CN106697460B - Film tearing machine for automatic production line - Google Patents

Film tearing machine for automatic production line Download PDF

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Publication number
CN106697460B
CN106697460B CN201710143418.1A CN201710143418A CN106697460B CN 106697460 B CN106697460 B CN 106697460B CN 201710143418 A CN201710143418 A CN 201710143418A CN 106697460 B CN106697460 B CN 106697460B
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film
frame
cylinder
tearing
blanking plate
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CN106697460A (en
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庾辉
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Nanjing Sheng Automation Equipment Co Ltd
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Nanjing Sheng Automation Equipment Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B69/00Unpacking of articles or materials, not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Abstract

本发明公开了一种撕膜机,属于撕膜设备领域,旨在能够提高撕膜的效率。其技术方案要点是:所述机架的一端设有用于撕下产品上贴膜一角的撕膜胶带轮,所述托板下方靠近撕膜胶带轮的一端设有夹膜组,所述滑轨上设有用于将贴膜与产品分离的剥辊组,所述托板包括有下料板一和下料板二,所述下料板一和下料板二下方均设有支撑架,所述支撑架的一端与机架铰接,所述机架位于托板的下方均设有下料气缸,所述下料气缸的活塞杆分别对应的朝向下料板一和下料板二设置,所述下料气缸与机架铰接,且所述下料气缸的活塞杆与对应的下料板一和下料板二下侧铰接。

The invention discloses a film tearing machine, which belongs to the field of film tearing equipment and aims at improving the film tearing efficiency. The main points of the technical scheme are: one end of the frame is provided with a film-tearing tape wheel for tearing off a corner of the film on the product; There is a peeling roller group for separating the film from the product, the pallet includes a blanking plate 1 and a blanking plate 2, and a support frame is provided under the blanking plate 1 and the blanking plate 2, and the support One end of the frame is hinged with the frame, and the frame is located below the supporting plate and is provided with a blanking cylinder, and the piston rods of the blanking cylinder are respectively arranged towards the blanking plate 1 and the blanking plate 2 respectively. The feeding cylinder is hinged to the frame, and the piston rod of the feeding cylinder is hinged to the lower sides of the corresponding blanking plate 1 and blanking plate 2.

Description

应用于自动化生产线的撕膜机Film tearing machine for automatic production line

技术领域technical field

本发明涉及撕膜设备领域,特别涉及一种应用于自动化生产线的撕膜机。The invention relates to the field of film tearing equipment, in particular to a film tearing machine applied to an automated production line.

背景技术Background technique

液晶显示器面板表面所贴合的偏光片具有保护胶膜,用以保护偏光片在作业的过程中不易受到碰撞而损坏,另一方面,也同时避免工作环境中空气的微粒或尘埃掉落于偏光片上的问题。传统的偏光片的撕膜方式,采用人工撕膜,人工手动撕膜的工作环境洁净度较低,在偏光片的保护胶膜撕除之后,悬浮于空气中的微粒或尘埃容易掉落于偏光片上,从而导致液晶显示器面板的品质不佳,且人工撕膜效率较低。The polarizer attached to the surface of the LCD panel has a protective film to protect the polarizer from being damaged by collision during operation. On the other hand, it also prevents particles or dust in the air from falling on the polarizer in the working environment on-chip problem. The traditional method of tearing the film of the polarizer uses manual tearing of the film. The cleanliness of the working environment of manual tearing of the film is low. After the protective film of the polarizer is torn off, the particles or dust suspended in the air are easy to fall on the polarizer. On the chip, resulting in poor quality of the LCD panel, and the efficiency of manual tearing is low.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种应用于自动化生产线的撕膜机,其能够提高撕膜的效率。The purpose of the present invention is to provide a film tearing machine applied to an automatic production line, which can improve the film tearing efficiency.

本发明的上述技术目的是通过以下技术方案得以实现的:应用于自动化生产线的撕膜机,包括机架,所述机架外侧设有用于将产品移送至机架上方的机械手,所述机架的一端设有用于撕下产品上贴膜一角的撕膜胶带轮,所述机架中间设有托板,所述托板下方靠近撕膜胶带轮的一端设有夹膜组,所述夹膜组包括有夹膜气缸一,所述夹膜气缸一的活塞杆上设有夹膜气缸二,所述托板上设有夹膜块,所述夹膜气缸二的活塞杆上设有用于配合夹膜块夹紧贴膜被撕下的一角的夹膜头,所述机架的两侧设有滑轨,所述滑轨上设有用于将贴膜与产品分离的剥辊组,所述托板包括有下料板一和下料板二,所述下料板一和下料板二下方均设有支撑架,所述支撑架的一端与机架铰接,所述机架位于托板的下方均设有下料气缸,所述下料气缸的活塞杆分别对应的朝向下料板一和下料板二设置,所述下料气缸与机架铰接,且所述下料气缸的活塞杆与对应的下料板一和下料板二下侧铰接。The above technical purpose of the present invention is achieved through the following technical solutions: the film tearing machine applied to the automatic production line includes a frame, and the outer side of the frame is provided with a manipulator for transferring products to the top of the frame, and the frame One end of the frame is provided with a film-tearing tape wheel for tearing off a corner of the film on the product. It includes a clamping cylinder one, the piston rod of the clamping cylinder one is provided with a clamping cylinder two, the supporting plate is provided with a clamping block, and the piston rod of the clamping cylinder two is provided with a The film block clamps the clamping head of the corner where the film is torn off. Slide rails are provided on both sides of the frame. The slide rails are provided with a stripping roller group for separating the film from the product. The pallet includes There are a blanking plate 1 and a blanking plate 2, and a support frame is provided under the blanking plate 1 and the blanking plate 2, and one end of the support frame is hinged with a frame, and the frame is located at the bottom of the supporting plate. A blanking cylinder is provided, and the piston rods of the blanking cylinder are respectively arranged towards the blanking plate 1 and the blanking plate 2 respectively. The blanking cylinder is hinged with the frame, and the piston rod of the blanking cylinder is connected to the The first blanking plate and the second lower side of the blanking plate are hinged.

