiments, the outer surface 110S includes a first surface 112, a second surface 114 and a side surface 116, wherein the first surface 112 and the second surface 114 are located on opposite sides of the mother glass substrate 110, and the side surface 116 is located outside the first surface 112 and the second surface 114, wherein the upper and lower sides of the side surface 116 are connected to the first surface 112 and the second surface 114. Also, in step S110, the first strengthening layer 120 may be simultaneously formed on the first surface 112, the second surface 114 and the side surface 116, that is, for example, six surfaces of the mother glass substrate 110 may be simultaneously chemically strengthened, as shown in fig. 3, but is not limited thereto.
For example, in the step S110, the chemical strengthening may be performed by ion exchange, so that the six surfaces of the glass mother substrate 110 generate surface stress through ion exchange, that is, the first strengthening layer 120 is formed, thereby enhancing the strength of the glass mother substrate 110, but is not limited thereto. The ion exchange method may be, for example, a sodium and potassium ion exchange method, and specifically, for example, the glass mother substrate 110 may be immersed in a potassium nitrate solution to exchange sodium ions of the outer surface 112 of the glass mother substrate 110 with potassium ions in the potassium nitrate solution, thereby generating a surface stress, so as to form the first strengthening layer 120 on the outer surface 112, but not limited thereto.
As shown in fig. 1 and 4, after the step S110, a step S120 is performed to form an anti-reflection layer 130 on the first surface 112 of the glass mother substrate 110, for example, the anti-reflection layer 130 may be formed on the first surface 112 of the glass mother substrate 110 by sputtering, evaporation, or coating. The anti-reflective layer 130 may be, for example, a composite film layer structure. For example, the anti-reflective layer 130 is a composite film structure formed by stacking high and low refractive index materials or high, medium and low refractive index materials, but is not limited thereto. Table 1 exemplarily shows the above-mentioned high, medium, and low refractive index materials and their corresponding refractive indices n (at a wavelength of 550 nm), but is not limited thereto.
TABLE 1
As shown in fig. 1 and 5, after the step S120, a step S130 is performed to form a stress buffer layer 140 on the second surface 114 of the mother glass substrate 110 to form a coated glass plate 150, wherein the first surface 112 and the second surface 114 are located on opposite sides of the mother glass substrate 110, that is, the stress buffer layer 140 is formed on a side opposite to the anti-reflection layer 130 to balance the residual stress generated by the anti-reflection layer 130. Wherein the stress buffer layer 140 may include silicon oxide (SiO)xSilicon oxide), silicon nitride (SiN)xSilicon nitride) or silicon oxynitride (SiO)xNy)。
As shown in fig. 1 and 6, after step S130, step S140 is performed to cut the coated glass plate 150 into a plurality of substrate units 160. For example, the large-sized coated glass plate 150 may be cut into a plurality of small-sized substrate units 160 along the dotted line DL by a cutting process (e.g., a wheel cutting process or a laser cutting process). The substrate unit 160 may be, for example, square, rectangular, or circular in the top view direction, but is not limited thereto, and a square is taken as an example in the present embodiment. Each substrate unit 160 formed after cutting includes a glass body 162, an anti-reflection layer 130, and a stress buffer layer 140, wherein the glass body 162 includes an upper surface 164, a lower surface 166 opposite to the upper surface 164, and a side surface 168 outside the upper surface 164 and the lower surface 166, wherein the upper and lower sides of the side surface 168 are respectively connected to the upper surface 164 and the lower surface 166. The anti-reflection layer 130 is located on the upper surface 164 of the glass body 162, and the stress buffer layer 140 is located on the lower surface 166 of the glass body 162. When the coated glass sheet 150 is cut into the substrate unit 160, the side ends thereof that are not chemically strengthened are exposed, that is, the side surfaces 168 of the glass body 162 of the substrate unit 160 that are not chemically strengthened are exposed. In contrast, the first strengthening layer 120 is still present on the upper surface 164 covered by the anti-reflection layer 130 and the lower surface 166 covered by the stress buffer layer 140, and the chemical strengthening effect is not removed.
As shown in fig. 1, 7 and 8, after step S140, step S150 is performed to chemically strengthen the substrate units 160 to form a second strengthening layer 170 on the side surface 168 of each substrate unit 160, thereby forming the strengthened glass structure 100. Since the side surface 168 of the glass body 162 of the substrate unit 160 exposed after the dicing is not chemically strengthened, the side surface 168 needs to be chemically strengthened to form a second strengthening layer 170. That is, the manufacturing method of the strengthened glass structure 100 of the present invention includes two chemical strengthening steps, in the finally manufactured strengthened glass structure 100, the first strengthening layer 120 formed by the first chemical strengthening step S110 is located on the upper surface 164 and the lower surface 166 of the glass body 162; the second strengthened layer 170 formed by the second chemical strengthening in step S150 is located on the side surface 168 of the glass body 162.
