CN113684097A - Novel continuous heat treatment equipment for tobacco flavor and use method - Google Patents
Novel continuous heat treatment equipment for tobacco flavor and use method Download PDFInfo
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- CN113684097A CN113684097A CN202110998270.6A CN202110998270A CN113684097A CN 113684097 A CN113684097 A CN 113684097A CN 202110998270 A CN202110998270 A CN 202110998270A CN 113684097 A CN113684097 A CN 113684097A
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- heat treatment
- tank body
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B9/00—Essential oils; Perfumes
- C11B9/02—Recovery or refining of essential oils from raw materials
- C11B9/025—Recovery by solvent extraction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/20—Auxiliary treatments, e.g. aerating, heating, humidifying, deaerating, cooling, de-watering or drying, during loading or unloading; Loading or unloading in a fluid medium other than air
Abstract
The invention discloses novel continuous heat treatment equipment for spices for tobacco and a using method, wherein the equipment comprises a material mixing pretreatment device, a blanking device, a continuous heat treatment device and a circulating cooling device; the material mixing pretreatment device comprises a material mixing tank body, a first stirring device arranged in the material mixing tank body, a first heating element arranged in a sandwich layer of the material mixing tank body, a first heat-insulating jacket arranged on the outer wall of the material mixing tank body and a valve arranged at the lower opening of the material mixing tank body; the spice prepared by the heat treatment of the equipment provided by the invention has the advantages that the green miscellaneous gas and the smoke generation gas are effectively improved, the quality of the aroma is integrally improved, and the application effect of the spice at the consumption temperature of 350 ℃ of a novel tobacco product is improved.
Description
Technical Field
The invention relates to the technical field of tobacco flavor extraction, in particular to novel tobacco flavor continuous heat treatment equipment and a using method thereof.
Background
The aroma and the taste of the cigarettes mainly come from aroma chemical substances released by tobacco processing and combustion cracking, and the spices are used as important components added in the cigarette processing process and play an important role in the aroma and the taste, and the traditional cigarettes are combusted and smoked at 600-950 ℃, so that the aroma chemical substances in the spices and the tobacco leaves can be effectively cracked, and therefore, the cigarette aroma raw materials on the market are mostly extracted by adopting a normal-temperature or low-temperature extraction process.
The heating non-combustion tobacco products, which begin in the 80 th 20 th century, are one of the important categories of novel tobacco products, generally, satisfaction and tobacco fragrance are transmitted to consumers in a heating non-combustion mode, the appearance and consumption mode of the tobacco products are similar to those of traditional cigarettes, and the tobacco products adapt to and meet the physiological needs and psychological needs of the consumers to a certain extent. The mode of 'heating without burning' enables the tobacco to be heated only below 350 ℃ at a lower temperature, thereby avoiding the generation of tar and a large amount of harmful compounds caused by the high-temperature burning of the tobacco, and because of the basic absence of side-stream smoke, no second-hand smoke can be generated, no influence on the public environment can be generated, and the contradiction between smoking and smoking ban in public places can be relieved to a certain extent.
However, due to the lower heating temperature, the thermal cracking aroma components in the tobacco leaves and spices are difficult to completely release, so that the smoking experience of the heating non-combustible tobacco products is poor, the existing tobacco leaves are mostly pretreated at a certain temperature to improve the applicability and smoking quality, but the products and processes which can be matched with the tobacco raw materials are fewer, so that the popularization and industrialization of the healthier cigarette consumption mode are influenced to a certain extent, meanwhile, the existing heat treatment equipment is mostly treated by a closed reaction kettle, the structure is complex, and the accurate temperature control and continuous production are difficult to realize.
Disclosure of Invention
The invention aims to provide novel continuous heat treatment equipment for tobacco flavor and a using method thereof, so as to solve the problems in the prior art.
