CN113681921B - A ball-holding material and positioning device for doll decoration - Google Patents
A ball-holding material and positioning device for doll decoration Download PDFInfo
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- CN113681921B CN113681921B CN202011150842.7A CN202011150842A CN113681921B CN 113681921 B CN113681921 B CN 113681921B CN 202011150842 A CN202011150842 A CN 202011150842A CN 113681921 B CN113681921 B CN 113681921B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63H—TOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
- A63H9/00—Special methods or compositions for the manufacture of dolls, toy animals, toy figures, or parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7855—Provisory fixing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
- B29C66/0222—Mechanical pre-treatments, e.g. reshaping without removal of material, e.g. cleaning by air blowing or using brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/52—Sports equipment ; Games; Articles for amusement; Toys
- B29L2031/5209—Toys
- B29L2031/5218—Dolls, puppets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Toys (AREA)
Abstract
本发明适用于玩具加工领域,提供了一种布偶娃娃装饰用抱球下料及定位装置,包括输送线、储存多个抱球的储存箱以及至少两个超声波缝纫机,输送线上设置有卡固箱;当装有布偶娃娃与抱球的卡固箱随输送线移动到超声波缝纫机下方,超声波缝纫机的机头下方对准抱球与布偶娃娃的手臂部位;储存箱设置在输送线上方,储存箱下方设有开口,开口下方连接有管道,管道下方设置输送线;该装置解决了现有缝纫装置难以缝制布偶娃娃与抱球的问题。
The invention is applicable to the field of toy processing, and provides a ball-holding and positioning device for doll decoration, including a conveying line, a storage box for storing multiple balls, and at least two ultrasonic sewing machines. box; when the box containing the doll and the ball is moved to the bottom of the ultrasonic sewing machine along with the conveyor line, the head of the ultrasonic sewing machine is aligned with the arm of the ball and the doll; the storage box is set above the conveyor line, An opening is arranged under the storage box, a pipeline is connected under the opening, and a conveying line is arranged under the pipeline; the device solves the problem that the existing sewing device is difficult to sew dolls and balls.
Description
技术领域technical field
本发明涉及玩具加工领域,具体涉及一种布偶娃娃装饰用抱球下料及定位装置。The invention relates to the field of toy processing, in particular to a ball-holding blanking and positioning device for doll decoration.
背景技术Background technique
如图9所示,该图为我司所生产的异形布偶娃娃,它主要由两个部分组成,娃娃主体以及缝制在娃娃手上的圆形抱球,这种抱球内部填充有棉花,表面则采用布料包裹,由于厂房环境与布料质量原因,抱球表面常常有毛绒与棉花。As shown in Figure 9, this picture shows the special-shaped puppet doll produced by our company. It is mainly composed of two parts, the main body of the doll and the round ball sewn on the doll's hand. The ball is filled with cotton , the surface is wrapped with cloth. Due to the factory environment and the quality of the cloth, there are often plush and cotton on the surface of the ball.
在现有异形布偶娃娃的生产过程中,将布偶娃娃与抱球缝制在一起时,采用的是工人手工缝制,而当前市面上缺乏对这种异形布偶娃娃的自动化缝制设备,主要原因有二:一是使用缝制设备将布偶娃娃与抱球缝合在一起时常常会将布偶娃娃与抱球连着带动,从而影响缝制设备使其很难将布偶娃娃与抱球准确缝合成一体;二是因为抱球呈圆形,现有缝制装置通常是针对扁平状的物体进行缝制,而这种呈球形的抱球使缝制设备的缝制机头难以缝制。In the production process of the existing special-shaped puppet dolls, when the puppet dolls and the ball are sewn together, the manual sewing of the workers is adopted, but there is a lack of automatic sewing equipment for this special-shaped puppet dolls on the market There are two main reasons: one is that when using sewing equipment to sew the doll and the ball together, the doll and the ball are often driven together, which affects the sewing equipment and makes it difficult to connect the doll and the ball. The ball is accurately stitched into one body; the second is that because the ball is round, the existing sewing device usually sews flat objects, and this spherical ball makes it difficult for the sewing machine head of the sewing equipment to sew. sewing.
