CN113618876B - Production method of squatting pan capable of being automatically produced and squatting pan - Google Patents
Production method of squatting pan capable of being automatically produced and squatting pan Download PDFInfo
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- CN113618876B CN113618876B CN202110873906.4A CN202110873906A CN113618876B CN 113618876 B CN113618876 B CN 113618876B CN 202110873906 A CN202110873906 A CN 202110873906A CN 113618876 B CN113618876 B CN 113618876B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000007581 slurry coating method Methods 0.000 claims abstract description 7
- 238000010304 firing Methods 0.000 claims abstract description 5
- 238000005507 spraying Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 198
- 238000011010 flushing procedure Methods 0.000 claims description 40
- 238000009826 distribution Methods 0.000 claims description 38
- 230000001502 supplementing effect Effects 0.000 claims description 13
- 239000006255 coating slurry Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 10
- 230000006872 improvement Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 239000010865 sewage Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000004080 punching Methods 0.000 description 5
- 238000005336 cracking Methods 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 230000003116 impacting effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
- B28B1/265—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor pressure being applied on the slip in the filled mould or on the moulded article in the mould, e.g. pneumatically, by compressing slip in a closed mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03D—WATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
- E03D1/00—Water flushing devices with cisterns ; Setting up a range of flushing devices or water-closets; Combinations of several flushing devices
- E03D1/38—Adaptations or arrangements of flushing pipes
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03D—WATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
- E03D11/00—Other component parts of water-closets, e.g. noise-reducing means in the flushing system, flushing pipes mounted in the bowl, seals for the bowl outlet, devices preventing overflow of the bowl contents; devices forming a water seal in the bowl after flushing, devices eliminating obstructions in the bowl outlet or preventing backflow of water and excrements from the waterpipe
- E03D11/02—Water-closet bowls ; Bowls with a double odour seal optionally with provisions for a good siphonic action; siphons as part of the bowl
- E03D11/04—Bowls of flat shape with only slightly inclined bottom ; Squat-type closets
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03D—WATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
- E03D11/00—Other component parts of water-closets, e.g. noise-reducing means in the flushing system, flushing pipes mounted in the bowl, seals for the bowl outlet, devices preventing overflow of the bowl contents; devices forming a water seal in the bowl after flushing, devices eliminating obstructions in the bowl outlet or preventing backflow of water and excrements from the waterpipe
- E03D11/13—Parts or details of bowls; Special adaptations of pipe joints or couplings for use with bowls, e.g. provisions in bowl construction preventing backflow of waste-water from the bowl in the flushing pipe or cistern, provisions for a secondary flushing, for noise-reducing
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Hydrology & Water Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Dispersion Chemistry (AREA)
- Producing Shaped Articles From Materials (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Nozzles (AREA)
Abstract
The invention discloses a production method of a squatting pan capable of being automatically produced, which is characterized by comprising the following steps of: generating a liner package blank body through a high-pressure grouting forming die; generating a panel blank by a double-sided high-pressure grouting forming die; the supporting plate is driven to move to the position right below the panel blank by the mechanical arm, the panel blank is demoulded downwards, and the panel blank is supported on the supporting plate; the pasting machine is used for pasting paste on the bottom surface of the panel blank; the panel blank after the slurry coating is moved right below the liner package blank by a mechanical arm, and the liner package blank is demoulded, so that the liner package blank is aligned and bonded with the panel blank to form a squatting pan blank; and (3) carrying out glaze spraying treatment on the squatting pan blank, and sending the glazed squatting pan blank into a kiln for firing to obtain the finished squatting pan. Correspondingly, the invention also provides the squatting pan. By implementing the invention, the production efficiency and the yield can be improved, the splash can be effectively prevented, and the use experience is improved.
Description
Technical Field
The invention relates to the technical field of squatting pans, in particular to a production method of a squatting pan capable of being automatically produced and the squatting pan.
Background
The squatting pan has the advantages of sanitation, easy cleaning and the like, and is widely used. The existing squatting pan generally adopts an integrated molding mode, and has the defects of complex mold structure and low yield. Water holes are also required to be drilled after the squatting pan blank body is manufactured, the humidity requirements on the blank body and the environment are high during the drilling, and the drilling is easy to cause cracking, so that the barrier is brought to full-automatic production.
