CN113634965A - Intelligent welding equipment with real-time detection structure based on 3D welding technology - Google Patents
Intelligent welding equipment with real-time detection structure based on 3D welding technology Download PDFInfo
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- CN113634965A CN113634965A CN202111031306.XA CN202111031306A CN113634965A CN 113634965 A CN113634965 A CN 113634965A CN 202111031306 A CN202111031306 A CN 202111031306A CN 113634965 A CN113634965 A CN 113634965A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
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- B08B1/12—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/12—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to investigating the properties, e.g. the weldability, of materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/006—Safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H71/00—Moistening, sizing, oiling, waxing, colouring or drying filamentary material as additional measures during package formation
Abstract
The invention discloses intelligent welding equipment with a real-time detection structure based on a D welding technology, which comprises a bottom plate, a left side plate, a right side plate and a welder, wherein a rotating disc is installed at the top of a fixed plate, the left side plate is installed on the outer wall of the other side of the bottom plate, a channel steel is installed on the front surface of a supporting plate, and the welder is installed on the outer wall of the channel steel. The welding device can perform real-time detection by being provided with the ultrasonic plate and the display, when welding is performed, a workpiece to be welded is placed on the rotating disc, the workpiece to be welded is fixed by using the clamp, the welding device is started to weld the workpiece to be welded, the first electric telescopic rod can be started in the welding process, the first electric telescopic rod extends to drive the universal joint to move upwards, the universal joint drives the ultrasonic plate to rotate to the vertical direction, then, the ultrasonic transducer in the ultrasonic plate is electrified to emit ultrasonic waves, the workpiece to be welded is monitored in real time, signals monitored by the ultrasonic waves are displayed on the display screen, and workers can check the signals in time conveniently.
Description
Technical Field
The invention relates to the technical field of welding equipment, in particular to intelligent welding equipment with a real-time detection structure based on a 3D welding technology.
Background
Welding, also known as fusion welding, is a manufacturing process and technology for joining metals or other thermoplastic materials such as plastics in a heating, high-temperature or high-pressure manner, and various types of welding equipment include a series of welding manners such as gas welding, arc welding, electroslag welding, plasma welding, resistance welding, friction welding and the like, and with the development of intellectualization, the welding equipment is widely applied, so that the welding quality and the welding reliability are greatly improved.
The existing welding equipment has the defects that:
1. the reference CN108746949A discloses an FCB jointed board welding device, wherein a protection right item' welding gantry main body is arranged on a welding flux spreading and recycling assembly, a machine head assembly is arranged on the welding gantry main body through a connecting rod, the machine head assembly is provided with a front welding gun and a rear welding gun through a longitudinal sliding seat and a transverse sliding seat, the front welding gun adopts a hot wire and two cold wire combined welding gun, the rear welding gun adopts a hot wire and one cold wire combined welding gun, and a laser sensor and a tracking mechanism are arranged on one side of the front welding gun. Compared with the prior art, the defects of undercut, welding beading, incomplete fusion and the like are not easy to generate; meanwhile, because the copper plate exists below the welding flux layer, the height of the welding bead on the back can be uniformly controlled, the cooling condition of the welding seam on the back can be improved, and the mechanical property of a welding joint can be improved; the welding efficiency can also be improved by the composite multi-wire submerged arc welding machine head and the automatic seam tracking system, but the device cannot carry out real-time detection, and the intelligent welding improves the welding efficiency, but the welding quality still needs manual control and is indispensable to the detection of a weldment;
2. the reference CN108321037A discloses a full-automatic circuit breaker contact and silver point welding device, and the protection right "technical scheme is as follows: the utility model provides a full-automatic circuit breaker contact and silver point welding equipment, including the organism, the carousel, clamping device along the carousel edge setting, contact vibrations charging tray, contact drips the soldering paste device, silver point vibrations charging tray, contact and silver point welding set and product output device, contact vibrations charging tray and silver point vibrations charging tray pass through transfer passage and link up with clamping device, contact vibrations charging tray and contact drip between the soldering paste device and be equipped with conveyor between silver point vibrations charging tray and the welding set respectively, welding set is including setting up the supporting seat on the organism, welding mechanism, lifting unit and welding seat, be equipped with the slide rail that supplies the welding seat to reciprocate to slide on the supporting seat, be equipped with the linkage subassembly on the supporting seat. By adopting the technical scheme, the full-automatic circuit breaker contact and silver spot welding equipment which is capable of improving welding efficiency, accurate in welding point, good in linkage, stable in clamping and simple in structure is provided, but the device is lack of a cable bundling function, a cable moves along with the movement of the welding equipment in a welding process, the cable and the ground are abraded, the cable is disordered due to the fact that the cable is too long, and separation and maintenance are inconvenient;
3. the comparison document CN111195792A discloses an automatic straight seam welding device, and the protection rights "include: activity welding mechanism, transport mechanism, cutting actuating mechanism, activity welding mechanism includes: the automatic welding head trimming device comprises a base plate, a right-angle sliding plate, a cutting fixing part, a horizontal movement mechanism, a vertical movement mechanism, a control device and a manual adjusting mechanism, wherein the horizontal movement mechanism of the movable welding mechanism is used for realizing the horizontal movement of the manual adjusting mechanism, the vertical movement mechanism is used for realizing the vertical movement of the manual adjusting mechanism, the manual adjusting mechanism finely adjusts the welding head manually, so that the omnibearing automatic adjustment of the welding chuck in the welding process is realized, the welding quality is improved, the welded product is automatically carried down by the carrying mechanism, the hand scalding in the taking process of a person is avoided, the cutting fixing part on the movable welding mechanism is driven by the cutting driving mechanism to realize the automatic cutting effect, the device integrates multiple functions, the machine type is reduced, the working efficiency is increased, but the device lacks a cleaning structure, and when impurities or other things exist on the surface of a welding piece, the welding process is easy to ignite and causes safety problems, so that the cleaning of the welding piece is indispensable;
4. the reference CN104772590A discloses a flat fillet welding mechanical tracking automatic welding device, the right of protection "it includes cantilever, linear guide, the first slide, the second slide, the feed opening assembly, the lower extreme of flexible arm is connected with link mechanism, link mechanism is connected with the unloading assembly, be provided with bottom surface leading wheel and side leading wheel in the unloading assembly, the rack is equipped with to one side of flexible arm, flexible arm slide is adorned on the first slide, first slide and linear guide swing joint, first slide is connected with the second slide through compression spring, the second slide cooperatees with the linear guide on the cantilever, flexible arm slide is equipped with first pressure arm, be equipped with torsional spring and fixture block on the first pressure arm, torsional spring and fixture block coaxial coupling, the rigid coupling has the fixture block on the second pressure arm, the one end embedding of fixture block is on flexible arm slide. The invention uses the guide wheel to track the position of the welding line, can automatically adjust the position of the welding gun by using the elasticity and gravity of the compression spring when the position of the welding line changes, and ensures the welding quality, but the device of the invention lacks a protective structure and can not effectively protect the safety of workers.
