CN113782747B - High-calcium alloy for lead-acid storage battery grid and preparation method thereof - Google Patents

High-calcium alloy for lead-acid storage battery grid and preparation method thereof Download PDF

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CN113782747B
CN113782747B CN202111063642.2A CN202111063642A CN113782747B CN 113782747 B CN113782747 B CN 113782747B CN 202111063642 A CN202111063642 A CN 202111063642A CN 113782747 B CN113782747 B CN 113782747B
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lead
calcium
storage battery
acid storage
grid
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CN113782747A (en
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张腾
项本申
高根芳
方明学
李乃军
刘为胜
盛广
程可红
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Tianneng Group Henan Energy Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/66Selection of materials
    • H01M4/68Selection of materials for use in lead-acid accumulators
    • H01M4/685Lead alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/628Inhibitors, e.g. gassing inhibitors, corrosion inhibitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/82Multi-step processes for manufacturing carriers for lead-acid accumulators
    • H01M4/84Multi-step processes for manufacturing carriers for lead-acid accumulators involving casting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Cell Electrode Carriers And Collectors (AREA)

Abstract

The invention provides a lead-acid storage battery grid high-calcium alloy and a preparation method thereof, wherein the lead-acid storage battery grid high-calcium alloy comprises the following components in percentage by weight: 0.12 to 0.18 percent of Ca, 1.1 to 1.7 percent of Sn, 0.07 to 0.13 percent of calcium telluride, 0.8 to 1.4 percent of cuprous sulfide and the balance of Pb. The high content of calcium and intermetallic compound calcium telluride in the high-calcium alloy can improve the corrosion resistance of the grid; the addition of the calcium telluride can further improve the corrosion resistance of the grid, improve the hardness and strength of the grid, prevent lead plaster from falling off due to grid creep, and prolong the service life of the lead-acid storage battery. The addition of cuprous sulfide can prevent the reduction of the charge acceptance of the battery and cause rapid capacity decay. The calcium telluride and the cuprous sulfide can improve the potential of grid hydrogen evolution, inhibit the water loss in the electrode liquid and prolong the service life.