In addition, the existing flushing component is integrated on the panel, so that the problem of splashing is easily caused during flushing, and the squatting pan manufactured by the high-pressure bonding process provides possibility for optimizing a flushing mode. The squatting pan is manufactured by a high-pressure bonding process, a liner package blank body and a panel blank body are required to be manufactured in advance, then the squatting pan body is manufactured by a bonding mode, and the squatting pan body is fired into a finished squatting pan. The existing flushing mode is to introduce high-pressure water into a flushing water channel, so that the high-pressure water can form turbulence to cause splashing. The splash can be reduced to a certain extent by arranging a circle of baffle plates at the water outlet, but the splash phenomenon still occurs when the water pressure is 0.55 mpa.
The existing squatting pan is flushed by arranging water distribution holes, when the diameter of the water distribution holes is smaller, the water quantity is dispersed, and the flushing effect is poor; when the diameter of the water distribution hole is larger, water flow is easy to splash with collision avoidance, and in addition, the turbulence phenomenon is easy to cause splash, so that inconvenience is brought to users.
Disclosure of Invention
The invention aims to solve the technical problem of providing a production method of a squatting pan capable of being automatically produced, which can improve the production efficiency and the quality of finished products.
The invention aims to solve the technical problem of providing a production method of a squatting pan capable of being automatically produced, which comprises the following steps:
s01, generating a liner package blank body through a high-pressure grouting forming die, wherein the liner package blank body comprises an integrally formed liner package body, a water inlet, a water guide cavity, a plurality of water distribution holes arranged on the water guide cavity and a drain pipe;
s02, generating a panel blank body through a double-sided high-pressure grouting forming die, wherein the panel blank body comprises a panel body and a plurality of water baffles arranged on the panel body;
s03, driving the supporting plate to move to the position right below the panel blank through the mechanical arm, and demolding the panel blank downwards to enable the panel blank to be supported on the supporting plate;
s04, coating slurry on the bottom surface of the panel blank by a slurry coating machine;
s05, moving the panel blank subjected to the slurry coating to the right lower part of the liner package blank through a mechanical arm, and demolding the liner package blank to align and bond the liner package blank and the panel blank to form a squatting pan blank;
s06, performing glaze spraying treatment on the squatting pan blank, and sending the glazed squatting pan blank into a kiln for firing to obtain the finished squatting pan.
As an improvement of the technical scheme, the water guide cavity is provided with a plurality of water distribution holes; the water baffle plates on the panel blank body are arranged corresponding to the water distribution holes.
As an improvement of the technical scheme, a first bulge and a second bulge for bonding and fixing are arranged on the top surface of the liner package blank;
the bottom surface of the panel blank comprises a first groove matched with the first bulge and a second groove matched with the second bulge.
As an improvement of the technical scheme, the first bulge comprises a first supporting table and a first bonding part, and the first bonding part is provided with a convex positioning protruding section;
the first groove is provided with a first lap joint platform matched with the first supporting table and a positioning groove section matched with the positioning protruding section.
As an improvement of the technical scheme, the second bulge comprises a second supporting table and a second bonding part, and the second bonding part is provided with positioning ribs;
the second groove is provided with a second lap joint platform matched with the second supporting table and a clamping groove matched with the positioning rib.
As an improvement of the technical scheme, the upper surface of the liner bag body is also provided with a positioning strip, and the bottom surface of the panel blank body is provided with a strip-shaped protrusion matched with the positioning strip.
As an improvement of the technical scheme, the water distribution hole is formed in the upper surface of the water guide cavity, and comprises side flushing holes formed in two sides of the liner bag body and end flushing holes formed in the end part of the liner bag body;
the water guide cavity is communicated with the water inlet, and is obliquely arranged towards the water inlet.
As an improvement of the technical scheme, the inner ring of the panel blank body is provided with the water retaining skirt edge, and a preset gap is arranged between the water guide cavity of the liner package blank body and the water retaining skirt edge.
As an improvement of the technical scheme, the upper surface of the water guide cavity is provided with a sinking table, the sinking table is provided with a water supplementing hole, and the water supplementing hole is lower than the inner bottom surface of the water guide cavity.
