CN113684902A - Squatting pan with novel flushing bonding structure and manufacturing method thereof - Google Patents
Squatting pan with novel flushing bonding structure and manufacturing method thereof Download PDFInfo
- Publication number
- CN113684902A CN113684902A CN202110931234.8A CN202110931234A CN113684902A CN 113684902 A CN113684902 A CN 113684902A CN 202110931234 A CN202110931234 A CN 202110931234A CN 113684902 A CN113684902 A CN 113684902A
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- water
- squatting pan
- water guide
- blank
- panel
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- 238000011010 flushing procedure Methods 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 263
- 238000009826 distribution Methods 0.000 claims abstract description 24
- 239000010865 sewage Substances 0.000 claims abstract description 21
- 238000005507 spraying Methods 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 238000004080 punching Methods 0.000 claims description 6
- 238000007569 slipcasting Methods 0.000 claims description 5
- 238000010304 firing Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims 2
- 230000000694 effects Effects 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 10
- 238000005406 washing Methods 0.000 description 7
- 238000009825 accumulation Methods 0.000 description 3
- 238000009395 breeding Methods 0.000 description 3
- 230000001488 breeding effect Effects 0.000 description 3
- 238000005192 partition Methods 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 210000000232 gallbladder Anatomy 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003020 moisturizing effect Effects 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03D—WATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
- E03D11/00—Other component parts of water-closets, e.g. noise-reducing means in the flushing system, flushing pipes mounted in the bowl, seals for the bowl outlet, devices preventing overflow of the bowl contents; devices forming a water seal in the bowl after flushing, devices eliminating obstructions in the bowl outlet or preventing backflow of water and excrements from the waterpipe
- E03D11/02—Water-closet bowls ; Bowls with a double odour seal optionally with provisions for a good siphonic action; siphons as part of the bowl
- E03D11/04—Bowls of flat shape with only slightly inclined bottom ; Squat-type closets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03D—WATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
- E03D1/00—Water flushing devices with cisterns ; Setting up a range of flushing devices or water-closets; Combinations of several flushing devices
- E03D1/38—Adaptations or arrangements of flushing pipes
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03D—WATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
- E03D11/00—Other component parts of water-closets, e.g. noise-reducing means in the flushing system, flushing pipes mounted in the bowl, seals for the bowl outlet, devices preventing overflow of the bowl contents; devices forming a water seal in the bowl after flushing, devices eliminating obstructions in the bowl outlet or preventing backflow of water and excrements from the waterpipe
- E03D11/13—Parts or details of bowls; Special adaptations of pipe joints or couplings for use with bowls, e.g. provisions in bowl construction preventing backflow of waste-water from the bowl in the flushing pipe or cistern, provisions for a secondary flushing, for noise-reducing
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Sewage (AREA)
Abstract
The embodiment of the invention discloses a squatting pan with a novel flushing bonding structure, which comprises a liner bag and a panel, wherein the liner bag comprises a liner bag body, a water inlet, a flushing part and a drain pipe; the drain pipe is connected with the bottom of the liner bag body, and a sewage inlet is formed in the joint; the flushing part comprises a water guide ring and a water guide groove, a water guide cavity is arranged in the water guide ring, and water distribution holes are formed in the top of the water guide ring at intervals of a preset distance; the water chute is connected with the water guide ring; the water inlet is arranged on the liner bag body and communicated with the water guide ring; the panel covers the top of the liner bag body and is provided with a water retaining ring, and the water retaining ring is matched with the water distribution holes and the water guide groove to form an annular splash-proof flushing channel. The embodiment of the invention also discloses a manufacturing method of the squatting pan. The invention can meet the requirement of mechanical automatic production, and the squatting pan has the effect of preventing water splashing while ensuring the flushing quality.
Description
Technical Field
The invention relates to a squatting pan and a manufacturing method thereof, in particular to a squatting pan with a novel flushing bonding structure and a manufacturing method thereof.