For example, in step S150, the chemical strengthening may be performed by ion exchange, so that the surface stress is generated on the side surface 168 of the glass body 162 of the substrate unit 160 by ion exchange, and the second strengthening layer 170 is formed, thereby enhancing the glass strength. The ion exchange method may be, for example, a sodium and potassium ion exchange method, and specifically, for example, the substrate unit 160 may be immersed in a potassium nitrate solution to exchange sodium ions of the side surface 168 with potassium ions in the potassium nitrate solution, thereby generating a surface stress, so as to form the second strengthening layer 170 on the side surface 168, but not limited thereto.
In addition, in the substrate unit 160, the anti-reflective layer 130 may be an ion exchange isolation layer to prevent the chemical strengthening effect in the step S150. For example, the anti-reflective layer 130 may be a composite film structure formed by stacking 4 to 10 or more than 10 films with a specific thickness range, but not limited thereto. In some embodiments, the anti-reflective layer 130 is Nb2O5Layer (optical thickness 200 to)、SiO2Layer (400 to)、Nb2O5Layer (2300 to)、SiO2Layer (1100 to) The layers are stacked from bottom to top along the direction D, and the optical thickness is calculated by multiplying the physical film thickness by the refractive index n (i.e. the optical thickness is the physical film thickness x refractive index), but the material and thickness of each layer are not limited thereto. In other embodiments, the anti-reflective layer 130 is SiOxNyLayer (optical thickness 300 to 300)、SiO2Layer (400 to)、SiOxNyLayer (2300 to)、SiO2Layer (1100 to) Stacking the layers from bottom to top along the direction D, but not limited thereto. Therefore, through the arrangement of the anti-reflection layer 130 and the film structure design thereof, the chemically enhanced ion exchange in the step S150 can be effectively isolated to avoid the warpage caused by the stress imbalance, and the influence on the spectrum of the anti-reflection layer 130 during the ion exchange can be further prevented. It should be noted that the composition of the anti-reflection layer 130 in the above embodiments is not intended to limit the thickness and material of each layer of the anti-reflection layer 130 and the number of stacked layers, and is only an exemplary embodiment of the invention.
Furthermore, in the substrate unit 160, the stress buffer layer 140 may be an ion exchange isolation layer to isolate the chemical strengthening effect in the step S150. For example, the stress buffer layer 140 may have a refractive index n of 1.85 (at a wavelength of 550 nm) and an optical thickness of 90 toSiO of (2)xNyLayer, but not limited thereto. Therefore, by the configuration and the structural design of the stress buffer layer 140, the ion exchange chemically strengthened in step S150 can be effectively isolated to avoid warpage caused by stress imbalance, and the influence on the optical design of the whole strengthened glass structure 100 can be relatively insignificant.
In some embodiments, the method of manufacturing the strengthened glass structure 100 of the present invention further comprises: after step S140, the side surface 168 of each substrate unit 140 is selectively edged or polished. For example, the side surface 168 of the substrate unit 160 may be ground or polished by a Computer Numerical Control (CNC) machine to remove cracks or defects caused by the cutting process, thereby further improving the glass strength. In some embodiments, the substrate unit 160 may be chamfered by CNC, such as, but not limited to, a chamfered R angle or a chamfered C angle, etc., as required by the design.
Please refer to fig. 7 and fig. 8. As shown in fig. 7 and 8, the strengthened glass structure 100 according to an embodiment of the invention may include a glass body 162, an anti-reflection layer 130, and a stress buffer layer 140 by the manufacturing method described above. The glass body 162 includes an upper surface 164, a lower surface 166 opposite the upper surface 164, and a side surface 168. The upper surface 164 and the lower surface 166 each have a first reinforcing layer 120 and the side surface 168 has a second reinforcing layer 170. Wherein the first strengthening layer 120 and the second strengthening layer 170 are formed by different ion exchange processes. The anti-reflective layer 130 is formed on the upper surface 164 of the glass body 162, wherein the anti-reflective layer 130 may contact the first strengthening layer 120 and a portion of the second strengthening layer 170 located on the upper surface 164. The stress buffer layer 140 is formed on the lower surface 166 of the glass body 162, such that the stress buffer layer 140 and the anti-reflection layer 130 are in stress balance, wherein the anti-reflection layer 130 can contact the first strengthening layer 120 and a portion of the second strengthening layer 170 on the lower surface 166. In the present embodiment, the tempered glass structure 100 is a hexahedral structure, i.e., it includes a top surface (e.g., the upper surface 164), a bottom surface (e.g., the lower surface 166) and four side surfaces (e.g., a portion of the side surfaces 168), and the second strengthening layer 170 is formed in the side surfaces 168 of the glass body 162 on the four side surfaces, but not limited thereto.