Correspondingly, the invention also provides a squatting pan which is manufactured by the production method of the squatting pan capable of being automatically produced.
The implementation of the invention has the following beneficial effects:
the liner package blank comprises an integrally formed liner package body, a water inlet, a water guide cavity, a plurality of water distribution holes arranged on the water guide cavity and a drain pipe. The water distribution holes are integrally formed through the die with the holes, so that the processing procedures of the liner package blank body are reduced, and the forming quality of the water distribution holes is improved.
According to the invention, the annular water guide cavity and the water distribution holes are arranged on the liner package blank, so that water flows into the water guide cavity through the water inlet and flows out of the water distribution holes. Because the water guide cavity is arranged, the water flow direction can be restrained at low, medium and high water pressure, and the water guide effect is good. The panel blank is provided with the water baffle, and the water baffle is arranged between every two adjacent water distribution holes so as to separate the water flow directions of the water distribution holes and form a 360-degree waterfall type flushing effect in the liner bag body; meanwhile, turbulent flow formed by converging and impacting of multiple water flows can be prevented, splashing is reduced, and user experience is improved.
Further, through the overlap joint of the first supporting table and the first overlap joint platform, the second supporting table and the second overlap joint platform overlap joint, the positioning of the liner package blank body and the panel blank body in the vertical direction is realized when the liner package blank body is bonded. And the positioning protruding section is matched with the positioning groove section, and the positioning ribs are clamped with the clamping grooves, so that the positioning of the liner package blank body and the panel blank body in the front-rear direction during bonding is realized. And through the positioning strips and the strip-shaped protrusions, the positioning of the liner package blank body in the left-right direction when the liner package blank body is adhered to the panel blank body is realized. By adopting the multiple positioning, the panel blank and the liner bag blank are aligned quickly, the bonding efficiency and the bonding quality are improved, and the yield of the squatting pan is improved.
Furthermore, the top of the water guide cavity is provided with a sinking table, the sinking table is provided with a water supplementing hole, and the water guide cavity is obliquely arranged towards the water inlet, so that the top surface of the water distributing hole is lower than the inner bottom surface of the water guide cavity, and water in the water guide cavity flows out of the water supplementing hole after one flushing is finished, thereby realizing water supplementing and preventing water stored in the water guide cavity from causing frost cracking.
Drawings
FIG. 1 is an exploded view of a squatting pan blank in accordance with the present invention;
FIGS. 2 and 3 are isometric views of a bladder-pack blank according to the present invention;
FIG. 4 is an isometric view of a panel blank according to the present invention;
FIG. 5 is a top view of a panel blank according to the present invention;
fig. 6 is a sectional view A-A of fig. 5.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings, for the purpose of making the objects, technical solutions and advantages of the present invention more apparent. It is only stated that the terms of orientation such as up, down, left, right, front, back, inner, outer, etc. used in this document or the imminent present invention, are used only with reference to the drawings of the present invention, and are not meant to be limiting in any way.
The invention also provides a production method of the squatting pan capable of being automatically produced, which comprises the following steps:
and S01, forming the liner package blank 100 through a high-pressure grouting forming die. The liner package blank 100 comprises a liner package body 1, a water inlet 2, a flushing part 3 and a drain pipe 4, wherein the flushing part 3 comprises a water guide cavity 31 and a water distribution hole 32. In the prior art, the water distribution holes 32 are often opened manually, so that the humidity of the blank body needs to be controlled during punching, and cracking and the like during punching are prevented. After manual punching, mud scraps are blown out, and water is brushed for a circle of water in the water distribution holes 32 after punching, so that the moisture is preserved, and the yield is improved. The flushing part 3 of the device comprises the liner bag body 1, the water inlet 2, the flushing part 3 and the sewage discharge pipe 4 which are integrally formed, so that the processing steps are reduced, and the defect caused by secondary processing is avoided. In addition, through the integrated molding of the water guide cavity 31 and the liner bag body 1, the overall height of the squatting pan can be reduced, and the squatting pan is suitable for being used by the shallow toilet sinking table 311. The drain pipe 4 and the liner bag body 1 are integrally formed, and the drain pipe 4 pipeline adopts a siphon technology, so that the problem that the drain pipe 4 pipeline in the prior art needs to be connected with the liner bag body 1 and is easy to leak water or damage is solved.