Background
The squatting pan has the advantages of sanitation, easy cleaning and the like, and is widely used. The existing squatting pan generally adopts an integrated forming mode, the mold structure is complex, and the yield is not high. Water holes are required to be punched after the squatting pan blank is manufactured, the requirement on the humidity of the blank and the environment is high during punching, and the punching is easy to crack, so that obstacles are brought to full-automatic production.
In addition, current flush portion integration is on the panel, and the problem of dabbling easily appears when washing by water, and the squatting pan that bonding process made provides probably for optimizing the bath mode. The squatting pan is manufactured by a bonding process, a liner package blank and a panel blank are required to be manufactured in advance, then the squatting pan body is manufactured by a bonding mode, and the squatting pan body is sintered into a finished squatting pan. The existing flushing mode leads high-pressure water into a flushing water channel, and the high-pressure water can form turbulent flow to cause a water splashing phenomenon. The water splashing can be reduced to a certain extent by arranging a circle of baffle at the water outlet, but the water splashing phenomenon still occurs when the water pressure is 0.55 mpa.
A circle of the traditional water distribution hole type part is of a single-face grouting cavity structure, so that water accumulation phenomenon in the use process of a product is easily caused, and in order to reduce the water accumulation, the design of a squatting pan mould needs to be assisted by adding small pieces so as to open a side hole on a channel for supplying water to the water distribution hole and discharge the water as much as possible. The scheme increases the forming and demoulding difficulty of the squatting pan blank, and the problem of water accumulation cannot be avoided.
In addition, the water inlet of the prior squatting pan is generally close to one side of the sewage inlet, and water with higher pressure introduced from the water inlet directly washes the sewage inlet during flushing, so that the water splashing phenomenon is easily caused.
Disclosure of Invention
The embodiment of the invention aims to solve the technical problem that the existing squatting pan is easy to splash water, and provides the squatting pan with the novel flushing bonding structure and the manufacturing method thereof, which can meet the requirement of mechanical automatic production and have the effect of preventing water from splashing while ensuring the flushing quality.
In order to solve the technical problem, the embodiment of the invention provides a squatting pan with a novel flushing bonding structure, which comprises a liner bag and a panel, wherein the liner bag comprises a liner bag body, a water inlet, a flushing part and a drainage pipe; the drain pipe is connected with the bottom of the liner bag body, and a sewage inlet is formed in the joint; the flushing part comprises a water guide ring and a water guide groove, a water guide cavity is arranged in the water guide ring, the water guide ring is arranged on one side, away from the sewage inlet, of the upper edge of the liner bag body, and water distribution holes are formed in the top of the water guide ring at intervals of a preset distance; the water chute is connected with the water guide ring and is arranged on one side, close to the sewage inlet, of the upper edge of the liner bag body; the water inlet is arranged on the liner bag body and communicated with the water guide ring; the panel covers the top of the liner bag body and is provided with a water retaining ring, and the water retaining ring is matched with the water distribution holes and the water guide groove to form an annular splash-proof flushing channel.
As an improvement of the scheme, the water retaining ring is provided with a separating rib plate, and the annular splash-proof flushing channel is divided into a plurality of flushing intervals by the separating rib plate.
As an improvement of the scheme, the water inlet is arranged on the bladder body and is far away from one side of the sewage inlet.
As an improvement of the scheme, the liner bag is further provided with a supporting end face, and the supporting end face is arranged on the opposite side of the water inlet.
As an improvement of the scheme, the width of the water guide groove is gradually narrowed from the connection part with the water guide ring.
As an improvement of the scheme, a counterpunch hole is arranged at the joint of the water guide groove and the water guide ring, and guide grooves are arranged on two sides of the counterpunch hole.
As an improvement of the scheme, the water guide ring and the water guide groove have preset inclination, and the lowest point of the water guide ring and the water guide groove is the middle point of the water guide groove.
