CN113590615A - Vulnerable part management method and system - Google Patents
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Abstract
The invention provides a method and a system for managing a quick-wear part, which belong to the technical field of quick-wear parts, and the method comprises the following steps: step S10, creating a basic information table, a usage information table and a usage statistics table on the server; step S20, setting basic information of the wearing parts and storing the basic information into the basic information table; step S30, a flow script is created on the server, and the flow script is automatically operated to obtain the use information of the wearing part from the equipment and store the use information to a use information table; step S40, calculating statistical data based on the usage information table and storing the statistical data in the usage statistical table; and step S50, managing the vulnerable parts based on the usage statistics table and the basic information table. The invention has the advantages that: the service life of the quick-wear part is estimated, the quick-wear part is effectively managed, and the running stability of the equipment is greatly improved.
Description
Technical Field
The invention relates to the technical field of quick-wear parts, in particular to a quick-wear part management method and system.
Background
Various devices are assembled by a plurality of parts, and some parts belong to wearing parts, aiming at the wearing parts, the wearing parts are not managed conventionally, and after the devices are broken down, which wearing parts are damaged is checked, and then the devices are updated and replaced. For example, a plug of a battery testing device is a wearing part, and the battery testing device needs to be frequently plugged into and pulled out of each battery pack by using the plug, so as to perform charging and discharging tests on the battery packs.
Conventionally, because the quick-wear parts are not managed, the quick-wear parts often cannot be maintained and replaced in time due to insufficient stock, or running equipment is stopped suddenly due to damage of the quick-wear parts, so that a production line is stopped, and great economic loss is caused. Therefore, how to provide a method and a system for managing a quick-wear part to estimate the service life of the quick-wear part and further effectively manage the quick-wear part becomes a problem to be solved urgently.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a method and a system for managing a quick-wear part, so that the service life of the quick-wear part can be estimated, and the quick-wear part can be effectively managed.
In a first aspect, the invention provides a method for managing a quick-wear part, which comprises the following steps:
step S10, creating a basic information table, a usage information table and a usage statistics table on the server;
step S20, setting basic information of the wearing parts and storing the basic information into the basic information table;
step S30, a flow script is created on the server, and the flow script is automatically operated to obtain the use information of the wearing part from the equipment and store the use information to a use information table;
step S40, calculating statistical data based on the usage information table and storing the statistical data in the usage statistical table;
and step S50, managing the vulnerable parts based on the usage statistics table and the basic information table.
Further, in step S10, the basic information table at least includes a wearable part name, a wearable part code, a wearable part type, a time of use, a wearable part scrapping type, a warning trigger time of use, a maximum time of use, a warning trigger number of times of use, a maximum number of times of use, information entry time, and information entry personnel; the scrapping type of the easily damaged part is the using times and the using duration or the times and the duration;
the use information table at least comprises a vulnerable part name, a vulnerable part code, use time, a use area, a use environment, information input time and information input personnel; the using environment is a temperature value and a humidity value;
the usage statistics table at least comprises a consumable part name, a consumable part code, a used number, a used time and an information entry time.
Further, in the step S30, the process script is used to automatically acquire the usage information of the wearing parts from each device in real time or periodically based on the wearing part codes of the basic information table, and automatically store the usage information into the usage information table.
Further, the step S40 is specifically:
and calculating statistical data comprising the use times and the use duration based on the use time of the use information table, and accumulating and updating the statistical data to a use statistical table.