Disclosure of Invention
The invention aims to provide intelligent welding equipment with a real-time detection structure based on a 3D welding technology, and aims to solve the problems of lack, real-time detection structure, lack of a cable bundling structure, lack of a cleaning structure and lack of a protection structure in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent welding device with a real-time detection structure based on a D welding technology comprises a bottom plate, a left side plate, a right side plate and a welder, wherein a fixing plate is installed at the top of the bottom plate;
the front surface of the fixing plate is provided with an ultrasonic plate, the top of the ultrasonic plate is provided with a plurality of ultrasonic holes, the inner bottom wall of the ultrasonic plate is provided with an ultrasonic transducer, the bottom of the ultrasonic plate is provided with a universal joint, the bottom of the universal joint is provided with a first electric telescopic rod, the bottom of the first electric telescopic rod is connected with the top of the bottom plate, the outer wall of one side of the bottom plate is provided with a right side plate, the outer wall of the right side plate is provided with a control plate, and the outer wall of the control plate is provided with a display screen;
the rolling disc is installed at the top of fixed plate, the left side board is installed to the opposite side outer wall of bottom plate, the outer wall of left side board is equipped with the sliding tray No. one, the outer wall of sliding tray runs through and installs the backup pad, the channel-section steel is installed in the front of backup pad, the welding ware is installed to the outer wall of channel-section steel.
Preferably, the cable beam-collecting device is installed on the back surface of the bottom plate, and the protection plates are installed on the front surfaces of the left side plate and the right side plate.
Preferably, the holder is installed at the top of rolling disc, the sweeper is installed at the top of fixed plate, and the sweeper is located one side of rolling disc, a motor is installed to the inside diapire of sweeper, second electric telescopic handle is installed to the output of a motor, and the top of second electric telescopic handle extends the top of sweeper, the both sides outer wall of sweeper all is equipped with the lift groove, the rotator is installed at second electric telescopic handle's top, the motor is cleaned to the inner wall of rotator, and the output that cleans the motor extends the outer wall of rotator, the cylinder is installed to the output that cleans the motor, the brush is installed to the outer wall of cylinder, two sets of shock motors are installed to the inner wall of cylinder, the collecting box is installed to the outer wall of fixed plate, the apron is installed in the front of collecting box through-mounting.
Preferably, No. two motors are installed to the inner wall of left side board, and the sprocket is installed to the output of No. two motors, and the outer wall of sprocket encircles and installs the chain, and ball bearing is installed to the outer wall of chain, and the one end and the ball bearing of backup pad are connected.
Preferably, the outer wall of right side board is equipped with the groove No. two, and the removal case is installed to the outer wall in groove No. two, and No. three motors are installed to the inner wall of removal case, and the output of No. three motors is connected with the one end of backup pad.
Preferably, the inside diapire of channel-section steel is equipped with the gear groove, and the gag lever post is installed to the inner wall of channel-section steel.
Preferably, No. four motors are installed to the inside roof of welding ware, first bevel gear is installed to the output of No. four motors, the T template is installed to the bottom of welding ware, the axis of rotation is installed to the inner wall of T template, second bevel gear is installed to the outer wall of axis of rotation, and first bevel gear meshes with second bevel gear mutually, the outer wall cover of axis of rotation is equipped with drive gear, and drive gear meshes with the gear groove mutually, the mounting panel is installed in the front of welding ware, third electric telescopic handle is installed to the bottom of mounting panel, the centre gripping section of thick bamboo is installed to the outer wall of third electric telescopic handle, jet-propelled pipe is installed to the bottom of welding ware, and jet-propelled pipe's outer wall cover is equipped with the control valve, inert gas pipe is installed at the top of welding ware.