As an improvement of the scheme, the panel is provided with a baffle cover, and the baffle cover adopts a double-sided grouting structure.
Correspondingly, the invention also provides a manufacturing method of the squatting pan, which comprises the following steps:
s01, generating a liner package blank body through a slip casting mold, wherein the liner package blank body comprises a liner package body, a water inlet, a water flushing part and a drain pipe; the water flushing part forms a water guide ring through single-side grouting, a water guide groove is formed through double-side grouting, and the water guide ring is connected with the water guide groove;
s02, generating a panel blank through a double-sided grouting forming die, wherein the panel blank comprises a panel body, a water retaining ring and a separating rib plate;
s03, driving the supporting plate to move to the position right below the panel blank through the mechanical arm, and demoulding the panel blank downwards to enable the panel blank to be supported on the supporting plate;
s04, coating pulp on the bottom surface of the panel blank by a pulp coating machine;
s05, moving the pasted panel blank to the position right below the liner package blank through a mechanical arm, and demolding the liner package blank to align and bond the liner package blank and the panel blank to form a squatting pan blank;
and S06, carrying out glaze spraying treatment on the green body of the squatting pan, and feeding the green body of the squatting pan after glaze spraying into a kiln for firing to obtain the finished squatting pan.
As an improvement of the scheme, a plurality of convex columns are arranged on the inner wall of the cavity of the die for forming the water guide ring at intervals and preset intervals, so that water distribution holes are formed at the top of the water guide ring.
As an improvement of the scheme, the panel blank is formed by double-sided grouting, and the thickness of the formed panel blank is 9-15 mm.
As the improvement of above-mentioned scheme, through the thickness of control panel blank, adjust the holistic height of squatting pan, the holistic high scope of squatting pan is: 230mm-350 mm.
The embodiment of the invention has the following beneficial effects:
this squatting pan's bath portion adopts water guide ring and guiding gutter to combine, and the water inlet that will be connected with the water guide ring is located and is kept away from into dirty mouthful one side, and during the bath, water lets in from the water inlet and leads in the water guide ring, and the water guide ring top is equipped with the water distribution hole at the interval predetermined distance, and the water that flows through in the water guide ring can be followed the water distribution hole and washed out, and the pressure of water obtains releasing, even when facing low, medium, high water pressure, still can guarantee to prevent to spill water and towards the water quality. On the other hand, water flowing out of the water guide ring is introduced into the water guide groove, and one side of the water guide groove facing the center of the bag body is open, so that the washing impact force is kept, the water flow stability can be improved, and a 360-degree annular waterfall type washing effect is formed; and the addition of the water chute can facilitate accumulated water to flow out, prevent dirt from breeding and avoid frost crack of the squatting pan caused by the accumulated water remaining in the squatting pan in cold and cool areas.
Because be equipped with the cavity in the support terminal surface, this patent will support the terminal surface and locate the offside of water inlet can thoroughly separate it and wash water pipeline, stops ponding, prevents the long flowing water and the frost crack problem that ponding brought.
Drawings
FIG. 1 is a schematic structural view of a novel flush bonding structure of a squatting pan of the present invention;
figures 2 and 3 are schematic structural views from different perspectives of the bladder of the present invention;
FIG. 4 is a schematic structural view of a panel of the present invention;
FIG. 5 is a schematic top view of the bladder of the present invention;
FIG. 6 is a cross-sectional view of the AA face of FIG. 5;
fig. 7 is a cross-sectional view taken along plane BB of fig. 5.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings. It is only noted that the invention is intended to be limited to the specific forms set forth herein, including any reference to the drawings, as well as any other specific forms of embodiments of the invention.
