CN113651147A - Membrane cleaning and feeding equipment compatible with coil stock, sheet stock and bare material - Google Patents
Membrane cleaning and feeding equipment compatible with coil stock, sheet stock and bare material Download PDFInfo
- Publication number
- CN113651147A CN113651147A CN202111206984.5A CN202111206984A CN113651147A CN 113651147 A CN113651147 A CN 113651147A CN 202111206984 A CN202111206984 A CN 202111206984A CN 113651147 A CN113651147 A CN 113651147A
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- Prior art keywords
- material taking
- adhesive tape
- air cylinder
- lifting
- bare
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- 239000000463 material Substances 0.000 title claims abstract description 296
- 239000012528 membrane Substances 0.000 title claims abstract description 84
- 238000004140 cleaning Methods 0.000 title claims abstract description 51
- 239000002390 adhesive tape Substances 0.000 claims abstract description 101
- 230000007246 mechanism Effects 0.000 claims abstract description 79
- 238000007599 discharging Methods 0.000 claims abstract description 46
- 238000004804 winding Methods 0.000 claims abstract description 46
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 239000000428 dust Substances 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 239000013307 optical fiber Substances 0.000 claims description 5
- 239000003292 glue Substances 0.000 claims description 4
- 230000010354 integration Effects 0.000 abstract description 3
- 230000001681 protective effect Effects 0.000 description 48
- 238000003825 pressing Methods 0.000 description 23
- 230000009471 action Effects 0.000 description 13
- 239000010837 adhesive waste Substances 0.000 description 6
- 230000006872 improvement Effects 0.000 description 6
- 239000013072 incoming material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000004927 clay Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 244000144992 flock Species 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H1/00—Supports or magazines for piles from which articles are to be separated
- B65H1/08—Supports or magazines for piles from which articles are to be separated with means for advancing the articles to present the articles to the separating device
- B65H1/14—Supports or magazines for piles from which articles are to be separated with means for advancing the articles to present the articles to the separating device comprising positively-acting mechanical devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0028—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by adhesive surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/195—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
- B65H23/1955—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations and controlling web tension
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/195—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
- B65H23/198—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations motor-controlled (Controlling electrical drive motors therefor)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/08—Separating articles from piles using pneumatic force
- B65H3/0808—Suction grippers
- B65H3/0816—Suction grippers separating from the top of pile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H41/00—Machines for separating superposed webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/24—Constructional details adjustable in configuration, e.g. expansible
- B65H75/242—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages
- B65H75/243—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages actuated by use of a fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1131—Size of sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
Abstract
The invention discloses a membrane cleaning and feeding device compatible with coil stock, sheet stock and bare stock, which comprises a rack, wherein a material box device, a material taking device, an adhesive tape winding mechanism and a material cleaning and conveying device are arranged on the rack, the material box device is used for stacking the sheet stock and the bare stock and comprises a supporting plate lifting mechanism arranged on the rack, a lifting supporting plate and a material arranging baffle are arranged on the supporting plate lifting mechanism, the material taking device is used for taking and placing the bare stock and the sheet stock of the membrane, the material taking device is arranged above the material box device and comprises a left material taking cylinder, a right material taking cylinder, a material taking rotating cylinder and a vacuum suction head device, the adhesive tape winding mechanism is used for tearing and conveying the coil stock and the sheet stock and comprises an adhesive tape discharging shaft, a direction-changing roller and a material receiving air expansion shaft, and the material cleaning and conveying device comprises a transmission mechanism, a conveying belt and a cleaning mechanism. The invention can realize the compatibility of feeding different forms of film coil materials, sheet materials, bare materials and the like, realizes the integration of film cleaning and discharging and has higher efficiency.
Description
Technical Field
The invention relates to the technical field of membrane feeding, in particular to a membrane cleaning and feeding device compatible with coil materials, sheet materials and bare materials.
Background
The film is an indispensable light-transmitting material in the field of backlight. The membrane under different use requirements mainly has three forms, namely roll material, sheet material and naked material; when the membrane is in a roll material form, a plurality of membranes are clamped between an upper layer of long protective membrane and a lower layer of long protective membrane, a certain interval is reserved between the membranes, and the protective membranes are wound to form a roll material; when the membrane is in the form of a sheet material, the membrane is clamped between the upper protective film and the lower protective film to form a sheet material, the protective film is slightly larger than the membrane, and a plurality of sheet materials are stacked; when the membrane is in a bare material form, a plurality of membranes are stacked without a protective film; in the case of three types of diaphragms, the conventional diaphragm feeder can only meet one type, and when the diaphragm type is changed, the feeding equipment needs to be replaced.