在将娃娃与抱球缝制在一起时,还需要设计一个能将多个抱球装在一个并可间隔落下单个抱球的下料装置,以增加装置的自动化程度;为了使生产出来的成品质量更好,厂家希望在对抱球进行下料的过程中,可以一同将抱球表面的毛绒与棉花清理干净,以避免抱球表面的毛绒与棉花影响接下来的缝制过程。When sewing dolls and balls together, it is also necessary to design a blanking device that can pack multiple balls in one and drop a single ball at intervals to increase the degree of automation of the device; in order to make the finished product The quality is better. The manufacturer hopes that during the process of unloading the ball, the plush and cotton on the surface of the ball can be cleaned together, so as to avoid the plush and cotton on the surface of the ball from affecting the next sewing process.
发明内容Contents of the invention
本发明提供一种布偶娃娃装饰用抱球下料及定位装置,旨在解决现有技术中采用缝纫装置难以缝制布偶娃娃与抱球的问题,并在抱球的下料过程中对其表面进行清理,以避免抱球表面的毛绒与棉花影响缝制。The invention provides a ball-holding material and positioning device for doll decoration, which aims to solve the problem that it is difficult to sew a doll and a ball with a sewing device in the prior art, and to fix it during the blanking process of the ball. The surface is cleaned to avoid the plush and cotton on the surface of the ball from affecting the sewing.
为实现上述目的,本发明采用以下技术方案予以实现:To achieve the above object, the present invention adopts the following technical solutions to achieve:
一种布偶娃娃装饰用抱球下料及定位装置,包括输送线、储存抱球的储存箱以及至少两个超声波缝纫机,输送线上设置有卡固箱;该卡固箱沿输送线来回移动至不同工位,以接收布偶娃娃与抱球,该卡固箱还用于固定布偶娃娃与抱球的位置,并将其带至超声波缝纫机下方,以便超声波缝纫机对其进行缝制;卡固箱包括卡固箱进球口与布偶娃娃放置口;当装有布偶娃娃与抱球的卡固箱随输送线移动到超声波缝纫机下方,超声波缝纫机的机头下方对准抱球与布偶娃娃的手臂部位;储存箱设置在输送线上方,储存箱侧壁固接有下料伺服电机,下料伺服电机输出端连接有主轴,主轴上环绕固定有若干个分隔板,相邻分隔板之间的间隔仅可容纳单个抱球;该分隔板用于将抱球分隔开来,避免抱球堆积在一起;储存箱下方设有开口,开口下方倾斜连接有管道;下料伺服电机怠速间隔运转带动主轴与分隔板转动,进而将抱球分隔开来,并将单个抱球推送到管道中。A ball-holding material blanking and positioning device for puppet doll decoration, including a conveyor line, a storage box for storing balls, and at least two ultrasonic sewing machines, a clamping box is arranged on the conveyor line; the clamping box moves back and forth along the conveyor line Different stations are used to receive the doll and the ball, and the fastening box is also used to fix the position of the doll and the ball, and bring it under the ultrasonic sewing machine so that the ultrasonic sewing machine can sew it; The box includes the entry port of the clamping box and the opening for the doll; when the clamping box containing the doll and the ball moves to the bottom of the ultrasonic sewing machine along with the conveyor line, the bottom of the ultrasonic sewing machine is aligned with the ball and the doll. The arm part of the doll; the storage box is set above the conveying line, the side wall of the storage box is fixedly connected with the feeding servo motor, the output end of the feeding servo motor is connected with the main shaft, and several partition plates are fixed around the main shaft, adjacent to each other The interval between the plates can only accommodate a single ball; the partition plate is used to separate the balls and avoid the balls from being piled up together; there is an opening under the storage box, and a pipe is connected obliquely below the opening; the feeding servo The idling interval of the motor drives the main shaft and the partition plate to rotate, thereby separating the balls and pushing a single ball into the pipeline.