As shown in fig. 1-7, a first embodiment of the present invention provides a squatting pan with a novel flush bonding structure, which includes a bladder 100 and a panel 200, wherein the bladder 100 includes a bladder body 1, a water inlet 2, a flush part 3 and a drain pipe 4; the sewage discharge pipe 4 is connected with the bottom of the liner bag body 1, and a sewage inlet 5 is formed in the connection position; the flushing part 3 comprises a water guide ring 31 and a water guide groove 32, a water guide cavity 311 is arranged in the water guide ring 31, the water guide ring 31 is arranged on one side, away from the sewage inlet 5, of the edge of the upper part of the bag body 1, and water distribution holes 33 are formed in the top of the water guide ring 31 at intervals of a preset distance; the water chute 32 is connected with the water guide ring 31, and the water chute 32 is arranged on one side, close to the sewage inlet 5, of the upper edge of the liner bag body 1; the water inlet 2 is arranged on the bladder body 1 and communicated with the water guide ring 31; the panel 200 covers the top of the liner bag body 1 and is provided with a water retaining ring 6, and the water retaining ring 6 is matched with the water distribution holes 33 and the water chute 32 to form an annular splash-proof flushing channel. The panel is provided with a baffle cover 11, and the baffle cover 11 adopts a double-sided grouting structure. The tail end of the sewage discharge pipe is provided with a sewage discharge port 41.
This bath portion 3 of squatting pan adopts water guide ring 31 and guiding gutter 32 to combine, and locate the water inlet 2 of being connected with water guide ring 31 and keep away from into dirty mouthful 5 one side, during the bath, water lets in water guide ring 31 from water inlet 2, water guide ring 31 top interval predetermined distance is equipped with water distribution hole 33, the water that flows through in the water guide ring 31 can be followed water distribution hole 33 and washed out, the pressure of water obtains releasing, even when facing low, medium, high water pressure, still can guarantee to prevent to dabble and towards water quality. On the other hand, water flowing out of the water guide ring 31 is introduced into the water guide groove 32, and one side of the water guide groove 32 facing the center of the bag body 1 is open, so that the washing impact force is kept, the water flow stability can be improved, and a 360-degree annular waterfall type washing effect is formed; and the addition of the water chute 32 can facilitate accumulated water to flow out, prevent dirt from breeding and avoid frost crack of the squatting pan caused by the accumulated water remaining in the squatting pan in cold and cool areas.
Preferably, the water inlet 2 is arranged on the gallbladder bag body 1 and is far away from one side of the sewage inlet 5. When the water is flushed, the pressure of the water flow flushed out firstly is the largest, and water splashing is easily caused, and by adopting the design, the water flushed out from the water distribution holes 33 firstly flows through the moderate collection curved surface far away from the sewage inlet 5 in the liner bag body 1, so that the possibility of water splashing can be further reduced.
The bladder bag 100 is further provided with a supporting end face 7, and the supporting end face 7 is arranged on the opposite side of the water inlet 2. The supporting end face 7 is used for providing support during the sintering process. Owing to be equipped with the cavity (not drawn in the picture) in the support terminal surface 7, this patent will support terminal surface 7 and locate the offside of water inlet 2 can thoroughly separate it with the wash pipe way, stops ponding, prevents the long running water and the frost crack problem that ponding brought.
In order to ensure the flushing effect, the width of the water chute 32 is gradually narrowed from the connection with the water deflector 31. A pair of punched holes 34 are arranged at the connection part of the water guide groove 32 and the water guide ring 31, and guide grooves 35 are arranged on two sides of the pair of punched holes 34. The water released through the water distribution hole 33 is sprayed out from the opposite flushing holes 34 at the two sides of the squatting pan, and the sprayed water pressure is approximately constant; the guide groove 35 is used for guiding water flow and ensuring that the water flow stably flows along the water guide groove 32; the sprayed water flow meets at the central position of the water chute 32 and is flushed out along the inner wall of the liner bag body 1 under the guidance of the water retaining ring 6 to form waterfall-shaped flushing water flow, the flushing effect is good, the flushing sound is small, and the flushing is clean.