The diaphragm is formed by punching, can produce the flock in the stamping process, also can adsorb debris such as dust in other production flows, so need carry out pay-off and equipment after cleaning the diaphragm earlier, and the diaphragm pay-off process is complicated various.
Disclosure of Invention
In view of this, the present invention provides a film cleaning and feeding device compatible with a roll material, a sheet material and a bare material, which can realize feeding compatibility of different forms of film roll materials, sheet materials and bare materials, and realize integration of film cleaning and discharging, and has higher efficiency.
In order to achieve the purpose of the invention, the technical scheme is as follows:
a diaphragm cleaning and feeding device compatible with coil stock, sheet stock and bare stock comprises a rack, wherein a material box device, a material taking device, an adhesive tape winding mechanism and a material cleaning and conveying device are arranged on the rack;
the material box device is used for stacking sheet materials and bare materials and comprises a supporting plate lifting mechanism and a material arranging mechanism which are arranged on a rack, the supporting plate lifting mechanism comprises a lifting supporting plate and a lifting electric module, the lifting supporting plate is arranged on the lifting electric module, the lifting supporting plate can be driven to move up and down through the lifting electric module, the lifting supporting plate is used for lifting the sheet materials or coil materials placed on the lifting supporting plate to a certain height so as to be convenient for a material taking device to take the materials, the material arranging mechanism comprises a material arranging cylinder, material arranging baffle plates and a synchronous belt, the two material arranging baffle plates are symmetrically arranged on two sides of the lifting supporting plate, the material arranging cylinder drives the synchronous belt to rotate, the two symmetrically arranged material arranging baffle plates are fixedly connected with the synchronous belt through connecting blocks, the two symmetrical material arranging baffle plates can synchronously move, and the front and back short strokes of the material arranging baffle plates vibrate at high frequency under the reciprocating drive of the material arranging cylinder, the membrane sheets placed on the lifting support plate are stacked in order to realize the material arranging function, the material height optical fibers are arranged on the material arranging baffle plate, when one sheet material is taken away, the material height optical fibers cannot sense the sheet material, the lifting support plate lifts the membrane sheets upwards until the material height optical lines sense the material position, the membrane sheets on the lifting support plate are kept at the same height all the time, and a material taking device can take the material conveniently;
the material taking device is used for taking and placing bare materials and sheet materials of the membrane, the material taking device is arranged above the material box device and comprises a left material taking air cylinder, a right material taking air cylinder, an upper material taking air cylinder, a lower material taking air cylinder, a material taking rotary air cylinder and a vacuum sucker device, the left material taking air cylinder and the right material taking air cylinder are installed on the rack, the upper material taking air cylinder and the lower material taking air cylinder are installed on the left material taking air cylinder and the right material taking air cylinder, the material taking rotary air cylinder is installed on the upper material taking air cylinder and the lower material taking air cylinder, and the vacuum sucker device used for adsorbing the membrane is installed at the output end of the material taking rotary air cylinder;
the material taking upper and lower cylinders can enable the vacuum sucker device to move up and down between a material taking height and a material feeding height, the material taking left and right cylinders can enable the vacuum sucker device to move left and right between a material taking position and a material placing position of the material box, and the material taking rotary cylinder can enable the vacuum sucker device to rotate freely in a horizontal plane;
the adhesive tape winding mechanism is used for tearing and conveying a roll material and a sheet material and comprises an adhesive tape discharging shaft, a direction-changing roller and a material receiving air expansion shaft, the adhesive tape is tightened and wound on the material receiving air expansion shaft by clockwise rotation of the material receiving air expansion shaft under the drive of the transmission mechanism, meanwhile, the direction-changing roller and the adhesive tape discharging shaft start to rotate under the drive of the adhesive tape, the adhesive tape discharging shaft rotates anticlockwise, and the adhesive tape discharging is performed;
clean transmission device of material includes drive mechanism, conveyer and clean mechanism, the last conveyer that is equipped with of drive mechanism, conveyer are used for transmitting naked material diaphragm to ejection of compact platform, clean mechanism sets up the position that is located the conveyer top in the frame.
