CN113664496B - Full-automatic intelligent assembly equipment of magnetic encoder - Google Patents
Full-automatic intelligent assembly equipment of magnetic encoder Download PDFInfo
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- CN113664496B CN113664496B CN202110997389.1A CN202110997389A CN113664496B CN 113664496 B CN113664496 B CN 113664496B CN 202110997389 A CN202110997389 A CN 202110997389A CN 113664496 B CN113664496 B CN 113664496B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses full-automatic intelligent assembling equipment for a magnetic encoder, which comprises a workbench, wherein a plurality of jig seats are sequentially arranged on the workbench from left to right, a transplanting mechanism is arranged in front of the plurality of jig seats, a shell feeding mechanism, a circuit board feeding mechanism, a base feeding mechanism and a locking mechanism are sequentially arranged on the workbench behind the plurality of jig seats from left to right respectively corresponding to each jig seat, a base assembling mechanism is arranged on the workbench behind the base feeding mechanism, a magnetic steel assembling mechanism is arranged above the base feeding mechanism in a crossing manner, and a screw locking mechanism is arranged in front of the circuit board assembling mechanism; compared with the prior art, the magnetic encoder has the beneficial effects that by adopting the scheme, the magnetic encoder has the advantages of compact structure and ingenious design, can realize the full-automatic production of the magnetic encoder, has wide adaptability, saves labor, improves the production efficiency, and has good market application value.
Description
Technical Field
The invention relates to the technical field of encoder manufacturing equipment, in particular to full-automatic intelligent assembling equipment for a magnetic encoder.
Background
The control of synchronous motor requires encoder to measure the speed and position of motor to realize motor operation control, the encoder is the equipment that compiles signal (such as bit stream) or data, converts into signal form that can be used for communication, transmission and storage, usually the encoder converts angular displacement or linear displacement into the signal, and magnetic encoder has small, low cost, super strong environmental adaptation (dust resistance, vibration resistance) and uses comparatively extensively in synchronous motor, in the current magnetic encoder production process, mainly relies on manual assembly, and manual assembly precision is lower, and the speed is slower, therefore, prior art has the defect, needs to be improved.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide full-automatic intelligent assembling equipment for a magnetic encoder, so as to solve the problems in the background art. In order to achieve the above purpose, the present invention adopts the following technical scheme: the full-automatic intelligent assembly equipment for the magnetic encoder comprises a workbench, wherein a plurality of jig seats are sequentially arranged on the workbench from left to right, a plurality of transplanting mechanisms are arranged in front of the jig seats, a plurality of casing feeding mechanisms, circuit board feeding mechanisms, base feeding mechanisms and locking mechanisms are sequentially arranged on the workbench behind the jig seats from left to right, corresponding to the jig seats respectively, a base assembling mechanism is arranged on the workbench behind the base feeding mechanisms, a magnetic steel assembling mechanism is arranged above the base feeding mechanisms in a crossing mode, and a screw locking mechanism is arranged in front of the circuit board assembling mechanism.
Preferably, the base assembling mechanism comprises an assembling jig seat, a bearing pressing assembly is arranged above the assembling jig seat, and a base feeding assembly, a bearing feeding assembly and a material moving assembly are respectively arranged on a workbench on the periphery side of the assembling jig seat;
the bearing pressing assembly comprises a pressing support frame, the pressing support frame is arranged on the workbench on two sides of the assembly jig seat in a crossing mode, a pressing movable plate is arranged in the pressing support frame in a vertical sliding mode, a pressing cylinder is arranged at the top end of the pressing support frame in a vertical mode, the working end of the pressing cylinder is connected with the pressing movable plate, and a pressing rod is arranged at the bottom end of the pressing movable plate.
Preferably, the base feeding component comprises a first supporting seat, a first optical axis is horizontally arranged at the top of the first supporting seat, an optical shaft seat is slidably arranged on the first optical axis, a first push rod cylinder is horizontally arranged at the right end of the top of the first supporting seat, the working end of the first push rod cylinder is connected with the optical shaft seat, a first movable plate is arranged on the front wall of the optical shaft seat, a first sliding table cylinder is vertically arranged on the front wall of the first movable plate, a first mounting plate is horizontally arranged at the working end of the first sliding table cylinder, a rotary clamping jaw cylinder is vertically arranged at the front end of the first mounting plate, and base clamping jaws are respectively arranged at the two working ends of the rotary clamping jaw cylinder.
Preferably, the bearing feeding component comprises a bearing feeding device and a bearing feeding device, the bearing feeding device comprises a feeding support frame, a feeding plate is horizontally arranged at the top end of the feeding support frame, a feeding groove is formed in the feeding plate, one end of the feeding groove horizontally penetrates through the feeding plate and is abutted to a direct vibration track, a direct vibration device is arranged at the bottom of the direct vibration track, a jacking fixed plate is horizontally arranged on the feeding support frame below the feeding plate, a jacking rod fixing seat is vertically penetrated through the middle of the jacking fixed plate, a jacking rod is vertically and slidably arranged in the jacking rod fixing seat, a positioning disc is horizontally arranged at the middle of the jacking rod, a positioning column is arranged on the top surface of the positioning disc, a buffer pad is sleeved at the lower part of the positioning column, a positioning hole is vertically penetrated through the positioning column, a positioning hole is slidably connected with the positioning column, a jacking fixed plate is horizontally arranged below the jacking cylinder, a jacking rod is vertically and fixedly arranged on the jacking cylinder, and a jacking end of the working cylinder is vertically connected with the jacking rod.