通过上述方案,机械手用于将产品移动至机架处,且此时产品的贴膜朝向机架下方设置,撕膜胶带轮用于黏贴住产品上的贴膜,然后将贴膜从产品的一角撕下,夹膜气缸一设置在托板上,且夹膜气缸一的活塞杆带动夹膜气缸二移动,当夹膜气缸一运动时,会带动夹膜气缸二运动,夹膜气缸一的活塞杆的初始状态为伸出,当需要撕膜时,机械手将产品移动到机架的托板上方,撕膜胶带轮动作将产品上的贴膜撕下一角,并将此贴膜抵靠在托板设有夹膜气缸一的位置,然后夹膜气缸二开始工作,将活塞杆收回,此时夹膜气缸二被收回,此时使贴膜位于夹膜块和夹膜头之间,夹膜气缸一的活塞杆收回后,夹膜气缸二开始动作,然后将夹膜头向夹膜块方向运动,最终利用夹膜头将贴膜夹紧到夹膜块上,然后此时剥辊组开始工作,剥辊组从被撕下的贴膜一角进入贴膜和产品之间,剥辊组从产品的一侧运动至另一侧,这样就能够将贴膜与产品分离,整个过程可以自动完成,不需要人工撕膜,效率较高,另外下料板一和下料板二下方的支撑架的一侧均与机架铰接,下料气缸的一端与机架铰接,另一端与支撑架铰接,下料气缸的活塞杆的初始状态伸出,顶着支撑架,使支撑架处于水平状态,则此时支撑架上方的下料板一和下料板二也处于平行状态,当撕膜机将贴膜撕下后,贴膜落在下料板一和下料板二上,当贴膜落到下料板一和下料板二上时,下料气缸的活塞杆会开始回缩,活塞杆会顶着支撑架沿着铰接处开始转动,使支撑架远离铰接处的一端开始向下运动,从而带动支撑架上方的下料板一和下料板二相互靠近的一端向下运动,进而使下料板一和下料板二之间有间隙,然后下料板一和下料板二上的贴膜就会由于自身的重力通过间隙而落下,当下料板一和下料板二上的贴膜落下后,下料气缸的活塞杆开始伸出,抵触着支撑架使支撑架和下料板一、下料板二均回复到初始状态,继续接收贴膜,整个过程中无需人工取膜,比较方便。Through the above scheme, the manipulator is used to move the product to the rack, and at this time the film of the product is set towards the bottom of the rack, and the tear film tape wheel is used to stick the film on the product, and then tear off the film from a corner of the product , the film cylinder one is set on the supporting plate, and the piston rod of the film cylinder one drives the film cylinder two to move, when the film cylinder one moves, it will drive the film cylinder two to move, and the piston rod of the film cylinder one moves The initial state is stretched out. When the film needs to be torn off, the manipulator moves the product above the pallet of the rack, and the film tearing tape wheel moves to tear off a corner of the film on the product, and the film is placed against the pallet with a clip. The position of film cylinder 1, and then film cylinder 2 starts to work, and the piston rod is retracted. At this time, film cylinder 2 is retracted. At this time, the film is located between the film block and the film head, and the piston rod of film cylinder 1 After retracting, the clamping cylinder 2 starts to move, and then moves the clamping head towards the clamping block, and finally uses the clamping head to clamp the film onto the clamping block, and then the peeling roller group starts to work at this time, and the peeling roller A corner of the torn film enters between the film and the product, and the peeling roller group moves from one side of the product to the other, so that the film can be separated from the product. The whole process can be completed automatically without manual tearing of the film, which is more efficient In addition, one side of the support frame under the first and second blanking plates is hinged with the frame, one end of the blanking cylinder is hinged with the frame, and the other end is hinged with the support frame. The initial piston rod of the blanking cylinder Stretch out, against the support frame, so that the support frame is in a horizontal state, then the blanking plate 1 and the blanking plate 2 above the support frame are also in a parallel state. When the film tearing machine tears off the film, the film falls on the bottom On material plate 1 and material plate 2, when the film falls on material plate 1 and material plate 2, the piston rod of the material cylinder will start to retract, and the piston rod will start to rotate along the hinge against the support frame , so that the end of the support frame away from the hinge begins to move downward, thereby driving the end of the first and second blanking plates above the support frame to move downward, and then the gap between the first and second blanking plates There is a gap, and then the film on the first and second blanking plates will fall through the gap due to their own gravity. After the films on the first and second blanking plates fall, the piston rod of the blanking cylinder starts to stretch Out, the supporting frame is resisted so that the supporting frame and the first blanking plate and the second blanking plate return to the initial state, and continue to receive the film. The whole process does not need to manually take the film, which is more convenient.

进一步的,所述撕膜胶带轮包括有撕膜气缸一,所述撕膜气缸一设置在机架上,所述撕膜气缸一的活塞杆上设有用于粘贴贴膜的撕膜件。Further, the film tearing tape wheel includes a film tearing cylinder one, the film tearing cylinder one is arranged on the frame, and the piston rod of the film tearing cylinder one is provided with a film tearing member for sticking the film.

通过上述方案,撕膜件设置在撕膜气缸一上,当机械手将产品放置到机架上方时,撕膜气缸一开始工作,将撕膜件抵触到产品下方,使撕膜件与产品下方的贴膜固定,然后撕膜气缸开始回收撕膜件,此时撕膜件将会带着贴膜的一角脱离产品。Through the above scheme, the tearing film part is arranged on the tearing film cylinder one. When the manipulator places the product on the top of the frame, the tearing film cylinder starts to work, and the tearing film part touches the bottom of the product, so that the tearing film part is in contact with the bottom of the product. The film is fixed, and then the tear film cylinder starts to recover the tear film piece, at this time the tear film piece will leave the product with a corner of the film.

