CN113618876A - Production method of squatting pan capable of being automatically produced and squatting pan - Google Patents
Production method of squatting pan capable of being automatically produced and squatting pan Download PDFInfo
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- CN113618876A CN113618876A CN202110873906.4A CN202110873906A CN113618876A CN 113618876 A CN113618876 A CN 113618876A CN 202110873906 A CN202110873906 A CN 202110873906A CN 113618876 A CN113618876 A CN 113618876A
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- squatting pan
- panel
- panel blank
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 209
- 239000011248 coating agent Substances 0.000 claims abstract description 9
- 238000000576 coating method Methods 0.000 claims abstract description 9
- 238000005507 spraying Methods 0.000 claims abstract description 9
- 238000007569 slipcasting Methods 0.000 claims abstract description 8
- 238000010304 firing Methods 0.000 claims abstract description 4
- 238000009826 distribution Methods 0.000 claims description 45
- 238000005406 washing Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 11
- 238000011010 flushing procedure Methods 0.000 description 18
- 230000000694 effects Effects 0.000 description 10
- 230000006872 improvement Effects 0.000 description 8
- 238000004080 punching Methods 0.000 description 6
- 230000001502 supplementing effect Effects 0.000 description 5
- 210000000232 gallbladder Anatomy 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005336 cracking Methods 0.000 description 3
- 238000009991 scouring Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003020 moisturizing effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000007581 slurry coating method Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
- B28B1/265—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor pressure being applied on the slip in the filled mould or on the moulded article in the mould, e.g. pneumatically, by compressing slip in a closed mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03D—WATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
- E03D1/00—Water flushing devices with cisterns ; Setting up a range of flushing devices or water-closets; Combinations of several flushing devices
- E03D1/38—Adaptations or arrangements of flushing pipes
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03D—WATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
- E03D11/00—Other component parts of water-closets, e.g. noise-reducing means in the flushing system, flushing pipes mounted in the bowl, seals for the bowl outlet, devices preventing overflow of the bowl contents; devices forming a water seal in the bowl after flushing, devices eliminating obstructions in the bowl outlet or preventing backflow of water and excrements from the waterpipe
- E03D11/02—Water-closet bowls ; Bowls with a double odour seal optionally with provisions for a good siphonic action; siphons as part of the bowl
- E03D11/04—Bowls of flat shape with only slightly inclined bottom ; Squat-type closets
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03D—WATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
- E03D11/00—Other component parts of water-closets, e.g. noise-reducing means in the flushing system, flushing pipes mounted in the bowl, seals for the bowl outlet, devices preventing overflow of the bowl contents; devices forming a water seal in the bowl after flushing, devices eliminating obstructions in the bowl outlet or preventing backflow of water and excrements from the waterpipe
- E03D11/13—Parts or details of bowls; Special adaptations of pipe joints or couplings for use with bowls, e.g. provisions in bowl construction preventing backflow of waste-water from the bowl in the flushing pipe or cistern, provisions for a secondary flushing, for noise-reducing
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Hydrology & Water Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Dispersion Chemistry (AREA)
- Nozzles (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Producing Shaped Articles From Materials (AREA)
Abstract
The invention discloses a production method of a squatting pan capable of being automatically produced, which is characterized by comprising the following steps of: generating a liner package blank body through a high-pressure slip casting mould; generating a panel blank through a double-sided high-pressure grouting forming die; driving the supporting plate to move to the position right below the panel blank through the mechanical arm, and demoulding the panel blank downwards to support the panel blank on the supporting plate; coating pulp on the bottom surface of the panel blank by a pulp coating machine; moving the coated panel blank to the right below the liner package blank through a mechanical arm, and demolding the liner package blank to align and bond the liner package blank and the panel blank to form a squatting pan blank; and carrying out glaze spraying treatment on the green body of the squatting pan, and feeding the green body of the squatting pan after glaze spraying into a kiln for firing to obtain a finished product of the squatting pan. Correspondingly, the invention also provides a squatting pan. By implementing the invention, the production efficiency and the yield can be improved, water splashing can be effectively prevented, and the use experience is improved.
Description
Technical Field
The invention relates to the technical field of squatting pans, in particular to a production method of a squatting pan capable of being automatically produced and the squatting pan.