进一步地,靠近卡固箱进球口下方设置有定位凹槽,该定位凹槽用于定位抱球位置,当球从卡固箱进球口进入卡固箱中后,由于抱球自身重力作用会使其停留在定位凹槽中;靠近定位凹槽侧边设置有第一电动推杆,该第一电动推杆的推杆一端设置有用于推动抱球的圆形托盘,第一电动推杆用于将定位凹槽中的抱球推送至娃娃放置口下方位置,直至抱球顶在布偶娃娃的胸部位置;娃娃放置口下方两侧均设置有第一导轨滑块机构,第一导轨滑块机构包括第一滑块与第一导轨,第一滑块上固接有第一限位板,第一滑块在第一导轨上进行滑动时,带动第一限位板沿第一导轨方向移动,此时第一限位板对会布偶娃娃的手臂产生一个横向的限位作用;第一限位板空心设置且其中具有第二导轨滑块机构,第二导轨滑块机构包括第二滑块与第二导轨,第二滑块上固定有第二限位板,第一限位板表面开有开槽,第二限位板通过连接件从开槽中伸出并对布偶娃娃的手臂部进行纵向限位;第一、第二导轨滑块机构均为电动直线导轨滑块机构;通过第一、第二限位板对布偶娃娃的手臂部作两个方向上的限位,以阻挡布偶娃娃的手臂在缝制过程中跑偏;娃娃放置口下方还设置有第二电动推杆,第二电动推杆的推杆一端设置有与抱球表面相匹配的托盘,第二电动推杆可托起抱球,使抱球被压紧在卡固箱内壁并变形,在固定住抱球位置的同时使抱球产生形变成扁平状,使超声波缝纫机便于对抱球进行缝制。Further, a positioning groove is provided near the entrance of the clamping box, and the positioning groove is used to locate the holding position of the ball. When the ball enters the clamping box from the entrance of the clamping box, due to the gravity of the ball It will make it stay in the positioning groove; a first electric push rod is arranged near the side of the positioning groove, and one end of the push rod of the first electric push rod is provided with a circular tray for pushing the ball, and the first electric push rod It is used to push the holding ball in the positioning groove to the position below the doll’s placement opening until the holding ball touches the doll’s chest; both sides below the doll’s placement opening are equipped with a first guide rail slider mechanism, and the first guide rail slides The block mechanism includes a first slider and a first guide rail. The first slider is fixedly connected with a first limiting plate. When the first slider slides on the first guide rail, it drives the first limiting plate along the direction of the first guide rail. Move, at this time the first limiting plate produces a transverse limiting effect on the arm of the doll; the first limiting plate is hollow and has a second guide rail slider mechanism, and the second guide rail slider mechanism includes a second The slider and the second guide rail, the second slider is fixed with a second limiting plate, the surface of the first limiting plate is provided with a slot, and the second limiting plate protrudes from the slot through the connecting piece and aligns with the doll. The arm of the puppet is longitudinally limited; the first and second guide rail slider mechanisms are electric linear guide rail slider mechanisms; the arms of the puppet doll are limited in two directions by the first and second limit plates , to prevent the doll’s arm from wandering during the sewing process; there is also a second electric push rod under the doll’s placement opening, and the push rod end of the second electric push rod is provided with a tray that matches the ball holding surface. The second electric push rod can hold up the ball, so that the ball is pressed against the inner wall of the clamping box and deformed. While the position of the ball is fixed, the ball is deformed into a flat shape, so that the ultrasonic sewing machine is convenient for the ball. sewing.