The driving mode of the adhesive tape or the sheet stock protective film is as follows: in the material cleaning and conveying device, a driving motor is arranged, a cleaning film pressing roller is pressed down through pressing down of a film pressing cylinder to press a rubber belt or a film protecting film tightly, the driving motor operates as a driving part to pull the pressed rubber belt or film protecting film forward at a constant speed so as to ensure that the discharging speed is constant; receive the material physiosis axle and be the second active part for the last protection film and the lower protection film of rolling waste adhesive tape or waste adhesive tape to and tear the sticky tape or the protection film between membrane piece to the rolling physiosis axle, wherein, in operation process, receive the material physiosis axle under the coiling of waste adhesive tape, the radius is bigger and bigger, the linear velocity of sticky tape can be bigger and bigger, finally tear sticky tape or protection film apart, so receive the material physiosis axle and the rotatory this problem of avoiding of drive motor through the differential of these two active parts in the clean transmission device of material. The adhesive tape discharging shaft is a driven part, and the adhesive tape or the protective film drives the adhesive tape discharging shaft to rotate under the action of a driving motor in the transmission mechanism;
as a further improvement of the invention, the lifting electric module comprises a lifting motor arranged on a vertical plate, a sliding block is arranged on the vertical plate in a sliding manner, the sliding block is respectively connected with the lifting motor and a lifting supporting plate, and the lifting motor drives the sliding block to move up and down to drive the lifting supporting plate to synchronously move up and down.
As a further improvement of the invention, the vacuum suction head device comprises an X-shaped bracket and a vacuum suction head, the middle part of the X-shaped bracket is fixedly connected with the output end of the material taking rotary cylinder, and the vacuum suction heads are arranged at the four corners of the X-shaped bracket.
As a further improvement of the invention, two adhesive tape discharging shafts are arranged and are respectively positioned above the material taking device and below the material box device, and a plurality of direction-changing rollers are arranged on the rack.
As a further improvement of the invention, the cleaning mechanism comprises a film pressing cylinder, a dust sticking paper roller and a cleaning film pressing roller, wherein the film pressing cylinder is arranged on the frame, the cleaning film pressing roller is connected with the output end of the film pressing cylinder, and the dust sticking paper roller is arranged above the cleaning film pressing roller and is used for sticking away sundries adhered to the surface of the cleaning film pressing roller.
Make clean press mold roller press last protection film and lower protection film in the diaphragm surface through pressing the film pressing cylinder down, when using naked material loading, because the membrane material does not attach the protection film, so need clean, press the film pressing cylinder to push down this moment, press clean press mold roller in the membrane material surface, glue the debris and the burr on membrane material surface and remove, the debris of clean press mold roller surface adhesion is glued away by the clay dust paper roll again, the clay dust paper roll is similar with the clay dust roller that the clothes used, regularly tear surface one deck adhesive tape and can resume cleanness.
As a further improvement of the present invention, the transmission mechanism includes a driving motor and a pulley, the pulley is disposed at a lower end of the transmission belt, and the pulley is connected to the driving motor rotating portion.
When the incoming material is in a coil form, a plurality of membranes are clamped between an upper layer of long protective film and a lower layer of long protective film, a certain interval is reserved between the membranes, and the protective films are wound to form a coil; fixing a membrane coil on an adhesive tape discharging shaft, winding the coil on an adhesive tape winding mechanism through a redirection roller and a film tearing block, winding an upper protective film of a membrane on the upper adhesive tape winding mechanism, and winding a lower protective film on the lower adhesive tape winding mechanism; under the drive of the adhesive tape winding mechanism, the film gradually forwards passes through the film tearing mechanism and then flows to the discharging support sheet metal to finish feeding.