Background
The squatting pan has the advantages of sanitation, easy cleaning and the like, and is widely used. The existing squatting pan generally adopts an integrated forming mode, the mold structure is complex, and the yield is not high. Water holes are required to be punched after the squatting pan blank is manufactured, the requirement on the humidity of the blank and the environment is high during punching, and the punching is easy to crack, so that obstacles are brought to full-automatic production.
In addition, the current bath part is integrated on the panel, and the problem of dabbling easily appears when washing by water, and the squatting pan that a high pressure bonding technology was made provides probably for optimizing the bath mode. The squatting pan is manufactured by a high-pressure bonding process, a liner package blank and a panel blank are required to be manufactured in advance, then the squatting pan body is manufactured by a bonding mode, and the squatting pan body is sintered into a finished squatting pan. The existing flushing mode leads high-pressure water into a flushing water channel, and the high-pressure water can form turbulent flow to cause a water splashing phenomenon. The water splashing can be reduced to a certain extent by arranging a circle of baffle at the water outlet, but the water splashing phenomenon still occurs when the water pressure is 0.55 mpa.
The existing squatting pan is flushed by arranging water distribution holes, and when the diameter of the water distribution holes is small, the water quantity is dispersed, and the flushing effect is poor; when the diameter of the water distribution hole is larger, water flow is easy to collide with the water distribution hole to form splash, and in addition, the splash is easy to cause by the turbulence phenomenon, so that inconvenience is brought to users.
Disclosure of Invention
The invention aims to solve the technical problem of providing a production method of a squatting pan capable of realizing automatic production, which can improve the production efficiency and the quality of finished products.
The invention aims to solve the technical problem of providing a production method of a squatting pan capable of realizing automatic production, which comprises the following steps:
s01, generating a liner package blank body through a high-pressure slip casting mold, wherein the liner package blank body comprises an integrally formed liner package body, a water inlet, a water guide cavity, a plurality of water distribution holes and a drain pipe, wherein the water distribution holes and the drain pipe are formed in the water guide cavity;
s02, generating a panel blank through a double-sided high-pressure slip casting mold, wherein the panel blank comprises a panel body and a plurality of water baffles arranged on the panel body;
s03, driving the supporting plate to move to the position right below the panel blank through the mechanical arm, and demoulding the panel blank downwards to enable the panel blank to be supported on the supporting plate;
s04, coating pulp on the bottom surface of the panel blank by a pulp coating machine;
s05, moving the pasted panel blank to the position right below the liner package blank through a mechanical arm, and demolding the liner package blank to align and bond the liner package blank and the panel blank to form a squatting pan blank;
and S06, carrying out glaze spraying treatment on the green body of the squatting pan, and feeding the green body of the squatting pan after glaze spraying into a kiln for firing to obtain the finished squatting pan.
As an improvement of the technical scheme, a plurality of water distribution holes are formed in the water guide cavity; the plurality of water baffles on the panel blank body are arranged corresponding to the plurality of water distribution holes.
As an improvement of the technical scheme, a first bulge and a second bulge for bonding and fixing are arranged on the top surface of the liner blank body;
the bottom surface of the panel blank comprises a first groove adapted to the first protrusion and a second groove adapted to the second protrusion.
As an improvement of the above technical solution, the first protrusion includes a first supporting platform and a first bonding portion, and the first bonding portion is provided with a positioning protruding section protruding outwards;
the first groove is provided with a first lap joint platform matched with the first supporting table and a positioning groove section matched with the positioning protruding section.
As an improvement of the above technical solution, the second protrusion includes a second support platform and a second bonding portion, and the second bonding portion is provided with a positioning rib;
the second groove is provided with a second lap joint platform matched with the second supporting table and a clamping groove matched with the positioning rib.
As an improvement of the technical scheme, the upper surface of the liner bag body is also provided with a positioning strip, and the bottom surface of the panel blank body is provided with a strip-shaped bulge matched with the positioning strip.
As an improvement of the technical scheme, the water distribution holes are formed in the upper surface of the water guide cavity and comprise side washing holes located on two sides of the bag body and end washing holes formed in the end part of the bag body;
the water guide cavity is communicated with the water inlet, and the water guide cavity is inclined towards the water inlet.