进一步地,除毛箱内部固接有第三电动推杆,第三电动推杆的伸缩杆一端设置有用于按压玩具抱球的压轮;当需要使用压轮对玩具抱球进行定位时,第三电动推杆的推杆一端伸出,带动压轮按压在抱球上;当抱球已落下而下一个抱球还未进入除毛箱中时,第三电动推杆的推杆收缩带动压轮收回,以避免干扰下一个抱球进入除毛箱;第三电动推杆下方设置有除毛箱进球口,除毛箱进球口通过管道连接储存箱;抱球从储存箱中落下后,经过管道与除毛箱进球口进入到除毛箱中;除毛箱进球口下方设置有至少两个以上的去毛绒装置;去毛绒装置包括去毛绒电机,去毛绒电机输出端设置有弯杆,弯杆上设置有刷毛;去毛绒电机带动弯杆转动,以带动刷毛剐蹭玩具抱球表面;除毛箱外还固接有第一刀闸阀,第一刀闸阀的闸板贯穿除毛箱并停留在除毛箱进球口的正下方;玩具抱球从除毛箱进球口落下后掉落在第一刀闸阀的闸板上;第一刀闸阀的闸板下方开设出球口;玩具抱球落在第一刀闸阀的闸板上时,压轮与闸板可对玩具抱球进行一定程度上的限位,去毛绒电机可通过弯杆与刷毛调整玩具抱球的三维角度,以去除抱球表面各处的绒毛。Further, a third electric push rod is fixed inside the hair removal box, and one end of the telescopic rod of the third electric push rod is provided with a pinch wheel for pressing the toy ball; when it is necessary to use the pinch wheel to position the toy ball, the first One end of the push rod of the three electric push rods stretches out, driving the pressure wheel to press on the holding ball; when the holding ball has fallen and the next holding ball has not entered the hair removal box, the push rod of the third electric push rod shrinks and drives The wheel is retracted to avoid interfering with the next ball entering the hair removal box; the third electric push rod is provided with an inlet of the hair removal box, and the inlet of the hair removal box is connected to the storage box through a pipeline; after the ball falls from the storage box , enter the hair removal box through the pipeline and the entrance of the hair removal box; there are at least two depilation devices below the entrance of the depilation box; the depilation device includes a depilation motor, a depilation motor The output end is provided with a curved rod, and the curved rod is provided with bristles; the delint motor drives the curved rod to rotate, so as to drive the bristles to scratch the surface of the toy holding ball; the hair removal box is also fixedly connected with the first knife gate valve, the first knife gate valve The gate plate runs through the hair removal box and stays directly below the entrance of the hair removal box; the toy ball falls from the entrance of the hair removal box and falls on the gate plate of the first knife gate valve; the gate plate of the first knife gate valve There is a ball outlet at the bottom; when the toy ball falls on the gate plate of the first knife gate valve, the pressure roller and the gate plate can limit the position of the toy ball to a certain extent, and the depilling motor can be adjusted by the bending rod and the bristles The three-dimensional angle of the toy ball to remove the fluff everywhere on the surface of the ball.
进一步地,管道上设置有第二刀闸阀与光电传感器,第二刀闸阀的闸板贯穿管道,光电传感器的感应探头朝向管道内侧设置,管道内侧位于感应探头的对应方向设置有感应片,光电传感器与第二刀闸阀通过信号线连接。Further, the pipeline is provided with a second knife gate valve and a photoelectric sensor, the gate plate of the second knife gate valve runs through the pipeline, the induction probe of the photoelectric sensor is set towards the inside of the pipeline, and the inside of the pipeline is provided with an induction sheet in the corresponding direction of the induction probe, and the photoelectric sensor It is connected with the second knife gate valve through a signal line.
当抱球落进管道中时,抱球短暂阻断感应探头感应感应片,此时光电传感器通过信号线传输一个信号给第二刀闸阀,第二刀闸阀的闸板收缩以避免干扰抱球落下。当抱球落下后,感应探头重新感应到感应片,光电传感器通过信号线传输信号给第二刀闸阀,第二刀闸阀的闸板伸出以重新阻断管道。When the ball falls into the pipeline, the ball temporarily blocks the sensing sensor of the sensing probe. At this time, the photoelectric sensor transmits a signal to the second knife gate valve through the signal line, and the gate of the second knife gate valve shrinks to avoid interference with the ball falling. . When the holding ball falls, the induction probe senses the induction plate again, and the photoelectric sensor transmits a signal to the second knife gate valve through the signal line, and the gate plate of the second knife gate valve stretches out to block the pipeline again.
进一步地,定位凹槽下方设置有开口,开口下方设置有定位伺服电机,定位伺服电机输出端连接设置有凸轮,凸轮随定位伺服电机带动可顶起落在定位凹槽中的抱球,使抱球与第一电动推杆处于同一水平面上,以便第一电动推杆推动抱球。Further, an opening is provided below the positioning groove, a positioning servo motor is provided below the opening, a cam is connected to the output end of the positioning servo motor, and the cam can lift the ball that falls in the positioning groove with the drive of the positioning servo motor, so that the ball can be held Be on the same level as the first electric push rod so that the first electric push rod can push the ball.
