CN109183934B - Split type closestool and preparation method thereof - Google Patents

Split type closestool and preparation method thereof Download PDF

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Publication number
CN109183934B
CN109183934B CN201810934132.XA CN201810934132A CN109183934B CN 109183934 B CN109183934 B CN 109183934B CN 201810934132 A CN201810934132 A CN 201810934132A CN 109183934 B CN109183934 B CN 109183934B
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China
Prior art keywords
toilet
urinal
split
water
flushing
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CN201810934132.XA
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Chinese (zh)
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CN109183934A (en
Inventor
谢岳荣
刘广仁
吕庆文
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shunde Area Foshan Lehua Ceramic Sanitary Ware Co ltd
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Shunde Area Foshan Lehua Ceramic Sanitary Ware Co ltd
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Priority to CN201810934132.XA priority Critical patent/CN109183934B/en
Publication of CN109183934A publication Critical patent/CN109183934A/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03DWATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
    • E03D11/00Other component parts of water-closets, e.g. noise-reducing means in the flushing system, flushing pipes mounted in the bowl, seals for the bowl outlet, devices preventing overflow of the bowl contents; devices forming a water seal in the bowl after flushing, devices eliminating obstructions in the bowl outlet or preventing backflow of water and excrements from the waterpipe
    • E03D11/02Water-closet bowls ; Bowls with a double odour seal optionally with provisions for a good siphonic action; siphons as part of the bowl
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/26Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/26Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
    • B28B1/261Moulds therefor
    • B28B1/262Mould materials; Manufacture of moulds or parts thereof
    • B28B1/263Plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/02Apparatus or processes for treating or working the shaped or preshaped articles for attaching appendages, e.g. handles, spouts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03DWATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
    • E03D1/00Water flushing devices with cisterns ; Setting up a range of flushing devices or water-closets; Combinations of several flushing devices
    • E03D1/01Shape or selection of material for flushing cisterns
    • E03D1/012Details of shape of cisterns, e.g. for connecting to wall, for supporting or connecting flushing-device actuators
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03DWATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
    • E03D11/00Other component parts of water-closets, e.g. noise-reducing means in the flushing system, flushing pipes mounted in the bowl, seals for the bowl outlet, devices preventing overflow of the bowl contents; devices forming a water seal in the bowl after flushing, devices eliminating obstructions in the bowl outlet or preventing backflow of water and excrements from the waterpipe
    • E03D11/13Parts or details of bowls; Special adaptations of pipe joints or couplings for use with bowls, e.g. provisions in bowl construction preventing backflow of waste-water from the bowl in the flushing pipe or cistern, provisions for a secondary flushing, for noise-reducing

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Hydrology & Water Resources (AREA)
  • Water Supply & Treatment (AREA)
  • Public Health (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Producing Shaped Articles From Materials (AREA)
  • Sanitary Device For Flush Toilet (AREA)

Abstract

The invention discloses a split type closestool, which comprises a closestool main body and a skirt, wherein the closestool main body is provided with a water inlet; the toilet body is integrally formed; the toilet body comprises a urinal, a seat ring arranged at the upper part of the urinal and a drain pipe arranged at the lower part of the urinal; the bottom of the seat ring is provided with a mounting convex part; the water flushing structure comprises a water flushing hole and a water guiding edge, and the water guiding edge is arranged on the inner peripheral surface of the urinal and protrudes towards the inner side of the urinal; the toilet body is mounted in the skirt by the mounting convex portion. Correspondingly, the invention also discloses a preparation method of the split toilet, which comprises the steps of preparing slurry, forming each part of green body, bonding, drying and sintering. According to the invention, the seat ring, the urinal and the drain pipe are integrally formed, so that the use of small mould parts is reduced, the difficulty of an adhesion procedure is reduced, the production efficiency is improved, and the mass production is facilitated.