Further, the step S50 specifically includes:
step S51, associating usage statistics table and wearing parts in basic information table based on the wearing part codes, sequentially judging whether the used times of each wearing part in the statistics table are larger than the maximum use times or whether the used time length is larger than the longest use time, if yes, prompting to repair and replace the wearing part corresponding to the wearing part code, and judging the next wearing part; if not, go to step S52;
step S52, whether the used times of the wearing parts in the statistical table are larger than the alarm triggering use times or whether the used duration is larger than the alarm triggering use time is sequentially judged, if yes, the wearing parts corresponding to the wearing part codes are alarmed, and the step S53 is entered; if not, the flow proceeds to step S53,
Step S53, allowing the equipment to work by using the wearing parts and updating the usage statistical table in real time;
and S54, estimating the service life of the wearing part based on the used times and the used duration of the usage statistical table by using a 6Sigma analysis algorithm, and further dynamically updating the alarm trigger use time, the longest use time, the alarm trigger use times and the maximum use times of the basic information table.
In a second aspect, the present invention provides a consumable part management system, including the following modules:
the table creating module is used for creating a basic information table, a use information table and a use statistical table on the server;
the basic information setting module is used for setting basic information of the quick-wear part and storing the basic information into the basic information table;
the using information acquisition module is used for creating a flow script on the server, automatically running the flow script to acquire the using information of the wearing part from the equipment and storing the using information into a using information table;
the statistical data calculation module is used for calculating statistical data based on the use information table and storing the statistical data in the use statistical table;
and the quick-wear part management module is used for managing the quick-wear parts based on the usage statistical table and the basic information table.
Further, in the form creating module, the basic information table at least comprises a quick-wear part name, a quick-wear part code, a quick-wear part type, an in-use time, a quick-wear part scrapping type, an alarm trigger use time, a longest use time, an alarm trigger use frequency, a maximum use frequency, information entry time and information entry personnel; the scrapping type of the easily damaged part is the using times and the using duration or the times and the duration;
the use information table at least comprises a vulnerable part name, a vulnerable part code, use time, a use area, a use environment, information input time and information input personnel; the using environment is a temperature value and a humidity value;
the usage statistics table at least comprises a consumable part name, a consumable part code, a used number, a used time and an information entry time.
Further, in the usage information obtaining module, the process script is used for automatically obtaining usage information of the wearing parts from each device in real time or periodically based on the wearing part codes of the basic information table, and automatically storing the usage information to the usage information table.
Further, the statistical data calculation module specifically includes:
and calculating statistical data comprising the use times and the use duration based on the use time of the use information table, and accumulating and updating the statistical data to a use statistical table.
Further, the wearing part management module specifically comprises:
the scrapping checking unit is used for associating the use counting table with the quick-wear parts in the basic information table based on the quick-wear part codes, sequentially judging whether the used times of the quick-wear parts in the counting table are greater than the maximum use times or whether the used time length is greater than the longest use time, and if so, prompting maintenance and replacement of the quick-wear parts corresponding to the quick-wear part codes and judging the next quick-wear part; if not, entering an alarm triggering and checking unit;
the warning triggering and checking unit is used for sequentially judging whether the used times of all the wearing parts in the statistical table are greater than the warning triggering and using times or whether the used time length is greater than the warning triggering and using time, if so, warning the wearing part corresponding to the wearing part code, and entering the usage statistical table updating unit; if not, entering a usage statistical table updating unit;
the usage statistical table updating unit is used for allowing the equipment to work by using the quick-wear part and updating the usage statistical table in real time;
and the service life estimating unit is used for estimating the service life of the wearing part based on the used times and the used time of the use statistical table by utilizing a 6Sigma analysis algorithm, and further dynamically updating the alarm trigger service time, the longest service time, the alarm trigger service times and the maximum service times of the basic information table.
The invention has the advantages that:
the method comprises the steps of presetting basic information of a wearing part and storing the basic information into a basic information table, then utilizing a process script to obtain use information of the wearing part from equipment and store the use information into a use information table, then updating a use statistical table based on the use information table, finally managing the wearing part based on the use statistical table and the basic information table, and utilizing a 6Sigma analysis algorithm to estimate the service life of the wearing part and dynamically update the basic information table in the management process; the service information is obtained through the flow script automatically, and then judge the in service behavior of wearing parts, so that better carry out the stock to wearing parts, better arrangement equipment's work, avoid traditionally leading to unable in time maintaining because wearing parts stock is not enough, change, perhaps equipment that is moving is shut down because wearing parts's damage suddenly, lead to the production line stagnation, cause very big economic loss, finally realize predicting wearing parts's life, and then effectively manage wearing parts, very big promotion the stability of equipment operation.