As an improvement of the technical scheme, the inner ring of the panel blank body is provided with a water retaining skirt edge, and a preset gap is arranged between the water guide cavity of the liner bag blank body and the water retaining skirt edge.
As an improvement of the technical scheme, the upper surface of the water guide cavity is provided with a sinking platform, the sinking platform is provided with a water supplementing hole, and the water supplementing hole is lower than the inner bottom surface of the water guide cavity.
Correspondingly, the invention also provides a squatting pan which is manufactured by the production method of the squatting pan capable of being automatically produced.
The implementation of the invention has the following beneficial effects:
the liner bag blank body comprises a liner bag body, a water inlet, a water guide cavity, a plurality of water distribution holes and a drain pipe, wherein the liner bag body, the water inlet, the water guide cavity, the plurality of water distribution holes and the drain pipe are integrally formed. The water distribution holes are integrally formed through a die with the holes, so that the processing procedures of the liner package blank are reduced, and the forming quality of the water distribution holes is improved.
According to the invention, the annular water guide cavity and the water distribution holes are formed in the liner blank body, so that water flows into the water guide cavity through the water inlet and flows out of the water distribution holes. Because the water guide cavity is arranged, the water flow direction can be restrained at low, medium and high water pressures, and the water guide effect is good. The water baffles are arranged on the panel blank, and are arranged between every two adjacent water distribution holes to separate the water flow directions of the water distribution holes so as to form a 360-degree waterfall type scouring effect in the bladder body; meanwhile, multiple water flows can be prevented from converging and colliding to form turbulence, splashing is reduced, and user experience is improved.
Furthermore, the first supporting platform is in lap joint with the first lap joint platform, and the second supporting platform is in lap joint with the second lap joint platform, so that the liner blank body and the panel blank body are positioned in the vertical direction when being bonded. Through location bulge section matches with the positioning groove section, and location rib and joint groove joint realize courage package body and panel body bonding when the location of fore-and-aft direction. The positioning in the left and right directions when the liner package blank is bonded with the panel blank is realized through the positioning strips and the strip-shaped bulges. By adopting the multiple positioning, the rapid alignment of the panel blank and the liner package blank is realized, the bonding efficiency and the bonding quality are improved, and the yield of the squatting pan is improved.
Furthermore, the top of the water guide cavity is provided with a sinking platform, the sinking platform is provided with a water supplementing hole, the water guide cavity is inclined towards the water inlet, the top surface of the water distribution hole is lower than the inner bottom surface of the water guide cavity, so that after one-time water flushing is completed, water in the water guide cavity flows out from the water supplementing hole, water supplementing is achieved, and frost cracking caused by water stored in the water guide cavity is prevented.
Drawings
FIG. 1 is an exploded view of a green body of a squatting pan according to the present invention;
FIGS. 2 and 3 are isometric views of a bladder blank according to the present invention;
FIG. 4 is an isometric view of a panel blank to which the present invention relates;
FIG. 5 is a top view of a panel blank to which the present invention relates;
fig. 6 is a sectional view taken along line a-a in fig. 5.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings. It is only noted that the invention is intended to be limited to the specific forms set forth herein, including any reference to the drawings, as well as any other specific forms of embodiments of the invention.
The invention also provides a production method of the squatting pan capable of being automatically produced, which comprises the following steps:
and S01, generating the liner blank body 100 through a high-pressure slip casting mould. The liner bag blank body 100 comprises a liner bag body 1, a water inlet 2, a flushing part 3 and a drain pipe 4, wherein the flushing part 3 comprises a water guide cavity 31 and a water distribution hole 32. It should be noted that, in the prior art, the water distribution holes 32 often need to be opened manually, and the humidity of the blank needs to be controlled during punching, so as to prevent cracking and the like during punching. After manual punching, mud scraps need to be blown out, and a circle of water is brushed on the punched water distribution holes 32 for moisturizing, so that the yield is improved. This device the flush portion 3 includes through wrapping body 1, water inlet 2, flush portion 3 and blow off pipe 4 integrated into one piece with the courage, has reduced the processing step, avoids the defect because of secondary operation arouses. In addition, the water guide cavity 31 and the bladder body 1 are integrally formed, so that the overall height of the squatting pan can be reduced, and the squatting pan is suitable for the shallow toilet sink table 311. With blow off pipe 4 and courage package body 1 integrated into one piece, and 4 pipe ways of blow off adopt siphon technique, reduced among the prior art 4 pipe ways of blow off and need be connected with courage package body 1, the problem of easy leaking or damage.