Preferably, the bearing feeding device comprises a second supporting seat, a second optical axis is horizontally arranged at the top of the second supporting seat, a second optical axis seat is slidably arranged on the second optical axis, a second push rod cylinder is horizontally arranged at the left end of the top of the second supporting seat, the working end of the second push rod cylinder is connected with the second optical axis seat, a second movable plate is arranged on the front wall of the second optical axis seat, a second sliding table cylinder is vertically arranged on the front wall of the second movable plate, an L-shaped plate is arranged at the working end of the second sliding table cylinder, a finger cylinder is vertically arranged at the front end of the L-shaped plate, and clamping jaws are respectively arranged at the two working ends of the finger cylinder.
Preferably, the circuit board feed mechanism includes plug connection line subassembly, feed subassembly, material loading subassembly, the feed subassembly sets up at the tool seat rear, plug connection line subassembly sets up the feed subassembly rear, its structure with bearing material loading subassembly structure is the same, the material loading subassembly sets up the feed subassembly right side, the feed subassembly includes linear guide, linear guide sets up the tool seat rear on the workstation, the last clamping device fixed plate that slides of linear guide is provided with of linear guide, the clamping device fixed plate top surface is provided with clamping device, the linear guide left side is provided with the third cylinder fixing base perpendicularly, the level is provided with the third cylinder on the third cylinder fixing base, the work end of third cylinder is provided with the fourth cylinder connecting plate perpendicularly, the fourth cylinder fixing plate is provided with to the left side perpendicularly, the work end of fourth cylinder is connected the fourth cylinder connecting plate.
Preferably, the clamping device comprises a clamping base, four corners at the bottom of the clamping base are respectively connected with the top surface of a fixing plate of the clamping device through supporting columns, a clamping connecting plate is vertically arranged in the clamping base in a sliding mode, two ends of the clamping connecting plate are respectively and movably connected with connecting rods through pin shafts, two top ends of the connecting rods are respectively and movably connected with clamping rods through pin shafts, a clamping cylinder is vertically arranged on the bottom surface of the clamping base, the working end of the clamping cylinder is in sliding connection with the clamping base and is connected with the clamping connecting plate, a clamping seat is arranged on the top surface of the clamping base, inclined slide ways are respectively and centrally arranged on two opposite side surfaces of the clamping seat, and the two clamping rods respectively penetrate through and are in sliding connection with the inclined slide ways corresponding to the clamping rods.
Preferably, the feeding assembly comprises a feeding fixing plate, the feeding fixing plate is horizontally arranged on the workbench, two slide rod seats are arranged at the front end of the top surface of the feeding fixing plate in parallel, two slide rods are respectively arranged in the slide rod seats in a horizontal sliding mode, the two slide rods are connected with a movable seat, a fifth cylinder is horizontally arranged at the rear end of the feeding fixing plate, the working end of the fifth cylinder is connected with the movable seat, a sixth cylinder fixing plate is vertically arranged on the top surface of the movable seat, a sixth cylinder is vertically arranged on the sixth cylinder fixing plate, a seventh cylinder fixing plate is horizontally arranged at the working end of the sixth cylinder, a second finger cylinder is vertically arranged at the left end of the seventh cylinder fixing plate, and circuit board clamping jaws are respectively arranged at the two working ends of the second finger cylinder.
Preferably, the base feeding mechanism comprises a third supporting seat, the rear end of the top surface of the third supporting seat is provided with a receiving seat, the rear end of the receiving seat is abutted to a material moving assembly, the front end of the top surface of the third supporting seat is provided with a fourth supporting seat, the top surface of the fourth supporting seat is provided with a plug wire positioning device, the right side of the third supporting seat is provided with a base material moving device, the plug wire positioning device comprises a rodless cylinder, the rodless cylinder is horizontally arranged on the top surface of the fourth supporting seat, the working end of the rodless cylinder is provided with a positioning finger cylinder, and two working ends of the positioning finger cylinder are respectively horizontally provided with positioning clamping jaws.
Preferably, the magnetic steel assembling mechanism comprises a fifth supporting seat, the fifth supporting seat is arranged on the workbench at two sides of the base feeding mechanism in a crossing mode, an assembling channel is vertically and penetratingly arranged on the top surface of the fifth supporting seat corresponding to the jig seat, and a magnetic steel feeding component, a base fixing component and a magnetic steel mounting component are respectively arranged on the fifth supporting seat at the periphery of the assembling channel;
the magnetic steel feeding assembly comprises a magnetic steel feeding channel, a fifth supporting seat at the front end of the magnetic steel feeding channel is horizontally provided with a material distributing guide rail, a material distributing seat is arranged on the material distributing guide rail in a sliding mode, the rear end of the material distributing seat is in sliding butt joint with the magnetic steel feeding channel, a material distributing cylinder fixing plate is vertically arranged on the fifth supporting seat at the left end of the material distributing guide rail, a material distributing cylinder is horizontally arranged on the material distributing cylinder fixing plate, and the working end of the material distributing cylinder is connected with the material distributing seat.
Compared with the prior art, the magnetic encoder has the beneficial effects that by adopting the scheme, the magnetic encoder has the advantages of compact structure and ingenious design, can realize the full-automatic production of the magnetic encoder, has wide adaptability, saves labor, improves the production efficiency, and has good market application value.