进一步地,弯杆呈“凵”字型,弯杆的中间段贯穿连接设置有辊筒,辊筒上铺设有刷毛;当去毛绒电机转动时,多个弯杆绕去毛绒电机输出端转动的方向相同,以带动抱球作三维方向的转动。Further, the curved rod is in the shape of "凵", and the middle section of the curved rod is connected with a roller, and brush hairs are laid on the roller; when the de-lint motor rotates, a plurality of curved rods wind around the output end of the de-fluff motor. The direction of rotation is the same to drive the ball to rotate in three dimensions.
进一步地,靠近弯杆位置设有毛绒吸口,毛绒吸口中设置有风机,风机启动时将除毛箱中的毛绒与棉花通过毛绒吸口吸出除毛箱外。Further, a plush suction port is provided near the curved rod, and a fan is arranged in the plush suction port. When the fan starts, the plush and cotton in the depilation box will be sucked out of the depilation box through the plush suction port.
进一步地,第一刀闸阀的闸板上设有与抱球表面相匹配的凹坑,以便于对抱球进行限位。Further, the gate plate of the first knife gate valve is provided with a pit matching the surface of the ball holding, so as to limit the holding of the ball.
进一步地,输送线包括电源箱、动力机构以及输送皮带,动力机构可带动输送皮带传动,输送皮带上固定有输送板,输送板与卡固箱固定连接。Further, the conveying line includes a power supply box, a power mechanism and a conveying belt, the power mechanism can drive the conveying belt, a conveying plate is fixed on the conveying belt, and the conveying plate is fixedly connected with the fastening box.
进一步地,娃娃放置口下方铺设有海绵层,该海绵层用于缓冲,以避免布偶娃娃与抱球被挤压坏。Further, a sponge layer is laid below the opening where the doll is placed, and the sponge layer is used for buffering to prevent the doll and the ball from being crushed.
本发明的有益效果是:本发明提供的装置可以对布偶娃娃与抱球的位置进行固定,避免缝制机将布偶娃娃的手臂部与抱球缝制在一起时,因为布偶娃娃与抱球被超声波缝纫机的机头带动导致缝制得不准;第二电动推杆在固定住抱球位置的同时将抱球按压在卡固箱内壁,使抱球被一定程度上压扁,以便于超声波缝纫机的超声波缝纫机头对抱球进行缝制;通过光电传感器、感应片、第一刀闸阀、储存箱、下料伺服电机、主轴以及分隔板之间的配合设置,使储存箱可以间隔落下单个抱球;通过第三电动推杆、压轮、去毛绒装置、第一刀闸阀之间的配合设置,以对抱球表面的绒毛与棉花进行清理。The beneficial effects of the present invention are: the device provided by the present invention can fix the position of the doll and the holding ball, avoiding the arm of the doll and the holding ball being sewn together by the sewing machine, because the doll and the holding ball The ball is driven by the head of the ultrasonic sewing machine, resulting in inaccurate sewing; the second electric push rod presses the ball against the inner wall of the clamping box while fixing the position of the ball, so that the ball is flattened to a certain extent, so that The ultrasonic sewing machine head of the ultrasonic sewing machine sews the ball; the storage box can be separated by the cooperation between the photoelectric sensor, the induction sheet, the first knife gate valve, the storage box, the feeding servo motor, the main shaft and the partition plate. Drop a single ball; through the coordination between the third electric push rod, the pressure wheel, the delint device and the first knife gate valve, the fluff and cotton on the surface of the ball are cleaned.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为卡固箱部分的侧视图;Fig. 2 is a side view of the clamping box part;
图3为卡固箱部分的正视图;Fig. 3 is the front view of the clamping box part;
图4为卡固箱部分的俯视图;Fig. 4 is a top view of the clamping box part;
图5为储存箱与除毛箱部分的示意图;Fig. 5 is the schematic diagram of storage box and hair removal box part;
图6为除毛箱内部的示意图;Fig. 6 is the schematic diagram of the inside of the hair removal box;
图7为储存箱部分的俯视图;Figure 7 is a top view of the storage box part;
图8为超声波缝纫机缝制时的示意图;Fig. 8 is a schematic diagram when the ultrasonic sewing machine is sewing;
图9为成品图。Figure 9 is the finished product.