Description

Split type closestool and preparation method thereof
Technical Field
The invention relates to the field of bathrooms, in particular to a split type closestool.
Background
In the prior art, the toilet bowl molding can be divided into normal pressure molding and high pressure molding, wherein the normal pressure molding is to perform normal pressure grouting by adopting a gypsum mold and then demolding to form the toilet bowl. The molding mode needs a large number of small mold pieces, and needs to be subjected to mold filling and demolding in the molding process, so that the operation time is long, and the production efficiency is low.
The high-pressure molding is to mold the toilet body by using a resin mold through grouting with higher pressure, and the grouting pressure is higher, so that few mold small pieces are required to be used as much as possible; thus, a preferred method is to mold the seat ring with the flush hole and bladder structure separately, mold the urinal, the rim and the water tank separately, and then bond, dry and fire the seat ring with the flush hole and bladder structure separately, as in patent application 201611259992.5. The molding mode needs a plurality of large bonding procedures, reduces the yield and the production efficiency, and causes the problems mainly because: the liner bag structure is an arc-shaped concave structure, and the concave structure is realized by adopting a small die piece or an adhesive mode and cannot be realized by integrally forming the seat ring and the urinal; therefore, the water flushing structure is improved, and the bonding process is reduced.
Disclosure of Invention
The invention aims to solve the technical problems of providing a split toilet, which reduces the use of small mould parts, reduces the times of bonding process and reduces the difficulty of the bonding process.
The invention also aims to solve the technical problems of providing the preparation method of the split toilet, which has the advantages of simple process and high production efficiency.
In order to achieve the technical effects, the invention provides a split type closestool, which comprises a closestool body and a skirt; the toilet body is integrally formed;
the toilet body comprises a urinal, a seat ring arranged at the upper part of the urinal and a drain pipe arranged at the lower part of the urinal; the bottom of the seat ring is provided with a mounting convex part;
the water flushing structure comprises a water flushing hole and a water guiding edge, and the water guiding edge is arranged on the inner peripheral surface of the urinal and protrudes towards the inner side of the urinal;
the toilet body is mounted in the skirt by the mounting convex part.
As an improvement of the above technical solution, the skirt is provided with a mounting chamber for accommodating the toilet body and a first mounting portion for fixing the toilet body.
As an improvement of the technical scheme, the blow-down pipe is provided with a convex part.
As an improvement of the above technical solution, the seat ring has an upper width greater than a lower width.
As an improvement of the above technical solution, the flushing structure includes at least one flushing hole provided in the urinal, and a water guiding rim provided in an upper portion of the urinal, and the width of the water guiding rim gradually decreases from an inner peripheral surface of the urinal to a next flushing hole.
As an improvement of the above technical solution, the flushing structure includes a flushing hole provided in a rear portion of the urinal, and a water guiding rim provided in an upper portion of the urinal, wherein a width of the water guiding rim gradually decreases to zero at a position close to the flushing hole.
As an improvement of the technical proposal, the flushing structure also comprises an injection hole which is arranged at the lower part of the urinal and corresponds to the sewage outlet
As an improvement of the technical scheme, the water tank is also included, and is of an independent integrated structure; the border is equipped with the water tank installation department that is used for fixed water tank, water tank installation department passes through the thick liquids bonding with the water tank.
Correspondingly, the invention also discloses a preparation method of the split toilet, which is characterized by comprising the following steps of:
(1) Preparing slurry;
(2) Grouting and molding a boundary blank by adopting slurry;
(3) Grouting to form a toilet body blank by adopting slurry;
(4) The side wall green body and the toilet main body green body are bonded by slurry to obtain a split toilet green body;
(5) Drying the split toilet body;
(6) And sintering the dried split toilet body in a kiln.
As an improvement of the technical scheme, in the step (1), the slurry comprises the following raw materials in percentage: 30-50% of plastic material, 20-70% of ridge material, 0.55-2% of deflocculant and 0.5-10% of blank reinforcing agent.
The split type toilet adopts the single integrally formed skirt and the toilet main body, and is formed by bonding slurry, so that the split type toilet is prepared, and the split type toilet has the following beneficial effects:
(1) According to the invention, through reasonable structural design, the seat ring, the urinal and the drain pipe are integrally formed, so that the use of small mould parts is reduced, the difficulty of an adhesion procedure is reduced, the production efficiency is improved, and the mass production is facilitated.
(2) The flushing hole and the water guiding edge are of an exposed design, so that hidden parts are reduced, the flushing hole and the water guiding edge are easier to clean and convenient to use.
(3) The split type closestool has the advantages that the double-sided slurry structure is large in occupied ratio, the weight of a product is effectively reduced, and the effect of environmental protection is realized.
Drawings
Fig. 1 is a schematic view of a split toilet according to the present invention.
Fig. 2 is a schematic view of the skirt in fig. 1.
Fig. 3 is a schematic view of the toilet body of fig. 1.
Fig. 4 is a cross-sectional view of the split toilet drain of fig. 1 taken along a central plane.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It is to be noted that the terms upper, lower, left, right, front, rear, inner, outer, and the like are used for the present invention only with reference to the drawings of the present invention, and are not meant to be limiting.
Referring to fig. 1, fig. 1 is an embodiment of a split type toilet according to the present invention, which includes a toilet body 1 and a skirt 2; the toilet body 1 is integrally formed; wherein, the toilet body 1 comprises a urinal 11, a seat ring 12 arranged at the upper part of the urinal 11 and a drain pipe 13 arranged at the lower part of the urinal 11; the bottom of the seat ring 12 is provided with a mounting convex part 14; a flushing structure 111 (not shown in the figure) is arranged in the urinal 11, the flushing structure 111 comprises a flushing hole 112 and a water guiding edge 113, and the water guiding edge 113 is arranged on the inner peripheral surface of the urinal 11 and protrudes towards the inner side of the urinal 11; the toilet body 1 is arranged in the boundary 2 through the mounting convex part 14, and the mounting convex part 14 can ensure that the toilet body 1 is firmly arranged in the boundary to form a split type toilet with stable structure and attractive appearance; meanwhile, the double-sided slurry structure of the toilet bowl structure is more, so that the weight of the toilet bowl is effectively reduced, and the green production concept is met.
It should be noted that: in the traditional process, when the closestool is integrally formed, a large number of small mould pieces are needed due to the need of forming the liner bag structure. In order to reduce the use of small mould parts in the forming process, the split toilet integrally forms a seat ring and a flushing mechanism (a flushing hole, a liner bag structure and the like), the urinal and a drain pipe are respectively integrally formed, and then the seat ring, the urinal and the drain pipe are bonded by adopting slurry; therefore, at least two large bonding procedures are needed, and the yield of the split type toilet body is low due to high difficulty of the bonding process. The invention adopts a unique flushing structure, so that the urinal, the sewage discharge pipe and the seat ring can be integrally formed, the use of small mould parts is reduced, the bonding process is also reduced, the production efficiency is improved, and the invention is beneficial to mass production.
Referring to fig. 2, fig. 2 is a schematic view of a split toilet rim according to the present invention. The skirt 2 is formed integrally; preferably, the skirt 2 is provided with a mounting chamber 21, a first mounting portion 22 and a water tank mounting portion 23; wherein the mounting chamber 21 is for receiving the toilet body 1 and the water tank 3 (not shown in the drawings). Preferably, the first mounting portion 22 is a concave table arranged at the front part of the skirt 2 and matched with the mounting convex portion 14; the bonding stability of the toilet body 1 and the skirt 2 is enhanced. Preferably, the water tank mounting part 23 is arranged at the rear part of the inner cavity of the skirt 2, so that the water tank can be effectively supported, and the mounting stability of the water tank is ensured. Preferably, the inner cavity of the skirt 2 is also provided with an annular convex part 24, and when the split toilet is installed, the annular convex part 24 can be matched with a sewer water pipe, so that the split toilet is convenient to position.
Referring to fig. 3, fig. 3 is a schematic view of a split type toilet body according to the present invention. The toilet body 1 includes a toilet bowl 11, a seat 12 provided at an upper portion of the toilet bowl, and a drain pipe 13 provided at a lower portion of the toilet bowl; the toilet body 1 is integrally molded, and the bonding process is not required, so that the yield is high. Preferably, the convex part 131 is arranged at the upper part of the blow-down pipe 13, and can be used for injecting slurry and discharging surplus slurry in the blow-down pipe in the forming process, thereby being convenient for forming; the blow-down pipe 13 is also provided with a supporting part 132; the supporting part 132 can be adhered to the inner cavity of the skirt 2, plays a role in supporting the toilet body 1, and enhances the structural stability of the split type toilet. An