CN113584643A - Open carding all-in-one - Google Patents
Open carding all-in-one Download PDFInfo
- Publication number
- CN113584643A CN113584643A CN202111026396.3A CN202111026396A CN113584643A CN 113584643 A CN113584643 A CN 113584643A CN 202111026396 A CN202111026396 A CN 202111026396A CN 113584643 A CN113584643 A CN 113584643A
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- CN
- China
- Prior art keywords
- roller
- carding
- opening
- air
- wind
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009960 carding Methods 0.000 title claims abstract description 40
- 229920000742 Cotton Polymers 0.000 claims abstract description 20
- 230000006835 compression Effects 0.000 claims abstract description 14
- 238000007906 compression Methods 0.000 claims abstract description 14
- 239000000428 dust Substances 0.000 claims abstract description 6
- 239000012535 impurity Substances 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- 238000005096 rolling process Methods 0.000 claims description 10
- 238000013461 design Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G21/00—Combinations of machines, apparatus, or processes, e.g. for continuous processing
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/04—Carding machines with worker and stripper or like rollers operating in association with a main cylinder
- D01G15/06—Garnett machines
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/76—Stripping or cleaning carding surfaces; Maintaining cleanliness of carding area
- D01G15/82—Arrangements for confining or removing dust, fly or the like
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to the technical field of carding machines, in particular to an opening and carding integrated machine; the invention provides an opening and carding integrated machine, which improves a carding system, wherein a wind compression roller is additionally arranged at a position where a second opening roller and a main gear roller generate wind vortex, and is in transmission connection with other roller shafts, so that the other roller shafts drive the wind compression roller to rotate through the rotation of a belt during working, on one hand, the wind vortex at the position is weakened by the wind compression roller to compress wind, and on the other hand, cotton is carded; in addition, the dust and impurity removing system is redesigned, the pipeline design is more reasonable, and the air pressure is larger.
Description
Technical Field
The invention relates to the technical field of carding machines, in particular to an opening and carding integrated machine.
Background
The cotton needs to be subjected to an opening and carding process before being woven.
Before my company, CN201910288570.8 (a cutter type opening and carding all-in-one machine) and CN202021806387.7 (a carding machine purifying system) have been applied, and then when the cotton opener is used, the phenomenon that air vortex is easy to occur between a second opening roller and a main tooth roller to cause the cotton to be blown disorderly is found. The technical personnel of my department research and carry out many times of experiments and discover that because the difference of the rotational speed of two rollers is great, but in order to guarantee production efficiency, the rotational speed of the existing roller shaft should not be changed.
Later through the technical attack, I department has carried out structural improvement based on above-mentioned all-in-one, has designed an open carding all-in-one, has solved above-mentioned problem.
Disclosure of Invention
Technical problem to be solved
The invention aims to overcome the defects in the prior art and provides an opening and carding integrated machine.
(II) technical scheme
An opening and carding integrated machine comprises a rack, a feeding system, a carding system and a carrier roller cotton rolling positioning system, wherein the feeding system, the carding system and the carrier roller cotton rolling positioning system are sequentially arranged on the rack;
the coarse auxiliary gear roller and the fine auxiliary gear roller form a group of auxiliary gear rollers in pairs, and three groups of auxiliary gear rollers are arranged along the periphery of the main gear roller shaft;
the wind pressing roller is arranged in an area formed by the second opening roller and the main gear roller and is in transmission connection with other roller shafts
Preferably, the air compression roller is externally connected with a belt pulley and is linked with other belt pulleys through a belt.
Preferably, in each set of secondary rollers, the fine secondary roller contacts the cotton before the coarse secondary roller.
Preferably, the dust and impurity removing system is connected to the top of the frame and comprises an air box, a front air pipe and a rear air pipe;
the air box is connected to the top of the frame and is positioned above the carding system; the bottom of the air box is provided with an air suction hole for sucking air from the carding system; the front side of the air box is communicated with the top of the feeding system through a front air pipe; the rear side of the air box is communicated with the top of the roller cotton rolling positioning system through a rear air pipe.
Preferably, the air suction holes are arranged at a plurality of positions at intervals.
Preferably, the front air pipe and the rear air pipe are both provided with two air pipes.