Preferably, lubricated chamber is installed to the inside diapire of cable beam-collecting ware, the water pump is installed to the inside diapire of cable beam-collecting ware, the input of water pump extends into the inside in lubricated chamber, the lubricator is installed to the inside diapire of cable beam-collecting ware, two sets of transmission shafts are installed to the inner wall of lubricator, the lubricating brush is installed to the outer wall of transmission shaft, and the output of water pump extends into the inside of lubricator, the top of cable beam-collecting ware is equipped with the shifting chute, the inner wall of shifting chute runs through installs the conducting rod, two sets of conducting grooves are installed to the inside roof of cable beam-collecting ware, and the both ends of conducting rod are located the inside of conducting groove respectively, the outer wall of conducting rod encircles installs the cable, the outer wall cover of conducting rod is equipped with clockwork spring.
Preferably, the driver is installed to the bottom of guard plate, and No. five motors are installed to the inner wall of driver, and the output of No. five motors and the rotation axis connection of guard plate, the conducting block is installed to the outer wall of the output of No. five motors, and the circular telegram board is installed to the inner wall of guard plate, and the fan is installed in the front of guard plate.
Preferably, the working steps of the device are as follows:
s1, during welding, a to-be-welded part is placed on a rotating disc, the to-be-welded part is fixed by using a clamp, a welder is started to weld the to-be-welded part, a first electric telescopic rod can be started in the welding process, the first electric telescopic rod extends to drive a universal joint to move upwards, the universal joint drives an ultrasonic plate to rotate to the vertical direction, then an ultrasonic transducer inside the ultrasonic plate is electrified to emit ultrasonic waves to monitor the to-be-welded part in real time, signals monitored by the ultrasonic waves are displayed on a display screen, and workers can check the signals in time conveniently;
s2, when wiring is carried out, the cable penetrates out of the lubricator, a water pump is started, lubricating oil in the lubricating cavity is pumped out by the water pump and conveyed into the lubricator to soak the lubricating brush, when the cable moves, the lubricating brush coats the lubricating oil on the surface of the cable to prevent abrasion among the cables, then the cable is arranged on the outer wall of the conducting rod in a surrounding mode, one end of the cable is connected with the welder, when the welder moves, the cable extends or shortens along with the movement of the welder, and the conducting rod rotates to drive the clockwork spring to extend, so that the cable can be prevented from dragging the ground, and the cable is prevented from being abraded;
s3, before welding, starting a motor, driving a second electric telescopic rod to rotate by the motor, driving a rotator to rotate by the second electric telescopic rod, then starting a cleaning motor, driving a roller to rotate by the cleaning motor, driving a brush to rotate by the roller, shortening the second electric telescopic rod, cleaning the surface of a workpiece to be welded by the brush, preventing impurities on the surface of the workpiece to be welded, after cleaning, rotating the brush to the position above a collecting box, starting a vibration motor, vibrating the roller by the vibration motor, and vibrating the scraps on the brush into the collecting box to realize a collecting function;
s4, when protecting, start No. five motors, No. five motors drive the guard plate and rotate, and the guard plate rotates and blocks the front of device, and the output of No. five motors rotates and drives conducting block and circular telegram board contact for the fan circular telegram, the spark that produces like this when the welding can not take place to splash with the piece, and staff's safety can be guaranteed.
Compared with the prior art, the invention has the beneficial effects that:
1. the welding device can perform real-time detection by being provided with the ultrasonic plate and the display, when welding is performed, a workpiece to be welded is placed on the rotating disc, the workpiece to be welded is fixed by using the clamp holder, the welding device is started to weld the workpiece to be welded, the first electric telescopic rod can be started in the welding process, the first electric telescopic rod extends to drive the universal joint to move upwards, the universal joint drives the ultrasonic plate to rotate to the vertical direction, then, an ultrasonic transducer inside the ultrasonic plate is electrified to emit ultrasonic waves, the workpiece to be welded is monitored in real time, signals monitored by the ultrasonic waves are displayed on the display screen, and workers can check the signals in time conveniently;
2. the cable bundling device is mounted to protect the cable, when the cable is connected, the cable penetrates out of the lubricator, the lubricating oil in the lubricating cavity is pumped out by the water pump and conveyed into the lubricator to soak the lubricating brush, when the cable moves, the lubricating brush coats the lubricating oil on the surface of the cable to prevent abrasion among the cables, then the cable is mounted on the outer wall of the conducting rod in a surrounding mode, one end of the cable is connected with the welder, when the welder moves, the cable extends or shortens along with the movement of the welder, and the conducting rod rotates to drive the clockwork spring to extend, so that the cable can be prevented from dragging the ground, and the cable is prevented from being abraded;
3. the cleaning device is mounted on the welding machine, a first motor drives a second electric telescopic rod to rotate before welding, the second electric telescopic rod drives a rotator to rotate, then the cleaning motor is started, the cleaning motor drives a roller to rotate, the roller drives a hairbrush to rotate, the second electric telescopic rod is shortened, the hairbrush cleans the surface of a workpiece to be welded, impurities on the surface of the workpiece to be welded are prevented, after cleaning is finished, the hairbrush rotates to the position above a collecting box, the motor is vibrated to vibrate the roller, and scraps on the hairbrush are vibrated into the collecting box, so that the collecting function is realized;
4. the protection plate is arranged on the electric welding device, so that workers can be effectively protected, when protection is carried out, the motor five is started, the motor five drives the protection plate to rotate, the protection plate rotates to block the front side of the device, the output end of the motor five rotates to drive the conductive block to be in contact with the power-on plate, the fan is powered on, sparks and chips generated during welding cannot splash, and safety of the workers can be guaranteed.