arcuate mounting boss 14 is provided at the lower portion of the seat 12 for mating with a first mounting portion 22 of the skirt 2 so that the toilet body can be firmly coupled with the skirt. The urinal 11 is internally provided with a flushing structure 111 (not shown in the figures) for implementing a toilet flushing; the flushing structure 111 includes a flushing hole 112 and a water guiding edge 113; the water guide edge protrudes towards the interior of the urinal, and the arrangement can ensure that the integrated forming of the seat ring, the urinal and the drain pipe can be realized without using a die small part or an adhesion process in the forming process; meanwhile, the flushing structure 111 is an exposed structure, so that dirt collection and scale collection are reduced, and the flushing structure is easy to clean.
Referring to fig. 4, fig. 4 is a sectional view of a split toilet body 1 according to the present invention. Preferably, the flushing structure 111 includes at least one flushing hole 112 provided in the urinal and a water guiding rim 113 provided in an upper portion of the urinal, and the width of the water guiding rim 113 is gradually reduced along an inner circumferential surface of the urinal to a next flushing hole, so that flushing water can be effectively guided into the urinal, thereby achieving the purpose of flushing the urinal. Further preferably, the flushing structure 111 includes a flushing hole 112 and a water guiding rim 113 provided at the rear portion of the urinal 11, the flushing hole 112 spraying flushing water along the inner peripheral surface of the urinal and flowing along the water guiding rim; the width of the rim 113 gradually decreases to zero as it approaches the flush hole, and flush water enters the inner surface of the bowl to flush the bowl. The vortex type flushing water has good flushing effect and is completely flushed; meanwhile, the dirty is reduced, and the cleaning is easy. Preferably, referring to FIG. 4, the seat 12 has a greater upper width than lower width, which allows the toilet body to be easily demolded after being integrally formed; and the molding efficiency is improved.
Preferably, the split toilet further comprises a water tank 3 (not shown in the drawings), and the water tank 3 is of a single integral structure; the water tank 3 is installed in the inner cavity of the skirt 2 through the water tank installation part 23, and in the forming process, the water tank is adhered with the skirt 2 and the toilet body 1 through slurry.
Correspondingly, the invention also provides a preparation method of the split toilet, which comprises the following steps:
(1) Preparing slurry;
Preparing various raw materials according to a formula, and performing ball milling and ageing to obtain slurry; preferably, the slurry comprises the following raw materials in percentage: 30% -50% of plastic material, 20% -70% of ridge material, 0.55% -2% of deflocculant and 0.5% -10% of blank reinforcing agent, the slurry has good plasticity, can ensure the molding property of blank, can ensure seamless connection of the skirt, the toilet body and the water tank blank, and ensures the consistency of split toilet blank, and has high yield.
(2) Grouting and molding a boundary blank by adopting slurry;
(3) Grouting to form a toilet body blank by adopting slurry;
Wherein, the steps (2) and (3) have no specific sequence.
Specifically, in the steps (2) and (3), slurry is respectively injected into the skirt, the toilet main body and the mold cavity, and the skirt blank body and the toilet main body blank body can be obtained after draining for a period of time; the grouting molding can be performed by adopting a normal pressure grouting mode, specifically, a gypsum mold with a corresponding shape can be prepared according to the shape of the toilet body, then the slurry is injected into a mold cavity formed by the gypsum mold by adopting a normal pressure grouting mode, and after water is discharged, the mold is opened and various green bodies are taken out.
Preferably, the grouting molding is performed by adopting a high-pressure grouting mode, specifically, a resin mold is prepared according to the shapes of the skirt, the toilet main body and the water tank, and then slurry is injected into a mold cavity formed by the mold under a certain pressure to form a blank of the skirt, the toilet main body and the water tank. Preferably, a high-pressure grouting mode is adopted, wherein the grouting pressure is 0.8-1.5MPa; the high-pressure grouting molding not only improves the production efficiency (the gypsum mold is adopted, the molding needs to be carried out for about 12-20 hours, but only needs to be carried out for 20-40 minutes after the high-pressure grouting is adopted), but also ensures that the green body is combined more tightly due to the existence of pressure, is not easy to damage, improves the qualification rate of the green body, and is beneficial to production.
Preferably, the method further comprises the step of (4) grouting and molding the water tank blank by adopting slurry; wherein, the steps (2) - (4) have no specific sequence. The concrete step (4) comprises the steps of injecting slurry into a water tank die cavity, and draining water for a period of time to obtain a water tank blank; preferably, the molding is performed by high-pressure grouting.
