CN113682754B - Novel full-automatic carbon block production line system - Google Patents
Novel full-automatic carbon block production line system Download PDFInfo
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- CN113682754B CN113682754B CN202110967953.5A CN202110967953A CN113682754B CN 113682754 B CN113682754 B CN 113682754B CN 202110967953 A CN202110967953 A CN 202110967953A CN 113682754 B CN113682754 B CN 113682754B
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- kiln
- line
- carbon block
- inlet end
- charging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
- C25C3/08—Cell construction, e.g. bottoms, walls, cathodes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
- F27B9/26—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace on or in trucks, sleds, or containers
- F27B9/262—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace on or in trucks, sleds, or containers on or in trucks
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Tunnel Furnaces (AREA)
Abstract
The invention discloses a novel full-automatic carbon block production line system, which comprises a kiln inlet end and a kiln outlet end, wherein two kilns, namely a 1# kiln and a 2# kiln, are arranged between the kiln inlet end and the kiln outlet end; a charging line is arranged in front of the kiln inlet end, a lifting platform is arranged on the charging line, a charging traversing car is arranged on the lifting platform, and a carbon block trolley is arranged on the charging traversing car; a pusher and a No. 1 hydraulic station are arranged in front of the charging line; a waiting line is arranged between the charging line and the kiln inlet end, and a return line is arranged between the charging line and the kiln outlet end; a pusher is arranged at the rear part of the kiln discharging end and at the extension section of the return line; a No. 2 hydraulic station is arranged behind the kiln inlet end, and a No. 3 hydraulic station is arranged in front of the kiln outlet end. The novel full-automatic carbon block production line system can realize automatic production in the whole processes of loading a new carbon block, baking the carbon block in a tunnel kiln, discharging the baked carbon block out of the kiln, unloading a finished carbon block and the like, can reduce the human participation in the production process, reduces the potential safety hazard in the production process, improves the production efficiency and the like.
Description
Technical Field
The invention belongs to the technical field of aluminum electrolysis, and particularly relates to a novel full-automatic carbon block production line system for automatic and intelligent production of carbon blocks.
Background
In the production process of the carbon blocks, new carbon blocks are produced from the forming machine and can enter the kiln for baking only by multiple times of transportation of the carbon block trolley and the transverse moving trolley, the baked carbon blocks are pulled out from the tail end of the kiln, and the carbon block trolley without load returns to the forming machine after the carbon blocks are unloaded to wait for loading and enters the next cycle.
Regarding the prior art of carbon block production lines, for example, utility model patent publication No. CN202187067U discloses a scraping device for a carbon block production line. Comprises a movable frame (1) and a fixed frame (2) which are connected in a sliding way, and a spring component (3) is arranged between the movable frame (1) and the fixed frame (2); the movable rack (1) is provided with a roller tooth (4), and the roller tooth (4) is rotationally connected with the movable rack (1). According to the scheme, the distance between the roller teeth and the carbon blocks is rapidly adjusted through the screw rod on the fixing seat, so that the roller teeth are in contact with the carbon blocks. In the cleaning process, the spring assembly arranged between the movable frame and the fixed frame can automatically stretch out and draw back to enable the roller teeth arranged on the movable frame to tightly prop against the impurities on the surfaces of the carbon blocks, so that the impurities on the surfaces of the carbon blocks are crushed and cleaned. If again, the utility model discloses a publication number CN202072775U discloses a signal device for on charcoal piece production line, including the mounting panel, be fixed with proximity switch support and take the seat bearing through fastening screw and fastening bolt respectively on the mounting panel, be provided with proximity switch on the proximity switch support, install the rotation axis on taking the seat bearing, install the tablet in the one end of rotation axis, the contact plate is installed to the other end, and this scheme has the security height, long service life, and inductive signal receives advantages such as stable. For another example, patent publication No. CN101724866A discloses a carbon block positioning and measuring device for an automatic assembly carbon block production line. The stepping motor is connected with the trapezoidal thread lead screw through a coupler; the roller way is fixed on the upper end surface of the workbench, the X-direction positioning stop block is fixed on the right side of the upper end surface of the workbench, the travel switch is fixed on the X-direction positioning stop block, the X-direction positioning oil cylinder is connected with the right end of the X-direction positioning stop block, and the X-direction oil cylinder sensor is fixed on the X-direction electric push rod; the Y-direction positioning stop block is fixed at one side end of the workbench, the Y-direction positioning oil cylinder is connected with the output end of the Y-direction positioning stop block, and the Y-direction positioning oil sensor is fixed on the Y-direction electric push rod. The carbon block positioning and measuring device has high automation degree of positioning and measuring, so that the carbon block is stable and accurate in position before binding, and the cathode assembling quality is improved.