Drawings
The invention will be further described with reference to the following examples with reference to the accompanying drawings.
FIG. 1 is a flow chart of a method of wearing part management of the present invention.
FIG. 2 is a schematic diagram of a wearing parts management system according to the present invention.
Detailed Description
The technical scheme in the embodiment of the application has the following general idea: presetting basic information of a wearing part and storing the basic information into a basic information table, acquiring use information of the wearing part from equipment by using a process script and storing the use information into a use information table, then updating a use statistical table based on the use information table, finally managing the wearing part based on the use statistical table and the basic information table, and estimating the service life of the wearing part and dynamically updating the basic information table by using a 6Sigma analysis algorithm in the management process; the use information is automatically acquired through the flow script, and then the use condition of the quick-wear part is judged, so that the service life of the quick-wear part is estimated, the quick-wear part is effectively managed, the running stability of the equipment is improved, and the material accumulation is reduced.
Referring to fig. 1 to fig. 2, a preferred embodiment of a method for managing a wearing part of the present invention includes the following steps:
step S10, creating a basic information table (PartBaseInfo), a usage information table (PartUseInfo) and a usage statistics table (PartStatisticsInfo) on the server;
step S20, setting and storing basic information of the wearing parts into the basic information table, namely, recording the wearing part name, the wearing part code, the wearing part type, the time of use, the wearing part scrapping type, the alarm triggering time of use, the longest time of use, the alarm triggering time of use, the maximum time of use, the information recording time and the information recording personnel corresponding to each wearing part into the basic information table;
step S30, a flow script is created on the server, and the flow script is automatically operated to obtain the use information of the wearing part from the equipment and store the use information to a use information table;
step S40, calculating statistical data based on the usage information table and storing the statistical data in the usage statistical table;
and step S50, managing the vulnerable parts based on the usage statistics table and the basic information table. Namely, monitoring management such as scrapping, alarming and the like is carried out based on the use duration or the use times of the wearing parts.
In step S10, the basic information table at least includes a wearable part name, a wearable part code, a wearable part type, an in-service time, a wearable part scrapping type, an alarm trigger service time, a maximum service time (scrapping duration), an alarm trigger service frequency, a maximum service frequency (scrapping frequency), an information entry time, and an information entry person; the scrapping type of the easily damaged part is the using times and the using duration or the times and the duration;
for example, setting the alarm triggering service time to be 3 months, the maximum service time to be 6 months, the alarm triggering service times to be 1000 times, and the maximum service times to be 2000 times;
the use information table at least comprises a vulnerable part name, a vulnerable part code, use time, a use area, a use environment, information input time and information input personnel; the using environment is a temperature value and a humidity value;
the usage statistics table at least comprises a consumable part name, a consumable part code, a used number, a used time and an information entry time.
In the step S30, the process script is used to automatically acquire the usage information of the wearing parts from each device in real time or periodically based on the wearing part codes in the basic information table, and automatically store the usage information in the usage information table. In specific implementation, the basic information table can be stored as an ini file, so that the process script can read corresponding data and the wearing parts can be matched conveniently.
The step S40 specifically includes:
and calculating statistical data comprising the use times and the use duration based on the use time of the use information table, and accumulating and updating the statistical data to a use statistical table.