Drawings
FIG. 1 is a schematic diagram of the overall assembly structure of an embodiment of the present invention;
FIG. 2 is a schematic view of the base assembly mechanism of the embodiment of FIG. 1 according to the present invention;
FIG. 3 is a schematic view of the base feed assembly of the embodiment of FIG. 1 according to the present invention;
FIG. 4 is a schematic view of a bearing feeder according to the embodiment of FIG. 1;
FIG. 5 is a schematic view of a bearing loading device according to the embodiment of FIG. 1;
fig. 6 is a schematic structural diagram of a circuit board feeding mechanism according to the embodiment of fig. 1;
FIG. 7 is a schematic view of a feeding assembly of the feeding mechanism of the circuit board in the embodiment of FIG. 1 according to the present invention;
FIG. 8 is a schematic view of the clamping device of the embodiment of FIG. 1 according to the present invention;
FIG. 9 is a schematic view showing the internal structure of the clamping device of the embodiment of FIG. 1 according to the present invention;
fig. 10 is a schematic structural diagram of a feeding assembly of the feeding mechanism of the circuit board in the embodiment of fig. 1 according to the present invention;
FIG. 11 is a schematic view of a base feeding mechanism according to the embodiment of FIG. 1;
FIG. 12 is a schematic structural view of a magnetic steel assembly mechanism according to the embodiment of FIG. 1;
FIG. 13 is a schematic view of the structure of the base fixing assembly and the magnetic steel mounting assembly of the embodiment of FIG. 1 according to the present invention;
FIG. 14 is a schematic view of the screw locking mechanism of the embodiment of FIG. 1 according to the present invention;
FIG. 15 is a schematic view of the locking mechanism of the embodiment of FIG. 1 according to the present invention;
fig. 16 is a schematic structural view of a transplanting mechanism according to the embodiment of fig. 1 of the present invention.
Detailed Description
In order that the invention may be readily understood, a more particular description thereof will be rendered by reference to specific embodiments that are illustrated in the appended drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "left", "right", "front", "rear" and the like are used in this specification for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1, one embodiment of the invention is that the full-automatic intelligent assembling device for the magnetic encoder comprises a workbench 1, wherein a plurality of jig bases 2 are sequentially arranged on the workbench 1 from left to right, a transplanting mechanism 3 is arranged in front of the plurality of jig bases 2, a shell feeding mechanism 4, a circuit board feeding mechanism 5, a base feeding mechanism 6 and a locking mechanism 7 are sequentially arranged on the workbench 1 behind the plurality of jig bases 2 from left to right correspondingly to each jig base 2, a base assembling mechanism 8 is arranged on the workbench 1 behind the base feeding mechanism 6, a magnetic steel assembling mechanism 9 is arranged above the base feeding mechanism 6 in a straddling manner, and a screw locking mechanism 10 is arranged in front of the circuit board assembling mechanism.
The shell feeding mechanism 4 is used for placing the shell into the first jig seat, the circuit board feeding mechanism 5 is used for placing the circuit board into the second jig seat, the transplanting mechanism 3 is used for transferring the shell in the first jig seat into the second jig seat, the shell and the circuit board are fixed by the screw locking mechanism 10, the bearing and the base are assembled together by the base assembling mechanism 8, then the assembled base is transferred to the working range of the magnetic steel assembling mechanism 9 by the base feeding mechanism 6, the magnetic steel is placed into the base by the magnetic steel assembling mechanism 9 and is placed into the third jig seat, the circuit board and the shell assembly are placed into the base of the third jig seat by the transplanting mechanism 3 and are transferred into the fourth jig seat, and the shell and the base are locked by the locking mechanism 7.
Preferably, as shown in fig. 2, the base assembling mechanism 8 includes an assembling jig base 801, a bearing pressing assembly is disposed above the assembling jig base 801, and a base feeding assembly 82, a bearing feeding assembly 83, and a material moving assembly 84 are respectively disposed on the workbench 1 on the peripheral side of the assembling jig base 801;
the base feeding component 82 is used for placing the base into the assembly jig base 801, the bearing feeding component 83 is used for placing the bearing into the base in the jig base, and after the bearing and the base are assembled through the bearing pressing component, the assembly body is sent into the working range of the magnetic steel assembly mechanism 9 through the material moving component 84.
The bearing pressing assembly comprises a pressing support frame 802, the pressing support frame 802 is arranged on the workbench 1 on two sides of the assembling jig base 801 in a crossing mode, a pressing movable plate 803 is vertically arranged in the pressing support frame 802 in a sliding mode, a pressing cylinder 804 is vertically arranged at the top end of the pressing support frame 802, the working end of the pressing cylinder 804 is connected with the pressing movable plate 803, and a pressing rod 805 is arranged at the bottom end of the pressing movable plate 803.
The pressing cylinder 804 pushes the pressing movable plate 803 to vertically slide in the pressing support frame 802, and the pressing rod 805 presses the bearing into the base.