图中:1、输送线;2、超声波缝纫机;3、卡固箱;4、卡固箱进球口;5、布偶娃娃放置口;6、定位凹槽;7、第一电动推杆;8、第一导轨滑块机构;9、第一限位板;10、第二导轨滑块机构;11、第二限位板;12、第二电动推杆;13、定位伺服电机;14、凸轮;15、电源箱;16、动力机构;17、除毛箱;18、第三电动推杆;19、压轮;20、除毛箱进球口;21、储存箱;22、去毛绒装置;23、去毛绒电机;24、弯杆;25、刷毛;26、第一刀闸阀;27、出球口;28、第二刀闸阀;29、光电传感器;30、感应片;31、毛绒吸口;32、风机;33、凹坑;34、下料伺服电机;35、主轴;36、分隔板;37、布偶娃娃;38、抱球;39、海绵层。In the figure: 1. Conveyor line; 2. Ultrasonic sewing machine; 3. Clamping box; 4. Inlet of the clamping box; 5. Doll placement opening; 6. Positioning groove; 7. The first electric push rod; 8. The first guide rail slider mechanism; 9. The first limit plate; 10. The second guide rail slider mechanism; 11. The second limit plate; 12. The second electric push rod; 13. Positioning servo motor; 14. Cam; 15. Power supply box; 16. Power mechanism; 17. Hair removal box; 18. The third electric push rod; 19. Pressing wheel; 20. Inlet of hair removal box; 21. Storage box; device; 23. delint motor; 24. curved rod; 25. bristles; 26. first knife gate valve; 27. ball outlet; 28. second knife gate valve; 29. photoelectric sensor; 30. induction sheet; 31. Plush suction port; 32, fan; 33, pit; 34, feeding servo motor; 35, spindle; 36, partition plate; 37, doll; 38, holding ball; 39, sponge layer.
具体实施方式Detailed ways
为了使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例是本发明的部分实施例,而不是全部实施例。基于本发明的实施例,本领域普通技术人员在没有付出创造性劳动的前提下所获得的所有其他实施例,都属于本发明的保护范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, a clear and complete description will be made below in conjunction with the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, and Not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1-图8所示,一种布偶娃娃装饰用抱球下料及定位装置,包括输送线1、储存抱球38的储存箱21以及至少两个超声波缝纫机2,输送线1上设置有卡固箱3;该卡固箱3沿输送线1来回移动至不同工位,以接收布偶娃娃37与抱球38,该卡固箱3还用于固定布偶娃娃37与抱球38的位置,并将其带至超声波缝纫机2下方,以便超声波缝纫机2对其进行缝制;卡固箱3包括卡固箱进球口4与布偶娃娃放置口5;当装有布偶娃娃37与抱球38的卡固箱3随输送线1移动到超声波缝纫机2下方,超声波缝纫机2的机头下方对准抱球38与布偶娃娃37的手臂部位;储存箱21设置在输送线1上方,储存箱21侧壁固接有下料伺服电机34,下料伺服电机34输出端连接有主轴35,主轴35上环绕固定有若干个分隔板36,相邻分隔板36之间的间隔仅可容纳单个抱球38;该分隔板36用于将抱球38分隔开来,避免抱球38堆积在一起;储存箱21下方设有开口,开口下方倾斜连接有管道;下料伺服电机34怠速间隔运转带动主轴35与分隔板36转动,进而将抱球38分隔开来,并将单个抱球38推送到管道中。As shown in Fig. 1-Fig. 8, a kind of holding ball blanking and positioning device for puppet doll decoration, including conveying line 1,