When the supplied materials are in the form of sheet materials, protective films are arranged on the upper surface and the lower surface of the diaphragm, and the diaphragm can be placed on the discharging platform after being torn by using a tape winding mechanism; the adhesive tape winding mechanism is provided with an upper adhesive tape discharging shaft, a lower adhesive tape discharging shaft, a plurality of direction-changing rollers and two material receiving air expansion shafts; when the device is used, the adhesive tape is fixed on the adhesive tape discharging shaft and wound on the material receiving air expansion shaft along the adhesive tape discharging and recovering route, so that the adhesive tape can be discharged and received under the driving of the material receiving air expansion shaft; the membrane is stacked in a lifting support plate, is arranged in a whole through a material arranging baffle, is lifted to the material taking height by the lifting support plate, is adsorbed by a vacuum suction head on a material taking device, is placed on the surface of a lower adhesive tape after actions of taking materials up and down, taking materials left and right, taking materials rotating and the like, is adhered to the surface of the lower adhesive tape, and moves forwards under the driving of an adhesive tape winding mechanism; the upper adhesive tape and the lower adhesive tape are adhered at the position of the cleaning film pressing roller and clean the foreign matters on the film material due to the downward pressing of the film pressing cleaning roller; the diaphragm passes through a film pressing cleaning roller under the action of a lower adhesive tape, the upper adhesive tape is bonded with an upper protective film, and the lower adhesive tape is bonded with a lower protective film; the diaphragm continues to move forward, and when tearing the membrane piece, go up the sticky tape and part with lower sticky tape, go up the sticky tape and go up, lower sticky tape is walked downwards, tears last protection film and lower protection film, retrieves in receiving material physiosis axle through the turn to roller, and the diaphragm is after tearing the membrane, and the flow direction diaphragm ejection of compact supports the panel beating and accomplishes the pay-off.
When the incoming material is a bare material, the diaphragm is stacked on a lifting support plate, the diaphragm is arranged through a material arranging baffle, the lifting support plate lifts the diaphragm to the material taking height, a vacuum suction head on a material taking device adsorbs the diaphragm, and the diaphragm is placed on a conveying belt of a material cleaning and conveying device after actions of material taking, up and down, left and right material taking, material taking rotation and the like; the conveying belt is driven by the transmission mechanism to press the bare material membrane down through the cleaning rubber roller for cleaning and then convey the bare material membrane to the discharging platform.
The invention has the beneficial effects that: the invention can realize that one feeding device is compatible with feeding in the membrane forms of coil materials, sheet materials, bare materials and the like and integrates the cleaning function into a whole, thereby effectively reducing the cleaning and feeding cost of the membrane. Through being equipped with magazine device, extracting device, sticky tape winding mechanism, clean transmission device of material, can realize the automatic completion diaphragm and get material, tear the membrane, pay-off and action such as clean, for current diaphragm feeder, can realize the diaphragm coil stock, sheet stock and naked material different forms's pay-off compatibility, and realized the diaphragm clean and the integration of ejection of compact, efficiency is higher.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of a second perspective structure of the present invention;
FIG. 3 is a schematic view of the structure of the present invention during feeding of the film web;
FIG. 4 is a schematic view of the configuration of the film web of the present invention as it is fed;
FIG. 5 is a schematic view of the construction of the cartridge device according to the invention;
FIG. 6 is a schematic view of a material extracting apparatus according to the present invention;
FIG. 7 is a schematic view of the tape winding mechanism of the present invention;
FIG. 8 is a schematic view of the cleaning mechanism of the present invention;
fig. 9 is a schematic structural view of a tear film block according to the present invention.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
As shown in fig. 1-8, a film cleaning and feeding device compatible with roll material, sheet material and bare material comprises a frame 1, wherein a material box device 2, a material taking device 3, an adhesive tape winding mechanism 4 and a material cleaning and conveying device are arranged on the frame 1;