进一步的,所述机架位于撕膜气缸一下方设有撕膜气缸二,所述撕膜气缸二的活塞杆远离机架设置,所述撕膜气缸一与撕膜气缸二的活塞杆固定连接。Further, the frame is located below the film tearing cylinder 1 and is provided with a film tearing cylinder 2, the piston rod of the film tearing cylinder 2 is set away from the frame, and the film tearing cylinder 1 is fixedly connected with the piston rod of the film tearing cylinder 2 .

通过上述方案,撕膜气缸二用于推动撕膜气缸一,当撕膜气缸一上的撕膜件与产品下方的贴膜固定后,撕膜气缸二会带动撕膜气缸一向靠近贴膜中心的位置运动一端距离,使撕膜气缸一更加稳定的与贴膜结合到一起,然后撕膜气缸一的活塞杆开始回收,将贴膜从产品上撕下,这样可以让撕膜件更加稳定的与贴膜的一角结合到一起。Through the above scheme, the tearing film cylinder 2 is used to push the tearing film cylinder 1. When the tearing film part on the tearing film cylinder 1 is fixed with the film under the product, the tearing film cylinder 2 will drive the tearing film cylinder to move close to the center of the film sticking The distance between one end makes the film tearing cylinder one more stable combined with the film, and then the piston rod of the film tearing cylinder one starts to recover, and the film is torn off from the product, so that the film tearing part can be more stably combined with the corner of the film together.

进一步的,所述撕膜件为胶带轮,所述胶带轮与撕膜气缸的活塞杆转动连接。Further, the film tearing member is a tape wheel, and the tape wheel is rotatably connected to the piston rod of the film tearing cylinder.

通过上述方案,当撕膜气缸一将胶带轮抵触到产品下方时,撕膜气缸二会推动撕膜气缸一,胶带轮沿着产品下方滚动,然后利用胶带轮的粘性较大程度的粘合产品下方的贴膜,这样在撕膜气缸一拉动胶带轮时,可以较稳定的将贴膜从产品下方拉下。Through the above scheme, when the film tearing cylinder 1 touches the tape wheel to the bottom of the product, the film tearing cylinder 2 will push the film tearing cylinder 1, the tape wheel rolls along the bottom of the product, and then use the stickiness of the tape wheel to bond the product to a greater extent The film at the bottom, so that when the film tearing cylinder pulls the tape wheel, the film can be pulled off from the bottom of the product more stably.

进一步的,所述剥辊组包括设置在滑轨之间的剥辊架,所述滑轨上转动连接有螺杆,所述机架位于滑轨的两侧设有用于驱动螺杆转动的电机,所述滑轨上滑移连接有与螺杆螺纹连接的滑块,剥辊架设置在两个滑块之间,所述剥辊架上设有剥辊。Further, the stripping roller group includes a stripping roller frame arranged between the slide rails, the slide rails are rotatably connected with a screw, and the frame is located on both sides of the slide rails and is provided with a motor for driving the screw to rotate, so A slide block threadedly connected with the screw rod is slidably connected on the slide rail, and the roll stripping frame is arranged between the two slide blocks, and a stripping roller is arranged on the roll stripping frame.

通过上述方案,电机正反转时,会带动螺杆正反转,然后带动滑块在螺杆上来回运动,从而带动剥辊架在滑轨上滑动,剥辊架从贴膜被撕下的一角与产品之间的间隙进入到贴膜和产品之间,然后剥辊架从产品的这一端运动至另一端,这样便可以将贴膜与产品分离。Through the above scheme, when the motor rotates forward and reverse, it will drive the screw to rotate forward and reverse, and then drive the slider to move back and forth on the screw, thereby driving the stripping roller frame to slide on the slide rail, and the peeling roller frame is separated from the corner torn off from the film and the product The gap between the film and the product enters, and then the peeling roller frame moves from one end of the product to the other, so that the film can be separated from the product.

进一步的,所述剥辊与剥辊架转动连接。Further, the stripping roller is rotatably connected with the stripping roller frame.

通过上述方案,这样在剥辊分离贴膜和产品时,剥辊会利用其与贴膜之间摩擦力而转动,从而可以让剥辊较顺利的将贴膜从产品上撕下。Through the above scheme, when the stripping roller separates the film from the product, the stripping roller will rotate by utilizing the friction between it and the film, so that the stripping roller can tear off the film from the product more smoothly.

进一步的,所述剥辊上设有绝缘套。Further, an insulating sleeve is provided on the stripping roller.

通过上述方案,设有绝缘套防止贴膜吸附到剥辊上,能够让剥辊较顺利的从产品上分离贴膜。Through the above solution, an insulating sleeve is provided to prevent the sticking film from being adsorbed on the peeling roller, so that the peeling roller can smoothly separate the sticking film from the product.

进一步的,所述下料板一和下料板二上均设有若干吸盘。Further, the first blanking plate and the second blanking plate are provided with a number of suction cups.

通过上述方案,当贴膜和产品分离时,贴膜和产品上都有静电,当贴膜与产品分离后,会落到下料板一和下料板二上的吸盘上,然后被吸盘吸附,而不会让贴膜由于静电而吸附到产品上,从而可以让吸盘较顺利的与产品分离,当下料板一和下料板二倾斜时,贴膜由于自身的重力会脱离吸盘,然后脱离下料板一和下料板二。Through the above scheme, when the film is separated from the product, there will be static electricity on the film and the product. When the film is separated from the product, it will fall on the suction cups on the first and second blanking plates, and then be absorbed by the suction cups without The film will be adsorbed to the product due to static electricity, so that the suction cup can be separated from the product more smoothly. When the first and second feeding plates are tilted, the film will be separated from the suction cup due to its own gravity, and then separated from the first and second feeding plates. Blanking plate two.