Description

High-calcium alloy for lead-acid storage battery grid and preparation method thereof
Technical Field
The invention relates to the field of lead-acid storage batteries, in particular to a high-calcium alloy for a grid of a lead-acid storage battery and a preparation method thereof.
Background
The grid is an important component in a lead-acid storage battery, and although the grid has no direct capacity improvement effect, the grid plays a role in skeleton supporting as an active substance and conducting and uniformly distributing current in the charge and discharge processes of the battery, and the performances directly limit the capacity and the cycle life of the battery, and whether the performances are superior or not depends on the alloy used by the grid.
The lead-acid storage battery used in the current market adopts positive grid lead alloy which can be divided into lead-antimony alloy and lead-calcium alloy. The lead-calcium alloy has excellent maintenance-free performance, high oxygen evolution overpotential and less water loss, but the lead-acid storage battery is easy to generate early capacity attenuation and poor deep discharge cycle performance and has poor grid deformation resistance due to the poor conductivity of a corrosion film formed by calcium and the like. In the current practical application, the lead-acid storage battery has higher requirements on maintenance-free performance, environmental protection performance and deep cycle life, the existing battery can not meet the requirements, and particularly the positive grid alloy of the battery is urgently needed to be improved.
Disclosure of Invention
Based on the technical problems, the invention provides a lead-acid storage battery grid high-calcium alloy and a preparation method thereof.
The invention adopts the following technical scheme: a lead-acid storage battery grid high-calcium alloy comprises the following components in percentage by weight: 0.12 to 0.18 percent of Ca, 1.1 to 1.7 percent of Sn, 0.07 to 0.13 percent of calcium telluride, 0.8 to 1.4 percent of cuprous sulfide and the balance of Pb.
Specifically, the high-calcium alloy for the grid of the lead-acid storage battery comprises the following components in percentage by weight: 0.14 to 0.16 percent of Ca, 1.3 to 1.5 percent of Sn, 0.09 to 1.11 percent of calcium telluride, 1.0 to 1.2 percent of cuprous sulfide and the balance of Pb.
The invention also provides a preparation method of the lead-acid storage battery grid high-calcium alloy, which comprises the following steps:
Under the protection of argon, pb is melted in a melting furnace at 450-470 ℃, sn is added after Pb is melted, after the Pb is completely melted, the temperature is raised to 700-800 ℃, calcium telluride is added, after the Pb is completely melted, the temperature is raised to 850-950 ℃, ca is added, after the Pb is completely melted, the temperature is raised to 1150-1250 ℃, cuprous sulfide is added, after the Pb is completely melted, stirring is carried out uniformly for 10min, and then the Pb is cooled to 300-400 ℃, and the Pb is discharged from the furnace to obtain the lead-acid storage battery grid high-calcium alloy.
Specifically, pb is melted in a melting furnace under the protection of argon at 460-465 ℃, sn is added after Pb is melted, after the Pb is completely melted, calcium telluride is added after the Pb is heated to 740-770 ℃, ca is added after the Pb is completely melted, the Ca is added after the Pb is heated to 880-920 ℃, after the Pb is completely melted, the cuprous sulfide is added after the Pb is heated to 1180-1220 ℃, the Pb is uniformly stirred after the Pb is completely melted, the Pb is kept for 10min, and then the Pb is cooled to 330-370 ℃, and the Pb is discharged from the furnace to obtain the high-calcium alloy of the grid of the lead-acid storage battery.
The beneficial effects are that:
the high-calcium alloy of the lead-acid storage battery grid provided by the invention has higher calcium content, and can improve the corrosion resistance of the lead-acid storage battery grid in the use process; the addition of the intermetallic compound calcium telluride can further improve the corrosion resistance of the grid, improve the hardness and strength of the grid, prevent lead plaster from falling off caused by creep of the grid and prolong the service life of the lead-acid storage battery. The addition of cuprous sulfide can inhibit the formation of PbSO 4、CaSO4 and other substances at the interface of the grid and the active substance, prevent the reduction of the charge acceptance of the battery and cause the rapid decay of the capacity. The calcium telluride and the cuprous sulfide can improve the potential of grid hydrogen evolution, inhibit the water loss in the electrode liquid and prolong the service life.
Detailed Description
Example 1:
A lead-acid storage battery grid high-calcium alloy comprises the following components in percentage by weight: 0.12% of Ca, 1.1% of Sn, 0.07% of calcium telluride, 0.8% of cuprous sulfide and the balance of Pb.
A preparation method of a lead-acid storage battery grid high-calcium alloy comprises the following steps:
Under the protection of argon, pb is melted in a melting furnace at 450 ℃, sn is added after Pb is melted, after the Pb is completely melted, the temperature is raised to 700 ℃, calcium telluride is added, after the Pb is completely melted, the temperature is raised to 850 ℃, ca is added, after the Pb is completely melted, the temperature is raised to 1150 ℃, cuprous sulfide is added, after the Pb is completely melted, the Pb is uniformly stirred for 10min, and then the Pb is cooled to 300 ℃, and the Pb-acid storage battery grid high-calcium alloy is obtained after discharging.
Example 2:
A lead-acid storage battery grid high-calcium alloy comprises the following components in percentage by weight: 0.14% of Ca, 1.3% of Sn, 0.09% of calcium telluride, 1.0% of cuprous sulfide and the balance of Pb.
A preparation method of a lead-acid storage battery grid high-calcium alloy comprises the following steps:
Under the protection of argon, pb is melted in a melting furnace at 460 ℃, sn is added after Pb is melted, after the Pb is completely melted, the temperature is raised to 740 ℃, calcium telluride is added, after the Pb is completely melted, the temperature is raised to 880 ℃, ca is added, after the Pb is completely melted, the temperature is raised to 1180 ℃, cuprous sulfide is added, after the Pb is completely melted, the Pb is uniformly stirred for 10min, and then the Pb is cooled to 330 ℃, and the Pb-acid storage battery grid high-calcium alloy is obtained after discharging.
Example 3:
A lead-acid storage battery grid high-calcium alloy comprises the following components in percentage by weight: 0.16% of Ca, 1.5% of Sn, 0.11% of calcium telluride, 1.2% of cuprous sulfide and the balance of Pb.
A preparation method of a lead-acid storage battery grid high-calcium alloy comprises the following steps:
Under the protection of argon, pb is melted in a melting furnace at 465 ℃, sn is added after Pb is melted, after the Pb is completely melted, the temperature is raised to 770 ℃, calcium telluride is added, after the Pb is completely melted, the temperature is raised to 920 ℃, ca is added, after the Pb is completely melted, the temperature is raised to 1220 ℃, cuprous sulfide is added, after the Pb is completely melted, the stirring is uniform for 10min, and then the temperature is lowered to 370 ℃, and the lead-acid storage battery grid high-calcium alloy is obtained after discharging.
Example 4
A lead-acid storage battery grid high-calcium alloy comprises the following components in percentage by weight: 0.18% of Ca, 1.7% of Sn, 0.13% of calcium telluride, 1.4% of cuprous sulfide and the balance of Pb.
A preparation method of a lead-acid storage battery grid high-calcium alloy comprises the following steps:
Under the protection of argon, pb is melted in a melting furnace at 470 ℃, sn is added after Pb is melted, after the Pb is completely melted, the temperature is raised to 800 ℃, calcium telluride is added, after the Pb is completely melted, the temperature is raised to 950 ℃, ca is added, after the Pb is completely melted, the temperature is raised to 1250 ℃, cuprous sulfide is added, after the Pb is completely melted, the Pb is uniformly stirred for 10min, and then the Pb is cooled to 400 ℃, and the Pb-acid storage battery grid high-calcium alloy is obtained after discharging.
Comparative example 1
A lead-acid storage battery grid high-calcium alloy comprises the following components in percentage by weight: 0.18% of Ca, 1.7% of Sn, 1.4% of cuprous sulfide and the balance of Pb.
A preparation method of a lead-acid storage battery grid high-calcium alloy comprises the following steps:
Under the protection of argon, pb is melted in a melting furnace at 470 ℃, sn is added after Pb is melted, ca is added after the Pb is completely melted, the temperature is raised to 950 ℃, the Ca is added after the Pb is completely melted, the temperature is raised to 1250 ℃, cuprous sulfide is added, the stirring is carried out after the Pb is completely melted, the stirring is carried out for 10min, and then the Pb is cooled to 400 ℃, and the Pb is discharged to obtain the lead-acid storage battery grid high-calcium alloy.
Comparative example 2
A lead-acid storage battery grid high-calcium alloy comprises the following components in percentage by weight: 0.18% of Ca, 1.7% of Sn, 0.13% of calcium telluride and the balance of Pb.
A preparation method of a lead-acid storage battery grid high-calcium alloy comprises the following steps:
under the protection of argon, pb is melted in a melting furnace at 470 ℃, sn is added after Pb is melted, after the Pb is completely melted, the temperature is raised to 800 ℃, calcium telluride is added, after the Pb is completely melted, the temperature is raised to 950 ℃, ca is added, after the Pb is completely melted, the Ca is uniformly stirred, the temperature is kept for 10min, and then the Pb is cooled to 400 ℃, and the Pb is discharged from the furnace to obtain the high-calcium alloy of the grid of the lead-acid storage battery.
Comparative example 3
A lead-acid storage battery grid high-calcium alloy comprises the following components in percentage by weight: 0.18% of Ca, 1.7% of Sn and the balance of Pb.
A preparation method of a lead-acid storage battery grid high-calcium alloy comprises the following steps:
Under the protection of argon, pb is melted in a melting furnace at 470 ℃, sn is added after Pb is melted, after the Pb is completely melted, ca is added after the Pb is completely melted, the temperature is raised to 950 ℃, the Ca is stirred uniformly after the Pb is completely melted, the stirring is kept for 10min, and then the Pb is cooled to 400 ℃, and the Pb is discharged from the melting furnace to obtain the high-calcium alloy of the grid of the lead-acid storage battery.
Comparative example 4
A lead-acid storage battery grid high-calcium alloy comprises the following components in percentage by weight: 0.18% of Ca, 1.7% of Sn, 0.13% of tellurium dioxide, 1.4% of cuprous sulfide and the balance of Pb.
A preparation method of a lead-acid storage battery grid high-calcium alloy comprises the following steps:
Under the protection of argon, pb is melted in a melting furnace at 470 ℃, sn is added after Pb is melted, tellurium dioxide is added after the Pb is completely melted, ca is added after the Pb is completely melted, the temperature is raised to 950 ℃, the temperature is raised to 1250 ℃ after the Pb is completely melted, cuprous sulfide is added, the Pb is uniformly stirred after the Pb is completely melted, the Pb is kept for 10min, and then the Pb is cooled to 400 ℃, and the Pb is discharged to obtain the high-calcium alloy of the lead-acid storage battery grid.
Comparative example 5
A lead-acid storage battery grid high-calcium alloy comprises the following components in percentage by weight: 0.18% of Ca, 1.7% of Sn, 0.13% of Te, 1.4% of cuprous sulfide and the balance of Pb.
A preparation method of a lead-acid storage battery grid high-calcium alloy comprises the following steps:
Under the protection of argon, pb is melted in a melting furnace at 470 ℃, sn is added after Pb is melted, te is added after the Pb is completely melted, ca is added after the Pb is completely melted, the temperature is raised to 950 ℃, the Ca is added after the Pb is completely melted, the temperature is raised to 1250 ℃, cuprous sulfide is added, the Pb is uniformly stirred after the Pb is completely melted, the Pb is kept for 10min, and then the Pb is cooled to 400 ℃, and the Pb is discharged from the furnace to obtain the high-calcium alloy of the grid of the lead-acid storage battery.
The high-calcium alloy is made into a lead-acid storage battery grid and then a lead-acid storage battery, and the following performance test experiments are carried out:
1. Cycle life test
The cycle life test method comprises the following steps: in the 25 ℃ environment, the battery is charged for 16 hours at a constant voltage of 14.1V and a current limiting of 75A, and then discharged to a termination voltage of 11.0V at a constant current of 50A, and when the discharge capacity of the whole battery is lower than 80% of the rated capacity, the service life is terminated.
2. Capacity testing
Testing was performed using standard GB/T22199-2008.
TABLE 1 test results for samples of various embodiments
Description of the embodiments Number of cycles Rate of capacity fade
Example 1 219 93.9%
Example 2 222 94.4%
Example 3 224 94.6%
Example 4 220 93.8%
Comparative example 1 196 92.0%
Comparative example 2 211 84.3%
Comparative example 3 171 79.8%
Comparative example 4 205 91.8%
Comparative example 5 198 92.1%
Note that: the capacity fade rate in the table is the fade value after 50 cycles.
As can be seen from Table 1, the lead-acid storage battery prepared by the high-calcium grid prepared by the method has higher cycle life and obviously reduced capacity fade rate. The reason for this is that calcium telluride improves the corrosion resistance and creep resistance of the grid, and cuprous sulfide inhibits the formation of substances such as PbSO 4、CaSO4 at the grid/active substance interface.