the material box device 2 is used for stacking sheet materials and bare materials and comprises a supporting plate lifting mechanism and a material arranging mechanism which are arranged on a rack 1, the supporting plate lifting mechanism comprises a lifting supporting plate 21 and a lifting electric module 22, the lifting supporting plate 21 is arranged on the lifting electric module 22, the lifting supporting plate 21 can be driven by the lifting electric module 22 to move up and down, the lifting supporting plate 21 is used for lifting the sheet materials or coil materials placed on the lifting supporting plate to a certain height so as to be convenient for the material taking device 3 to take the materials, the material arranging mechanism comprises a material arranging cylinder 23, material arranging baffle plates 24 and a synchronous belt 25, the material arranging baffle plates 24 are provided with two symmetrical parts and are symmetrically arranged at two sides of the lifting supporting plate 21, the material arranging cylinder 23 drives the synchronous belt 25 to rotate, the two symmetrically arranged material arranging baffle plates 24 are fixedly connected with the synchronous belt 25 through a connecting block, and the two symmetrical material arranging baffle plates 24 can synchronously move, under the reciprocating drive of the material arranging cylinder 23, the material arranging baffle plate 24 vibrates in a high frequency with a short front-back stroke, so that the membranes placed on the lifting support plate 21 are stacked in order to realize the material arranging function, the material arranging baffle plate 24 is provided with the material high optical fibers 26, the material high optical fibers 26 cannot be sensed when one sheet is taken away, the lifting support plate 21 lifts the membranes upwards until the material high optical lines sense the material position, the membrane is used for keeping the same height of the membranes on the lifting support plate 21 all the time, and the material taking device 3 is convenient to take the materials;
the material taking device 3 is used for taking and placing membrane bare materials and sheet materials, the material taking device 3 is arranged above the material box device 2, the material taking device 3 comprises a material taking left and right air cylinder 31, a material taking upper and lower air cylinder 32, a material taking rotary air cylinder 33 and a vacuum suction head device 34, the material taking left and right air cylinder 31 is installed on the frame 1, the material taking upper and lower air cylinder 32 is installed on the material taking left and right air cylinder 31, the material taking rotary air cylinder 33 is installed on the material taking upper and lower air cylinder 32, and the vacuum suction head device 34 for adsorbing the membrane is installed at the output end of the material taking rotary air cylinder 33;
the material taking up and down cylinder 32 can enable the vacuum sucker device 34 to move up and down between a material taking height and a material feeding height, the material taking left and right cylinder 31 can enable the vacuum sucker device 34 to move left and right between a material taking position and a material discharging position of a material box, and the material taking rotating cylinder 33 can enable the vacuum sucker device 34 to rotate freely in a horizontal plane;
the adhesive tape winding mechanism 4 is used for tearing and conveying a roll material and a sheet material, the adhesive tape winding mechanism 4 comprises a material receiving air expansion shaft 41, a direction changing roller 42 and an adhesive tape discharging shaft 43, the material receiving air expansion shaft 41 rotates clockwise under the driving of a transmission mechanism to tighten an adhesive tape and wind the adhesive tape on the material receiving air expansion shaft 41, meanwhile, the direction changing roller 42 and the adhesive tape discharging shaft 43 start to rotate under the driving of the adhesive tape, the adhesive tape discharging shaft 43 rotates anticlockwise, and the adhesive tape is discharged;
the driving mode of the adhesive tape or the sheet stock protective film is as follows: in the material cleaning and conveying device 5, a driving motor is arranged, a cleaning film pressing roller 56 is pressed downwards through a film pressing cylinder 54 to press the adhesive tape or the film protecting film tightly, the driving motor operates as an active component to pull the pressed adhesive tape or the film protecting film forward at a constant speed so as to ensure that the discharging speed is constant; the material receiving air-expanding shaft 41 is a second active component and is used for winding an upper protective film 61 and a lower protective film 62 of a waste adhesive tape or a waste adhesive tape and tearing the adhesive tape or the protective film between the film block 8 and the winding air-expanding shaft, wherein in the operation process, the radius of the material receiving air-expanding shaft 41 is larger and larger under the winding of the waste adhesive tape, the linear velocity of the adhesive tape is larger and larger, and the adhesive tape or the protective film is finally torn off, so that the two active components of the material receiving air-expanding shaft 41 and a driving motor in the material cleaning and conveying device 5 are rotated through a differential speed to avoid the problem. The adhesive tape discharging shaft 43 is a driven part, and under the action of a driving motor in the transmission mechanism, the adhesive tape or the protective film drives the adhesive tape discharging shaft 43 to rotate;
the material cleaning and conveying device 5 comprises a transmission mechanism 51, a conveying belt 52 and a cleaning mechanism 53, wherein the transmission mechanism 51 is provided with the conveying belt 52, the conveying belt 52 is used for conveying the bare material membrane to the discharging platform, and the cleaning mechanism 53 is arranged on the rack 1 and positioned above the conveying belt 52 and used for removing floating dust and flock on the surface of the membrane;
the lifting electric module 22 comprises a lifting motor arranged on a vertical plate, a sliding block is arranged on the vertical plate in a sliding manner, the sliding block is respectively connected with the lifting motor and the lifting supporting plate 21, and the lifting motor drives the sliding block to move up and down to drive the lifting supporting plate 21 to move up and down synchronously.