Preferably, as shown in fig. 3, the base feeding assembly 82 includes a first support base 821, a first optical axis 822 is horizontally disposed on the top of the first support base 821, an optical axis base 823 is slidably disposed on the first optical axis 822, a first push rod cylinder 824 is horizontally disposed on the right end of the top of the first support base 821, a working end of the first push rod cylinder 824 is connected with the optical axis base 823, a first movable plate 825 is disposed on a front wall of the optical axis base 823, a first sliding table cylinder 826 is vertically disposed on a front wall of the first movable plate 825, a first mounting plate 827 is horizontally disposed on a working end of the first sliding table cylinder 826, a rotating clamping jaw cylinder 828 is vertically disposed on a front end of the first mounting plate 827, and base clamping jaws are respectively disposed on two working ends of the rotating clamping jaw cylinder 828.
The first push rod cylinder 824 pushes the optical axis seat 823 to horizontally move on the first optical axis 822, the first sliding table cylinder 826 pushes the first mounting plate 827 to vertically move, and the rotating clamping jaw cylinder 828 clamps the base, and the base is placed in the assembly jig seat 801 after being rotated to be aligned.
The rotary jaw cylinder 828 used in this embodiment is of the prior art, and the model is preferably: the components such as the cylinder, the motor, the finger cylinder and the like selected in the embodiment are all in the prior art, and are not described in detail herein.
Preferably, as shown in fig. 4, the bearing feeding component 83 includes a bearing feeding device and a bearing feeding device, the bearing feeding device includes a feeding support frame 831, a feeding plate 832 is horizontally disposed at the top end of the feeding support frame 831, a feeding groove 833 is disposed on the feeding plate 832, one end of the feeding groove 833 horizontally penetrates through the feeding plate 832 and is abutted to a direct vibration track 834, a direct vibration device 835 is disposed at the bottom of the direct vibration track 834, a top material fixing plate 836 is horizontally disposed on the feeding support frame 831 below the feeding plate 832, a top material rod fixing seat 837 vertically penetrates through the middle of the top material fixing plate 836, a top material rod 839 is vertically and slidably disposed in the top material fixing seat 837, a positioning disc 840 is horizontally disposed at the middle of the top material rod 839, a positioning column 841 is disposed on the top surface of the positioning disc 840, a cushion pad 841 is sleeved at the lower portion of the positioning column 841, a top material cylinder 843 is vertically connected with a top material cylinder 843, and a top material cylinder 843 is vertically connected with the top material fixing seat 843.
The bearing feeding device vibrates the direct vibration track 834 through the direct vibrator 835, the bearing in the direct vibration track 834 is fed into the feed groove 833 on the feed plate 832, the ejection cylinder 845 pushes the ejection rod 839 to vertically move in the ejection rod 839 fixing seat 837, the positioning column 841 on the positioning disc 840 is driven to vertically slide in the positioning hole 843, impact force is relieved, and the top end of the ejection rod 839 ejects the bearing in the feed groove 833.
Preferably, as shown in fig. 5, the bearing feeding device includes a second supporting seat 851, a second optical axis 852 is horizontally disposed at the top of the second supporting seat 851, a second optical axis seat 853 is slidably disposed on the second optical axis 852, a second push rod cylinder 854 is horizontally disposed at the left end of the top of the second supporting seat 851, a working end of the second push rod cylinder 854 is connected with the second optical axis seat 853, a second movable plate 855 is disposed on the front wall of the second optical axis seat 853, a second sliding table cylinder 856 is vertically disposed on the front wall of the second movable plate 855, an L-shaped plate 857 is disposed at the working end of the second sliding table cylinder 856, a finger cylinder 858 is vertically disposed at the front end of the L-shaped plate 857, and two working ends of the finger cylinder 858 are respectively disposed on the two working ends of the finger cylinder 858.
The second push rod cylinder 854 pushes the second optical axis seat 853 to horizontally move on the second optical axis 852, the second sliding table cylinder 856 pushes the L-shaped plate 857 to vertically move, and the finger cylinder clamps the bearing and is placed in the base in the assembly jig base 801.
Preferably, as shown in fig. 2, the material moving assembly 84 includes a conveying belt 871 and a material moving device 872, the structure of the material moving device 872 is the same as that of the bearing feeding device, the conveying belt 871 is disposed on the workbench 1 in front of the transplanting assembly, one end of the conveying belt 871 is located in the working range of the material moving device 872, and the other end is located in the working range of the base feeding mechanism 6.
The transfer device 872 places the bearing and base assembly in the assembly jig base 801 on the conveyor belt 871, and conveys the bearing and base assembly to the base loading mechanism 6 via the conveyor belt 871.
Preferably, as shown in fig. 6-7, the circuit board feeding mechanism 5 includes a connecting wire inserting assembly 51, a feeding assembly 52 and a feeding assembly 53, the feeding assembly 52 is disposed behind the jig base 2, the connecting wire inserting assembly 51 is disposed behind the feeding assembly 52, the structure of the connecting wire inserting assembly is identical to that of the bearing feeding device, the feeding assembly 53 is disposed on the right side of the feeding assembly 52, the feeding assembly 52 includes a linear guide 521, the linear guide 521 is disposed on the workbench 1 behind the jig base, a clamping device fixing plate 522 is slidably disposed on the linear guide 521, a clamping device 54 is disposed on a top surface of the clamping device fixing plate 522, a third cylinder fixing seat 523 is vertically disposed on a left side of the linear guide 521, a fourth cylinder 524 is vertically disposed on a left side of the clamping device fixing plate 522, a fourth cylinder fixing plate 527 is horizontally disposed on a fourth cylinder fixing plate 527, a fourth cylinder fixing plate 526 is horizontally disposed on a fourth cylinder fixing plate 526, and a fourth cylinder connecting plate 526 is connected to the fourth cylinder fixing plate.