The step S50 specifically includes:
step S51, associating usage statistics table and wearing parts in basic information table based on the wearing part codes, sequentially judging whether the used times of each wearing part in the statistics table are larger than the maximum use times or whether the used time length is larger than the longest use time, if yes, prompting to repair and replace the wearing part corresponding to the wearing part code, and judging the next wearing part; if not, go to step S52; namely, when the used times, the used time length or both the used times and the used time length exceed the limit, the scrapping treatment is carried out, and the maintenance and the replacement of the related wearing parts are prompted;
step S52, whether the used times of the wearing parts in the statistical table are larger than the alarm triggering use times or whether the used duration is larger than the alarm triggering use time is sequentially judged, if yes, the wearing parts corresponding to the wearing part codes are alarmed, and the step S53 is entered; if not, go to step S53; when the used times, the used time length or both the used times and the used time length exceed the alarm threshold value, the popup alarm of the service life is carried out;
step S53, allowing the equipment to work by using the wearing parts and updating the usage statistical table in real time;
and S54, estimating the service life of the wearing part based on the used times and the used duration of the usage statistical table by using a 6Sigma (six-Sigma) analysis algorithm, and further dynamically updating the alarm trigger use time, the maximum use time, the alarm trigger use times and the maximum use times of the basic information table.
The invention discloses a preferred embodiment of a quick-wear part management system, which comprises the following modules:
the table creating module is used for creating a basic information table (PartBaseInfo), a use information table (PartUseInfo) and a use statistic table (PartStatisticsInfo) on the server;
the basic information setting module is used for setting basic information of the wearing parts and storing the basic information into the basic information table, namely, the wearing part name, the wearing part code, the wearing part type, the time of use, the wearing part scrapping type, the alarm triggering use time, the longest use time, the alarm triggering use times, the maximum use times, the information input time and the information input personnel corresponding to each wearing part are input into the basic information table;
the using information acquisition module is used for creating a flow script on the server, automatically running the flow script to acquire the using information of the wearing part from the equipment and storing the using information into a using information table;
the statistical data calculation module is used for calculating statistical data based on the use information table and storing the statistical data in the use statistical table;
and the quick-wear part management module is used for managing the quick-wear parts based on the usage statistical table and the basic information table. Namely, monitoring management such as scrapping, alarming and the like is carried out based on the use duration or the use times of the wearing parts.
In the form creating module, the basic information table at least comprises a quick-wear part name, a quick-wear part code, a quick-wear part type, an input use time, a quick-wear part scrapping type, an alarm trigger use time, a maximum use time (scrapping duration), an alarm trigger use frequency, a maximum use frequency (scrapping frequency), information entry time and information entry personnel; the scrapping type of the easily damaged part is the using times and the using duration or the times and the duration;
for example, setting the alarm triggering service time to be 3 months, the maximum service time to be 6 months, the alarm triggering service times to be 1000 times, and the maximum service times to be 2000 times;
the use information table at least comprises a vulnerable part name, a vulnerable part code, use time, a use area, a use environment, information input time and information input personnel; the using environment is a temperature value and a humidity value;
the usage statistics table at least comprises a consumable part name, a consumable part code, a used number, a used time and an information entry time.
In the use information acquisition module, the process script is used for automatically acquiring the use information of the wearing parts from each device in real time or periodically based on the wearing part codes of the basic information table, and automatically storing the use information to the use information table. In specific implementation, the basic information table can be stored as an ini file, so that the process script can read corresponding data and the wearing parts can be matched conveniently.
The statistical data calculation module specifically comprises:
and calculating statistical data comprising the use times and the use duration based on the use time of the use information table, and accumulating and updating the statistical data to a use statistical table.