In order to solve the technical problems, the invention adopts the following technical scheme:
a novel continuous heat treatment device for spices for tobacco comprises a mixing pretreatment device 1, a blanking device 2, a continuous heat treatment device 3 and a circulating cooling device 4;
the mixing pretreatment device 1 comprises a mixing tank body 11, a first stirring device 12 arranged in the mixing tank body 11, a first heating element 13 arranged in an interlayer of the mixing tank body 11, a first heat-preserving jacket 14 arranged on the outer wall of the mixing tank body 11 and a valve 15 arranged at the lower opening of the mixing tank body 11;
the blanking device 2 comprises a material storage tank body 21, a second stirring device 22 arranged in the material storage tank body 21, a second heating element 23 arranged in an interlayer of the material storage tank body 21, a second heat-insulating jacket 24 arranged on the outer wall of the material storage tank body 21 and a flow valve 25 arranged at the lower opening of the material storage tank body 21;
the continuous heat treatment device 3 comprises a material screw type pushing device 31; the material screw type pushing device 31 comprises a material conveying cavity 312 and a conveying screw 311 arranged in the material conveying cavity 312; the heating device 32 is wrapped outside the material conveying cavity 312; a cooling temperature control cavity 33 is arranged outside the heating device 32; the cooling temperature control cavity 33 is connected with a cooling pipe 34; the two ends of the material conveying cavity 312 are respectively provided with a feeding pipe 35 and a material extrusion head 36; the other end of the feeding pipe 35 is communicated with the lower opening of the material storage tank body 21;
the perfume collecting and cooling device 4 comprises a perfume collecting tank 41, a heat exchange device 43, a cooling liquid conveying pipe 42 which is embedded in the interlayer of the perfume collecting tank 41 and connected with the heat circulation device 43, and a third stirring device 44 which is arranged in the perfume collecting tank.
Furthermore, the mixing pretreatment device 1 and the blanking device 2 are both provided with a top cover, a temperature measuring probe and a temperature control element.
Further, the first stirring device 12 and the second stirring device 22 are respectively horizontally arranged at the bottoms of the material mixing tank body 11 and the material storage tank body 21; the feed opening of the mixed material pretreatment device 1 is aligned with the root part of the stirring shaft of the second stirring device 22.
Further, the heating device 32 includes a plurality of groups of independently controlled electric heating elements, 1 group of cooling temperature control cavities 33 are correspondingly arranged on the outer layer of each group of electric heating elements, and each group of cooling temperature control cavities 33 is connected with the heat exchange device through a cooling pipe 34.
Further, the first stirring device 12, the second stirring device 22 and the third stirring device 44 are configured as paddle stirrers.
Further, the material screw type pushing device 31 arranged in the continuous heat treatment device 3 is formed by arranging at least three conveying screws 311 in parallel, and the section of the material conveying pipe 312 is oval.
Further, a novel continuous heat treatment method of spices for tobacco comprises the following steps:
step 1: opening the continuous heat treatment device 3, setting the temperature of the plurality of groups of heating units to be 120-;
step 2: putting the materials into a mixed material pretreatment device 1 for pretreatment, controlling the temperature at 80-100 ℃ and the pretreatment time at 10-20 min;
and step 3: after the pretreatment of the materials in the step 2 is finished, opening a valve 15 arranged at the lower opening of the material mixing tank body to transfer the materials to a discharging device 2 for storage, wherein the temperature is controlled to be 80-100 ℃;
and 4, step 4: after the continuous heat treatment device 3 is preheated, the flow valve 25 arranged at the lower opening of the material storage tank body is opened, the material enters the continuous heat treatment device for heat treatment, the material liquid after heat treatment flows out of the material extrusion head 36, a small vacuum environment is formed in the cavity of the continuous heat treatment device in the operation process, the material treatment effect can be effectively improved, mixed gas after the material is extruded can be discharged together with a part of atomized solvent, and the aroma quality of the material is improved;
and 5: after the material got into 4 devices of spices collection cooling device, start cooling device and can reduce the material temperature fast, reduce the scattering and disappearing of fragrant composition, promote the spices quality.
Further, the materials are put into a mixing pretreatment device 1 for pretreatment according to the following parts by mass: 8-15 parts of flue-cured tobacco powder, 1-5 parts of burley tobacco powder, 1-4 parts of aromatic tobacco powder, 1-5 parts of sun-cured tobacco powder, 50-80 parts of glycerol and 10-30 parts of propylene glycol, wherein the temperature is controlled at 80-100 ℃, and the pretreatment time is controlled at 10-20 min.
Furthermore, the material pretreatment time of the mixing pretreatment device 1 is completely matched with the time for completing continuous heat treatment of the material liquid in the blanking device 2, so that continuous treatment is realized.
Further, the materials are put into a mixing pretreatment device 1 for pretreatment according to the following parts by mass: 10 parts of flue-cured tobacco powder, 3 parts of burley tobacco powder, 4 parts of aromatic tobacco powder, 3 parts of sun-cured tobacco powder, 70 parts of glycerin and 10 parts of propylene glycol.