The third cylinder 524 of the feeding assembly pushes the clamping device 54 to horizontally move back and forth on the linear guide rail 521, the fourth cylinder 526 pushes the third cylinder 524 to horizontally move back and forth, when the clamping device 54 is located at the rear, the circuit board is placed into the clamping device 54 by an external manipulator, the clamping device 54 is clamped, the connecting wire assembly 51 inserts the connecting wire on the circuit board, the feeding assembly moves the clamping device 54 to the front end of the linear guide rail 521, and the feeding assembly places the circuit board into the second jig seat.
Preferably, as shown in fig. 8-9, the clamping device 54 includes a clamping base 541, four corners at the bottom of the clamping base 541 are respectively connected with the top surface of the fixing plate 522 of the clamping device through supporting columns 542, a clamping connecting plate 543 is vertically slidably disposed in the clamping base 541, two ends of the clamping connecting plate 543 are respectively movably connected with a connecting rod 544 through a pin shaft, two top ends of the connecting rod 544 are respectively movably connected with a clamping rod 545 through a pin shaft, a clamping cylinder 546 is vertically disposed at the bottom surface of the clamping base 541, a working end of the clamping cylinder 546 is slidably connected with the clamping base 541 and is connected with the clamping connecting plate 543, a clamping seat 547 is disposed at the top surface of the clamping base 541, two opposite side surfaces of the clamping seat 547 are respectively provided with inclined slides in a centering manner, and two clamping rods 545 respectively penetrate through and are slidably connected with the corresponding inclined slides.
The clamping cylinder 546 pulls the clamping connection plate 543 to move downwards, the clamping connection plate 543 pulls the two connecting rods 544 at the two ends to move downwards, the two connecting rods 544 pull the corresponding clamping rods 545 to slide downwards in the inclined slide ways of the clamping seat 547, and the circuit board is clamped in the top pairs of the two clamping rods 545.
Preferably, as shown in fig. 10, the feeding assembly includes a feeding fixing plate 531, the feeding fixing plate 531 is horizontally disposed on the workbench 1, two sliding rod bases 532 are disposed at front ends of top surfaces of the feeding fixing plate 531 in parallel, sliding rods 533 are disposed in the two sliding rod bases 532 in a sliding manner, the two sliding rods 533 are connected with a movable base 534, a fifth air cylinder 535 is horizontally disposed at a rear end of the feeding fixing plate 531, a working end of the fifth air cylinder 535 is connected with the movable base 534, a sixth air cylinder fixing plate 536 is vertically disposed at a top surface of the movable base 534, a seventh air cylinder fixing plate 538 is vertically disposed at a working end of the sixth air cylinder 537, a second finger air cylinder 539 is vertically disposed at a left end of the seventh air cylinder fixing plate 538, and two working ends of the second finger air cylinder 539 are respectively provided with a circuit board.
The fifth cylinder 535 pushes the movable seat 534 to move horizontally, the movable seat 534 drives the sliding rod 533 to move horizontally in the sliding rod 533 seat 532, the sixth cylinder drives the seventh cylinder fixing plate 538 to move vertically, and the second finger cylinder 539 clamps the circuit board and moves into the jig seat from the clamping device 54.
Preferably, as shown in fig. 11, the base feeding mechanism 6 includes a third supporting seat 601, a material receiving seat 602 is disposed at the rear end of the top surface of the third supporting seat 601, the rear end of the material receiving seat 602 is abutted to the material moving component 84, a fourth supporting seat 603 is disposed at the front end of the top surface of the third supporting seat 601, a wire inserting positioning device is disposed at the top surface of the fourth supporting seat 603, a base material moving device 61 is disposed on the right side of the third supporting seat 601, the wire inserting positioning device includes a rodless cylinder 604, the rodless cylinder 604 is horizontally disposed at the top surface of the fourth supporting seat 603, a positioning finger cylinder 605 is disposed at the working end of the rodless cylinder 604, and positioning clamping jaws are respectively horizontally disposed at two working ends of the positioning finger cylinder 605.
Preferably, the structure of the base material moving device 61 is the same as the structure of the material feeding assembly.
The base moving device 61 places the base in the receiving base 602 into the magnetic steel assembling mechanism 9, and the rodless cylinder 604 of the plug wire positioning device pushes the positioning finger cylinder 605 to move back and forth, and the positioning finger cylinder 605 fixes the plug wire.
Preferably, as shown in fig. 12, the magnetic steel assembling mechanism 9 includes a fifth supporting seat 901, the fifth supporting seat 901 is spanned on the working tables 1 at two sides of the base feeding mechanism 6, an assembling channel 902 is vertically and penetratingly provided on a top surface of the fifth supporting seat 901 corresponding to the jig seat, and a magnetic steel feeding component 91, a base fixing component 92 and a magnetic steel mounting component 93 are respectively provided on the fifth supporting seat 901 at a peripheral side of the assembling channel 902;
the magnetic steel feeding assembly 91 comprises a magnetic steel feeding channel 911, a material distributing guide rail 912 is horizontally arranged on a fifth supporting seat 901 at the front end of the magnetic steel feeding channel 911, a material distributing seat 913 is slidably arranged on the material distributing guide rail 912, the rear end of the material distributing seat 913 is slidably abutted to the magnetic steel feeding channel 911, a material distributing cylinder fixing plate 914 is vertically arranged on the fifth supporting seat 901 at the left end of the material distributing guide rail 912, a material distributing cylinder 915 is horizontally arranged on the material distributing cylinder fixing plate 914, and the working end of the material distributing cylinder 915 is connected with the material distributing seat 913.