And S02, generating the panel blank 200 through a double-sided high-pressure slip casting mould. The panel blank 200 comprises a panel body 5 and a water baffle 7. Preferably, the panel body 5 and the water baffle 7 are integrally formed, and the front surface of the panel blank 200 is provided with a water chute, an anti-slip chute and other structures, so that the forming quality of the inner surface and the outer surface of the panel blank 200 can be improved by adopting a double-sided high-pressure slip casting manner. The water baffle 7 can be used for cutting the water outlet of the liner package blank body 100, so that water splashing caused by water flow convergence is prevented, and the waterfall type flushing effect is ensured.
S03, driving the supporting plate to move to the position right below the panel blank 200 through the mechanical arm, and demoulding the panel blank 200 downwards to enable the panel blank 200 to be supported on the supporting plate; specifically, the bottom surface of the panel blank 200 is disposed upward, so that the panel blank 200 after being demolded is bonded to the bag blank 100, and the slurry coating and bonding are facilitated.
S04, coating pulp on the bottom surface of the panel blank 200 by a pulp coating machine; specifically, the coating machine coats the first groove 201, the second groove 202 and the strip-shaped protrusion 203 with a paste along the top profile of the panel blank 200, so as to improve the reliability and stability of bonding.
S05, moving the pasted panel blank 200 to the position right below the liner package blank 100 through a mechanical arm, demolding the liner package blank 100, and aligning and bonding the liner package blank 100 and the panel blank 200 to form a squatting pan blank; specifically, when the panel blank 200 is moved to a position right below the liner package blank 100 and lifted to a position where a predetermined distance is left between the panel blank and the liner package blank 100, the liner package blank 100 is demolded, and the liner package blank 100 is bonded to the panel blank 200 under the self gravity of the liner package blank 100, so that a squatting pan blank is obtained.
And S06, carrying out glaze spraying treatment on the green body of the squatting pan, and feeding the green body of the squatting pan after glaze spraying into a kiln for firing to obtain the finished squatting pan. Wherein, the glaze spraying process and the sintering process can be carried out by adopting the prior art, and are not repeated again.
It should be noted that, by adopting the production method, the automatic production of the squatting pan is realized, the establishment of manpower is reduced, and the yield is improved. The liner package blank body 100 and the panel blank body 200 are connected in an adhering mode, and the liner package blank body 100 is connected with the panel blank body 200 in an adhering mode; the panel blanks 200 in a plurality of patterns can be matched according to design styles, the uniform liner package blanks 100 are adopted, the universality of the liner package blanks 100 is realized, and the production cost is reduced.
A plurality of water distribution holes 32 on the water guide cavity 31; the water baffles 7 are arranged corresponding to the water distribution holes 32. It should be noted that the water distribution holes 32 and the water baffles 7 are not necessarily arranged in a one-to-one correspondence, and the number of the water distribution holes 32 between two adjacent water baffles 7 may be different according to the water pressure change in the water guide cavity 31.
Referring to fig. 3 and 4, unlike the adhering structure of the prior squatting pan, the prior art has the water path arranged in the panel blank 200, and the requirement on the adhering precision is relatively low. In the device, the water guide cavity 31 is arranged in the liner blank 100, the water distribution holes 32 are formed in the top of the water guide cavity 31, the bonding position between the liner blank 100 and the panel blank 200 is limited, and the bonding effect is poor. In order to improve the bonding precision between the liner package blank body 100 and the panel blank body 200 and improve the position precision between the water distribution holes 32 and the water baffle 7, the top surface of the liner package blank body 100 is provided with a first bulge 8 and a second bulge 9 for bonding and fixing; the bottom surface of the panel blank 200 comprises a first recess 201 adapted to the first protrusion 8 and a second recess 202 adapted to the second protrusion 9. Specifically, the first protrusion 8 and the second protrusion 9 are oppositely arranged at the front end and the rear end of the container body 1, the first groove 201 is oppositely arranged with the first protrusion 8, and the second groove 202 is oppositely arranged with the second protrusion 9, so that the container blank body 100 and the panel blank body 200 can be quickly aligned and bonded.