However, the carbon block production line in the prior art still has obvious defects, and mainly in the carbon block production process at the present stage, the whole processes of loading a new carbon block, baking the carbon block in a tunnel kiln, discharging the baked carbon block out of the kiln, unloading a finished carbon block and the like all need to be manually participated in to be completed, so that the conditions of high manual participation degree, large production potential safety hazard, low automation degree, low production efficiency and the like in the actual production process of the domestic carbon block are caused.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a novel full-automatic carbon block production line system.
The invention is realized by the following steps:
a novel full-automatic carbon block production line system comprises a kiln inlet end and a kiln outlet end, wherein two kilns, namely a 1# kiln and a 2# kiln, are arranged between the kiln inlet end and the kiln outlet end; a charging line is arranged in front of the kiln inlet end, a lifting platform is arranged on the charging line, a charging traversing car is arranged on the lifting platform, and a carbon block trolley is arranged on the charging traversing car; a pusher and a No. 1 hydraulic station are arranged in front of the charging line; a waiting line is arranged between the charging line and the kiln inlet end, and a return line is arranged between the charging line and the kiln outlet end; a pusher is arranged at the rear part of the kiln discharging end and at the extension section of the return line; a No. 2 hydraulic station is arranged behind the kiln inlet end, and a No. 3 hydraulic station is arranged in front of the kiln outlet end.
Furthermore, an anti-tipping device is arranged on the charging line.
Furthermore, a returning rope pulling mechanism I and a thrust device I are arranged on the line to be turned, and a returning rope pulling mechanism II and a thrust device I are arranged on the returning line.
Further, a kiln inlet end transverse trolley is further arranged on the kiln inlet end.
Furthermore, thrusters are respectively arranged at the arrangement axis positions of the No. 1 kiln and the No. 2 kiln behind the kiln inlet end, and thrust washers II are respectively arranged at the arrangement axis positions of the No. 1 kiln and the No. 2 kiln in front of the kiln outlet end.
Furthermore, a kiln outlet end transverse motor car is also arranged on the kiln outlet end.
Furthermore, a unloading line is arranged behind the kiln outlet end, a chain conveyor is arranged on the unloading line, and a pusher is arranged on the arrangement axis of the unloading line in front of the kiln outlet end.
The novel full-automatic carbon block production line system can realize automatic production in the whole processes of loading a new carbon block, baking the carbon block in a tunnel kiln, discharging the baked carbon block out of the kiln, unloading a finished carbon block and the like, can reduce the human participation in the production process, reduces the potential safety hazard in the production process, improves the production efficiency and the like.
Drawings
FIG. 1 is an overall layout of the present invention;
FIG. 2 isbase:Sub>A cross-sectional view taken along line A-A of FIG. 1;
FIG. 3 is a cross-sectional view taken along line B-B of FIG. 1;
FIG. 4 is a cross-sectional view taken along line C-C of FIG. 1;
FIG. 5 is a cross-sectional view taken along line D-D of FIG. 1;
fig. 6 is a cross-sectional view taken along line E-E of fig. 1.
The labels in the figures are: the automatic feeding device comprises a carbon block trolley 1, a feeding transverse moving trolley 2, a lifting platform 3, a tipping prevention device 4, a material pushing machine 5, a hydraulic station 6-1#, a returning rope pulling mechanism I7, a thrust device I8, a hydraulic station 9-2#, a kiln inlet end transverse moving trolley 10, a pusher 11, a thrust device II 12, a kiln outlet end transverse moving trolley 13, a chain conveyor 14, a hydraulic station 15-3#, a returning rope pulling mechanism II 16, a feeding line 17, a waiting line 18, a returning line 19, a kiln 20-1#, a kiln 21-2#, a kiln 22, a kiln inlet end 23, a kiln outlet end 24 and a unloading line 24.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1-6, the novel full-automatic carbon block production line system of the present invention comprises a kiln inlet end 22 and a kiln outlet end 23, wherein two kilns, namely a # 1 kiln 20 and a # 2 kiln 21, are arranged between the kiln inlet end 22 and the kiln outlet end 23; a charging line 17 is arranged in front of the kiln inlet end 22, a lifting platform 3 is arranged on the charging line 17, a charging cross trolley 2 is arranged on the lifting platform 3, and a carbon block trolley 1 is arranged on the charging cross trolley 2; a pusher 5 and a No. 1 hydraulic station 6 are arranged in front of the charging line 17; a waiting line 18 is arranged between the charging line 17 and the kiln inlet end 22, and a return line 19 is arranged between the charging line 17 and the kiln outlet end 23; a pusher 5 is arranged at the rear part of the kiln outlet end 23 and at the extension section of the return line 19; a No. 2 hydraulic station 9 is arranged behind the kiln inlet end 22, and a No. 3 hydraulic station 15 is arranged in front of the kiln outlet end 23.