进一步地,靠近卡固箱进球口4下方设置有定位凹槽6,该定位凹槽6用于定位抱球38位置,当球从卡固箱进球口4进入卡固箱3中后,由于抱球38自身重力作用会使其停留在定位凹槽6中;靠近定位凹槽6侧边设置有第一电动推杆7,该第一电动推杆7的推杆一端设置有用于推动抱球38的圆形托盘,第一电动推杆7用于将定位凹槽6中的抱球38推送至娃娃放置口下方位置,直至抱球38顶在布偶娃娃37的胸部位置;娃娃放置口下方两侧均设置有第一导轨滑块机构8,第一导轨滑块机构8包括第一滑块与第一导轨,第一滑块上固接有第一限位板9,第一滑块在第一导轨上进行滑动时,带动第一限位板9沿第一导轨方向移动,此时第一限位板9对会布偶娃娃37的手臂产生一个横向的限位作用;第一限位板9空心设置且其中具有第二导轨滑块机构10,第二导轨滑块机构10包括第二滑块与第二导轨,第二滑块上固定有第二限位板11,第一限位板9表面开有开槽,第二限位板11通过连接件从开槽中伸出并对布偶娃娃37的手臂部进行纵向限位;第一、第二导轨滑块机构均为电动直线导轨滑块机构;通过第一、第二限位板11对布偶娃娃37的手臂部作两个方向上的限位,以阻挡布偶娃娃37的手臂在缝制过程中跑偏;娃娃放置口下方还设置有第二电动推杆12,第二电动推杆12的推杆一端设置有与抱球38表面相匹配的托盘,第二电动推杆12可托起抱球38,使抱球38被压紧在卡固箱3内壁并变形,在固定住抱球38位置的同时使抱球38产生形变成扁平状,使超声波缝纫机2便于对抱球38进行缝制。Further, a
进一步地,除毛箱17内部固接有第三电动推杆18,第三电动推杆18的伸缩杆一端设置有用于按压玩具抱球38的压轮19;当需要使用压轮19对玩具抱球38进行定位时,第三电动推杆18的推杆一端伸出,带动压轮19按压在抱球38上;当抱球38已落下而下一个抱球38还未进入除毛箱17中时,第三电动推杆18的推杆收缩带动压轮19收回,以避免干扰下一个抱球38进入除毛箱17;第三电动推杆18下方设置有除毛箱进球口20,除毛箱进球口20通过管道连接储存箱21;抱球38从储存箱21中落下后,经过管道与除毛箱进球口20进入到除毛箱17中;除毛箱进球口20下方设置有至少两个以上的去毛绒装置22;去毛绒装置22包括去毛绒电机23,去毛绒电机23输出端设置有弯杆24,弯杆24上设置有刷毛25;去毛绒电机23带动弯杆24转动,以带动刷毛25剐蹭玩具抱球38表面;除毛箱17外还固接有第一刀闸阀26,第一刀闸阀26的闸板贯穿除毛箱17并停留在除毛箱进球口20的正下方;玩具抱球38从除毛箱进球口20落下后掉落在第一刀闸阀26的闸板上;第一刀闸阀26的闸板下方开设出球口27;玩具抱球38落在第一刀闸阀26的闸板上时,压轮19与闸板可对玩具抱球38进行一定程度上的限位,去毛绒电机23可通过弯杆24与刷毛25调整玩具抱球38的三维角度,以去除抱球38表面各处的绒毛。Further, a third electric push rod 18 is fixedly connected inside the hair removal box 17, and one end of the telescopic rod of the third electric push rod 18 is provided with a pinch wheel 19 for pressing the toy ball 38; When the ball 38 is positioned, one end of the push rod of the third electric push rod 18 stretches out, driving the pressure wheel 19 to press on the holding ball 38; when the holding ball 38 has fallen and the next holding ball 38 has not yet entered the hair removal box At this time, the push rod contraction of the third electric push rod 18 drives the pressure wheel 19 to retract, so as to avoid interfering with the next ball 38 to enter the hair removal box 17; The hair box entrance 20 is connected to the storage box 21 through a pipeline; after the ball 38 falls from the storage box 21, it enters the hair removal box 17 through the pipeline and the hair removal box entrance 20; the hair removal box enters the hair removal box below the entrance 20 Be provided with at least two or more delinting devices 22; The delinting device 22 includes a delinting motor 23, and the output end of the delinting motor 23 is provided with a curved rod 24, and the curved rod 24 is provided with bristles 25; The motor 23 drives the curved rod 24 to rotate to drive the bristles 25 to scratch the surface of the toy holding ball 38; the hair removal box 17 is also fixedly connected with the first knife gate valve 26, and the gate of the first knife gate valve 26 runs through the hair removal box 17 and rests on the hair removal box 17. Just below the