The first protrusion 8 comprises a first supporting platform 81 and a first bonding part 82, and the first bonding part 82 is provided with a convex positioning convex section 821; the first groove 201 is provided with a positioning groove section 201a matched with the positioning convex section 821, and the first groove 201 is adhered with the first adhering part 82. Specifically, the first supporting table 81 is used for supporting the panel blank 200, and the first groove 201 is provided with a first lap joint platform 201b adapted to the first supporting table 81. The first groove 201 is provided with a positioning groove section 201a matched with the positioning convex section 821, so that relative dislocation between the panel blank body 200 and the container blank body 100 in the production process can be avoided, and the bonding reliability of the first protrusion 8 and the first groove 201 can be improved.
Further, the second protrusion 9 includes a second support platform 91 and a second bonding portion 92, and the second bonding portion 92 is provided with a positioning rib 921; the second groove 202 is provided with a clamping groove 202a matched with the positioning rib 921, and the second bonding part 92 is bonded with the second groove 202. Wherein, the second protrusion 9 is provided with a second lapping platform 202b adapted to the second supporting platform 91. The location rib 921 is followed the protruding 9 circumference of second sets up, second recess 202 is equipped with joint groove 202a, with location rib 921 joint.
Furthermore, the upper surface of the gallbladder packet body 1 is further provided with a positioning strip 10, and the bottom surface of the panel blank 200 is provided with a strip-shaped protrusion 203 matched with the positioning strip 10. Specifically, the positioning strip 10 is arranged on two sides of the liner bag body 1, and the positioning strip 10 is matched with the strip-shaped protrusion 203.
The first supporting platform 81 is lapped with the first lapping platform 201b, and the second supporting platform 91 is lapped with the second lapping platform 202b, so that the liner blank body 100 and the panel blank body 200 are positioned in the vertical direction when being bonded. Through the positioning convex section 821 is matched with the positioning groove section 201a, and the positioning ribs 921 are clamped with the clamping grooves 202a, the liner package blank body 100 and the panel blank body 200 are positioned in the front-back direction when being bonded. The positioning in the left and right direction when the container blank 100 is bonded with the panel blank 200 is realized through the positioning strips 10 and the strip-shaped bulges 203. Through the multiple positioning, the panel blank 200 and the liner package blank 100 are quickly aligned, the bonding efficiency and the bonding quality are improved, and the finished product rate of the squatting pan is improved.
The water distribution holes 32 are formed in the upper surface of the water guide cavity 31, and the water distribution holes 32 include side washing holes 321 located on both sides of the bladder body 1, and end washing holes 322 formed in the end of the bladder body 1. Specifically, the side washing holes 321 are respectively arranged at two sides of the gallbladder packet body 1 to spray water from the side surface to wash the side wall of the inner cavity of the gallbladder packet blank body 100; the end flushing holes 322 flush quickly from front to back, quickly taking away dirt. In addition, the water distribution holes 32 and the water guide cavity 31 are integrally formed, so that the problems of complex process, easy cracking and the like caused by manual punching in the prior art are solved.
Further, a plurality of side portion washing holes 321 and end portion washing holes 322 are provided, and the distance between adjacent two side portion washing holes 321 is smaller than the distance between adjacent two end portion washing holes 322. Since the end flush holes 322 require more water volume and more water pressure to quickly carry away the dirt. For this reason, the interval between the adjacent two end washing holes 322 is smaller than the interval between the adjacent two side washing holes 321. Furthermore, the aperture of the end part flushing hole 322 can be reduced, so that the distance between the two end part flushing holes 322 is further reduced, the flushing water quantity is met, the flushing pressure is increased, and the flushing effect is better.
The water guide cavity 31 is communicated with the water inlet 2, and the water guide cavity 31 is inclined towards the water inlet 2. Specifically, the position of the water guide cavity 31 at the joint of the water inlet 2 is the lowest, but the whole inclination angle of the water guide cavity 31 is small, so that accumulated water in the water guide cavity 31 is prevented from being accumulated, bacteria are bred, and peculiar smell is emitted.