Drawings
FIG. 1 is a schematic view of the external structure of the present invention;
FIG. 2 is a schematic structural view of a channel section of the present invention;
FIG. 3 is a schematic view of a portion of the welder of the present invention;
FIG. 4 is a schematic view of a portion of the sweeper of the present invention;
FIG. 5 is a schematic view of the left side plate portion of the present invention;
FIG. 6 is a schematic view of a portion of the mobile case of the present invention;
FIG. 7 is a partially schematic structural view of an ultrasound plate of the present invention;
FIG. 8 is a schematic top view of the cable retractor of the present invention;
FIG. 9 is a front view of the cable retractor of the present invention;
fig. 10 is a structural view of a guard plate portion of the present invention.
In the figure: 1. a base plate; 101. an ultrasonic panel; 102. an ultrasonic transducer; 103. a universal joint; 104. a first electric telescopic rod; 105. a control panel; 106. a display screen; 2. rotating the disc; 201. a sweeper; 202. A first motor; 203. a second electric telescopic rod; 204. a rotator; 205. cleaning a motor; 206. a drum; 207. a brush; 208. a vibration motor; 209. a collection box; 3. a left side plate; 301. a second motor; 302. a chain; 303. a ball bearing; 304. a support plate; 305. a first sliding groove; 4. a right side plate; 401. a second groove; 402. a mobile box; 403. a third motor; 5. channel steel; 501. a gear groove; 502. A limiting rod; 6. a welder; 601. a fourth motor; 602. a T-shaped plate; 603. a drive gear; 604. Mounting a plate; 605. a third electric telescopic rod; 606. an inert gas pipe; 7. a cable retractor; 701. A lubrication chamber; 702. a water pump; 703. a lubricator; 704. a drive shaft; 705. lubricating the brush; 706. a moving groove; 707. a conductive rod; 708. a cable; 709. a clockwork spring; 710. a conductive slot; 8. a protection plate; 801. a driver; 802. a fifth motor; 803. a power-on plate; 804. a conductive block; 805. a fan.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1: referring to fig. 1, an embodiment of the present invention: an intelligent welding device with a real-time detection structure based on a 3D welding technology comprises a bottom plate 1, a left side plate 3, a right side plate 4 and a welding device 6, wherein a fixed plate is installed at the top of the bottom plate 1, a rotating disc 2 is installed at the top of the fixed plate, a left side plate 3 is installed on the outer wall of the other side of the bottom plate 1, a first sliding groove 305 is formed in the outer wall of the left side plate 3, a supporting plate 304 is installed on the outer wall of the first sliding groove 305 in a penetrating mode, a channel steel 5 is installed on the front surface of the supporting plate 304, the welding device 6 is installed on the outer wall of the channel steel 5, a cable bundling device 7 is installed on the back surface of the bottom plate 1, protection plates 8 are installed on the front surfaces of the left side plate 3 and the right side plate 4, the bottom plate 1 can support a top device, the left side plate 3 and the right side plate 4 can facilitate the movement of the supporting plate 304, the rotating disc 2 can conveniently clamp a welding piece, the first sliding groove 305 can facilitate the sliding of the supporting plate 304, the supporting plate 304 can support the front channel steel 5, the welder 6 can weld, the cable beam-collecting device 7 can collect the cable 708, and the protective plate 8 can protect workers.
Example 2: referring to fig. 1 and 7, an embodiment of the present invention: an intelligent welding device with a real-time detection structure based on a 3D welding technology is disclosed, wherein an ultrasonic plate 101 is installed on the front surface of a fixing plate, a plurality of ultrasonic holes are formed in the top of the ultrasonic plate 101, an ultrasonic transducer 102 is installed on the inner bottom wall of the ultrasonic plate 101, a universal joint 103 is installed at the bottom of the ultrasonic plate 101, a first electric telescopic rod 104 is installed at the bottom of the universal joint 103, the bottom of the first electric telescopic rod 104 is connected with the top of a bottom plate 1, a right side plate 4 is installed on the outer wall of one side of the bottom plate 1, a control plate 105 is installed on the outer wall of the right side plate 4, a display screen 106 is installed on the outer wall of the control plate 105, when welding is carried out, a workpiece to be welded is placed on a rotating disc 2, the workpiece to be welded is fixed by using a clamp, a welding device 6 is started to weld the workpiece, the first electric telescopic rod 104 can be started in a welding process, the first electric telescopic rod 104 is extended to drive the universal joint 103 to move upwards, universal joint 103 drives ultrasonic board 101 and rotates to vertical direction, and afterwards, ultrasonic transducer 102 circular telegram inside ultrasonic board 101, the transmission ultrasonic wave treats that the weldment carries out real-time supervision, and the signal that the ultrasonic wave monitored shows on display screen 106 makes things convenient for the staff in time to look over.
Example 3: referring to fig. 1 and 4, an embodiment of the present invention is shown: an intelligent welding device with a real-time detection structure based on a 3D welding technology is disclosed, a holder is installed at the top of a rotating disc 2, a sweeper 201 is installed at the top of a fixing plate, the sweeper 201 is located on one side of the rotating disc 2, a first motor 202 is installed at the bottom wall of the sweeper 201, a second electric telescopic rod 203 is installed at the output end of the first motor 202, the top of the second electric telescopic rod 203 extends out of the top of the sweeper 201, lifting grooves are formed in the outer walls of the two sides of the sweeper 201, a rotator 204 is installed at the top of the second electric telescopic rod 203, a cleaning motor 205 is installed on the inner wall of the rotator 204, the output end of the cleaning motor 205 extends out of the outer wall of the rotator 204, a roller 206 is installed at the output end of the cleaning motor 205, a brush 207 is installed on the outer wall of the roller 206, two sets of vibration motors 208 are installed on the inner wall of the roller 206, and a collecting box 209 is installed on the outer wall of the fixing plate, the apron is installed in the front run-through of collecting box 209, before the welding, start a motor 202, a motor 202 drives second electric telescopic handle 203 and rotates, second electric telescopic handle 203 rotates and drives rotor 204 and rotate, start afterwards and clean motor 205, it drives the rotation of cylinder 206 to clean motor 205, cylinder 206 drives brush 207 and rotates, make second electric telescopic handle 203 shorten, brush 207 cleans the surface of treating the weldment, prevent to treat that the weldment surface has impurity, the clearance is accomplished the back, rotate brush 207 to the top of collecting box 209, start shock motor 208, shock motor 208 makes cylinder 206 vibrations, shake the piece on the brush 207 and fall in the collecting box 209, realize the collection function.