进一步地,管道上设置有第二刀闸阀28与光电传感器29,第二刀闸阀28的闸板贯穿管道,光电传感器29的感应探头朝向管道内侧设置,管道内侧位于感应探头的对应方向设置有感应片30,光电传感器29与第二刀闸阀28通过信号线连接。Further, the pipeline is provided with a second
当抱球38落进管道中时,抱球38短暂阻断感应探头感应感应片30,此时光电传感器29通过信号线传输一个信号给第二刀闸阀28,第二刀闸阀28的闸板收缩以避免干扰抱球38落下。当抱球38落下后,感应探头重新感应到感应片30,光电传感器29通过信号线传输信号给第二刀闸阀28,第二刀闸阀28的闸板伸出以重新阻断管道。When the holding
进一步地,定位凹槽6下方设置有开口,开口下方设置有定位伺服电机13,定位伺服电机13输出端连接设置有凸轮14,凸轮14随定位伺服电机13带动可顶起落在定位凹槽6中的抱球38,使抱球38与第一电动推杆7处于同一水平面上,以便第一电动推杆7推动抱球38。Further, an opening is provided below the
进一步地,弯杆24呈“凵”字型,弯杆24的中间段贯穿连接设置有辊筒,辊筒上铺设有刷毛25;当去毛绒电机23转动时,多个弯杆24绕去毛绒电机23输出端转动的方向相同,以带动抱球38作三维方向的转动。Further, the
进一步地,靠近弯杆24位置设有毛绒吸口31,毛绒吸口31中设置有风机32,风机32启动时将除毛箱17中的毛绒与棉花通过毛绒吸口31吸出除毛箱17外。Further, a
进一步地,第一刀闸阀26的闸板上设有与抱球38表面相匹配的凹坑33,以便于对抱球38进行限位。Further, the gate plate of the first
进一步地,输送线1包括电源箱15、动力机构16以及输送皮带,动力机构16可带动输送皮带传动,输送皮带上固定有输送板,输送板与卡固箱3固定连接。Further, the conveying line 1 includes a
进一步地,娃娃放置口下方铺设有海绵层39,该海绵层39用于缓冲,以避免布偶娃娃37与抱球38被挤压坏。Further, a
本发明的具体工作原理:储存箱21中堆积有若干抱球38,下料伺服电机34怠速间隔运转带动主轴35与分隔板36转动,进而将抱球38分隔开来,并将单个抱球38推送到管道中;抱球38进入到管道中后由于重力作用继续滚落。当抱球38落下时,抱球38短暂阻断感应探头感应感应片30,此时光电传感器29通过信号线传输一个信号给第二刀闸阀28,第二刀闸阀28的闸板收缩以避免干扰抱球38落下。The specific working principle of the present invention: a number of
抱球38由管道进入到除毛箱17中后,掉落在第一刀闸阀26的闸板上,之后第三电动推杆18的推杆一端伸出,带动压轮19按压在抱球38上,以对抱球38进行一定程度上的限位;去毛绒电机23带动弯杆24转动,以带动刷毛25剐蹭玩具抱球38表面,在去除抱球38表面毛绒的同时,由于摩擦力还调整了玩具抱球38的三维角度,以去除抱球38表面各处的绒毛。之后,第一刀闸阀26的闸板收缩,抱球38从出球口27掉下,进入到卡固箱3中。After the holding
卡固箱3沿着输送线1来回移动,以接收布偶娃娃37与抱球38,当抱球38从卡固箱进球口4进入卡固箱3并掉落到凹槽中后;第一电动推杆7推动抱球38向布偶娃娃37位置移动,直至抱球38被顶在布偶娃娃37的胸部位置;第一、第二导轨滑块机构启动带动第一、第二限位板11对布偶娃娃37的手臂部作两个方向上的限位;第二电动推杆12推动抱球38使其被压紧在卡固箱3内壁并形变成扁平状,在固定住抱球38位置的同时使抱球38产生形变被压扁,使超声波缝纫机2便于对抱球38进行缝制;卡固箱3沿着输送线1移动到超声波缝纫机2的机头下方,两个超声波缝纫机2机头分别将抱球38与布偶娃娃37的两只手臂缝合在一起。The
应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should belong to the protection scope of the appended claims of the present invention.
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Denomination of invention: A cutting and positioning device for a ragdoll decoration ball Granted publication date: 20230131 Pledgee: Hunan Bank Co., Ltd. Chenxi County Branch Pledgor: HUNAN BEIER CARTOON TECHNOLOGY Co.,Ltd. Registration number: Y2025980051915 |
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