Further, a water retaining skirt 6 is arranged on the inner ring of the panel blank 200, and a predetermined gap is arranged between the water guide cavity 31 of the liner package blank 100 and the water retaining skirt 6. The water outlet of the water distribution holes 32 collides with the water retaining skirt edge 6 to form a waterfall type scouring water curtain, so that the flushing effect on the excrement pocket is good, and the splashing can be further reduced.
Referring to fig. 3, 5 and 6, a sinking platform 311 is disposed on the upper surface of the water guiding cavity 31, a water replenishing hole 312 is disposed on the sinking platform 311, and the water replenishing hole 312 is lower than the inner bottom surface of the water guiding cavity 31. The sinking platform 311 is arranged at the rear end of the squatting pan, and a water replenishing hole 312 communicated with the water inlet 2 and the water guide cavity 31 is arranged on the sinking platform 311; the lowest point of the water replenishing hole 312 is lower than the inner bottom surface of the water guide cavity 31, so that after one-time washing is completed, water in the water guide cavity 31 can flow out through the water replenishing hole 312 to be used as the water replenishing hole 312; meanwhile, water in the water guide cavity 31 can be drained completely, and the water guide cavity 31 is prevented from being frozen and cracked after water is condensed in a cold environment. In addition, the water in the water guide cavity 31 is discharged, and the stability of water sealing can be improved.
Correspondingly, the invention also provides a squatting pan which is manufactured by the production method of the squatting pan capable of being automatically produced. The liner package body 100 comprises a liner package body 1, a water inlet 2, a flushing part 3 and a drain pipe 4. The liner bag body 1 comprises an arc-shaped excrement pocket and a sewage discharge outlet, the water inlet 2 is formed in the end face of the liner bag body 1, the water inlet 2 is connected with the water inlet pipe, and the water inlet 2 is connected with the flushing part 3 to supply water to the flushing part 3. The drain pipe 4 is communicated with the drain outlet, the drain pipe 4 has a siphon function, can discharge dirt rapidly, and is good in cleaning effect. The flushing part 3 comprises an annular water guide cavity 31 arranged at the top of the gallbladder bag body 1 and water distribution holes 32 arranged on the top surface of the water guide cavity 31, and water in the water guide cavity 31 is sprayed out through the water distribution holes 32. The water baffle 7 is arranged between the two water distribution holes 32, so that flowing water of the water distribution holes 32 is prevented from converging to form turbulent flow, the occurrence of water splashing is reduced, the water guide part is arranged in the liner blank body 100, and the water guide part and the panel blank body 200 are integrated in the prior art, so that the height of the squatting pan can be effectively reduced under the condition of the same inclination angle of the liner blank body 100, and the squatting pan is suitable for toilets with low sink tables.
In conclusion, the liner package blank 100 and the panel blank 200 are bonded and connected, the panel blank 200 can be provided with a plurality of styles according to needs, the liner package blank 100 is of a general design, and the production cost of the squatting pan is reduced. The liner blank body 100 is provided with an annular water guide cavity 31 and water distribution holes 32, and water flows into the water guide cavity 31 through the water inlet 2 and flows out of the water distribution holes 32. Because the water guide cavity 31 is arranged, the water flow direction can be restrained at low, medium and high water pressures, and the water guide effect is good. The panel blank 200 is provided with water baffles 7, and the water baffles 7 are arranged between adjacent water distribution holes 32 to separate the water flow directions of the water distribution holes 32 so as to form a waterfall type scouring effect of 360 degrees in the bag body 1; meanwhile, multiple water flows can be prevented from converging and colliding to form turbulence, splashing is reduced, and user experience is improved.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.