(5) The side wall green body and the toilet main body green body are bonded by slurry to obtain a split toilet green body;
Uniformly coating the slurry on the connection parts such as the first installation part and the like, and then bonding the toilet body blank to the skirt blank; preferably, the method further comprises the step of bonding the water tank blank with the side wall blank and the toilet bowl blank; further preferably, the toilet body blank and the water tank are sequentially bonded to the skirt blank, that is, the toilet body blank is bonded to the skirt through the mounting convex portion 14 and the supporting portion 132; and then the water tank is adhered to the side wall and the toilet body through the water tank installation part. The bonding sequence ensures the stable connection between the blanks, and the phenomenon of dry cracking is not easy to occur.
(6) Drying the split toilet body;
and placing the split toilet body in a constant temperature and humidity room for 10-20 hours to dry the panel body and the urinal body. Constant temperature and humidity drying is beneficial to reducing cracking defects of the green body and improving the yield of the green body.
(7) And sintering the dried split toilet body in a kiln.
The above embodiments are not intended to be the only embodiments of a split toilet of the present invention, and any modifications, equivalents, improvements, etc. made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. A split toilet comprises a toilet body and a skirt; the toilet is characterized in that the toilet body is integrally formed; the toilet body and the periphery are formed by a high-pressure grouting process;
the toilet body comprises a urinal, a seat ring arranged at the upper part of the urinal and a drain pipe arranged at the lower part of the urinal; the bottom of the seat ring is provided with a mounting convex part;
the water flushing structure comprises a water flushing hole and a water guiding edge, and the water guiding edge is arranged on the inner peripheral surface of the urinal and protrudes towards the inner side of the urinal;
the toilet body is mounted in the skirt by the mounting convex part.
2. The split toilet as claimed in claim 1, wherein the skirt is provided with a mounting chamber for receiving the toilet body and a first mounting portion for fixing the toilet body.
3. A split toilet as claimed in claim 1 or claim 2, wherein the drain is provided with a boss.
4. A split toilet as claimed in claim 3, wherein the seat has an upper width that is greater than a lower width.
5. The split toilet as claimed in claim 1, wherein the flushing structure comprises at least one flushing hole provided in the bowl, a water guiding rim provided in an upper portion of the bowl, and the water guiding rim width is gradually reduced along an inner circumferential surface of the bowl to a next flushing hole.
6. The split toilet as claimed in claim 5, wherein the flushing structure comprises a flushing hole provided at a rear portion of the bowl, a water guiding rim provided at an upper portion of the bowl, and the water guiding rim has a width gradually decreasing to zero near the flushing hole.
7. The split toilet as claimed in claim 1, wherein the flushing structure further comprises a spraying hole provided at a lower portion of the bowl and corresponding to the sewage outlet.
8. The split toilet of claim 2, further comprising a water tank, the water tank being of a single integral structure; the border is equipped with the water tank installation department that is used for fixed water tank, water tank installation department passes through the thick liquids bonding with the water tank.
9. A method for preparing the split toilet according to any one of claims 1 to 8, comprising:
(1) Preparing slurry;
(2) Grouting and molding a boundary blank by adopting slurry;
(3) Grouting to form a toilet body blank by adopting slurry;
(4) The side wall green body and the toilet main body green body are bonded by slurry to obtain a split toilet green body;
(5) Drying the split toilet body;
(6) Firing the dried split toilet body in a kiln;
wherein, the side wall blank and the toilet main body blank are formed by a high-pressure grouting process.
10. The method of preparing a split toilet of claim 9, wherein in step (1), the slurry comprises the following raw materials in percentage: 30-50% of plastic material, 20-70% of ridge material, 0.55-2% of deflocculant and 0.5-10% of blank reinforcing agent.
CN201810934132.XA 2018-08-16 2018-08-16 Split type closestool and preparation method thereof Active CN109183934B (en)

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Application Number Priority Date Filing Date Title
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CN109183934B true CN109183934B (en) 2024-04-26

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CN110000894B (en) * 2019-03-26 2024-01-30 佛山市顺德区乐华陶瓷洁具有限公司 High-strength closestool and preparation method thereof
CN110053132B (en) * 2019-03-26 2024-01-30 佛山市顺德区乐华陶瓷洁具有限公司 Toilet bowl and preparation method thereof
CN114454319B (en) * 2022-01-24 2023-07-21 唐山泰科科技有限公司 Toilet bowl forming structure and forming method
CN114703937B (en) * 2022-03-28 2023-03-14 箭牌家居集团股份有限公司 Slip casting bonding hanging toilet

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