Preferably, the air box is connected with a centrifugal fan, and the air outlet end of the centrifugal fan is arranged upwards.
(III) advantageous effects
The invention provides an opening and carding integrated machine, which improves a carding system, wherein a wind compression roller is additionally arranged at a position where a second opening roller and a main gear roller generate wind vortex, and is in transmission connection with other roller shafts, so that the other roller shafts drive the wind compression roller to rotate through the rotation of a belt during working, on one hand, the wind vortex at the position is weakened by the wind compression roller to compress wind, and on the other hand, cotton is carded; in addition, the dust and impurity removing system is redesigned, the pipeline design is more reasonable, and the air pressure is larger.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only for the present invention and protect some embodiments, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a graph showing the results of the air-pressing roll;
FIG. 3 is a block diagram of an evolutionary system;
in the drawings, the components represented by the respective reference numerals are listed below:
1-a frame, 2-a feeding system, 3-a carding system, 4-a dust and impurity removing system and 5-a roller cotton rolling positioning system;
301-a first picker roller, 302-a second picker roller, 303-a main toothed roller, 304-a fine secondary toothed roller, 305-a coarse secondary toothed roller, 306-a doffer roller, 307-a breaker roller, 320-a pressure air roller;
401, an air box, 402, an air suction hole, 403, a front air pipe, 404, a rear air pipe and 405, wherein the front air pipe is connected with the air blower.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that, as the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, their indicated orientations or positional relationships are based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Moreover, the terms "first," "second," and "third," if any, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" should be interpreted broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to the attached figures 1, 2 and 3, the opening and carding integrated machine comprises a frame 1, a feeding system 2, a carding system 3 and a carrier roller cotton rolling positioning system 5, wherein the feeding system 2, the carding system 3 and the carrier roller cotton rolling positioning system 5 are sequentially arranged on the frame 1, and the carding system 3 comprises a first opening roller 301, a second opening roller 302, a main toothed roller 303, a fine auxiliary toothed roller 304, a coarse auxiliary toothed roller 305, a doffer roller 306 and a disordered roller 307;
the above structure is the same as that of the previous patent application, and has been taken as a feature of the prior art, and is not modified in this embodiment, and further detailed description is omitted.
In this embodiment, the coarse auxiliary toothed roller 305 and the fine auxiliary toothed roller 304 form a set of auxiliary toothed rollers in pairs, and three sets are provided along the periphery of the shaft of the main toothed roller 303;
the device further comprises a pressure air roller 320, wherein the pressure air roller 320 is arranged in the area formed by the second opening roller 302 and the main gear roller 303, and the pressure air roller 320 is in transmission connection with other roller shafts.
Specifically, the air compression roller 320 is externally connected with a belt pulley and is linked with other belt pulleys through a belt, so that when other roller shafts work, the air compression roller 320 is driven to rotate through the rotation of the belt, on one hand, the air compression roller 302 weakens the wind vortex at the position to compress air, on the other hand, the wall of the air compression roller is also provided with teeth, and cotton is combed.
Further, referring to fig. 3, in each set of secondary rollers, the fine secondary roller 304 contacts the cotton before the coarse secondary roller 305.
The dust and impurity removing system 4 is connected to the top of the frame 1 and comprises an air box 401, a front air pipe 403 and a rear air pipe 404;
the air box 401 is connected to the top of the frame 1 and is positioned above the carding system 3; the bottom of the air box 401 is provided with an air suction hole 402 for sucking air from the carding system 3; the front side of the air box 401 is communicated with the top of the feeding system 2 through a front air pipe 403; the rear side of the air box 401 is communicated with the top of the roller cotton rolling positioning system 5 through a rear air pipe 404.
The bellows 401 is connected with a centrifugal fan 405, and the air outlet end of the centrifugal fan 405 is arranged upwards.
During operation, centrifugal fan 405 makes bellows 401 produce the negative pressure, induced drafts from carding system 3 through hole 402 that induced drafts, induced drafts from feeding system 2 through preceding tuber pipe 403, induced drafts through back tuber pipe 404 and bearing roller book cotton positioning system 5, and pipeline design is more reasonable, and the wind pressure is bigger.