S02, generating the panel blank 200 through a double-sided high-pressure grouting forming die. The panel blank 200 comprises a panel body 5 and a water baffle 7. Preferably, the panel body 5 and the water baffle 7 are integrally formed, and the front surface of the panel blank 200 is provided with a water guide groove, an anti-slip groove and other structures, so that the forming quality of the inner surface and the outer surface of the panel blank 200 can be improved by adopting a double-sided high-pressure grouting forming mode. The water baffle 7 can divide the water outlet of the liner package blank 100, prevent water splashing caused by water flow convergence, and ensure waterfall type flushing effect.
S03, driving the supporting plate to move to the position right below the panel blank 200 through the mechanical arm, and demolding the panel blank 200 downwards to enable the panel blank 200 to be supported on the supporting plate; specifically, the bottom surface of the panel blank 200 is disposed upward, so that the panel blank 200 after demolding is convenient for pasting and bonding when bonding with the liner package blank 100.
S04, coating slurry on the bottom surface of the panel blank 200 by a slurry coating machine; specifically, the paste coater coats the first groove 201, the second groove 202 and the strip-shaped protrusion 203 along the top surface profile of the panel blank 200, so as to improve the reliability and stability of the bonding.
S05, moving the panel blank 200 after the slurry coating is completed to the right lower part of the liner package blank 100 through a mechanical arm, demolding the liner package blank 100, and aligning and bonding the liner package blank 100 and the panel blank 200 to form a squatting pan blank; specifically, when the blank 200 moves right under the liner-pack blank 100 and is lifted up to a predetermined distance from the liner-pack blank 100, the liner-pack blank 100 is demolded, and the liner-pack blank 100 adheres to the blank 200 under its own weight, thereby obtaining a squatting pan blank.
S06, performing glaze spraying treatment on the squatting pan blank, and sending the glazed squatting pan blank into a kiln for firing to obtain the finished squatting pan. The glaze spraying process and the firing process adopt the prior art, and are not repeated.
By adopting the production method, the automatic production of the squatting pan is realized, the establishment of manpower is reduced, and the yield is improved. The liner package blank 100 and the panel blank 200 are connected with each other in an adhesive manner; the panel blanks 200 with a plurality of patterns can be matched according to the design style by sintering and forming after being connected in an adhesive mode, and the unified liner package blank 100 is adopted, so that the universality of the liner package blank 100 is realized, and the production cost is reduced.
A plurality of water distribution holes 32 on the water guide cavity 31; the water baffle plates 7 are arranged corresponding to the water distribution holes 32. It should be noted that the water distribution holes 32 and the water baffle plates 7 are not necessarily arranged in a one-to-one correspondence, and the number of the water distribution holes 32 between two adjacent water baffle plates 7 may be different according to the water pressure change in the water guide cavity 31.
Referring to fig. 3 and 4, unlike the bonding structure of the conventional squatting pan, the waterway is disposed in the panel blank 200 in the prior art, and the accuracy requirement for bonding is relatively low. In the device, the water guide cavity 31 is arranged in the liner package blank 100, the top of the water guide cavity 31 is provided with the water distribution hole 32, the bonding position of the liner package blank 100 and the panel blank 200 is limited, and the bonding effect is poor. In order to improve the bonding precision between the liner package blank 100 and the panel blank 200 and the position precision between the water distribution holes 32 and the water baffle 7, the top surface of the liner package blank 100 is provided with a first bulge 8 and a second bulge 9 for bonding and fixing; the bottom surface of the panel blank 200 comprises a first recess 201 adapted to the first protrusion 8 and a second recess 202 adapted to the second protrusion 9. Specifically, the first protrusion 8 and the second protrusion 9 are disposed at the front end and the rear end of the liner package body 1, the first groove 201 is disposed opposite to the first protrusion 8, and the second groove 202 is disposed opposite to the second protrusion 9, so that the liner package body 100 and the panel body 200 can be aligned and bonded quickly.