进一步的,所述下料板一和下料板二靠近机架的一侧的两端均开设有斜边。Further, both ends of the first and second blanking plates near the frame are provided with beveled edges.

通过上述方案,当贴膜落到下料板一和下料板二上时,开设有斜边可以较大程度的防止贴膜靠近机架的一端卡入到下料板一和下料板二与机架之间,从而可以让贴膜能够较顺利的脱离下料板一和下料板二。Through the above scheme, when the film falls on the first and second blanking plates, the beveled edge can prevent the end of the film close to the frame from being stuck into the first and second blanking plates and the machine. Between the racks, so that the film can be separated from the first and second blanking plates smoothly.

综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:

1、通过撕膜胶带组和夹膜组的配合,可以较方便的撕下产品上一个角落处的贴膜;1. Through the cooperation of the film tearing tape group and the clamping film group, the film at one corner of the product can be torn off more conveniently;

2、通过下料板一和下料板二的设置,可以较方便的收集被撕下的贴膜。2. Through the setting of cutting board 1 and cutting board 2, the torn-off film can be collected more conveniently.

附图说明Description of drawings

图1为本实施例用于体现机架的结构示意图;Fig. 1 is the structural schematic diagram that present embodiment is used to embody rack;

图2为图1中A的放大图;Figure 2 is an enlarged view of A in Figure 1;

图3为本实施例用于体现下料板一和下料板二的结构示意图;Fig. 3 is a schematic structural view for embodying blanking plate 1 and blanking plate 2 in this embodiment;

图4为图3中B的放大图;Figure 4 is an enlarged view of B in Figure 3;

图5为本实施例用于体现下料气缸的结构示意图;Fig. 5 is the structural schematic diagram that this embodiment is used to embody blanking cylinder;

图6为本实施例用于体现机械手的结构示意图;Fig. 6 is a schematic structural diagram for embodying the manipulator in this embodiment;

图7为图6中C的放大图。FIG. 7 is an enlarged view of C in FIG. 6 .

图中,1、机架;11、机械手;2、滑轨;21、螺杆;22、滑块;23、电机;3、剥辊架;31、剥辊;311、绝缘套;4、撕膜气缸一;41、胶带轮;401、撕膜气缸二;5、夹膜气缸一;51、夹膜气缸二;511、夹膜头;52、夹膜块;6、下料板一;601、下料板二;61、支撑架;62、下料气缸;7、斜边;8、吸盘;9、料槽。In the figure, 1, frame; 11, manipulator; 2, slide rail; 21, screw rod; 22, slide block; 23, motor; 3, stripping roller frame; 31, stripping roller; 311, insulating sleeve; Cylinder one; 41, adhesive tape wheel; 401, film tearing cylinder two; 5, clamping film cylinder one; 51, clamping film cylinder two; 511, clamping film head; 52, clamping film block; Blanking plate two; 61, support frame; 62, blanking cylinder; 7, hypotenuse; 8, suction cup; 9, hopper.

具体实施方式Detailed ways

以下结合附图对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.

一种应用于自动化生产线的撕膜机,如图6所示,包括机架1,在机架1的外侧设有用于移动产品的机械手11,机械手11为现有技术,在此不再赘述,机械手11可以将产品移动至机架1上方,且当产品位于机架1上方时,产品上设有贴膜的一端朝向机架1设置。A film tearing machine applied to an automated production line, as shown in Figure 6, includes a frame 1, and a manipulator 11 for moving products is provided on the outside of the frame 1. The manipulator 11 is a prior art, and will not be repeated here. The manipulator 11 can move the product to the top of the frame 1, and when the product is located above the frame 1, the end of the product provided with the film is set towards the frame 1.

如图6和7所示,在机架1的一端设有撕膜胶带组,撕膜胶带组用于从产品的一角撕下贴膜,将产品上贴膜的一角脱离产品。As shown in Figures 6 and 7, one end of the frame 1 is provided with a film-tearing tape group, which is used to tear off the film from a corner of the product, and separate the corner of the film on the product from the product.

如图7所示,撕膜胶带组包括有撕膜气缸一4,撕膜气缸一4的活塞杆远离地面设置,且撕膜气缸一4的活塞杆上设有撕膜件,撕膜件用于粘贴在产品上的贴膜,撕膜件为胶带轮41,胶带轮41与撕膜气缸一4的活塞杆转动连接,撕膜气缸一4工作时,活塞杆会上下运动,从而带动胶带轮41上下运动。As shown in Figure 7, tear film adhesive tape group includes tear film cylinder one 4, and the piston rod of tear film cylinder one 4 is arranged away from the ground, and the piston rod of tear film cylinder one 4 is provided with tear film part, and tear film part is used For the film pasted on the product, the film tearing part is the tape wheel 41, and the tape wheel 41 is rotatably connected with the piston rod of the film tearing cylinder one 4. When the film tearing cylinder one 4 is working, the piston rod will move up and down, thereby driving the tape wheel 41 Move up and down.

如图6和7所示,在机架1位于撕膜气缸一4的下方设有撕膜气缸二401,撕膜气缸二401与机架1连接,撕膜气缸二401的活塞杆远离机架1设置,撕膜气缸二401的活塞杆朝向靠近机架1中心的位置设置,撕膜气缸一4设置在撕膜气缸二401的活塞杆上,撕膜气缸二401工作时,活塞杆会水平运动,从而可以带动撕膜气缸一4水平位移。As shown in Figures 6 and 7, a film tearing cylinder two 401 is provided below the film tearing cylinder one 4 at the frame 1, and the film tearing cylinder two 401 is connected with the frame 1, and the piston rod of the film tearing cylinder two 401 is away from the frame 1 setting, the piston rod of the film tearing cylinder 2 401 is set towards the position close to the center of the frame 1, the film tearing cylinder 1 4 is set on the piston rod of the film tearing cylinder 2 401, when the film tearing cylinder 2 401 works, the piston rod will be horizontal Movement, which can drive the tearing film cylinder-4 horizontal displacement.