Claims (4)

1. The high-calcium alloy for the lead-acid storage battery grid is characterized by comprising the following components in percentage by weight: 0.12 to 0.18 percent of Ca, 1.1 to 1.7 percent of Sn, 0.07 to 0.13 percent of calcium telluride, 0.8 to 1.4 percent of cuprous sulfide and the balance of Pb.
2. The high-calcium alloy for lead-acid storage battery grids of claim 1, which is characterized by comprising the following components in percentage by weight: 0.14 to 0.16 percent of Ca, 1.3 to 1.5 percent of Sn, 0.09 to 0.11 percent of calcium telluride, 1.0 to 1.2 percent of cuprous sulfide and the balance of Pb.
3. The method for preparing the high-calcium alloy for the grid of the lead-acid storage battery according to claim 1 or 2, which is characterized by comprising the following steps: under the protection of argon, pb is melted in a melting furnace at 450-470 ℃, sn is added after Pb is melted, after the Pb is completely melted, the temperature is raised to 700-800 ℃, calcium telluride is added, after the Pb is completely melted, the temperature is raised to 850-950 ℃, ca is added, after the Pb is completely melted, the temperature is raised to 1150-1250 ℃, cuprous sulfide is added, after the Pb is completely melted, stirring is carried out uniformly for 10min, and then the Pb is cooled to 300-400 ℃, and the Pb is discharged from the furnace to obtain the lead-acid storage battery grid high-calcium alloy.
4. The method for preparing the lead-acid storage battery grid high-calcium alloy according to claim 3, which is characterized by comprising the following steps: under the protection of argon, pb is melted in a melting furnace at 460-465 ℃, sn is added after Pb is melted, after the Pb is completely melted, the temperature is raised to 740-770 ℃, calcium telluride is added, after the Pb is completely melted, the temperature is raised to 880-920 ℃, ca is added, after the Pb is completely melted, the temperature is raised to 1180-1220 ℃, cuprous sulfide is added, after the Pb is completely melted, stirring is carried out uniformly for 10min, and then the Pb is cooled to 330-370 ℃, and the Pb is discharged from the furnace to obtain the lead-acid storage battery grid high-calcium alloy.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU366518A1 (en) * 1971-04-22 1973-01-16 GRID FOR ELECTRODE LEAD ACCUMULATOR
CN101815774A (en) * 2007-09-28 2010-08-25 纳米技术有限公司 Core shell nanoparticles and preparation method thereof
CN105226284A (en) * 2009-07-01 2016-01-06 巴斯夫欧洲公司 Ultrapure synthetic carbon materials
CN109196688A (en) * 2016-04-27 2019-01-11 Rsr技术公司 Lead-containing alloy and correlation technique and product

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU366518A1 (en) * 1971-04-22 1973-01-16 GRID FOR ELECTRODE LEAD ACCUMULATOR
CN101815774A (en) * 2007-09-28 2010-08-25 纳米技术有限公司 Core shell nanoparticles and preparation method thereof
CN105226284A (en) * 2009-07-01 2016-01-06 巴斯夫欧洲公司 Ultrapure synthetic carbon materials
CN109196688A (en) * 2016-04-27 2019-01-11 Rsr技术公司 Lead-containing alloy and correlation technique and product

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