Claims (10)
1. The production method of the squatting pan capable of being automatically produced is characterized by comprising the following steps of:
s01, generating a liner package blank body through a high-pressure slip casting mold, wherein the liner package blank body comprises an integrally formed liner package body, a water inlet, a water guide cavity, a plurality of water distribution holes and a drain pipe, wherein the water distribution holes and the drain pipe are formed in the water guide cavity;
s02, generating a panel blank through a double-sided high-pressure slip casting mold, wherein the panel blank comprises a panel body and a plurality of water baffles arranged on the panel body;
s03, driving the supporting plate to move to the position right below the panel blank through the mechanical arm, and demoulding the panel blank downwards to enable the panel blank to be supported on the supporting plate;
s04, coating pulp on the bottom surface of the panel blank by a pulp coating machine;
s05, moving the pasted panel blank to the position right below the liner package blank through a mechanical arm, and demolding the liner package blank to align and bond the liner package blank and the panel blank to form a squatting pan blank;
and S06, carrying out glaze spraying treatment on the green body of the squatting pan, and feeding the green body of the squatting pan after glaze spraying into a kiln for firing to obtain the finished squatting pan.
2. The method for producing the squatting pan capable of being automatically produced as claimed in claim 1, wherein a plurality of water distribution holes are formed in the water guide cavity; the plurality of water baffles on the panel blank body are arranged corresponding to the plurality of water distribution holes.
3. The method for manufacturing the squatting pan capable of being automatically manufactured according to claim 2, wherein the top surface of the liner blank body is provided with a first protrusion and a second protrusion for bonding and fixing;
the bottom surface of the panel blank comprises a first groove adapted to the first protrusion and a second groove adapted to the second protrusion.
4. The method for manufacturing an automatically producible squatting pan as claimed in claim 3, wherein said first protrusion comprises a first support platform and a first bonding portion, said first bonding portion is provided with a convex positioning convex section;
the first groove is provided with a first lap joint platform matched with the first supporting table and a positioning groove section matched with the positioning protruding section.
5. The method for manufacturing an automatically producible squatting pan according to claim 4, wherein the second protrusion comprises a second support platform and a second bonding portion, and the second bonding portion is provided with a positioning rib;
the second groove is provided with a second lap joint platform matched with the second supporting table and a clamping groove matched with the positioning rib.
6. The method for producing the squatting pan capable of being automatically produced as claimed in claim 1, wherein a positioning strip is further arranged on the upper surface of the bladder body, and a strip-shaped protrusion matched with the positioning strip is arranged on the bottom surface of the panel blank.
7. The method for producing the squatting pan capable of being automatically produced as claimed in claim 1, wherein the water distribution holes are formed in the upper surface of the water guide cavity, and the water distribution holes comprise side washing holes formed in two sides of the bladder body and end washing holes formed in the end of the bladder body;
the water guide cavity is communicated with the water inlet, and the water guide cavity is inclined towards the water inlet.
8. The method for manufacturing an automatically producible squatting pan according to claim 1, wherein a water retaining skirt is provided on an inner ring of the panel blank, and a predetermined gap is provided between a water guide cavity of the bladder blank and the water retaining skirt.
9. The method for manufacturing an automatically producible squatting pan as claimed in claim 1, wherein a sinking platform is provided on an upper surface of the water guiding chamber, and a water replenishing hole is provided on the sinking platform, and the water replenishing hole is lower than an inner bottom surface of the water guiding chamber.
10. A squatting pan, characterized in that it is made by the production method of the squatting pan capable of being automatically produced according to any one of claims 1 to 9.
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CN202110873906.4A CN113618876B (en) | 2021-07-30 | 2021-07-30 | Production method of squatting pan capable of being automatically produced and squatting pan |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108274584A (en) * | 2018-03-27 | 2018-07-13 | 许光权 | A kind of ceramics whitewashing molding machine |
CN209025165U (en) * | 2018-08-16 | 2019-06-25 | 佛山市顺德区乐华陶瓷洁具有限公司 | A kind of split type closestool |
CN112523317A (en) * | 2020-12-18 | 2021-03-19 | 箭牌家居集团股份有限公司 | Squatting pan with good flushing effect |
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2021
- 2021-07-30 CN CN202110873906.4A patent/CN113618876B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108274584A (en) * | 2018-03-27 | 2018-07-13 | 许光权 | A kind of ceramics whitewashing molding machine |
CN209025165U (en) * | 2018-08-16 | 2019-06-25 | 佛山市顺德区乐华陶瓷洁具有限公司 | A kind of split type closestool |
CN112523317A (en) * | 2020-12-18 | 2021-03-19 | 箭牌家居集团股份有限公司 | Squatting pan with good flushing effect |
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