如图3、4和5所示,在机架1的中间设有托板,在托板下方靠近撕膜胶带组的一端设有夹膜组,夹膜组包括有夹膜气缸一5,夹膜气缸一5设置在托板靠近撕膜胶带组位置的下方,在夹膜气缸一5的活塞杆上设有夹膜气缸二51,同时在托板上靠近夹膜气缸一5的位置处设有夹膜块52,夹膜块52用于配合夹膜气缸二51夹紧贴膜。As shown in Figures 3, 4 and 5, a supporting plate is provided in the middle of the frame 1, and a clamping film group is provided near the end of the tearing film tape group below the supporting plate, and the clamping film group includes a clamping film cylinder-5, clamping The film cylinder one 5 is arranged on the supporting plate near the below of the position of the film-tearing tape group, the piston rod of the film cylinder one 5 is provided with the film cylinder two 51, and the position of the film cylinder one 5 is set on the supporting plate. There is a clamping film block 52, and the clamping film block 52 is used to cooperate with the clamping film cylinder two 51 to clamp and stick the film.

夹膜过程:未夹膜状态为夹膜气缸二51的活塞杆伸出,使夹膜头511远离夹膜气缸二51,同时夹膜气缸一5的活塞杆伸出,带动夹膜气缸二51远离夹膜气缸一5设置,进而使得夹膜气缸二51上的夹膜头511远离夹膜块52设置,此时撕膜胶带组带动产品上贴膜的一角,使贴膜的一角紧靠在夹膜块52上,然后夹膜气缸一5开始工作,带动夹膜气缸二51靠近,待夹膜气缸二51靠近后,夹膜气缸一5停止动作,此时贴膜位于夹膜头511和夹膜块52之间,然后夹膜气缸二51开始回收活塞杆,带动夹膜头511向夹膜块52靠近,最终利用夹膜头511将贴膜压紧在夹模块上。Clamping process: in the non-clamping state, the piston rod of the clamping cylinder 2 51 is stretched out, so that the clamping head 511 is far away from the clamping cylinder 2 51, and at the same time, the piston rod of the clamping cylinder 1 5 is stretched out, driving the clamping cylinder 2 51 Set away from clamping cylinder one 5, so that the clamping head 511 on clamping cylinder two 51 is set away from clamping block 52. At this time, the film tearing tape group drives a corner of the film on the product, so that one corner of the film is close to the clamping film Block 52, and then the clamping film cylinder one 5 starts to work, drives the clamping film cylinder two 51 to approach, after the clamping film cylinder two 51 approaches, the clamping film cylinder one 5 stops moving, and now the film is positioned at the clamping film head 511 and the clamping film block 52, then the film clamping cylinder two 51 starts to recover the piston rod, drives the film clamping head 511 to approach the film clamping block 52, and finally utilizes the film clamping head 511 to press the film on the clamping module.

如图1和2所示,在机架1的两侧设有滑轨2,在滑轨2上设有剥辊组,剥辊组用于分离贴膜和产品,两侧滑轨2与设有机架1设有夹膜组的一侧垂直,在滑轨2上转动连接有螺杆21,同时在滑轨2上滑移连接有滑块22,并使滑块22与螺杆21螺纹连接,当螺杆21转动时,滑块22会沿着滑轨2运动,在机架1上设有用于驱动螺杆21转动的电机23。As shown in Figures 1 and 2, slide rails 2 are provided on both sides of the frame 1, and a stripping roller group is provided on the slide rail 2. The stripping roller group is used to separate the film and the product, and the slide rails 2 on both sides are equipped with Frame 1 is provided with one side of clamping membrane group vertically, is connected with screw rod 21 on slide rail 2, and is connected with slide block 22 on slide rail 2 at the same time, and makes slide block 22 threadedly connected with screw rod 21, when When the screw rod 21 rotates, the slider 22 will move along the slide rail 2 , and the motor 23 for driving the screw rod 21 to rotate is provided on the frame 1 .

如图2所示,剥辊组包括有设置在两个滑块22之间的剥辊架3,滑块22运动时,剥辊架3随着滑块22运动,同时在剥辊架3上转动连接有剥辊31,并在剥辊31上设有绝缘套311。As shown in Figure 2, the stripping roller group includes the stripping roller stand 3 that is arranged between two slide blocks 22, and when the slide block 22 moved, the stripping roller stand 3 moved along with the slide block 22, and simultaneously on the stripping roll stand 3 A peeling roller 31 is connected in rotation, and an insulating sleeve 311 is arranged on the peeling roller 31 .

剥辊组撕膜过程:当夹膜组将贴膜夹紧后,电机23开始工作,此时螺杆21开始转动,带动滑块22在滑轨2上运动,剥辊架3设置在滑块22上,随着滑块22的运动而运动,由于此时贴膜的一个角脱离了产品并被夹膜组夹紧,则贴膜被撕下的一端与产品之间存在间隙,剥辊架3会带着剥辊31先经过间隙进入到贴膜和产品之间,剥辊架3继续运动,在运动的过程中剥辊31会压着贴膜,使贴膜脱离产品,待剥辊架3从产品的一端运动至另一端后,贴膜就会完全与产品分离,整个过程中无需人工撕膜,效率较高。The film tearing process of the roller stripping group: when the film clamping group clamps the film, the motor 23 starts to work, and the screw 21 starts to rotate at this time, driving the slider 22 to move on the slide rail 2, and the stripping roller frame 3 is set on the slider 22 , moving along with the movement of the slider 22, since one corner of the film is out of the product and clamped by the clamping film group at this time, there is a gap between the torn end of the film and the product, and the peeling roller stand 3 will bring The peeling roller 31 first enters between the film and the product through the gap, and the stripping roller frame 3 continues to move. During the movement, the stripping roller 31 will press the film, so that the film is separated from the product, and the stripping roller frame 3 moves from one end of the product to the product. After the other end, the film will be completely separated from the product. There is no need to manually tear the film during the whole process, and the efficiency is high.