Vacuum suction head device 34 includes X font support and vacuum suction head, the middle part of X font support and the output fixed connection of getting material revolving cylinder 33, vacuum suction head is all installed to the four corners department of X font support.
The two adhesive tape discharging shafts 43 are respectively positioned above the material taking device 3 and below the material box device 2, and the bend rollers 42 are arranged on the rack 1 in a plurality.
Make clean press mold roller 56 press upper protective film 61 and lower protective film 62 on the diaphragm surface through press mold cylinder 54 pushes down, when using naked material loading, because the membrane material does not attach the protection film, so need clean, press mold cylinder 54 pushes down this moment, press clean press mold roller 56 on the membrane material surface, glue the debris and the burr on membrane material surface and remove, the debris of clean press mold roller 56 surface adhesion is glued away by dust-binding paper roll 55 again, dust-binding paper roll 55 is similar with the dust-binding roller that the clothes used, regularly tear surface one deck adhesive tape and can resume clean.
The transmission mechanism 51 includes a driving motor and a pulley provided at a lower end of the conveying belt 52, the pulley being connected to a rotating portion of the driving motor.
When the incoming material is in a coil form, a plurality of membranes are clamped between an upper layer of long protective film and a lower layer of long protective film, a certain interval is reserved between the membranes, and the protective films are wound to form a coil; fixing a membrane coil 71 on a tape discharging shaft 43, winding the coil onto a tape winding mechanism 4 through a redirection roller 42 and a film tearing block 8, winding an upper protection film 61 of the membrane onto the upper tape winding mechanism 4, and winding a lower protection film 62 onto the lower tape winding mechanism 4; under the drive of the adhesive tape winding mechanism 4, the film gradually passes through the film tearing mechanism forwards and then flows to the discharging support sheet metal to finish feeding.
When the supplied materials are in the form of sheet materials, protective films are arranged on the upper surface and the lower surface of the diaphragm, and the diaphragm can be placed on the discharging platform after being torn by using the adhesive tape winding mechanism 4; the adhesive tape winding mechanism 4 is provided with an upper material receiving air expansion shaft 41, a lower material receiving air expansion shaft 41, a plurality of direction-changing rollers 42 and two adhesive tape discharging shafts 43; when in use, the adhesive tape is fixed on the adhesive tape discharging shaft 43 and wound on the adhesive tape winding mechanism 4 along the adhesive tape discharging and recovering route, so that the adhesive tape can be discharged and collected under the driving of the adhesive tape winding mechanism 4; the membrane is stacked in the lifting support plate 21, is subjected to material arrangement through the material arrangement baffle plate 24, the lifting support plate 21 lifts the membrane to the material taking height, the vacuum suction head on the material taking device 3 adsorbs the membrane, and after the actions of material taking, such as up and down, left and right material taking, rotation and the like, the membrane is placed on the surface of the lower adhesive tape 64, the adhesive surface of the lower adhesive tape 64 faces upwards, the membrane is adhered to the surface of the lower adhesive tape 64 and moves forwards under the driving of the adhesive tape winding mechanism 4; due to the pressing of the squeeze film cleaning roller, the upper adhesive tape 63 and the lower adhesive tape 64 are bonded at the position of the cleaning squeeze film roller 56 and clean the foreign matters of the film material; the membrane passes through a film pressing cleaning roller under the action of a lower adhesive tape 64, an upper adhesive tape 63 is bonded with an upper protective film 61, and a lower adhesive tape 64 is bonded with a lower protective film 62; the diaphragm continues to move forward, when the diaphragm passes through the diaphragm tearing block 8, the upper rubber belt 63 is separated from the lower rubber belt 64, the upper rubber belt 63 moves upwards, the lower rubber belt 64 moves downwards, the upper protective film 61 and the lower protective film 62 are torn off and recovered in the rubber belt winding mechanism 4 through the redirection roller 42, and the diaphragm flows to the diaphragm discharging support metal plate to complete feeding after being torn.