Compared with the prior art, the invention has at least one of the following beneficial effects:
1. the spice prepared by the equipment and the corresponding heat treatment method has the advantages that the green miscellaneous gas and the smoke generation gas are effectively improved, the aroma quality is integrally improved, and the application effect of the spice at the consumption temperature of 350 ℃ of a novel tobacco product is improved;
2. according to the continuous heat treatment device, the inner space of the cavity is relatively small, the heating element is divided into 9 sections, more accurate control can be realized, the uniformity of material heating and fine adjustment of the treatment process are effectively improved, and the obtained product has better stability;
3. according to the heat treatment process, continuous spice production and preparation can be realized after primary preheating, repeated procedures such as preheating, feeding, heating, reacting, cooling, discharging and the like are not needed, manual participation links are effectively reduced, spice treatment efficiency is improved, heat loss is reduced, and production cost is lowered.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of a material screw-type pushing device 31 according to the present invention.
FIG. 3 is a partially enlarged schematic view of a continuous heat treatment apparatus according to the present invention;
fig. 4 is a schematic structural diagram of the first heating element 13 according to the present invention.
In the figure:
a mixed material pretreatment device 1; a blanking device 2; a continuous heat treatment apparatus 3; a circulating cooling device 4; a mixing tank body 11; a first stirring device 12; a first heating element 13; a first heat-insulating jacket 14; a valve 15; a storage tank body 21; a second stirring device 22; a second heating element 23; a second insulating jacket 24; a flow valve 25; a material screw type pushing device 31; a conveyance screw 311; a material transport cavity 312; a heating device 32; a cooling temperature control chamber 33; a cooling pipe 34; a feed pipe 35; a material extrusion head 36; a fragrance collection tank 41; a coolant delivery pipe 42; a thermal cycling device 43; and an agitation device 44.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in the figure:
example 1:
a novel continuous heat treatment device for spices for tobacco comprises a mixing pretreatment device 1, a blanking device 2, a continuous heat treatment device 3 and a circulating cooling device 4;
the mixing pretreatment device 1 comprises a mixing tank body 11, a first stirring device 12 arranged in the mixing tank body 11, a first heating element 13 arranged in an interlayer of the mixing tank body 11, a first heat-preserving jacket 14 arranged on the outer wall of the mixing tank body 11 and a valve 15 arranged at the lower opening of the mixing tank body 11;
the blanking device 2 comprises a material storage tank body 21, a second stirring device 22 arranged in the material storage tank body 21, a second heating element 23 arranged in an interlayer of the material storage tank body 21, a second heat-insulating jacket 24 arranged on the outer wall of the material storage tank body 21 and a flow valve 25 arranged at the lower opening of the material storage tank body 21;
the continuous heat treatment device 3 comprises a material screw type pushing device 31; the material screw type pushing device 31 comprises a material conveying cavity 312 and a conveying screw 311 arranged in the material conveying cavity 312; the heating device 32 is wrapped outside the material conveying cavity 312; a cooling temperature control cavity 33 is arranged outside the heating device 32; the cooling temperature control cavity 33 is connected with a cooling pipe 34; the two ends of the material conveying cavity 312 are respectively provided with a feeding pipe 35 and a material extrusion head 36; the other end of the feeding pipe 35 is communicated with the lower opening of the material storage tank body 21;
the perfume collecting and cooling device 4 comprises a perfume collecting tank 41, a heat exchange device 43, a cooling liquid conveying pipe 42 which is embedded in the interlayer of the perfume collecting tank 41 and connected with the heat circulation device 43, and a third stirring device 44 which is arranged in the perfume collecting tank.
Example 2:
on the basis of example 1: the mixing pretreatment device 1 and the blanking device 2 are both provided with a top cover, a temperature measuring probe and a temperature control element.
Example 3:
on the basis of examples 1-2: the first stirring device 12 and the second stirring device 22 are respectively horizontally arranged at the bottoms of the mixing tank body 11 and the material storage tank body 21; the feed opening of the mixed material pretreatment device 1 is aligned with the root part of the stirring shaft of the second stirring device 22.
Example 4:
on the basis of examples 1 to 3: the heating device 32 comprises a plurality of groups of independently controlled electric heating elements, 1 group of cooling temperature control cavities 33 are correspondingly arranged on the outer layer of each group of electric heating elements, and each group of cooling temperature control cavities 33 is connected with the heat exchange device through a cooling pipe 34.
Example 5:
on the basis of examples 1 to 4: the first stirring device 12, the second stirring device 22 and the third stirring device 44 are provided as paddle stirrers.
Example 6:
on the basis of examples 1 to 5: the material screw type pushing device 31 arranged in the continuous heat treatment device 3 is formed by arranging at least three conveying screws 311 in parallel, and the section of the material conveying pipe 312 is oval.