如图5所示,贴膜被撕下后,会由于自身的重力落到托板上,托板包括有下料板一6和下料板二601。As shown in FIG. 5 , after the film is torn off, it will fall onto the supporting plate due to its own gravity, and the supporting plate includes a blanking plate 1 6 and a blanking plate 2 601 .

如图5所示,下料板一6和下料板二601下方均设有支撑架61,支撑架61的一端与机架1铰接,则支撑架61带着下料板一6和下料板二601绕着铰接处转动。As shown in Figure 5, a support frame 61 is provided below the blanking plate one 6 and the blanking plate two 601, and one end of the support frame 61 is hinged with the frame 1, and then the support frame 61 is with the blanking plate one 6 and the blanking plate 6. Plate two 601 rotates around the hinge.

如图5所示,在机架1位于下料板一6和下料板二601的下方均设有下料气缸62,下料板一6和下料板二601下方均至少设有两个下料气缸62,下料气缸62的活塞杆与对应的下料板一6和下料板二601铰接,且下料气缸62与机架1铰接。As shown in Figure 5, a blanking cylinder 62 is arranged below the first 6 and second 601 of the blanking plate 1 on the frame 1, and at least two The blanking cylinder 62, the piston rod of the blanking cylinder 62 is hinged with the corresponding blanking plate one 6 and blanking plate two 601, and the blanking cylinder 62 is hinged with the frame 1.

卸料过程:未卸料的初始状态为下料气缸62的活塞杆伸出,抵触这支撑架61,使支撑架61处于水平状态,即使下料板一6和下料板二601处于水平状态,当贴膜落到下料板一6和下料板二601上时,下料气缸62开始工作,活塞杆开始回收,支撑架61会随着活塞杆的回收而沿着铰接处转动,支撑架61远离与机架1铰接处的一端会开始向下运动,则下料板一6和下料板二601相互靠近的一端会随之向下运动,此时落在下料板一6和下料板二601上的贴膜会由于自身的重力而落下,从而完成卸料过程,整个过程中,无需人工将贴膜从托板上取下,比较方便。Unloading process: the initial state of unloaded material is that the piston rod of the blanking cylinder 62 is stretched out, and it touches the support frame 61, so that the support frame 61 is in a horizontal state, even if the blanking plate 1 6 and the blanking plate 2 601 are in a horizontal state , when the film falls on the blanking plate 1 6 and the blanking plate 2 601, the blanking cylinder 62 starts to work, the piston rod starts to recover, the support frame 61 will rotate along the hinge along with the recovery of the piston rod, and the support frame 61 The end away from the hinge with the frame 1 will start to move downward, and then the end of the blanking plate 1 6 and the blanking plate 2 601 that are close to each other will move downward accordingly, and at this time, it will fall on the blanking plate 1 6 and the blanking plate 6. The film on the plate 2 601 will fall due to its own gravity, thus completing the unloading process. During the whole process, it is not necessary to manually remove the film from the supporting plate, which is more convenient.

如图3 所示,在下料板一6和下料板二601上均设有若干吸盘8,用于吸附从产品上掉落的贴膜,同时在下料板一6和下料板二601靠近机架1一侧的两端开设有斜边7,以较大程度的防止贴膜卡在机架1与下料板一6和下料板二601之间。As shown in Figure 3, a number of suction cups 8 are arranged on the blanking plate 1 6 and the blanking plate 2 601 to absorb the film falling from the product, and at the same time, the blanking plate 6 and the blanking plate 2 601 are close to the machine. The two ends on one side of the frame 1 are provided with beveled edges 7 to prevent the film from being stuck between the frame 1 and the first blanking plate 6 and the second blanking plate 601 to a large extent.

如图1所示,在托板下方设有料槽9,用于收集从托板上掉落的贴膜。As shown in FIG. 1 , a material chute 9 is provided below the pallet for collecting the film falling from the pallet.

