CN113686807A - 一种快速检测2-氯-1-(4-异丁基苯)丙酮含量的方法 - Google Patents

一种快速检测2-氯-1-(4-异丁基苯)丙酮含量的方法 Download PDF

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CN113686807A
CN113686807A CN202111073239.8A CN202111073239A CN113686807A CN 113686807 A CN113686807 A CN 113686807A CN 202111073239 A CN202111073239 A CN 202111073239A CN 113686807 A CN113686807 A CN 113686807A
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isobutylbenzene
chloro
acetone
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near infrared
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杜德平
徐文辉
寇祖星
张哲�
孙科
贾健波
徐冬冬
张田
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Shandong Xinhua Pharmaceutical Co Ltd
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Abstract

本发明提供了一种快速检测2‑氯‑1‑(4‑异丁基苯)丙酮含量的方法,先通过测定不同含量的2‑氯‑1‑(4‑异丁基苯)丙酮溶液的近红外吸收光谱;在相同的光谱测量条件下测定已知含量2‑氯‑1‑(4‑异丁基苯)丙酮溶液的验证样品得到2‑氯‑1‑(4‑异丁基苯)丙酮含量预测值,分析预测值与已知含量参考值得到二者的相关性图,然后通过相关性图快速检测2‑氯‑1‑(4‑异丁基苯)丙酮的含量;本发明解决了布洛芬生产过程中对中间体2‑氯‑1‑(4‑异丁基苯)丙酮传统检测方法烦琐、耗时等问题。

Description

一种快速检测2-氯-1-(4-异丁基苯)丙酮含量的方法
技术领域
本发明属于化学分析技术领域,涉及一种快速检测2-氯-1-(4-异丁基苯)丙酮含量的方法。
技术背景
2-氯-1-(4-异丁基苯)丙酮,分子式C13H17ClO,易溶于二氯甲烷、石油醚等有机溶剂,该产品是生产非甾体消炎药布洛芬的主要中间体。2-氯-1-(4-异丁基苯)丙酮的主流合成路线是以异丁苯、氯代丙酰氯为原料,经傅克酰基化反应制得,该中间体再经过缩合、转位重排、水解、酸化等反应可生成布洛芬。
目前生产中对2-氯-1-(4-异丁基苯)丙酮的含量检测方法主要有气相面积归一化法、液相内标法,但是这两种方法配样步骤相对繁琐,主成分峰保留时间长,每检测一次大约需要40-60分钟,严重制约布洛芬产能的提升。因此,探寻一种简便、快速检测2-氯-1-(4-异丁基苯)丙酮含量的方法势在必行。
近红外光谱分析技术作为一种现代分析技术,具有简便、快速、不破坏样品结构、能够实现在线分析等特点,已被应用于医药、化工中间体的含量检测中。因此,本发明采用近红外光谱分析技术,建立一种快速检测2-氯-1-(4-异丁基苯)丙酮含量的方法。
发明内容
本发明提供了一种快速检测2-氯-1-(4-异丁基苯)丙酮含量的方法,包括如下步骤:
(1)准备一系列已知含量的2-氯-1-(4-异丁基苯)丙酮溶液;
(2)将已知含量的2-氯-1-(4-异丁基苯)丙酮溶液进行近红外吸收光谱扫描;
(3)对所得近红外光谱光学数据进行基线校正Baseline Correction和光程校正Thickness Correction;
(4)利用化学计量学分析软件Unscrambler进行偏最小二乘回归分析(PLS),得近红外定量分析模型;
(5)在相同的光谱测量条件下测定已知含量2-氯-1-(4-异丁基苯)丙酮溶液的验证样品,经定量分析模型计算得到2-氯-1-(4-异丁基苯)丙酮含量预测值。
分析预测值与已知含量参考值的相关性。
所述准备一系列已知含量的2-氯-1-(4-异丁基苯)丙酮溶液为36份,含量范围为91.81-96.55%(g/ml)。
所述将已知含量的2-氯-1-(4-异丁基苯)丙酮溶液进行近红外吸收光谱扫描,波长范围为9300-4700cm-1,分辨率为16cm-1,扫描次数:64次,测量温度为18-25℃,每份样品扫描3次,保存平均光谱。
本发明解决了布洛芬生产过程中对中间体2-氯-1-(4-异丁基苯)丙酮传统检测方法烦琐、耗时等问题。
附图说明
图1为不同含量的2-氯-1-(4-异丁基苯)丙酮溶液近红外吸收光谱;
图2为2-氯-1-(4-异丁基苯)丙酮溶液含量的参考值与预测值的相关性图。
具体实施方式
为使本发明的目的、技术方案及效果更加清楚、明确,以下将配合实施例来对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。
实施例1
1、准备36份不同含量的2-氯-1-(4-异丁基苯)丙酮溶液,含量范围为91.81-96.55%(g/ml),保证此含量范围能够覆盖生产中2-氯-1-(4-异丁基苯)丙酮溶液含量范围(92-96%,g/ml)具体数据见表1:
表1:36份2-氯-1-(4-异丁基苯)丙酮溶液含量数据。
Figure BDA0003261163410000021
Figure BDA0003261163410000031
2、用ABB公司MB3600型近红外光谱分析仪,将36份已知含量的2-氯-1-(4-异丁基苯)丙酮溶液分别进行近红外光谱测定,以空气为参比,设置扫描波长范围为:9300-4700cm-1,分辨率:16cm-1,扫描次数:64次,每个样品重复测定3次,求平均光谱。所得不同含量2-氯-1-(4-异丁基苯)丙酮溶液的近红外吸收光谱如图1所示。
3、对所得近红外光谱光学数据进行基线校正Baseline Correction和光程校正Thickness Correction。
4、利用化学计量学分析软件Unscrambler进行偏最小二乘回归分析(PLS),所得近红外定量分析模型的决定系数(R2)为0.9217,交互验证均方根误差(RMSEC)为0.5093和预测均方根误差(RMSEP)为0.5909。
5、在相同的光谱测量条件下测定16份已知含量2-氯-1-(4-异丁基苯)丙酮溶液的验证样品,经定量分析模型计算得到2-氯-1-(4-异丁基苯)丙酮含量预测值。具体数值见表2,分析预测值与已知含量参考值得到图2所示的相关性图。从图2可以看出,应用本发明的方法,样品的2-氯-1-(4-异丁基苯)丙酮含量预测值与参考值之间具有很好的相关性,R为0.998,因此,可认定近红外的检测数据是准确可靠的,此方法能够实现快速检测2-氯-1-(4-异丁基苯)丙酮的含量。
表2:18份验证样品预测值和参考值数据。
序号 参考值 预测值 绝对偏差
1 91.84 91.79 0.05
2 92.57 92.60 -0.03
3 93.37 93.27 0.10
4 94.34 94.40 -0.06
5 94.45 94.50 -0.05
6 94.94 95.05 -0.11
7 94.90 95.10 -0.20
8 95.42 95.46 -0.03
9 95.53 95.58 -0.04
10 96.05 95.90 0.15
11 95.70 95.83 -0.13
12 95.84 95.86 -0.02
13 95.84 95.90 -0.06
14 95.94 96.03 -0.08
15 96.20 96.15 0.06
16 96.29 96.31 -0.02