Referring to fig. 9, fig. 9 is a schematic view of a strengthened glass structure according to another embodiment of the invention. As shown in fig. 9, the strengthened glass structure 100' is a cylinder structure or a pie-shaped structure, i.e., it includes a top surface (e.g., the upper surface 164), a bottom surface (e.g., the lower surface 166), and a side surface (e.g., the side surface 168), wherein the top surface and the bottom surface respectively have a first strengthening layer (not shown), the top surface and the bottom surface respectively have an anti-reflection layer 130 and a stress buffer layer 140 formed thereon, and the second strengthening layer 170 is formed in the side surface 168 of the glass body 162, but not limited thereto. The components, structures, and materials included in the strengthened glass structure 100 and the strengthened glass structure 100' of the present invention are described in detail in the foregoing embodiments, and thus are not described herein again.
In summary, the strengthened glass structure and the manufacturing method thereof of the present invention form the anti-reflection layer on the large-area glass mother plate first, and then perform the cutting, so as to reduce the production cost and have the mass production. And, form the buffer layer of stress on another surface opposite to the antireflection coating, can balance the residual stress produced by antireflection coating. In addition, the anti-reflection layer and the stress buffer layer can block the chemical strengthening effect so as to avoid warping caused by stress imbalance when the chemical strengthening is carried out again.
The above-mentioned embodiments are merely preferred embodiments of the present invention, and all equivalent changes and modifications made by the claims of the present invention should be covered by the scope of the present invention.
Claims (10)
1. A method of making a strengthened glass structure, comprising:
(a) providing a glass mother board;
(b) chemically strengthening the glass mother board to form a first strengthening layer on the outer surface of the glass mother board;
(c) forming an anti-reflection layer on a first surface of the glass mother board;
(d) forming a stress buffer layer on a second surface of the glass mother board to form a coated glass board, wherein the first surface and the second surface are positioned on two opposite sides of the glass mother board;
(e) cutting the coated glass plate into a plurality of substrate units, and exposing the side surface of each substrate unit which is not chemically strengthened; and
(f) the substrate units are chemically strengthened to form a second strengthening layer on the side surface of each substrate unit.
2. The method of manufacturing a strengthened glass structure according to claim 1, wherein the outer surface of the glass master comprises the first surface, the second surface, and a side surface, and in step (b), the first strengthening layer is formed on the first surface, the second surface, and the side surface simultaneously.
3. The method of claim 1, wherein the stress buffer layer comprises silicon oxide, silicon nitride, or silicon oxynitride.
4. The method of manufacturing a strengthened glass structure according to claim 1, further comprising edging or polishing the side surface of each of the substrate units after step (e).
5. The method of claim 1 wherein in step (b) the first strengthening layer is formed by chemical strengthening by ion exchange.
6. The method according to claim 1, wherein in step (f), the second strengthening layer is formed by ion-exchange chemical strengthening, and the anti-reflection layer and the stress buffer layer are ion-exchange barrier layers respectively.
7. The method of claim 1, wherein the glass precursor has a size of 620 mm x750 mm or greater.
8. A strengthened glass structure comprising:
the glass body comprises an upper surface, a lower surface and side surfaces, wherein the upper surface and the lower surface are respectively provided with a first strengthening layer, and the side surfaces are provided with a second strengthening layer;
an anti-reflection layer formed on the upper surface of the glass body; and
and the stress buffer layer is formed on the lower surface of the glass body, so that the stress buffer layer and the anti-reflection layer are in stress balance.
9. The strengthened glass structure of claim 8, wherein the stress buffer layer comprises silicon oxide, silicon nitride, or silicon oxynitride.
10. The strengthened glass structure of claim 8, wherein the first strengthening layer and the second strengthening layer are formed sequentially by different ion exchange processes.
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TW109120706A TWI742731B (en) | 2020-06-19 | 2020-06-19 | Strengthened glass structure and manufacturing method thereof |
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KR102493138B1 (en) * | 2015-03-25 | 2023-01-30 | 니폰 덴키 가라스 가부시키가이샤 | Method for manufacturing reinforced glass plate, and method for manufacturing glass plate for reinforcement |
DE102015114877B4 (en) * | 2015-09-04 | 2020-10-01 | Schott Ag | Scratch-resistant anti-reflective coating and mobile electronic device |
JP6860829B2 (en) * | 2016-06-22 | 2021-04-21 | 日本電気硝子株式会社 | Tempered glass manufacturing method and tempered glass manufacturing equipment |
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CN103193397A (en) * | 2012-01-04 | 2013-07-10 | 胜华科技股份有限公司 | Tempered glass cutting member and glass tempering method |
CN105269891A (en) * | 2014-06-06 | 2016-01-27 | 肖特股份有限公司 | Glass member with chemically prestressed substrate and compensation layer and manufacturing method thereof |
CN105271795A (en) * | 2014-06-06 | 2016-01-27 | 肖特股份有限公司 | Manufacturing method of covering glass element for display device and covering glass |
CN110497085A (en) * | 2018-05-16 | 2019-11-26 | 恒颢科技股份有限公司 | The method for dividing substrate of substrate and touch panel |
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