As shown in fig. 9, a film tearing block 8 is provided at a position where the upper protective film 61 and the lower protective film 62 are separated, and after the protective film passes through the film tearing block 8, the running direction of the protective film is changed at a large angle, so that the protective film can be torn off, and the film can be discharged forwards without changing the running direction.
When the incoming material is a bare material, the membrane is stacked on the lifting support plate 21, the membrane is arranged by the arranging baffle 24, the lifting support plate 21 lifts the membrane to the material taking height, the vacuum suction head on the material taking device 3 adsorbs the membrane, and the membrane is placed on the conveying belt 52 of the material cleaning and conveying device 5 after actions of taking up and down, taking left and right, taking rotation and the like; the conveying belt 52 is driven by the transmission mechanism 51 to press the bare material membrane down through the cleaning rubber roller for cleaning, and then the bare material membrane is conveyed to the discharging platform.
The working principle is as follows:
(1) feeding the membrane coil 71, fixing the membrane coil 71 on the adhesive tape discharging shaft 43, winding the coil on the adhesive tape winding mechanism 4 through the redirection roller 42 and the film tearing block 8, winding the upper protective film 61 of the membrane on the upper adhesive tape winding mechanism 4, and winding the lower protective film 62 on the lower adhesive tape winding mechanism 4; as shown in fig. 3, the upper and lower tape winding mechanisms 4 rotate clockwise to wind the upper protective film 61 and the lower protective film 62 of the roll material to the tape winding mechanism 4; meanwhile, the adhesive tape discharging shaft 43 rotates under the traction action of the coil stock to discharge, when the film gradually passes through the film tearing block 8 forwards, the upper protective film 61 and the lower protective film 62 are separated, and the film flows to the discharging support plate, so that feeding is completed.
(2) Feeding the film sheets 72, as shown in fig. 4, stacking the film sheets 72 in the material box device 2, moving the material arranging baffle 24 back and forth to stack the film sheets orderly, and lifting the film sheets to a material taking height by the lifting support plate 21; the membrane is absorbed by a vacuum suction head of the material taking device 3, the membrane is placed on the surface of a lower adhesive tape 64 through actions of taking materials up and down, taking materials left and right, taking materials, rotating and the like, the pressing roller 56 is cleaned to press down, the upper adhesive tape 63 is bonded with an upper protective film 61 of the membrane, and the lower adhesive tape 64 is bonded with a lower protective film 62 of the membrane; meanwhile, the adhesive tape winding mechanism 4 rotates to recover and wind the upper adhesive tape 63 and the lower adhesive tape 64; when the diaphragm moves to the film tearing block 8 along with the adhesive tape, the upper adhesive tape 63 winds upwards, the lower adhesive tape 64 winds downwards, the adhesive tape tears the upper protective film 61 and the lower protective film 62 of the diaphragm, meanwhile, the diaphragm flows to the discharging support plate, and feeding is completed.
(3) Feeding bare membrane, stacking the membrane on a lifting support plate 21 of a material box device 2, vibrating a material arranging baffle plate 24 front and back to arrange the membrane orderly, and lifting the membrane to a material taking height by the lifting support plate 21; the material taking device 3 moves the vacuum suction head to a material taking position above the membrane through actions of left and right material taking, up and down material taking, material taking rotation and the like, adsorbs the membrane on the vacuum suction head, and places the membrane on the conveying belt 52 through the actions; the conveying belt 52 conveys the diaphragm forwards under the driving of the transmission mechanism 51, the film pressing cleaning roller presses downwards, and floating dust and impurities on the surface of the diaphragm are adhered and removed when the diaphragm passes through; after being cleaned, the membrane flows to the discharging support plate.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement, component separation or combination and the like made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (6)
1. A diaphragm cleaning and feeding equipment compatible with coil stock, sheet stock and bare stock is characterized in that: the automatic material taking and conveying device comprises a rack, wherein a material box device, a material taking device, an adhesive tape winding mechanism and a material cleaning and conveying device are arranged on the rack;