The magnetic steel enters the material distributing seat 913 along the magnetic steel feeding channel 911, and the material distributing cylinder 915 pushes the material distributing seat 913 to move left and right along the material distributing guide rail 912, and each time one magnetic steel is conveyed.
Preferably, as shown in fig. 13, the base fixing assembly 92 includes a first support plate 921, the first support plate 921 is vertically disposed on the top surface of the fifth support base 901, a first guide rail 922 is vertically disposed on a rear wall of the first support plate 921, a first fixing plate 923 is slidably disposed on the first guide rail 922, a third push rod cylinder 924 is vertically disposed on a top end of the first support plate 921, a working end of the third push rod cylinder 924 is connected with the first fixing plate 923, a first parallel finger cylinder 925 is horizontally disposed at a bottom end of the first fixing plate 923, and base clamping jaws are respectively disposed at two working ends of the first parallel finger cylinder 925.
The third push rod cylinder 924 pushes the first fixing plate 923 to move vertically along the first guide rail 922, and the first parallel finger cylinder 925 is used for taking the base transported by the base material moving device 61 and placing the base into the jig base.
Preferably, as shown in fig. 13, the magnetic steel mounting assembly 93 includes a second support plate 931, the second support plate 931 is vertically disposed on the top surface of the fifth support base 901, a second guide rail 932 is vertically disposed on a right wall of the second support plate 931, a second mounting plate 933 is slidably disposed on the second guide rail 932, a fourth push rod cylinder 934 is vertically disposed on a top end of the second support plate 931, a working end of the fourth push rod cylinder 934 is connected with the second mounting plate 933, a third finger cylinder 935 is vertically disposed on a bottom end of the second mounting plate 933, and magnetic steel clamping jaws are respectively disposed on working ends of the third finger cylinders 935.
The fourth push rod cylinder 934 pushes the second mounting plate 933 to slide vertically along the second guide rail 932, and the third finger cylinder 935 is used for grabbing the magnetic steel in the distributing base 913 and loading the magnetic steel into the base of the base fixing assembly 92.
Preferably, as shown in fig. 14, the screw locking mechanism 10 includes a sixth supporting seat 101, the sixth supporting seat 101 is vertically disposed on the workbench 1 at the front side of the circuit board feeding mechanism 5, a second linear sliding table 102 is horizontally disposed at the top end of the sixth supporting seat 101, a sixth sliding table cylinder 103 is vertically disposed at the working end of the second linear sliding table 102, a sixth fixing plate 104 is horizontally disposed at the working end of the sixth sliding table cylinder 103, and a pneumatic screw driver 105 is vertically disposed on the sixth fixing plate 104.
The second linear sliding table 102 of the screw locking mechanism 10 drives the sixth sliding table cylinder 103 to horizontally move, the sixth sliding table cylinder 103 drives the sixth fixing plate 104 to vertically move, and the circuit board and the shell are fixed by the pneumatic screw driver 105.
Preferably, as shown in fig. 15, the locking mechanism 7 includes a locking support seat 701, a pressing cylinder 702 is vertically disposed on the top surface of the locking support seat 701, a pressing sliding rail 703 is vertically disposed on the front wall of the locking support seat 701, a pressing plate 704 is slidingly disposed on the pressing sliding rail 703, a working end of the pressing cylinder 702 is connected with the pressing plate 704, a locking motor 705 is vertically disposed on the top surface of the pressing plate 704, and a working end of the locking motor 705 is rotatably connected with the pressing plate 704 in a penetrating manner, and a locking pressure head 706 is installed.
The pressing cylinder 702 pushes the pressing plate 704 to vertically move on the pressing sliding rail 703, and the locking motor 705 drives the locking pressing head 706 to rotate, so that the base and the shell are locked.
Preferably, as shown in fig. 16, the transplanting mechanism 3 includes a transplanting linear sliding table 301, a transplanting guide rail 302 is parallel to the transplanting linear sliding table 301 on the rear side of the transplanting linear sliding table 301, a transplanting sliding seat 303 is slidably disposed on the transplanting guide rail 302, a transplanting connection plate 304 is horizontally disposed at a working end of the transplanting linear sliding table 301, the transplanting connection plate 304 is connected with the transplanting sliding seat 303, a transplanting sliding table cylinder 305 is vertically disposed at each transplanting sliding seat 303 corresponding to each jig seat, a transplanting fixing plate 306 is horizontally disposed at each working end of the transplanting sliding table cylinder 305, and a transplanting finger cylinder 307 is disposed at each bottom surface of the transplanting fixing plate 306.
The transplanting linear sliding table 301 drives the transplanting sliding seat 303 to horizontally move on the transplanting guide rail 302 through the transplanting connecting plate 304, each transplanting sliding table cylinder 305 drives a corresponding finger cylinder to vertically move, the finger cylinder is used for clamping a workpiece, and the transplanting mechanism 3 sequentially conveys the workpiece in the previous jig seat to the next jig seat.
Preferably, the housing feeding mechanism 4 and the feeding assembly have the same structure.