The first bulge 8 comprises a first supporting table 81 and a first bonding part 82, and the first bonding part 82 is provided with a convex positioning protruding section 821; the first groove 201 is provided with a positioning groove section 201a adapted to the positioning projection section 821, and the first groove 201 is bonded to the first bonding portion 82. Specifically, the first support table 81 is used for supporting the panel blank 200, and the first groove 201 is provided with a first lapping platform 201b adapted to the first support table 81. The first groove 201 is provided with a positioning groove section 201a adapted to the positioning protruding section 821, so that relative dislocation between the panel blank 200 and the liner package blank 100 in the production process can be avoided, and the bonding reliability of the first protrusion 8 and the first groove 201 can be improved.
Further, the second protrusion 9 includes a second supporting table 91 and a second bonding portion 92, and the second bonding portion 92 is provided with a positioning rib 921; the second groove 202 is provided with a clamping groove 202a adapted to the positioning rib 921, and the second bonding portion 92 is bonded to the second groove 202. Wherein the second protrusion 9 is provided with a second landing 202b adapted to the second support 91. The positioning ribs 921 are disposed along the circumferential direction of the second protrusion 9, and the second groove 202 is provided with the clamping groove 202a, so as to be clamped with the positioning ribs 921.
Further, the upper surface of the liner bag body 1 is further provided with a positioning strip 10, and the bottom surface of the panel blank 200 is provided with a strip-shaped protrusion 203 adapted to the positioning strip 10. Specifically, the positioning strips 10 are disposed on two sides of the liner bag body 1, and the positioning strips 10 are adapted to the strip-shaped protrusions 203.
By overlapping the first supporting table 81 with the first overlapping platform 201b, and overlapping the second supporting table 91 with the second overlapping platform 202b, positioning of the liner package blank 100 in the vertical direction when bonding with the panel blank 200 is achieved. By matching the positioning protruding section 821 with the positioning groove section 201a and the positioning rib 921 being clamped with the clamping groove 202a, positioning of the liner package blank 100 in the front-rear direction when adhering to the panel blank 200 is achieved. By the positioning strips 10 and the strip-shaped protrusions 203, the positioning of the liner package blank 100 in the left-right direction when adhering to the panel blank 200 is realized. Through the multiple positioning, the panel blank 200 and the liner package blank 100 are aligned quickly, so that the bonding efficiency and the bonding quality are improved, and the yield of the squatting pan is improved.
The water distribution hole 32 is formed on the upper surface of the water guide cavity 31, and the water distribution hole 32 comprises side flushing holes 321 positioned at two sides of the liner bag body 1 and end flushing holes 322 formed at the end of the liner bag body 1. Specifically, the side flushing holes 321 are respectively disposed at two sides of the liner bag body 1, so as to spray water from the side surface to flush the side wall of the inner cavity of the liner bag blank 100; the end flushing holes 322 are quickly flushed from front to back to quickly remove dirt. In addition, the water distribution holes 32 and the water guide cavity 31 are integrally formed, so that the problems of complex process, easy cracking and the like caused by manual punching in the prior art are solved.
Further, the side flushing holes 321 and the end flushing holes 322 are provided with a plurality of holes, and the distance between two adjacent side flushing holes 321 is smaller than the distance between two adjacent end flushing holes 322. Because the end flush hole 322 requires more water and more water pressure to quickly remove dirt. For this reason, the pitch of the adjacent two end flushing holes 322 is smaller than the pitch of the adjacent two side flushing holes 321. Furthermore, the aperture of the end flushing holes 322 can be reduced, the distance between the two end flushing holes 322 can be further reduced, the flushing water quantity is satisfied, the flushing pressure is improved, and the flushing effect is better.
The water guide cavity 31 is communicated with the water inlet 2, and the water guide cavity 31 is obliquely arranged towards the water inlet 2. Specifically, the water guiding cavity 31 is located at the lowest position of the joint of the water inlet 2, but the overall inclination angle of the water guiding cavity 31 is small, so as to avoid water accumulation in the water guiding cavity 31, thereby causing bacteria to grow and emitting peculiar smell.