Claims (3)

1.一种快速检测2-氯-1-(4-异丁基苯)丙酮含量的方法,其特征在于利用近红外光谱技术快速检测,包括以下步骤:
(1)准备一系列已知含量的2-氯-1-(4-异丁基苯)丙酮溶液;
(2)将已知含量的2-氯-1-(4-异丁基苯)丙酮溶液进行近红外吸收光谱扫描;
(3)对所得近红外光谱光学数据进行基线校正Baseline Correction和光程校正Thickness Correction;
(4)利用化学计量学分析软件Unscrambler进行偏最小二乘回归分析(PLS),得近红外定量分析模型;
(5)在相同的光谱测量条件下测定已知含量2-氯-1-(4-异丁基苯)丙酮溶液的验证样品,经定量分析模型计算得到2-氯-1-(4-异丁基苯)丙酮含量预测值;分析预测值与已知含量参考值的相关性。
2.根据权利要求1所述的一种快速检测2-氯-1-(4-异丁基苯)丙酮含量的方法,其特征在于,所述步骤(1)中准备36份已知含量的2-氯-1-(4-异丁基苯)丙酮溶液,含量范围为91.81-96.55%(g/ml)。
3.根据权利要求1所述的一种快速检测2-氯-1-(4-异丁基苯)丙酮含量的方法,其特征在于,所述步骤(2)中用近红外光谱仪对已知含量的2-氯-1-(4-异丁基苯)丙酮溶液进行扫描,波长范围为9300-4700cm-1,分辨率为16cm-1,测量温度为18-25℃。
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