The quick-wear part management module specifically comprises:
the scrapping checking unit is used for associating the use counting table with the quick-wear parts in the basic information table based on the quick-wear part codes, sequentially judging whether the used times of the quick-wear parts in the counting table are greater than the maximum use times or whether the used time length is greater than the longest use time, and if so, prompting maintenance and replacement of the quick-wear parts corresponding to the quick-wear part codes and judging the next quick-wear part; if not, entering an alarm triggering and checking unit; namely, when the used times, the used time length or both the used times and the used time length exceed the limit, the scrapping treatment is carried out, and the maintenance and the replacement of the related wearing parts are prompted;
the warning triggering and checking unit is used for sequentially judging whether the used times of all the wearing parts in the statistical table are greater than the warning triggering and using times or whether the used time length is greater than the warning triggering and using time, if so, warning the wearing part corresponding to the wearing part code, and entering the usage statistical table updating unit; if not, entering a usage statistical table updating unit; when the used times, the used time length or both the used times and the used time length exceed the alarm threshold value, the popup alarm of the service life is carried out;
the usage statistical table updating unit is used for allowing the equipment to work by using the quick-wear part and updating the usage statistical table in real time;
and the service life prediction unit is used for predicting the service life of the wearing part based on the used times and the used time length of the usage statistical table by utilizing a 6Sigma (six-Sigma) analysis algorithm, and further dynamically updating the alarm triggering service time, the longest service time, the alarm triggering service times and the maximum service times of the basic information table.
In summary, the invention has the advantages that:
the method comprises the steps of presetting basic information of a wearing part and storing the basic information into a basic information table, then utilizing a process script to obtain use information of the wearing part from equipment and store the use information into a use information table, then updating a use statistical table based on the use information table, finally managing the wearing part based on the use statistical table and the basic information table, and utilizing a 6Sigma analysis algorithm to estimate the service life of the wearing part and dynamically update the basic information table in the management process; the service information is obtained through the flow script automatically, and then judge the in service behavior of wearing parts, so that better carry out the stock to wearing parts, better arrangement equipment's work, avoid traditionally leading to unable in time maintaining because wearing parts stock is not enough, change, perhaps equipment that is moving is shut down because wearing parts's damage suddenly, lead to the production line stagnation, cause very big economic loss, finally realize predicting wearing parts's life, and then effectively manage wearing parts, very big promotion the stability of equipment operation.
Although specific embodiments of the invention have been described above, it will be understood by those skilled in the art that the specific embodiments described are illustrative only and are not limiting upon the scope of the invention, and that equivalent modifications and variations can be made by those skilled in the art without departing from the spirit of the invention, which is to be limited only by the appended claims.
Claims (10)
1. A method for managing a quick-wear part is characterized by comprising the following steps: the method comprises the following steps:
step S10, creating a basic information table, a usage information table and a usage statistics table on the server;
step S20, setting basic information of the wearing parts and storing the basic information into the basic information table;
step S30, a flow script is created on the server, and the flow script is automatically operated to obtain the use information of the wearing part from the equipment and store the use information to a use information table;
step S40, calculating statistical data based on the usage information table and storing the statistical data in the usage statistical table;
and step S50, managing the vulnerable parts based on the usage statistics table and the basic information table.
2. The method for managing a consumable part according to claim 1, wherein: in the step S10, the basic information table at least includes a wearable part name, a wearable part code, a wearable part type, an in-use time, a wearable part scrapping type, an alarm trigger use time, a maximum use time, an alarm trigger use frequency, a maximum use frequency, information entry time, and information entry personnel; the scrapping type of the easily damaged part is the using times and the using duration or the times and the duration;
the use information table at least comprises a vulnerable part name, a vulnerable part code, use time, a use area, a use environment, information input time and information input personnel; the using environment is a temperature value and a humidity value;
the usage statistics table at least comprises a consumable part name, a consumable part code, a used number, a used time and an information entry time.
3. A method of wearing part management as claimed in claim 2, wherein: in the step S30, the process script is used to automatically acquire the usage information of the wearing parts from each device in real time or periodically based on the wearing part codes in the basic information table, and automatically store the usage information in the usage information table.
4. A method of wearing part management as claimed in claim 2, wherein: the step S40 specifically includes:
and calculating statistical data comprising the use times and the use duration based on the use time of the use information table, and accumulating and updating the statistical data to a use statistical table.