Further, the inner ring of the panel blank 200 is provided with a water retaining skirt 6, and a predetermined gap is provided between the water guiding cavity 31 of the liner package blank 100 and the water retaining skirt 6. The water outlet of the water distribution hole 32 collides with the water retaining skirt 6 to form a waterfall type flushing water curtain, so that the flushing effect on the toilet is good, and splashing can be further reduced.
Referring to fig. 3, 5 and 6, a sinking platform 311 is disposed on the upper surface of the water guiding cavity 31, a water supplementing hole 312 is disposed on the sinking platform 311, and the water supplementing hole 312 is lower than the inner bottom surface of the water guiding cavity 31. Wherein, the sinking platform 311 is arranged at the rear end of the squatting pan, and the sinking platform 311 is provided with a water supplementing hole 312 communicated with the water inlet 2 and the water guide cavity 31; the lowest point of the water supplementing hole 312 is lower than the inner bottom surface of the water guiding cavity 31, so that after one flushing is completed, water in the water guiding cavity 31 can flow out through the water supplementing hole 312 to serve as the water supplementing hole 312; meanwhile, the water in the water guide cavity 31 can be drained, and the water guide cavity 31 is prevented from being frozen and cracked after the water in the cold environment is condensed. In addition, the water in the water guide chamber 31 is discharged, so that the stability of the water seal can be improved.
Correspondingly, the invention also provides a squatting pan which is manufactured by the production method of the squatting pan capable of being automatically produced. The liner package blank 100 includes a liner package body 1, a water inlet 2, a flushing portion 3, and a drain pipe 4. The liner bag body 1 comprises an arc-shaped toilet seat and a sewage outlet, the water inlet 2 is formed in the end face of the liner bag body 1, the water inlet 2 is connected with a water inlet pipe, the water inlet 2 is connected with the flushing part 3, and water is supplied to the flushing part 3. The sewage discharge pipe 4 is communicated with the sewage discharge outlet, and the sewage discharge pipe 4 has a siphon function, can discharge sewage rapidly and has a good cleaning effect. The flushing part 3 comprises an annular water guide cavity 31 arranged at the top of the liner bag body 1 and a water distribution hole 32 arranged at the top surface of the water guide cavity 31, and water in the water guide cavity 31 is sprayed out through the water distribution hole 32. The water baffle 7 is arranged between the two water distribution holes 32, so that the flowing water of the water distribution holes 32 is prevented from converging to form turbulence, the occurrence of splashing is reduced, and the water guide part is arranged in the liner package blank 100, so that the water guide waterway is integrated in the panel blank 200 in the prior art, the height of the squatting pan can be effectively reduced under the condition of the same inclination angle of the liner package blank 100, and the squatting pan is suitable for a toilet with a sinking table.
In summary, by arranging the liner package blank 100 and the panel blank 200 which are connected in an adhesive manner, the panel blank 200 can be provided with a plurality of styles according to the needs, and the liner package blank 100 is of a general design, so that the production cost of the squatting pan is reduced. Wherein, the liner package blank 100 is provided with an annular water guiding cavity 31 and a water distributing hole 32, and water flows into the water guiding cavity 31 through the water inlet 2 and flows out from the water distributing hole 32. Because the water guide cavity 31 is arranged, the water flow direction can be restrained at low, medium and high water pressure, and the water guide effect is good. The panel blank 200 is provided with a water baffle 7, and the water baffle 7 is arranged between every two adjacent water distribution holes 32 to separate the water flow directions of the water distribution holes 32 so as to form a 360-degree waterfall type flushing effect in the liner bag body 1; meanwhile, turbulent flow formed by converging and impacting of multiple water flows can be prevented, splashing is reduced, and user experience is improved.
While the foregoing is directed to the preferred embodiments of the present invention, it will be appreciated by those skilled in the art that changes and modifications may be made without departing from the principles of the invention, such changes and modifications are also intended to be within the scope of the invention.