具体实施过程如下:当机械手11将产品运送至托板上方时,产品带有贴膜的一侧朝向托板设置,此时撕膜气缸一4开始工作,其活塞杆开始伸出,带动胶带轮41上升,直至胶带轮41与产品下方的贴膜紧密抵触,然后撕膜气缸二401开始工作,其活塞杆伸出,带动撕膜气缸一4向靠近托板的中心运动,让胶带轮41紧贴着贴膜转动,使胶带轮41较大程度的与产品上的贴膜粘合,接着撕膜气缸一4开始收缩其活塞杆,带动胶带轮41向下运动,由于胶带轮41与贴膜粘合,则会带动此部分贴膜脱离产品,从而从产品上撕下一部分贴膜,并带动贴膜使贴膜的一角紧靠在夹膜块52上,夹膜气缸二51初始状态为活塞杆伸出,使夹膜头511远离夹膜气缸二51,同时夹膜气缸一5的活塞杆伸出,带动夹膜气缸二51远离夹膜气缸一5设置,进而使得夹膜气缸二51上的夹膜头511远离夹膜块52设置,当撕膜胶带组带动贴膜使贴膜的一角紧靠在夹膜块52上时,夹膜气缸一5开始工作,带动夹膜气缸二51靠近,待夹膜气缸二51靠近后,夹膜气缸一5停止动作,此时贴膜位于夹膜头511和夹膜块52之间,然后夹膜气缸二51开始回收活塞杆,带动夹膜头511向夹膜块52靠近,最终利用夹膜头511将贴膜压紧在夹模块上,当夹膜组将贴膜夹紧后,电机23开始工作,此时螺杆21开始转动,带动滑块22在滑轨2上运动,剥辊架3设置在滑块22上,随着滑块22的运动而运动,由于此时贴膜的一个角脱离了产品并被夹膜组夹紧,则贴膜被撕下的一端与产品之间存在间隙,剥辊架3会带着剥辊31先经过间隙进入到贴膜和产品之间,剥辊架3继续运动,在运动的过程中剥辊31会压着贴膜,使贴膜脱离产品,待剥辊架3从产品的一端运动至另一端后,贴膜就会完全与产品分离,整个过程中无需人工撕膜,效率较高。未卸料的初始状态为下料气缸62的活塞杆伸出,抵触这支撑架61,使支撑架61处于水平状态,即使下料板一6和下料板二601处于水平状态,当贴膜落到下料板一6和下料板二601上时,下料气缸62开始工作,活塞杆开始回收,支撑架61会随着活塞杆的回收而沿着铰接处转动,支撑架61远离与机架1铰接处的一端会开始向下运动,则下料板一6和下料板二601相互靠近的一端会随之向下运动,此时落在下料板一6和下料板二601上的贴膜会由于自身的重力而落下,从而完成卸料过程,整个过程中,无需人工将贴膜从托板上取下,比较方便。The specific implementation process is as follows: when the product was transported to the top of the pallet by the manipulator 11, the side of the product with the film was set towards the pallet. At this time, the film tearing cylinder one 4 started to work, and its piston rod began to stretch out, driving the tape wheel 41 Rise up until the tape wheel 41 is in close contact with the film under the product, and then the film tearing cylinder 2 401 starts to work, and its piston rod stretches out, driving the film tearing cylinder 1 4 to move close to the center of the pallet, so that the tape wheel 41 clings The film is rotated so that the tape wheel 41 is bonded to the film on the product to a large extent, and then the film tearing cylinder 14 begins to shrink its piston rod, driving the tape wheel 41 to move downward. Drive this part of the film to separate from the product, thereby tearing off a part of the film from the product, and drive the film to make a corner of the film close to the clamping film block 52. The initial state of the clamping film cylinder 2 51 is that the piston rod is stretched out, so that the clamping film head 511 Keep away from the clamping cylinder 2 51, and at the same time, the piston rod of the clamping cylinder 1 5 stretches out, driving the clamping cylinder 2 51 to be set away from the clamping cylinder 1 5, thereby making the clamping head 511 on the clamping cylinder 2 51 far away from the clamping block 52 settings, when the film tearing tape group drives the film to make a corner of the film close to the clamping film block 52, the film clamping cylinder one 5 starts to work, and drives the clamping film cylinder two 51 to approach, and after the film clamping cylinder two 51 approaches, clamp the film Film cylinder one 5 stops moving, and now the film is placed between the clamping head 511 and the clamping film block 52, and then the clamping film cylinder two 51 starts to recover the piston rod, drives the clamping film head 511 to approach the clamping film block 52, and finally utilizes the clamping film The head 511 presses the film on the clamping module. When the clamping group clamps the film, the motor 23 starts to work. At this time, the screw 21 starts to rotate, driving the slider 22 to move on the slide rail 2, and the stripping roller frame 3 is set on the On the slider 22, it moves with the movement of the slider 22. Since one corner of the film is separated from the product and clamped by the clamping film group at this time, there is a gap between the torn end of the film and the product. 3 will take the peeling roller 31 and enter between the film and the product through the gap, and the stripping roller frame 3 will continue to move. During the movement, the stripping roller 31 will press the film to make the film separate from the product. After moving from one end to the other end, the film will be completely separated from the product. There is no need to manually tear the film during the whole process, and the efficiency is high. The initial state of unloaded material is that the piston rod of the blanking cylinder 62 stretches out and touches the support frame 61 so that the support frame 61 is in a horizontal state. Even if the blanking plate 6 and the blanking plate 2 601 are in a horizontal state, when the film falls When the blanking plate one 6 and the blanking plate two 601 are on, the blanking cylinder 62 starts to work, the piston rod starts to reclaim, and the support frame 61 can rotate along the hinge along with the recovery of the piston rod, and the support frame 61 is far away from the machine. One end at the hinge of the frame 1 will start to move downward, and then the end of the first blanking plate 6 and the second blanking plate 601 that are close to each other will move downward accordingly, and at this time, it will fall on the first blanking plate 6 and the second blanking plate 601 The film will fall due to its own gravity, thus completing the unloading process. During the whole process, it is not necessary to manually remove the film from the pallet, which is more convenient.

本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contribution as required after reading this specification, but as long as they are within the rights of the present invention All claims are protected by patent law.

Claims (9)