Example 7:
on the basis of examples 1 to 6: the heat treatment method using the continuous heat treatment apparatus is characterized in that: the method comprises the following steps:
step 1: opening the continuous heat treatment device 3, setting the temperature of the plurality of groups of heating units to be 120-;
step 2: putting the materials into a mixed material pretreatment device 1 for pretreatment, controlling the temperature at 80-100 ℃ and the pretreatment time at 10-20 min;
and step 3: after the pretreatment of the materials in the step 2 is finished, opening a valve 15 arranged at the lower opening of the material mixing tank body to transfer the materials to a discharging device 2 for storage, wherein the temperature is controlled to be 80-100 ℃;
after the materials enter the spice collecting and cooling device 4, the cooling device is started to quickly reduce the temperature of the materials, reduce the loss of the fragrant components and improve the quality of the spices.
The consumption of the novel tobacco product is realized by electrically heating to 300-350 ℃ from normal temperature to realize smoking, while the generation of green miscellaneous gas and raw smoke is caused, one part is caused by poor quality of tobacco leaves, the other part is caused by spices in the low-temperature heating process, the extraction is generally carried out at normal temperature by the conventional spice extraction process, and raw materials are not pretreated at a certain temperature, so that the obtained spices have certain green miscellaneous gas and raw smoke smell at the consumption temperature of 350 ℃ of the novel tobacco product; the device pretreats the raw materials at 80-100 ℃ and performs heat extraction on the raw materials at 180 ℃ of 120-.
Example 8:
on the basis of examples 1 to 7: putting the materials into a mixing pretreatment device 1 for pretreatment according to the following parts by mass: 8-15 parts of flue-cured tobacco powder, 1-5 parts of burley tobacco powder, 1-4 parts of aromatic tobacco powder, 1-5 parts of sun-cured tobacco powder, 50-80 parts of glycerol and 10-30 parts of propylene glycol, wherein the temperature is controlled at 80-100 ℃, and the pretreatment time is controlled at 10-20 min.
Example 9:
on the basis of examples 1 to 8: the material mixing pretreatment device 1 completely matches the time for material pretreatment with the time for the material liquid in the blanking device 2 to complete continuous heat treatment, so that continuous treatment is realized.
Example 10:
on the basis of examples 1 to 9: putting the materials into a mixing pretreatment device 1 for pretreatment according to the following parts by mass: 10 parts of flue-cured tobacco powder, 3 parts of burley tobacco powder, 4 parts of aromatic tobacco powder, 3 parts of sun-cured tobacco powder, 70 parts of glycerin and 10 parts of propylene glycol.
Example 11:
comparative evaluation of the perfume preparation parameters according to the invention the following table 1:
TABLE 1 comparative evaluation of fragrance preparation parameters
Remarking: 1. the proportioning sequence is flue-cured tobacco: burley tobacco: aromatic tobacco: sun-drying the tobacco: glycerol: propylene glycol;
2. the sensory evaluation scoring standard refers to the No. 4 part of GB 5606.4-2005 cigarette; sensory technical requirement execution;
reference throughout this specification to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment described generally in this application. The appearances of the same phrase in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the scope of the invention to effect such feature, structure, or characteristic in connection with other embodiments.
Although the invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More specifically, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.
Claims (10)
1. A novel continuous heat treatment equipment of spices for tobacco which characterized in that: comprises a mixed material pretreatment device (1), a blanking device (2), a continuous heat treatment device (3) and a circulating cooling device (4);
the mixing pretreatment device (1) comprises a mixing tank body (11), a first stirring device (12) arranged in the mixing tank body (11), a first heating element (13) arranged in an interlayer of the mixing tank body (11), a first heat-preserving jacket (14) arranged on the outer wall of the mixing tank body (11) and a valve (15) arranged at the lower opening of the mixing tank body (11);
the blanking device (2) comprises a material storage tank body (21), a second stirring device (22) arranged in the material storage tank body (21), a second heating element (23) arranged in a sandwich layer of the material storage tank body (21), a second heat-insulating jacket (24) arranged on the outer wall of the material storage tank body (21) and a flow valve (25) arranged at the lower opening of the material storage tank body (21);
the continuous heat treatment device (3) comprises a material screw type pushing device (31); the material screw type pushing device (31) comprises a material conveying cavity (312) and a conveying screw (311) arranged in the material conveying cavity (312); the heating device (32) is wrapped outside the material conveying cavity (312); a cooling temperature control cavity (33) is arranged outside the heating device (32); a cooling pipe (34) is connected and arranged on the cooling temperature control cavity (33); a feeding pipe (35) and a material extrusion head (36) are respectively arranged at two ends of the material conveying cavity (312); the other end of the feeding pipe (35) is communicated with the lower opening of the material storage tank body (21);
the spice collecting and cooling device (4) comprises a spice collecting tank (41), a heat exchange device (43), a cooling liquid conveying pipe (42) which is embedded in the interlayer of the spice collecting tank (41) and connected with the heat circulation device (43), and a third stirring device (44) which is arranged in the spice collecting tank.