An anti-tipping device 4 is also provided on the loading line 17. The line 18 to be turned is provided with a returning rope pulling mechanism I7 and a thrust device I8, and the returning line 19 is provided with a returning rope pulling mechanism II 16 and a thrust device I8. A kiln inlet end transverse trolley 10 is also arranged on the kiln inlet end 22. Thrusters 11 are respectively arranged at the arrangement axial positions of the No. 1 kiln 20 and the No. 2 kiln 21 behind the kiln inlet end 22, and thrusters II 12 are respectively arranged at the arrangement axial positions of the No. 1 kiln 20 and the No. 2 kiln 21 in front of the kiln outlet end 23. The kiln outlet end 23 is also provided with a kiln outlet end transverse trolley 13. A unloading line 24 is arranged behind the kiln discharging end 23, a chain conveyor 14 is arranged on the unloading line 24, and a pusher 5 is arranged on an arrangement axis of the unloading line 24 in front of the kiln discharging end 23.
The invention is implemented as follows:
the loading traversing trolley 2 and the carbon block trolley 1 are lifted to the designated positions through the lifting platform 3, the forming machine pushes new carbon blocks to the carbon block trolley 1 under the action of the anti-tipping device 4 and the lifting platform 3, after the carbon blocks on the upper layer and the lower layer of the carbon block trolley 1 are filled, the loading traversing trolley 2 transports the carbon block trolley 1 fully loaded to the position of a waiting line 18, under the action of a pusher 5, the fully loaded carbon block trolley 1 is pushed to a waiting line 18, under the action of a return rope pulling mechanism I7, the fully loaded carbon block trolley 1 is pulled to a position close to a thrust stopper I8 at a kiln inlet end 22, under the action of the kiln inlet end transverse motor car 10, the fully loaded carbon block trolley 1 is pulled to the kiln inlet end transverse motor car 10, the kiln inlet end transverse motor car 10 conveys the fully loaded carbon block trolley 1 to the central line position of the tunnel kiln, the kiln inlet end transverse motor car 10 pushes the fully loaded carbon block trolley into the tunnel kiln, under the action of a pusher 11 in the tunnel kiln, the trolley 1 fully loaded with carbon blocks is pushed in the tunnel kiln and is baked by the tunnel kiln, when the carbon block trolley 1 with full load is pushed to the position of the thrust stopper II 12, the carbon block on the carbon block trolley 1 is dried to become a finished product, under the combined action of the kiln outlet end transverse motor car 13 and the thrust washer II 12, the finished carbon block trolley 1 is pulled up to the kiln outlet end transverse motor car 13, the kiln outlet end transverse motor car 13 drives the carbon block trolley 1 to move to the unloading line 24, the finished carbon blocks are unloaded under the combined action of the pusher 5 and the chain conveyor 14 on the unloading line 24, the cross-car 13 at the kiln discharging end continues to drive the empty carbon block trolley 1 to move towards the return line 19, under the combined action of the pusher 5 on the return line 19 and the return rope pulling mechanism II 16, the no-load carbon block trolley 1 is dragged to the position of the upper pusher 8I on the return line 19, and the next circulating new carbon block is loaded.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (4)
1. A novel full-automatic carbon block production line system is characterized in that: comprises a kiln inlet end (22) and a kiln outlet end (23), wherein two kilns, namely a No. 1 kiln (20) and a No. 2 kiln (21), are arranged between the kiln inlet end (22) and the kiln outlet end (23); a charging line (17) is arranged in front of the kiln inlet end (22), a lifting table (3) is arranged on the charging line (17), a charging cross trolley (2) is arranged on the lifting table (3), and a carbon block trolley (1) is arranged on the charging cross trolley (2); a pusher (5) and a No. 1 hydraulic station (6) are arranged in front of the charging line (17); a waiting line (18) is arranged between the charging line (17) and the kiln inlet end (22), and a return line (19) is arranged between the charging line (17) and the kiln outlet end (23); a pusher (5) is arranged at the rear part of the kiln discharging end (23) and at the extension section of the return line (19); a No. 2 hydraulic station (9) is arranged behind the kiln inlet end (22), and a No. 3 hydraulic station (15) is arranged in front of the kiln outlet end (23); an anti-tipping device (4) is also arranged on the loading line (17); a returning rope pulling mechanism I (7) and a thrust device I (8) are arranged on the line (18) to be turned, and a returning rope pulling mechanism II (16) and a thrust device I (8) are arranged on the returning line (19); a kiln inlet end transverse trolley (10) is also arranged on the kiln inlet end (22).