Example 4: referring to fig. 1, fig. 2, fig. 3, fig. 5 and fig. 6, an embodiment of the present invention: an intelligent welding device with a real-time detection structure based on a 3D welding technology is disclosed, wherein a second motor 301 is installed on the inner wall of a left side plate 3, a chain wheel is installed at the output end of the second motor 301, a chain 302 is installed on the outer wall of the chain wheel in a surrounding mode, a ball bearing 303 is installed on the outer wall of the chain 302, one end of a supporting plate 304 is connected with the ball bearing 303, a second groove 401 is formed in the outer wall of a right side plate 4, a moving box 402 is installed on the outer wall of the second groove 401, a third motor 403 is installed on the inner wall of the moving box 402, the output end of the third motor 403 and one end of the supporting plate 304 are connected with the inner bottom wall of a channel steel 5, a gear groove 501 is formed in the inner bottom wall of the channel steel 5, a limiting rod 502 is installed on the inner wall of the channel steel 5, the intelligent welding device with the real-time detection structure based on the 3D welding technology is provided, a fourth motor 601 is installed on the inner top wall of a welding device 6, and a first bevel gear is installed on the output end of the fourth motor 601, a T-shaped plate 602 is installed at the bottom of the welder 6, a rotating shaft is installed on the inner wall of the T-shaped plate 602, a second bevel gear is installed on the outer wall of the rotating shaft, a first bevel gear is meshed with the second bevel gear, a driving gear 603 is sleeved on the outer wall of the rotating shaft, the driving gear 603 is meshed with the gear groove 501, a mounting plate 604 is installed on the front face of the welder 6, a third electric telescopic rod 605 is installed at the bottom of the mounting plate 604, a clamping cylinder is installed on the outer wall of the third electric telescopic rod 605, an air injection pipe is installed at the bottom of the welder 6, a control valve is sleeved on the outer wall of the air injection pipe, an inert gas pipe 606 is installed at the top of the welder 6, a second motor 301 drives a chain wheel and a chain 302 to rotate, so as to drive the support plate 304 to move inside the first sliding groove 305, the support plate 304 drives the welder 6 to move, and the third motor 403 drives the support plate 304 to rotate, ball bearing 303 makes things convenient for backup pad 304 to rotate, thereby realize welder 6 pivoted function, No. four motor 601 rotates and drives first bevel gear and second bevel gear rotation, thereby drive gear 603 and rotate at gear groove 501's inside, make welder 6 can remove on channel-section steel 5, conveniently weld, the welding rod can be placed to the centre gripping section of thick bamboo on the third electric telescopic handle 605, inert gas gets into from jet-propelled pipe blowout from inert gas pipe 606, realize the protection welded function.
Example 5: referring to fig. 8 and 9, an embodiment of the present invention: an intelligent welding device with a real-time detection structure based on a 3D welding technology is characterized in that a lubricating cavity 701 is installed on the inner bottom wall of a cable bundling device 7, a water pump 702 is installed on the inner bottom wall of the cable bundling device 7, the input end of the water pump 702 extends into the lubricating cavity 701, a lubricator 703 is installed on the inner bottom wall of the cable bundling device 7, two groups of transmission shafts 704 are installed on the inner wall of the lubricator 703, a lubricating brush 705 is installed on the outer wall of each transmission shaft 704, the output end of the water pump 702 extends into the lubricator 703, a moving groove 706 is arranged at the top of the cable bundling device 7, a conductive rod 707 penetrates through the inner wall of the moving groove 706, two groups of conductive grooves 710 are installed on the inner top wall of the cable bundling device 7, two ends of the conductive rod 707 are located inside the conductive grooves 710 respectively, a cable 708 is installed on the outer wall of the conductive rod 707 in a surrounding mode, a spring 709 is installed on the outer wall of the conductive rod 707 in a surrounding mode, when wiring is performed, the cable 708 penetrates out of the lubricator 703, the water pump 702 is started, the water pump 702 pumps out lubricating oil in the lubricating cavity 701 and conveys the lubricating oil into the lubricator 703, the lubricating oil wets the lubricating brush 705, when the cable 708 moves, the lubricating brush 705 coats the lubricating oil on the surface of the cable 708 to prevent abrasion among the cables 708, then the cable 708 is arranged on the outer wall of the conducting rod 707 in a surrounding mode, one end of the cable 708 is connected with the welder 6, when the welder 6 moves, the cable 708 extends or shortens along with the movement of the welder 6, the conducting rod 707 rotates to drive the clockwork spring 709 to extend, and therefore the cable 708 can be kept not dragged to the ground and the cable 708 is prevented from abrasion.