5. A method of wearing part management as claimed in claim 2, wherein: the step S50 specifically includes:
step S51, associating usage statistics table and wearing parts in basic information table based on the wearing part codes, sequentially judging whether the used times of each wearing part in the statistics table are larger than the maximum use times or whether the used time length is larger than the longest use time, if yes, prompting to repair and replace the wearing part corresponding to the wearing part code, and judging the next wearing part; if not, go to step S52;
step S52, whether the used times of the wearing parts in the statistical table are larger than the alarm triggering use times or whether the used duration is larger than the alarm triggering use time is sequentially judged, if yes, the wearing parts corresponding to the wearing part codes are alarmed, and the step S53 is entered; if not, the flow proceeds to step S53,
Step S53, allowing the equipment to work by using the wearing parts and updating the usage statistical table in real time;
and S54, estimating the service life of the wearing part based on the used times and the used duration of the usage statistical table by using a 6Sigma analysis algorithm, and further dynamically updating the alarm trigger use time, the longest use time, the alarm trigger use times and the maximum use times of the basic information table.
6. A quick-wear part management system is characterized in that: the system comprises the following modules:
the table creating module is used for creating a basic information table, a use information table and a use statistical table on the server;
the basic information setting module is used for setting basic information of the quick-wear part and storing the basic information into the basic information table;
the using information acquisition module is used for creating a flow script on the server, automatically running the flow script to acquire the using information of the wearing part from the equipment and storing the using information into a using information table;
the statistical data calculation module is used for calculating statistical data based on the use information table and storing the statistical data in the use statistical table;
and the quick-wear part management module is used for managing the quick-wear parts based on the usage statistical table and the basic information table.
7. The consumable part management system of claim 6, wherein: in the form creating module, the basic information table at least comprises a vulnerable part name, a vulnerable part code, a vulnerable part type, an in-use time, a vulnerable part scrapping type, an alarm trigger use time, a maximum use time, an alarm trigger use frequency, a maximum use frequency, information entry time and information entry personnel; the scrapping type of the easily damaged part is the using times and the using duration or the times and the duration;
the use information table at least comprises a vulnerable part name, a vulnerable part code, use time, a use area, a use environment, information input time and information input personnel; the using environment is a temperature value and a humidity value;
the usage statistics table at least comprises a consumable part name, a consumable part code, a used number, a used time and an information entry time.
8. The consumable part management system of claim 7, wherein: in the use information acquisition module, the process script is used for automatically acquiring the use information of the wearing parts from each device in real time or periodically based on the wearing part codes of the basic information table, and automatically storing the use information to the use information table.
9. The consumable part management system of claim 7, wherein: the statistical data calculation module specifically comprises:
and calculating statistical data comprising the use times and the use duration based on the use time of the use information table, and accumulating and updating the statistical data to a use statistical table.
10. The consumable part management system of claim 7, wherein: the quick-wear part management module specifically comprises:
the scrapping checking unit is used for associating the use counting table with the quick-wear parts in the basic information table based on the quick-wear part codes, sequentially judging whether the used times of the quick-wear parts in the counting table are greater than the maximum use times or whether the used time length is greater than the longest use time, and if so, prompting maintenance and replacement of the quick-wear parts corresponding to the quick-wear part codes and judging the next quick-wear part; if not, entering an alarm triggering and checking unit;
the warning triggering and checking unit is used for sequentially judging whether the used times of all the wearing parts in the statistical table are greater than the warning triggering and using times or whether the used time length is greater than the warning triggering and using time, if so, warning the wearing part corresponding to the wearing part code, and entering the usage statistical table updating unit; if not, entering a usage statistical table updating unit;
the usage statistical table updating unit is used for allowing the equipment to work by using the quick-wear part and updating the usage statistical table in real time;
and the service life estimating unit is used for estimating the service life of the wearing part based on the used times and the used time of the use statistical table by utilizing a 6Sigma analysis algorithm, and further dynamically updating the alarm trigger service time, the longest service time, the alarm trigger service times and the maximum service times of the basic information table.
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