The above-described features are continuously combined with each other to form various embodiments not listed above, and are regarded as the scope of the present invention described in the specification; and, it will be apparent to those skilled in the art from this disclosure that modifications and variations can be made without departing from the scope of the invention defined in the appended claims.
Claims (8)
1. Full-automatic intelligent assembly equipment of magnetic encoder, including the workstation, its characterized in that: a plurality of jig seats are sequentially arranged on the workbench from left to right, a transplanting mechanism is arranged in front of the plurality of jig seats, a shell feeding mechanism, a circuit board feeding mechanism, a base feeding mechanism and a locking mechanism are sequentially arranged on the workbench behind the plurality of jig seats from left to right correspondingly to each jig seat, a base assembling mechanism is arranged on the workbench behind the base feeding mechanism, a magnetic steel assembling mechanism is arranged above the base feeding mechanism in a straddling manner, and a screw locking mechanism is arranged in front of the circuit board assembling mechanism;
the circuit board feeding mechanism comprises an inserting connecting wire assembly, a feeding assembly and a feeding assembly, wherein the feeding assembly is arranged behind a jig seat, the inserting connecting wire assembly is arranged behind the feeding assembly, the feeding assembly is arranged on the right side of the feeding assembly, the feeding assembly comprises a linear guide rail, the linear guide rail is arranged on a workbench behind the jig seat, a clamping device fixing plate is arranged on the linear guide rail in a sliding manner, a clamping device is arranged on the top surface of the clamping device fixing plate, a third cylinder fixing seat is vertically arranged on the left side of the linear guide rail, a third cylinder is horizontally arranged on the third cylinder fixing seat, a fourth cylinder connecting plate is vertically arranged at the working end of the third cylinder, a fourth cylinder fixing plate is vertically arranged on the left side of the clamping device fixing plate, and a fourth cylinder is horizontally arranged on the fourth cylinder fixing plate, and the working end of the fourth cylinder is connected with the fourth cylinder connecting plate;
the clamping device comprises a clamping base, four corners of the bottom of the clamping base are respectively connected with the top surface of a fixing plate of the clamping device through support columns, a clamping connecting plate is vertically and slidably arranged in the clamping base, two ends of the clamping connecting plate are respectively and movably connected with a connecting rod through a pin shaft, two top ends of the connecting rod are respectively and movably connected with a clamping rod through a pin shaft, the bottom surface of the clamping base is vertically provided with a clamping cylinder, the working end of the clamping cylinder is slidably connected with the clamping base and is connected with the clamping connecting plate, the top surface of the clamping base is provided with a clamping seat, two opposite side surfaces of the clamping seat are respectively and centrally provided with inclined slide ways, and two clamping rods respectively penetrate through and are slidably connected with the inclined slide ways corresponding to the clamping rods.
2. The full-automatic intelligent assembling device for the magnetic encoder according to claim 1, wherein the base assembling mechanism comprises an assembling jig seat, a bearing pressing assembly is arranged above the assembling jig seat, and a base feeding assembly, a bearing feeding assembly and a material moving assembly are respectively arranged on a workbench on the periphery of the assembling jig seat;
the bearing pressing assembly comprises a pressing support frame, the pressing support frame is arranged on the workbench on two sides of the assembly jig seat in a crossing mode, a pressing movable plate is arranged in the pressing support frame in a vertical sliding mode, a pressing cylinder is arranged at the top end of the pressing support frame in a vertical mode, the working end of the pressing cylinder is connected with the pressing movable plate, and a pressing rod is arranged at the bottom end of the pressing movable plate.
3. The full-automatic intelligent assembly equipment of a magnetic encoder according to claim 2, wherein the base feeding component comprises a first supporting seat, a first optical axis is horizontally arranged at the top of the first supporting seat, a light shaft seat is slidably arranged on the first optical axis, a first push rod cylinder is horizontally arranged at the right end of the top of the first supporting seat, a working end of the first push rod cylinder is connected with the light shaft seat, a first movable plate is arranged on the front wall of the light shaft seat, a first sliding table cylinder is vertically arranged on the front wall of the first movable plate, a first mounting plate is horizontally arranged at the working end of the first sliding table cylinder, a rotary clamping jaw cylinder is vertically arranged at the front end of the first mounting plate, and base clamping jaws are respectively arranged at two working ends of the rotary clamping jaw cylinder.
4. The full-automatic intelligent assembly equipment of magnetic encoder according to claim 2, characterized in that, bearing feed assembly includes bearing feedway and bearing loading attachment, bearing feedway includes the feed support frame, feed support frame top level is provided with the feed plate, the feed tank has been seted up on the feed plate, feed tank one end level runs through the feed plate and butt has the direct vibration track, direct vibration track bottom is provided with the direct vibrator, the feed support frame of feed plate below is gone up the level and is provided with the liftout fixed plate, the liftout fixed plate middle part runs through perpendicularly and is provided with liftout pole fixing base, vertical sliding is provided with the liftout pole in the liftout pole fixing base, liftout pole top runs through and sliding connection the feed tank, liftout pole middle part level is provided with the positioning disk, the positioning disk top surface is provided with the reference column, the reference column lower part cover is equipped with the blotter, correspond on the feed column runs through perpendicularly and is provided with the locating hole, reference column sliding connection liftout fixed plate, the cylinder top is provided with the lifter cylinder top, the cylinder top is connected to the cylinder top, and is provided with the cylinder top.