1.一种应用于自动化生产线的撕膜机,包括机架(1),所述机架(1)外侧设有用于将产品移送至机架(1)上方的机械手(11),其特征是:所述机架(1)的一端设有用于撕下产品上贴膜一角的撕膜胶带组,所述机架(1)中间设有托板,所述机架(1)中间设有托板,所述托板下方靠近撕膜胶带组的一端设有夹膜组,所述夹膜组包括有夹膜气缸一(5),所述夹膜气缸一(5)的活塞杆上设有夹膜气缸二(51),所述托板上设有夹膜块(52),所述夹膜气缸二(51)的活塞杆上设有用于配合夹膜块(52)夹紧贴膜被撕下的一角的夹膜头(511),所述机架(1)的两侧设有滑轨(2),所述滑轨(2)上设有用于将贴膜与产品分离的剥辊组,所述托板包括有下料板一(6)和下料板二(601),所述下料板一(6)和下料板二(601)下方均设有支撑架(61),所述支撑架(61)的一端与机架(1)铰接,所述机架(1)位于托板的下方均设有下料气缸(62),所述下料气缸(62)的活塞杆分别对应的朝向下料板一(6)和下料板二(601)设置,所述下料气缸(62)与机架(1)铰接,且所述下料气缸(62)的活塞杆与对应的下料板一(6)和下料板二(601)下侧铰接。1. A film tearing machine applied to an automated production line, comprising a frame (1), the outer side of the frame (1) is provided with a manipulator (11) for transferring products to the top of the frame (1), characterized in that : One end of the frame (1) is provided with a film-tearing tape group for tearing off a corner of the film on the product, a pallet is provided in the middle of the frame (1), and a pallet is provided in the middle of the frame (1) , the lower side of the supporting plate is provided with a clamping film group near the end of the tearing film tape group, and the clamping film group includes a film clamping cylinder one (5), and the piston rod of the clamping film cylinder one (5) is provided with a clip The film cylinder two (51), the clamping film block (52) is provided on the supporting plate, and the piston rod of the film clamping cylinder two (51) is equipped with a clamping film block (52) to clamp the film and be torn off. The clamping head (511) at one corner of the frame (1) is provided with slide rails (2) on both sides, and the slide rail (2) is provided with a stripping roller group for separating the film from the product. The supporting plate includes a blanking plate 1 (6) and a blanking plate 2 (601), and a support frame (61) is provided under the blanking plate 1 (6) and the blanking plate 2 (601). One end of the support frame (61) is hinged to the frame (1), and the frame (1) is located below the supporting plate and is provided with a feeding cylinder (62), and the piston rods of the feeding cylinder (62) correspond to set towards the first blanking plate (6) and the second blanking plate (601), the blanking cylinder (62) is hinged to the frame (1), and the piston rod of the blanking cylinder (62) is connected to the corresponding The lower side of blanking plate one (6) and blanking plate two (601) is hinged. 2.根据权利要求1所述的应用于自动化生产线的撕膜机,其特征是:所述撕膜胶带组包括有撕膜气缸一(4),所述撕膜气缸一(4)设置在机架(1)上,所述撕膜气缸一(4)的活塞杆上设有用于粘贴贴膜的撕膜件。2. The film tearing machine applied to the automatic production line according to claim 1, characterized in that: the film tearing tape set includes a film tearing cylinder one (4), and the film tearing cylinder one (4) is set on the machine On the frame (1), the piston rod of the first film tearing cylinder (4) is provided with a film tearing member for pasting the film. 3.根据权利要求2所述的应用于自动化生产线的撕膜机,其特征是:所述机架(1)位于撕膜气缸一(4)下方设有撕膜气缸二(401),所述撕膜气缸二(401)的活塞杆远离机架(1)设置,所述撕膜气缸一(4)与撕膜气缸二(401)的活塞杆固定连接。3. The film tearing machine applied to the automatic production line according to claim 2, characterized in that: the frame (1) is located under the film tearing cylinder one (4) and is provided with the film tearing cylinder two (401), the The piston rod of the film tearing cylinder two (401) is set away from the frame (1), and the film tearing cylinder one (4) is fixedly connected with the piston rod of the film tearing cylinder two (401). 4.根据权利要求3所述的应用于自动化生产线的撕膜机,其特征是:所述撕膜件为胶带轮(41),所述胶带轮(41)与撕膜气缸一(4)的活塞杆转动连接。4. The film tearing machine applied to the automatic production line according to claim 3, characterized in that: the film tearing member is a tape wheel (41), and the tape wheel (41) and the film tearing cylinder one (4) Piston rod swivel connection. 5.根据权利要求1所述的应用于自动化生产线的撕膜机,其特征是:所述剥辊组包括设置在滑轨(2)之间的剥辊架(3),所述滑轨(2)上转动连接有螺杆(21),所述机架(1)位于滑轨(2)的两侧设有用于驱动螺杆(21)转动的电机(23),所述滑轨(2)上滑移连接有与螺杆(21)螺纹连接的滑块(22),剥辊架(3)设置在两个滑块(22)之间,所述剥辊架(3)上设有剥辊(31)。5. The film tearing machine applied to an automated production line according to claim 1, characterized in that: the stripping roller group includes a stripping roller frame (3) arranged between slide rails (2), and the slide rails ( 2) A screw (21) is rotatably connected to the top. The frame (1) is located on both sides of the slide rail (2) and is provided with a motor (23) for driving the screw (21) to rotate. On the slide rail (2) The slide block (22) that is threadedly connected with the screw rod (21) is slipped connected, and the roll stripping frame (3) is arranged between the two slide blocks (22), and the roll stripping frame (3) is provided with a stripping roller ( 31). 6.根据权利要求5所述的应用于自动化生产线的撕膜机,其特征是:所述剥辊(31)与剥辊架(3)转动连接。6. The film tearing machine applied to an automated production line according to claim 5, characterized in that: the stripping roller (31) is rotatably connected to the stripping roller stand (3). 7.根据权利要求5所述的应用于自动化生产线的撕膜机,其特征是:所述剥辊(31)上设有绝缘套(311)。7. The film tearing machine applied to an automated production line according to claim 5, characterized in that: the peeling roller (31) is provided with an insulating sleeve (311). 8.根据权利要求1所述的应用于自动化生产线的撕膜机,其特征是:所述下料板一(6)和下料板二(601)上均设有若干吸盘(8)。8. The film tearing machine applied to an automated production line according to claim 1, characterized in that: the first blanking plate (6) and the second blanking plate (601) are provided with a plurality of suction cups (8). 9.根据权利要求1所述的应用于自动化生产线的撕膜机,其特征是:所述下料板一(6)和下料板二(601)靠近机架(1)的一侧的两端均开设有斜边(7)。9. The film tearing machine applied to an automated production line according to claim 1, characterized in that: the first blanking plate (6) and the second blanking plate (601) are close to the side of the frame (1). Both ends are provided with hypotenuses (7).
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