the material box device is used for stacking sheet materials and bare materials and comprises a supporting plate lifting mechanism and a material arranging mechanism which are arranged on a rack, wherein the supporting plate lifting mechanism comprises a lifting supporting plate and a lifting electric module, the lifting supporting plate is arranged on the lifting electric module, the lifting supporting plate can be driven to move up and down through the lifting electric module, the material arranging mechanism comprises a material arranging cylinder, two material arranging baffles and a synchronous belt, the two material arranging baffles are symmetrically arranged on two sides of the lifting supporting plate, the material arranging cylinder drives the synchronous belt to rotate, the two symmetrically arranged material arranging baffles are fixedly connected with the synchronous belt through a connecting block, and material height optical fibers are arranged on the material arranging baffles;
the material taking device is used for taking and placing bare materials and sheet materials of the membrane, the material taking device is arranged above the material box device and comprises a left material taking air cylinder, a right material taking air cylinder, an upper material taking air cylinder, a lower material taking air cylinder, a material taking rotary air cylinder and a vacuum sucker device, the left material taking air cylinder and the right material taking air cylinder are installed on the rack, the upper material taking air cylinder and the lower material taking air cylinder are installed on the left material taking air cylinder and the right material taking air cylinder, the material taking rotary air cylinder is installed on the upper material taking air cylinder and the lower material taking air cylinder, and the vacuum sucker device used for adsorbing the membrane is installed at the output end of the material taking rotary air cylinder;
the adhesive tape winding mechanism is used for tearing and conveying a roll material and a sheet material and comprises an adhesive tape discharging shaft, a direction-changing roller and a material receiving air expansion shaft, the adhesive tape is tightened and wound on the material receiving air expansion shaft by clockwise rotation of the material receiving air expansion shaft under the drive of the transmission mechanism, meanwhile, the direction-changing roller and the adhesive tape discharging shaft start to rotate under the drive of the adhesive tape, the adhesive tape discharging shaft rotates anticlockwise, and the adhesive tape discharging is performed;
clean transmission device of material includes drive mechanism, conveyer and clean mechanism, the last conveyer that is equipped with of drive mechanism, conveyer are used for transmitting naked material diaphragm to ejection of compact platform, clean mechanism sets up the position that is located the conveyer top in the frame.
2. A web, sheet and bare compatible film cleaning and feeding apparatus as claimed in claim 1, wherein: the lifting electric module comprises a lifting motor arranged on a vertical plate, a sliding block is arranged on the vertical plate in a sliding mode, the sliding block is connected with the lifting motor and a lifting supporting plate respectively, and the lifting motor drives the sliding block to move up and down to drive the lifting supporting plate to move up and down synchronously.
3. A web, sheet and bare compatible film cleaning and feeding apparatus as claimed in claim 1, wherein: the vacuum suction head device comprises an X-shaped support and a vacuum suction head, the middle of the X-shaped support is fixedly connected with the output end of the material taking rotary cylinder, and the vacuum suction head is mounted at the four corners of the X-shaped support.
4. A web, sheet and bare compatible film cleaning and feeding apparatus as claimed in claim 1, wherein: the two adhesive tape discharging shafts are respectively positioned above the material taking device and below the material box device, and the bend rollers are arranged on the rack in a plurality.
5. A web, sheet and bare compatible film cleaning and feeding apparatus as claimed in claim 1, wherein: clean mechanism includes press mold cylinder, binding dust paper roll and clean press mold roller, and the press mold cylinder is established in the frame, clean press mold roller with the output of press mold cylinder is connected, the binding dust paper roll sets up in clean press mold roller top for glue away the debris of clean press mold roller surface adhesion.
6. A web, sheet and bare compatible film cleaning and feeding apparatus as claimed in claim 1, wherein: the transmission mechanism comprises a driving motor and a belt pulley, the belt pulley is arranged at the lower end of the conveying belt, and the belt pulley is connected with the rotating part of the driving motor.
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| CN202111206984.5A CN113651147B (en) | 2021-10-18 | 2021-10-18 | Membrane cleaning and feeding equipment compatible with coil stock, sheet stock and bare material |
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| CN202111206984.5A CN113651147B (en) | 2021-10-18 | 2021-10-18 | Membrane cleaning and feeding equipment compatible with coil stock, sheet stock and bare material |
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| CN113651147B CN113651147B (en) | 2022-09-30 |
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| CN114855140A (en) * | 2022-05-24 | 2022-08-05 | 韦美华 | Winding mechanism and solar coating machine with same |
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