5. The full-automatic intelligent assembly equipment of a magnetic encoder according to claim 4, wherein the bearing feeding device comprises a second supporting seat, a second optical axis is horizontally arranged at the top of the second supporting seat, a second optical axis seat is slidably arranged on the second optical axis, a second push rod cylinder is horizontally arranged at the left end of the top of the second supporting seat, the working end of the second push rod cylinder is connected with the second optical axis seat, a second movable plate is arranged on the front wall of the second optical axis seat, a second sliding table cylinder is vertically arranged on the front wall of the second movable plate, an L-shaped plate is arranged at the working end of the second sliding table cylinder, a finger cylinder is vertically arranged at the front end of the L-shaped plate, and clamping jaws are respectively arranged at the two working ends of the finger cylinder.
6. The full-automatic intelligent assembly equipment for the magnetic encoder according to claim 1, wherein the feeding assembly comprises a feeding fixing plate, the feeding fixing plate is horizontally arranged on a workbench, two sliding rod seats are arranged at the front end of the top surface of the feeding fixing plate in parallel, sliding rods are respectively arranged in the two sliding rod seats in a sliding manner, the two sliding rods are connected with a movable seat, a fifth cylinder is horizontally arranged at the rear end of the feeding fixing plate, the working end of the fifth cylinder is connected with the movable seat, a sixth cylinder fixing plate is vertically arranged at the top surface of the movable seat, a sixth cylinder fixing plate is vertically arranged on the sixth cylinder fixing plate, a second finger cylinder is horizontally arranged at the left end of the sixth cylinder fixing plate, and circuit board clamping jaws are respectively arranged at the two working ends of the second finger cylinder.
7. The full-automatic intelligent assembly equipment of a magnetic encoder according to claim 2, wherein the base feeding mechanism comprises a third supporting seat, a material receiving seat is arranged at the rear end of the top surface of the third supporting seat, the rear end of the material receiving seat is abutted to a material moving component, a fourth supporting seat is arranged at the front end of the top surface of the third supporting seat, a plug wire positioning device is arranged on the top surface of the fourth supporting seat, a base material moving device is arranged on the right side of the third supporting seat, the plug wire positioning device comprises a rodless cylinder, the rodless cylinder is horizontally arranged on the top surface of the fourth supporting seat, a positioning finger cylinder is arranged at the working end of the rodless cylinder, and positioning clamping jaws are respectively and horizontally arranged at the two working ends of the positioning finger cylinder.
8. The full-automatic intelligent assembling device for the magnetic encoder according to claim 1, wherein the magnetic steel assembling mechanism comprises a fifth supporting seat, the fifth supporting seat is arranged on a workbench on two sides of the base feeding mechanism in a crossing mode, an assembling channel is vertically arranged on the top surface of the fifth supporting seat in a penetrating mode, and a magnetic steel feeding component, a base fixing component and a magnetic steel mounting component are respectively arranged on the fifth supporting seat on the periphery of the assembling channel;
the magnetic steel feeding assembly comprises a magnetic steel feeding channel, a fifth supporting seat at the front end of the magnetic steel feeding channel is horizontally provided with a material distributing guide rail, a material distributing seat is arranged on the material distributing guide rail in a sliding mode, the rear end of the material distributing seat is in sliding butt joint with the magnetic steel feeding channel, a material distributing cylinder fixing plate is vertically arranged on the fifth supporting seat at the left end of the material distributing guide rail, a material distributing cylinder is horizontally arranged on the material distributing cylinder fixing plate, and the working end of the material distributing cylinder is connected with the material distributing seat.
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| CN202110997389.1A CN113664496B (en) | 2021-08-27 | 2021-08-27 | Full-automatic intelligent assembly equipment of magnetic encoder |
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| CN202110997389.1A CN113664496B (en) | 2021-08-27 | 2021-08-27 | Full-automatic intelligent assembly equipment of magnetic encoder |
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| CN113664496B true CN113664496B (en) | 2023-06-09 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104400379A (en) * | 2014-11-28 | 2015-03-11 | 江阴吉爱倍万达精工有限公司 | Adjustable clamping mechanism of bearing conveying device |
| CN106736540B (en) * | 2017-02-14 | 2018-09-18 | 东莞市钺河自动化科技有限公司 | A kind of automatic assembling for the assembling of vehicle-mounted encoder |
| CN108015541A (en) * | 2017-12-15 | 2018-05-11 | 广东升威电子制品有限公司 | A kind of encoder finished product kludge |
| CN210922654U (en) * | 2019-09-06 | 2020-07-03 | 重庆东渝中能实业有限公司 | Magnetoelectric encoder based on giant magnetoresistance effect |
| CN212372063U (en) * | 2020-06-08 | 2021-01-19 | 迪斯凯瑞传动科技(无锡)有限公司 | Positioning fixture mechanism for gear set assembly |
| CN112355635A (en) * | 2020-12-14 | 2021-02-12 | 东莞市钺河自动化科技有限公司 | Automatic assembling equipment for logic type encoder for household electrical appliance |
| CN112975389B (en) * | 2021-03-17 | 2022-03-22 | 许昌学院 | Filter equipment |
| CN113155834A (en) * | 2021-04-28 | 2021-07-23 | 深圳市路安仪器设备有限公司 | Connecting piece detection equipment of data acquisition workstation |
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