2. A novel flavor continuous heat treatment apparatus for tobacco according to claim 1, characterized in that: the mixing pretreatment device (1) and the blanking device (2) are provided with a top cover, a temperature measuring probe and a temperature control element.
3. A novel flavor continuous heat treatment apparatus for tobacco according to claim 1, characterized in that: the first stirring device (12) and the second stirring device (22) are respectively and horizontally arranged at the bottoms of the mixing tank body (11) and the material storage tank body (21); the feed opening of the mixing pretreatment device (1) is aligned with the root part of the stirring shaft of the second stirring device (22).
4. A novel flavor continuous heat treatment apparatus for tobacco according to claim 1, characterized in that: the heating device (32) comprises a plurality of groups of independently controlled electric heating elements, 1 group of cooling temperature control cavities (33) are correspondingly arranged on the outer layer of each group of electric heating elements, and each group of cooling temperature control cavities (33) is connected with the heat exchange device through cooling pipes (34).
5. A novel flavor continuous heat treatment apparatus for tobacco according to claim 1, characterized in that: the first stirring device (12), the second stirring device (22) and the third stirring device (44) are provided with paddle type stirrers.
6. A novel flavor continuous heat treatment apparatus for tobacco according to claim 1, characterized in that: the material screw type pushing device (31) arranged in the continuous heat treatment device (3) is formed by at least three conveying screws (311) which are arranged in parallel, and the section of the material conveying pipe (312) is oval.
7. A heat treatment method using the continuous heat treatment apparatus of claim 1 or 2 or 3 or 4 or 5 or 6, characterized in that: the method comprises the following steps:
step 1): opening the continuous heat treatment device (3), setting the temperatures of the plurality of groups of heating units to be 120-;
step 2): putting the materials into a mixed material pretreatment device (1) for pretreatment, controlling the temperature at 80-100 ℃ and the pretreatment time at 10-20 min;
step 3): after the pretreatment of the materials in the step 2) is finished, opening a valve (15) arranged at the lower opening of the material mixing tank body, and transferring the materials to a discharging device (2) for storage, wherein the temperature is controlled at 80-100 ℃;
and step 4) after the continuous heat treatment device (3) finishes preheating, opening a flow valve (25) arranged at the lower opening of the material storage tank body, allowing the material to enter the continuous heat treatment device for heat treatment, and allowing the material liquid after heat treatment to flow out of a material extrusion head (36).
And 5) starting the cooling device after the material enters the spice collecting and cooling device (4).
8. The heat treatment method according to claim 7, characterized in that the material is put into a mixed material pretreatment device (1) for pretreatment in the following parts by mass: 8-15 parts of flue-cured tobacco powder, 1-5 parts of burley tobacco powder, 1-4 parts of aromatic tobacco powder, 1-5 parts of sun-cured tobacco powder, 50-80 parts of glycerol and 10-30 parts of propylene glycol, wherein the temperature is controlled at 80-100 ℃, and the pretreatment time is controlled at 10-20 min.
9. The heat treatment method according to claim 7, characterized in that the material pretreatment time of the mixed material pretreatment device (1) is completely matched with the time of the continuous heat treatment of the material liquid in the blanking device (2) to realize the continuous treatment.
10. The heat treatment method according to claim 7, characterized in that the material is put into a mixed material pretreatment device (1) for pretreatment in the following parts by mass: 10 parts of flue-cured tobacco powder, 3 parts of burley tobacco powder, 4 parts of aromatic tobacco powder, 3 parts of sun-cured tobacco powder, 70 parts of glycerin and 10 parts of propylene glycol.
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| CN202110998270.6A CN113684097A (en) | 2021-08-27 | 2021-08-27 | Novel continuous heat treatment equipment for tobacco flavor and use method |
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| CN202110998270.6A CN113684097A (en) | 2021-08-27 | 2021-08-27 | Novel continuous heat treatment equipment for tobacco flavor and use method |
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