Claims (7)
1. The production method of the squatting pan capable of being automatically produced is characterized by comprising the following steps of:
s01, generating a liner package blank body through a high-pressure grouting forming die, wherein the liner package blank body comprises an integrally formed liner package body, a water inlet, a water guide cavity, a plurality of water distribution holes arranged on the water guide cavity and a drain pipe; the top surface of the liner package blank body is provided with a first bulge and a second bulge which are used for bonding and fixing;
s02, generating a panel blank body through a double-sided high-pressure grouting forming die, wherein the panel blank body comprises a panel body and a plurality of water baffles arranged on the panel body; the bottom surface of the panel blank comprises a first groove matched with the first bulge and a second groove matched with the second bulge; the first bulge comprises a first supporting table and a first bonding part, and the first bonding part is provided with a convex positioning protruding section;
the first groove is provided with a first lap joint platform matched with the first supporting table and a positioning groove section matched with the positioning protruding section;
s03, driving the supporting plate to move to the position right below the panel blank through the mechanical arm, and demolding the panel blank downwards to enable the panel blank to be supported on the supporting plate;
s04, coating slurry on the bottom surface of the panel blank by a slurry coating machine;
s05, moving the panel blank subjected to the slurry coating to the right lower part of the liner package blank through a mechanical arm, and demolding the liner package blank to align and bond the liner package blank and the panel blank to form a squatting pan blank;
s06, performing glaze spraying treatment on the squatting pan blank, and sending the glazed squatting pan blank into a kiln for firing to obtain a finished squatting pan;
the upper surface of the water guide cavity is provided with a sinking table, the sinking table is provided with a water supplementing hole, and the water supplementing hole is lower than the inner bottom surface of the water guide cavity.
2. The method for producing automatically producible squatting pan according to claim 1, wherein the water guide cavity is provided with a plurality of water distribution holes; the water baffle plates on the panel blank body are arranged corresponding to the water distribution holes.
3. The method for producing an automatically produced squatting pan according to claim 2, wherein the second protrusion comprises a second supporting table and a second bonding part, and the second bonding part is provided with positioning ribs;
the second groove is provided with a second lap joint platform matched with the second supporting table and a clamping groove matched with the positioning rib.
4. The method for producing an automatically produced squatting pan according to claim 1, wherein a positioning strip is further arranged on the upper surface of the liner bag body, and strip-shaped protrusions matched with the positioning strip are arranged on the bottom surface of the panel blank.
5. The method for producing an automatically produced squatting pan according to claim 1, wherein the water distribution holes are formed in the upper surface of the water guide cavity, and the water distribution holes comprise side flushing holes formed in two sides of the liner bag body and end flushing holes formed in the end part of the liner bag body;
the water guide cavity is communicated with the water inlet, and is obliquely arranged towards the water inlet.
6. The method for producing an automatically produced squatting pan according to claim 1, wherein the inner ring of the panel blank is provided with a water retaining skirt, and a predetermined gap is provided between the water guiding cavity of the liner package blank and the water retaining skirt.
7. A squatting pan, characterized in that it is manufactured by the method for producing a squatting pan which can be produced automatically according to any one of claims 1-6.
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| CN202110873906.4A CN113618876B (en) | 2021-07-30 | 2021-07-30 | Production method of squatting pan capable of being automatically produced and squatting pan |
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|---|---|---|---|
| CN202110873906.4A CN113618876B (en) | 2021-07-30 | 2021-07-30 | Production method of squatting pan capable of being automatically produced and squatting pan |
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| CN113618876A CN113618876A (en) | 2021-11-09 |
| CN113618876B true CN113618876B (en) | 2023-05-16 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209025165U (en) * | 2018-08-16 | 2019-06-25 | 佛山市顺德区乐华陶瓷洁具有限公司 | A kind of split type closestool |
| CN112523317A (en) * | 2020-12-18 | 2021-03-19 | 箭牌家居集团股份有限公司 | Squatting pan with good flushing effect |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108274584A (en) * | 2018-03-27 | 2018-07-13 | 许光权 | A kind of ceramics whitewashing molding machine |
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2021
- 2021-07-30 CN CN202110873906.4A patent/CN113618876B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209025165U (en) * | 2018-08-16 | 2019-06-25 | 佛山市顺德区乐华陶瓷洁具有限公司 | A kind of split type closestool |
| CN112523317A (en) * | 2020-12-18 | 2021-03-19 | 箭牌家居集团股份有限公司 | Squatting pan with good flushing effect |
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| CN113618876A (en) | 2021-11-09 |
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