In order to meet the selection of different customers on the height requirement of the squatting pan, the squatting pan is correspondingly designed in the overall height dimension, can be correspondingly adjusted according to different dimensions, is not limited to a small range, and improves the selectivity of users. The integral height of the squatting pan is adjusted by controlling the thickness of the panel blank, and the integral height range of the squatting pan is 230-350 mm.
Preferably, the water retaining ring 6 is provided with a separating rib plate 7, and the annular splash-proof flushing channel is divided into a plurality of flushing regions by the separating rib plate 7. The partition rib plate 7 can ensure that the water flow in each interval is approximately uniform in the flushing process, and the flushing dead angle is reduced; meanwhile, multiple water flows can be prevented from converging and colliding to form turbulence, splashing is reduced, and user experience is improved.
In order to completely drain the accumulated water in the pipeline after flushing, the water guiding ring 31 and the water guiding groove 32 have a preset slope, and the lowest point of the water guiding ring and the water guiding groove is the middle point of the water guiding groove 32. After the flushing is completed, all the water in the water guide ring 31 flows into the water guide groove 32, and finally flows into the dirt inlet 5 from the midpoint of the water guide groove 32.
The second embodiment of the invention provides a manufacturing method of a squatting pan, which comprises the following steps:
s01, generating a liner package body through a slip casting mold, wherein the liner package body comprises a liner package body 1, a water inlet 2, a water flushing part 3 and a sewage discharge pipe 4. In addition, the water guide cavity and the bladder body 1 are integrally formed, so that the overall height of the squatting pan can be reduced, and the squatting pan is suitable for a shallow toilet sink. With blow off pipe 4 and courage package body 1 integrated into one piece, and 4 pipe ways of blow off adopt siphon technique, reduced among the prior art 4 pipe ways of blow off and need be connected with courage package body 1, the problem of easy leaking or damage. The flushing part 3 forms a water guide ring 31 through single-side grouting, forms a water guide groove 32 through double-side grouting, and the water guide ring 31 and the water guide groove 32 are connected with each other.
And S02, generating a panel blank through a double-sided slip casting mould. The panel blank comprises a panel body 8, a water retaining ring 6 and a separating rib plate 7. Preferably, the panel body 8, the water retaining ring 6 and the separating rib plate 7 are integrally formed, the front surface of the panel blank is provided with structures such as a water guide pit 9, an anti-slip groove and the like, and the forming quality of the inner surface and the outer surface of the panel blank can be improved by adopting a double-sided slip casting mode. The partition rib plates 7 can be used for dividing the water outlet of the liner bag blank body, so that water splashing caused by water flow convergence is prevented, and the waterfall type flushing effect is guaranteed.
S03, driving the supporting plate to move to the position right below the panel blank through the mechanical arm, and demoulding the panel blank downwards to enable the panel blank to be supported on the supporting plate; specifically, the bottom surface of the panel blank faces upwards, so that the panel blank after being demoulded is convenient to coat and bond when being bonded with the liner package blank.
S04, coating pulp on the bottom surface of the panel blank by a pulp coating machine;
s05, moving the pasted panel blank to the position right below the liner package blank through a mechanical arm, and demolding the liner package blank to align and bond the liner package blank and the panel blank to form a squatting pan blank; specifically, when the surface plate blank body is moved to the position right below the liner bag blank body and lifted to a position where a preset distance is reserved between the surface plate blank body and the liner bag blank body, the liner bag blank body is demolded, and the liner bag blank body is bonded with the surface plate blank body under the self gravity of the liner bag blank body to obtain the squatting pan blank body.
And S06, carrying out glaze spraying treatment on the green body of the squatting pan, and feeding the green body of the squatting pan after glaze spraying into a kiln for firing to obtain the finished squatting pan. Wherein, the glaze spraying process and the sintering process can be carried out by adopting the prior art, and are not repeated again.
By adopting the manufacturing method, the automatic production of the squatting pan can be realized, the labor cost is reduced, and the yield is improved.