Example 6: referring to fig. 1 and 10, an embodiment of the present invention is shown: the utility model provides an intelligence welding equipment based on 3D welding technique has real-time detection structure, driver 801 is installed to the bottom of guard plate 8, No. five motor 802 are installed to driver 801's inner wall, No. five motor 802's output and guard plate 8's rotation axis connection, conducting block 804 is installed to the outer wall of No. five motor 802's output, circular telegram board 803 is installed to guard plate 8's inner wall, fan 805 is installed in guard plate 8's front, when protecting, start No. five motor 802, No. five motor 802 drives guard plate 8 and rotates, guard plate 8 rotates and blocks the front of device, the output of No. five motor 802 rotates and drives conducting block 804 and circular telegram board 803 contact, make fan 805 circular telegram, the spark and the piece that produce like this when the welding can not take place to splash, staff's safety can be guaranteed.
Further, the working steps of the device are as follows:
s1, during welding, a to-be-welded part is placed on a rotating disc 2, the to-be-welded part is fixed by using a clamp, a welding device 6 is started to weld the to-be-welded part, a first electric telescopic rod 104 can be started in the welding process, the first electric telescopic rod 104 extends to drive a universal joint 103 to move upwards, the universal joint 103 drives an ultrasonic plate 101 to rotate to the vertical direction, then an ultrasonic transducer 102 inside the ultrasonic plate 101 is electrified to emit ultrasonic waves, the to-be-welded part is monitored in real time, signals monitored by the ultrasonic waves are displayed on a display screen 106, and workers can check the signals in time conveniently;
s2, when wiring is conducted, the cable 708 penetrates out of the lubricator 703, the water pump 702 is started, the water pump 702 pumps out lubricating oil in the lubricating cavity 701 and conveys the lubricating oil into the lubricator 703, the lubricating oil wets the lubricating brush 705, when the cable 708 moves, the lubricating brush 705 coats the lubricating oil on the surface of the cable 708 to prevent abrasion among the cables 708, then the cable 708 is arranged on the outer wall of the conducting rod 707 in a surrounding mode, one end of the cable 708 is connected with the welder 6, when the welder 6 moves, the cable 708 extends or shortens along with the movement of the welder 6, the conducting rod 707 rotates to drive the clockwork spring 709 to extend, and therefore the cable 708 can be kept not dragged to the ground, and the cable 708 is prevented from being abraded;
s3, before welding, starting a first motor 202, driving a second electric telescopic rod 203 to rotate by the first motor 202, driving a rotator 204 to rotate by the second electric telescopic rod 203, then starting a cleaning motor 205, driving a roller 206 to rotate by the cleaning motor 205, driving a brush 207 to rotate by the roller 206, shortening the second electric telescopic rod 203, cleaning the surface of a workpiece to be welded by the brush 207, preventing impurities on the surface of the workpiece to be welded, after cleaning, rotating the brush 207 to the upper part of a collecting box 209, starting a vibration motor 208, vibrating the roller 206 by the vibration motor 208, and vibrating the scraps on the brush 207 into the collecting box 209 to realize a collecting function;
s4, when protecting, start No. five motors 802, No. five motors 802 drive guard plate 8 and rotate, and guard plate 8 rotates and blocks the front of device, and the output of No. five motors 802 rotates and drives conducting block 804 and the contact of circular telegram board 803 for fan 805 circular telegram, the spark that produces like this when the welding can not take place to splash with the piece, and staff's safety can be guaranteed.
The working principle is that firstly, when welding is carried out, a to-be-welded piece is placed on the rotating disc 2, the to-be-welded piece is fixed by using the clamp, the welding device 6 is started to weld the to-be-welded piece, the first electric telescopic rod 104 can be started in the welding process, the first electric telescopic rod 104 extends to drive the universal joint 103 to move upwards, the universal joint 103 drives the ultrasonic plate 101 to rotate to the vertical direction, then, the ultrasonic transducer 102 inside the ultrasonic plate 101 is electrified to emit ultrasonic waves to monitor the to-be-welded piece in real time, signals monitored by the ultrasonic waves are displayed on the display screen 106 to facilitate timely checking of workers, when wiring is carried out, the cable 708 penetrates out of the lubricator 703, the water pump 702 is started, the lubricating oil in the lubricating cavity 701 is pumped out by the water pump 702 and is conveyed into the lubricator 703, the lubricating oil soaks the lubricating brush 705, when the cable 708 moves, the lubricating brush 705 coats the lubricating oil on the surface of the cable 708, the abrasion between the cables 708 is prevented, then the cables 708 are arranged on the outer wall of the conducting rod 707 in a surrounding mode, one end of each cable 708 is connected with the welding device 6, when the welding device 6 moves, the cables 708 extend or shorten along with the movement of the welding device 6, the conducting rod 707 rotates to drive the clockwork spring 709 to extend, therefore, the cables 708 can be kept not to be dragged to the ground, the abrasion of the cables 708 is prevented, before welding, the first motor 202 is started, the first motor 202 drives the second electric telescopic rod 203 to rotate, the second electric telescopic rod 203 rotates to drive the rotator 204 to rotate, then the cleaning motor 205 is started, the cleaning motor 205 drives the roller 206 to rotate, the roller 206 drives the brush 207 to rotate, the second electric telescopic rod 203 is shortened, the brush 207 cleans the surface of a workpiece to be welded, impurities on the surface of the workpiece to be welded are prevented, after the cleaning is completed, the brush 207 rotates to the position above the collecting box 209, start vibration motor 208, vibration motor 208 makes cylinder 206 vibrations, shake the piece on the brush 207 and fall to in the collecting box 209, realize collecting the function, when protecting, start No. five motors 802, No. five motors 802 drive guard plate 8 and rotate, guard plate 8 rotates and stops the front of device, the output of No. five motors 802 rotates and drives conducting block 804 and circular telegram board 803 contact, make the fan 805 circular telegram, the spark that produces like this when the welding can not take place to splash with the piece, staff's safety can be guaranteed.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The utility model provides an intelligent welding equipment that has real-time detection structure based on 3D welding technique, includes bottom plate (1), left side board (3), right side board (4) and welding ware (6), its characterized in that: the top of the bottom plate (1) is provided with a fixed plate;
the front surface of the fixing plate is provided with an ultrasonic plate (101), the top of the ultrasonic plate (101) is provided with a plurality of ultrasonic holes, the inner bottom wall of the ultrasonic plate (101) is provided with an ultrasonic transducer (102), the bottom of the ultrasonic plate (101) is provided with a universal joint (103), the bottom of the universal joint (103) is provided with a first electric telescopic rod (104), the bottom of the first electric telescopic rod (104) is connected with the top of the bottom plate (1), the outer wall of one side of the bottom plate (1) is provided with a right side plate (4), the outer wall of the right side plate (4) is provided with a control plate (105), and the outer wall of the control plate (105) is provided with a display screen (106);
rolling disc (2) are installed at the top of fixed plate, left side board (3) are installed to the opposite side outer wall of bottom plate (1), the outer wall of left side board (3) is equipped with sliding tray (305) No. one, the outer wall of sliding tray (305) runs through and installs backup pad (304), channel-section steel (5) are installed in the front of backup pad (304), welder (6) are installed to the outer wall of channel-section steel (5).