2. The novel full-automatic carbon block production line system of claim 1, wherein: thrusters (11) are respectively arranged at the arrangement axis positions of the No. 1 kiln (20) and the No. 2 kiln (21) behind the kiln inlet end (22), and thrust washers II (12) are respectively arranged at the arrangement axis positions of the No. 1 kiln (20) and the No. 2 kiln (21) in front of the kiln outlet end (23).
3. The novel full-automatic carbon block production line system as claimed in claim 1, wherein: a kiln outlet end transverse trolley (13) is also arranged on the kiln outlet end (23).
4. The novel full-automatic carbon block production line system of claim 1, wherein: a unloading line (24) is arranged behind the kiln discharging end (23), a chain conveyor (14) is arranged on the unloading line (24), and a pusher (5) is arranged on a layout axis of the unloading line (24) in front of the kiln discharging end (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110967953.5A CN113682754B (en) | 2021-08-23 | 2021-08-23 | Novel full-automatic carbon block production line system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110967953.5A CN113682754B (en) | 2021-08-23 | 2021-08-23 | Novel full-automatic carbon block production line system |
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| Publication Number | Publication Date |
|---|---|
| CN113682754A CN113682754A (en) | 2021-11-23 |
| CN113682754B true CN113682754B (en) | 2023-02-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110967953.5A Active CN113682754B (en) | 2021-08-23 | 2021-08-23 | Novel full-automatic carbon block production line system |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107520953A (en) * | 2017-09-30 | 2017-12-29 | 群峰智能机械股份公司 | A kind of building block brick automatic production line |
| CN108103293A (en) * | 2018-01-18 | 2018-06-01 | 南京正光炉业有限责任公司 | It is a kind of for the automatic feed preparation system of push rod furnace production line and automatic feed preparation method |
| CN208475936U (en) * | 2018-04-28 | 2019-02-05 | 富泰华精密电子（济源）有限公司 | Automatic tunnel formula apparatus for baking |
| CN111017496A (en) * | 2019-12-24 | 2020-04-17 | 中铝国际工程股份有限公司 | Push-pull mechanism |
| CN112692982A (en) * | 2021-01-22 | 2021-04-23 | 保定市华锐方正机械制造有限公司 | Rock wool waste regeneration synthetic slag block production line based on automatic maintenance system |
-
2021
- 2021-08-23 CN CN202110967953.5A patent/CN113682754B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107520953A (en) * | 2017-09-30 | 2017-12-29 | 群峰智能机械股份公司 | A kind of building block brick automatic production line |
| CN108103293A (en) * | 2018-01-18 | 2018-06-01 | 南京正光炉业有限责任公司 | It is a kind of for the automatic feed preparation system of push rod furnace production line and automatic feed preparation method |
| CN208475936U (en) * | 2018-04-28 | 2019-02-05 | 富泰华精密电子（济源）有限公司 | Automatic tunnel formula apparatus for baking |
| CN111017496A (en) * | 2019-12-24 | 2020-04-17 | 中铝国际工程股份有限公司 | Push-pull mechanism |
| CN112692982A (en) * | 2021-01-22 | 2021-04-23 | 保定市华锐方正机械制造有限公司 | Rock wool waste regeneration synthetic slag block production line based on automatic maintenance system |
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| CN113682754A (en) | 2021-11-23 |
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