The flushing part 3 of the squatting pan manufactured by the method adopts the combination of the water guide ring 31 and the water guide groove 32, the water inlet 2 connected with the water guide ring 31 is arranged at one side far away from the sewage inlet 5, when flushing, water is introduced into the water guide ring 31 from the water inlet 2, the top of the water guide ring 31 is provided with the water distribution holes 33 at a preset distance, the water flowing through the water guide ring 31 can be flushed out from the water distribution holes 33, the pressure of the water is released, and the quality of preventing water splashing and flushing can be still ensured even when facing low, medium and high water pressure. On the other hand, water flowing out of the water guide ring 31 is introduced into the water guide groove 32, and one side of the water guide groove 32 facing the center of the bag body 1 is open, so that the washing impact force is kept, the water flow stability can be improved, and a 360-degree annular waterfall type washing effect is formed; and the addition of the water chute 32 can facilitate accumulated water to flow out, prevent dirt from breeding and avoid frost crack of the squatting pan caused by the accumulated water remaining in the squatting pan in cold and cool areas.
Preferably, a plurality of protruding columns (not shown) are disposed on the inner wall of the mold cavity forming the water guiding ring 31 at predetermined intervals, so that the water distribution holes 33 are formed at the top of the water guiding ring 31. It should be noted that, in the prior art, the water distribution holes 33 of the water flushing part 3 often need to be opened manually, and the humidity of the blank needs to be controlled during punching, so as to prevent cracking and the like during punching. After the hole is punched manually, mud scraps are blown out, and a circle of water is brushed in the water distribution holes 33 which are punched for moisturizing, so that the yield is improved. According to the method, the plurality of convex columns are arranged on the inner wall of the cavity of the die at intervals and at preset intervals, and the liner bag body 1, the water inlet 2, the water flushing part 3 comprising the water distribution holes 33 and the sewage discharge pipe 4 are integrally formed, so that the processing steps are reduced, and the defects caused by secondary processing are avoided.
Preferably, the panel blank is formed by double-sided grouting, and the thickness of the formed panel blank is 9-15 mm. It should be noted that, the panel blank is no longer provided with a flushing pipeline, so that double-sided grouting can be adopted to reduce the thickness of the panel 200, the overall thickness of the squatting pan is reduced on the premise of not influencing the use effect, and the installation space is saved.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.
Claims (12)
1. The squatting pan with the novel flushing bonding structure is characterized by comprising a liner bag and a panel, wherein the liner bag comprises a liner bag body, a water inlet, a flushing part and a drain pipe;
the drain pipe is connected with the bottom of the liner bag body, and a sewage inlet is formed in the joint;
the flushing part comprises a water guide ring and a water guide groove, a water guide cavity is arranged in the water guide ring, the water guide ring is arranged on one side, away from the sewage inlet, of the upper edge of the liner bag body, and water distribution holes are formed in the top of the water guide ring at intervals of a preset distance;
the water chute is connected with the water guide ring and is arranged on one side, close to the sewage inlet, of the upper edge of the liner bag body;
the water inlet is arranged on the liner bag body and communicated with the water guide ring;
the panel covers the top of the liner bag body and is provided with a water retaining ring, and the water retaining ring is matched with the water distribution holes and the water guide groove to form an annular splash-proof flushing channel.
2. The squatting pan as claimed in claim 1, wherein a separation rib plate is arranged on the water retaining ring, and the annular splash-proof flushing channel is divided into a plurality of flushing areas by the separation rib plate.
3. The squatting pan of claim 1, wherein the water inlet is arranged on the bladder body on a side away from the dirt inlet.
4. The squatting pan of claim 1, wherein the bladder further comprises a support end surface, the support end surface being disposed opposite the water inlet.
5. The squatting pan of claim 1, wherein the width of the water chute is gradually narrowed from the connection with the water deflector.
6. The squatting pan as claimed in claim 1, wherein the joint of the water chute and the water guide ring is provided with a counter-punching hole, and guide grooves are arranged on two sides of the counter-punching hole.