2. The intelligent welding device with the real-time detection structure based on the 3D welding technology is characterized in that: the back mounting of bottom plate (1) has cable beam-ends ware (7), guard plate (8) are all installed in the front of left side board (3) and right side board (4).
3. The intelligent welding device with the real-time detection structure based on the 3D welding technology is characterized in that: the top of the rotating disc (2) is provided with a holder, the top of the fixing plate is provided with a sweeper (201), the sweeper (201) is positioned on one side of the rotating disc (2), the bottom wall of the inner part of the sweeper (201) is provided with a first motor (202), the output end of the first motor (202) is provided with a second electric telescopic rod (203), the top of the second electric telescopic rod (203) extends out of the top of the sweeper (201), the outer walls of the two sides of the sweeper (201) are provided with lifting grooves, the top of the second electric telescopic rod (203) is provided with a rotator (204), the inner wall of the rotator (204) is provided with a sweeping motor (205), the output end of the sweeping motor (205) extends out of the outer wall of the rotator (204), the output end of the sweeping motor (205) is provided with a roller (206), the outer wall of the roller (206) is provided with a brush (207), the inner wall of the roller (206) is provided with two sets of vibration motors (208), the outer wall of the fixed plate is provided with a collecting box (209), and the front surface of the collecting box (209) is provided with a cover plate in a penetrating way.
4. The intelligent welding device with the real-time detection structure based on the 3D welding technology is characterized in that: no. two motors (301) are installed to the inner wall of left side board (3), and the sprocket is installed to the output of No. two motors (301), and chain (302) are installed to the outer wall encircleing of sprocket, and ball bearing (303) are installed to the outer wall of chain (302), and the one end and the ball bearing (303) of backup pad (304) are connected.
5. The intelligent welding device with the real-time detection structure based on the 3D welding technology is characterized in that: the outer wall of right side board (4) is equipped with No. two groove (401), and removal case (402) are installed to the outer wall of No. two groove (401), and No. three motor (403) are installed to the inner wall of removal case (402), and the output of No. three motor (403) is connected with the one end of backup pad (304).
6. The intelligent welding device with the real-time detection structure based on the 3D welding technology is characterized in that: the inside diapire of channel-section steel (5) is equipped with gear groove (501), and gag lever post (502) are installed to the inner wall of channel-section steel (5).
7. The intelligent welding device with the real-time detection structure based on the 3D welding technology is characterized in that: a fourth motor (601) is installed on the top wall inside the welding device (6), a first bevel gear is installed at the output end of the fourth motor (601), a T-shaped plate (602) is installed at the bottom of the welding device (6), a rotating shaft is installed on the inner wall of the T-shaped plate (602), a second bevel gear is installed on the outer wall of the rotating shaft, the first bevel gear is meshed with the second bevel gear, the outer wall of the rotating shaft is sleeved with a driving gear (603), and the driving gear (603) is meshed with the gear groove (501), the mounting plate (604) is arranged on the front surface of the welding device (6), the third electric telescopic rod (605) is arranged at the bottom of the mounting plate (604), the clamping cylinder is arranged on the outer wall of the third electric telescopic rod (605), the gas injection pipe is arranged at the bottom of the welding device (6), and the outer wall of the gas injection pipe is sleeved with a control valve, and the top of the welding device (6) is provided with an inert gas pipe (606).
8. The intelligent welding device with the real-time detection structure based on the 3D welding technology is characterized in that: a lubricating cavity (701) is installed on the bottom wall inside the cable bundling device (7), a water pump (702) is installed on the bottom wall inside the cable bundling device (7), the input end of the water pump (702) extends into the lubricating cavity (701), a lubricator (703) is installed on the bottom wall inside the cable bundling device (7), two groups of transmission shafts (704) are installed on the inner wall of the lubricator (703), a lubricating brush (705) is installed on the outer wall of each transmission shaft (704), the output end of the water pump (702) extends into the lubricator (703), a moving groove (706) is formed in the top of the cable bundling device (7), a conductive rod (707) is installed on the inner wall of the moving groove (706) in a penetrating mode, two groups of conductive grooves (710) are installed on the top wall inside the cable bundling device (7), the two ends of each conductive rod (707) are located inside the corresponding conductive groove (710) respectively, and the outer wall of each conductive rod (707) is installed around the cable (708), the outer wall of the conducting rod (707) is sleeved with a clockwork spring (709).
9. The intelligent welding device with the real-time detection structure based on the 3D welding technology is characterized in that: driver (801) are installed to the bottom of guard plate (8), and No. five motor (802) are installed to the inner wall of driver (801), and the output of No. five motor (802) and the rotation axis connection of guard plate (8), conducting block (804) are installed to the outer wall of the output of No. five motor (802), and circular telegram board (803) are installed to the inner wall of guard plate (8), and fan (805) are installed in the front of guard plate (8).
10. An intelligent welding device with a real-time detection structure based on 3D welding technology according to any one of claims 1-9, characterized in that the working steps of the device are as follows:
s1, during welding, a to-be-welded part is placed on a rotating disc (2), the to-be-welded part is fixed by using a clamp, a welding device (6) is started to weld the to-be-welded part, a first electric telescopic rod (104) can be started in the welding process, the first electric telescopic rod (104) extends to drive a universal joint (103) to move upwards, the universal joint (103) drives an ultrasonic plate (101) to rotate to the vertical direction, then an ultrasonic transducer (102) inside the ultrasonic plate (101) is electrified to emit ultrasonic waves to monitor the to-be-welded part in real time, signals monitored by the ultrasonic waves are displayed on a display screen (106), and workers can check the signals conveniently in time;
s2, when wiring is carried out, the cable (708) penetrates out of the lubricator (703), the water pump (702) is started, the water pump (702) extracts lubricating oil in the lubricating cavity (701) and conveys the lubricating oil into the lubricator (703), the lubricating oil wets the lubricating brush (705), when the cable (708) moves, the lubricating brush (705) coats the lubricating oil on the surface of the cable (708), abrasion among the cables (708) is prevented, then the cable (708) is installed on the outer wall of the conducting rod (707) in a surrounding mode, one end of the cable (708) is connected with the welder (6), when the welder (6) moves, the cable (708) stretches or shortens along with the movement of the welder (6), the conducting rod (707) rotates to drive the spring (709) to stretch, and therefore the cable (708) can be kept not dragged to the ground, and abrasion of the cable (708) is prevented;
s3, before welding, starting a first motor (202), driving a second electric telescopic rod (203) to rotate by the first motor (202), driving a rotator (204) to rotate by the second electric telescopic rod (203), then starting a cleaning motor (205), driving a roller (206) to rotate by the cleaning motor (205), driving a brush (207) to rotate by the roller (206), shortening the second electric telescopic rod (203), cleaning the surface of a workpiece to be welded by the brush (207), preventing impurities from being on the surface of the workpiece to be welded, after cleaning is completed, rotating the brush (207) to the upper side of a collecting box (209), starting a vibration motor (208), vibrating the roller (206) by the vibration motor (208), and vibrating the scraps on the brush (207) into the collecting box (209) to realize a collecting function;
s4, when protecting, start No. five motor (802), No. five motor (802) drive guard plate (8) and rotate, and guard plate (8) rotate and block the front of device, and the output of No. five motor (802) rotates and drives conducting block (804) and circular telegram board (803) contact for fan (805) circular telegram, the spark that produces like this can not take place to splash with the piece when the welding, and staff's safety can be guaranteed.
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| CN202111031306.XA CN113634965A (en) | 2021-09-03 | 2021-09-03 | Intelligent welding equipment with real-time detection structure based on 3D welding technology |
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| CN202111031306.XA CN113634965A (en) | 2021-09-03 | 2021-09-03 | Intelligent welding equipment with real-time detection structure based on 3D welding technology |
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| JP2000135594A (en) * | 1998-10-30 | 2000-05-16 | Shimizu Corp | Automatic welding device of steel frame pillars |
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| CN209511555U (en) * | 2018-12-29 | 2019-10-18 | 江苏庆能科技有限公司 | A kind of cable lubricating oil application device |
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| CN111843180A (en) * | 2020-07-20 | 2020-10-30 | 东莞理工学院 | Diagnostic equipment with monitoring probe capable of being adjusted in angle for ultrasonic welding machine |
| CN211855549U (en) * | 2020-04-13 | 2020-11-03 | 廊坊瑞普防护工程有限公司 | Probe for ultrasonic detection convenient to adjust |
| CN113618312A (en) * | 2021-08-20 | 2021-11-09 | 南通新控自动化设备有限公司 | Intelligent welding equipment with real-time detection structure based on 3D welding technology |
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- 2021-09-03 CN CN202111031306.XA patent/CN113634965A/en not_active Withdrawn
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000135594A (en) * | 1998-10-30 | 2000-05-16 | Shimizu Corp | Automatic welding device of steel frame pillars |
| CN208468532U (en) * | 2018-05-25 | 2019-02-05 | 源多多（北京）科技有限公司 | A kind of paper cutter automatic cleaning apparatus |
| CN209511555U (en) * | 2018-12-29 | 2019-10-18 | 江苏庆能科技有限公司 | A kind of cable lubricating oil application device |
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| CN211855549U (en) * | 2020-04-13 | 2020-11-03 | 廊坊瑞普防护工程有限公司 | Probe for ultrasonic detection convenient to adjust |
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Application publication date: 20211112 |
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| WW01 | Invention patent application withdrawn after publication |