7. The squatting pan of claim 1, wherein the water deflector and the gutter have a predetermined slope, and the lowest point of the water deflector and the water deflector is the midpoint of the water deflector.
8. The squatting pan of claim 1, wherein the panel is provided with a baffle cover, and the baffle cover adopts a double-sided grouting structure.
9. The manufacturing method of the squatting pan is characterized by comprising the following steps:
s01, generating a liner package blank body through a slip casting mold, wherein the liner package blank body comprises a liner package body, a water inlet, a water flushing part and a drain pipe; the water flushing part forms a water guide ring through single-side grouting, a water guide groove is formed through double-side grouting, and the water guide ring is connected with the water guide groove;
s02, generating a panel blank through a double-sided grouting forming die, wherein the panel blank comprises a panel body, a water retaining ring and a separating rib plate;
s03, driving the supporting plate to move to the position right below the panel blank through the mechanical arm, and demoulding the panel blank downwards to enable the panel blank to be supported on the supporting plate;
s04, coating pulp on the bottom surface of the panel blank by a pulp coating machine;
s05, moving the pasted panel blank to the position right below the liner package blank through a mechanical arm, and demolding the liner package blank to align and bond the liner package blank and the panel blank to form a squatting pan blank;
and S06, carrying out glaze spraying treatment on the green body of the squatting pan, and feeding the green body of the squatting pan after glaze spraying into a kiln for firing to obtain the finished squatting pan.
10. The manufacturing method of the squatting pan as claimed in claim 9, wherein a plurality of convex columns are arranged on the inner wall of the cavity of the mold for forming the water guiding ring at predetermined intervals, so that water distribution holes are formed on the top of the water guiding ring.
11. The manufacturing method of the squatting pan as claimed in claim 9, wherein the panel blank is formed by double-sided grouting, and the thickness of the formed panel blank is 9-15 mm.
12. The manufacturing method of the squatting pan as claimed in claim 11, wherein the overall height of the squatting pan is adjusted by controlling the thickness of the panel blank, and the overall height range of the squatting pan is as follows: 230mm-350 mm.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114703937A (en) * | 2022-03-28 | 2022-07-05 | 箭牌家居集团股份有限公司 | Slip casting bonding hanging toilet |
| CN116641459A (en) * | 2023-05-23 | 2023-08-25 | 箭牌家居集团股份有限公司 | Squatting toilet and preparation method thereof |
| CN116695842A (en) * | 2023-05-24 | 2023-09-05 | 佛山市乐华恒业厨卫有限公司 | Adhesive toilet hanging device and forming method thereof |
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| CN210857417U (en) * | 2019-08-08 | 2020-06-26 | 厦门瑞尔特卫浴科技股份有限公司 | Toilet seat washing ring structure capable of reducing splashing and noise |
| CN112523317A (en) * | 2020-12-18 | 2021-03-19 | 箭牌家居集团股份有限公司 | Squatting pan with good flushing effect |
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| CN210857417U (en) * | 2019-08-08 | 2020-06-26 | 厦门瑞尔特卫浴科技股份有限公司 | Toilet seat washing ring structure capable of reducing splashing and noise |
| CN112523317A (en) * | 2020-12-18 | 2021-03-19 | 箭牌家居集团股份有限公司 | Squatting pan with good flushing effect |
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| CN114703937A (en) * | 2022-03-28 | 2022-07-05 | 箭牌家居集团股份有限公司 | Slip casting bonding hanging toilet |
| CN116641459A (en) * | 2023-05-23 | 2023-08-25 | 箭牌家居集团股份有限公司 | Squatting toilet and preparation method thereof |
| CN116695842A (en) * | 2023-05-24 | 2023-09-05 | 佛山市乐华恒业厨卫有限公司 | Adhesive toilet hanging device and forming method thereof |
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| Publication number | Publication date |
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| CN113684902B (en) | 2023-02-10 |
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