Referring to fig. 2, a plurality of air suction holes 402 are arranged at intervals, and two air pipes 403 and two air pipes 404 are arranged.
It should be noted that the control method of the electrical components is the prior art, and is explained here in order to avoid redundancy of description; and the present application is primarily intended to protect mechanical equipment, the control means and circuit connections will not be explained in detail herein.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (7)
1. An opening and carding integrated machine comprises a rack (1), a feeding system (2), a carding system (3) and a carrier roller cotton rolling positioning system (5), wherein the feeding system (2), the carding system (3) and the carrier roller cotton rolling positioning system (5) are sequentially arranged on the rack (1), the carding system (3) comprises a first opening roller (301), a second opening roller (302), a main toothed roller (303), a fine auxiliary toothed roller (304), a coarse auxiliary toothed roller (305), a doffer roller (306) and a messy roller (307), and is characterized in that the coarse auxiliary toothed roller (305) and the fine auxiliary toothed roller (304) form a group of auxiliary toothed rollers in pairs, and three groups are arranged along the periphery of the shaft of the main toothed roller (303);
the opening and closing device further comprises a wind compression roller (320), the wind compression roller (320) is arranged in an area formed by the second opening roller (302) and the main toothed roller (303), and the wind compression roller (320) is in transmission connection with other roller shafts.
2. The integrated opening and carding machine as claimed in claim 1, wherein the pressure roller (320) is externally connected with a belt pulley and is linked with other belt pulleys through a belt.
3. An opening and carding machine as claimed in claim 1, characterised in that in each set of secondary toothed rollers, the fine secondary toothed roller (304) contacts the cotton before the coarse secondary toothed roller (305).
4. The integrated opening and carding machine according to claim 1, wherein the dust and impurity removing system (4) is connected to the top of the frame (1) and comprises an air box (401), a front air pipe (403) and a rear air pipe (404);
the air box (401) is connected to the top of the rack (1) and is positioned above the carding system (3); the bottom of the air box (401) is provided with an air suction hole (402) for sucking air from the carding system (3); the front side of the air box (401) is communicated with the top of the feeding system (2) through a front air pipe (403); the rear side of the air box (401) is communicated with the top of the carrier roller cotton rolling positioning system (5) through a rear air pipe (404).
5. An opening and carding all-in-one machine as claimed in claim 4, characterized in that the air suction holes (402) are arranged at intervals.
6. An opening and carding integrated machine according to claim 4, characterized in that two front air pipes (403) and two rear air pipes (404) are provided.
7. An opening and carding all-in-one machine as claimed in claim 4, characterized in that the wind box (401) is connected with a centrifugal fan (405), and the air outlet end of the centrifugal fan (405) is arranged upwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111026396.3A CN113584643A (en) | 2021-09-02 | 2021-09-02 | Open carding all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111026396.3A CN113584643A (en) | 2021-09-02 | 2021-09-02 | Open carding all-in-one |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113584643A true CN113584643A (en) | 2021-11-02 |
Family
ID=78241000
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111026396.3A Pending CN113584643A (en) | 2021-09-02 | 2021-09-02 | Open carding all-in-one |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113584643A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118087102A (en) * | 2024-04-26 | 2024-05-28 | 兴化市俊达纱线有限公司 | Vortex spinning equipment |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0097020A1 (en) * | 1982-06-12 | 1983-12-28 | Carding Specialists (Canada) Limited | Improvements relating to carding engines |
| CN1990919A (en) * | 2005-12-26 | 2007-07-04 | 上海杰事杰新材料股份有限公司 | Feeding and carding system for hackling machine |
| CN200958134Y (en) * | 2006-10-08 | 2007-10-10 | 湖南博云高科技有限公司 | Carder of carding machine |
| CN204097632U (en) * | 2014-10-21 | 2015-01-14 | 河北立格环保科技有限公司 | A kind of process equipment of web |
| CN205382239U (en) * | 2015-12-08 | 2016-07-13 | 青岛东佳纺机（集团）有限公司 | Ramie carding machine |
| CN106222812A (en) * | 2016-10-11 | 2016-12-14 | 江苏迎阳无纺机械有限公司 | high speed carding machine |
| CN108754681A (en) * | 2018-08-13 | 2018-11-06 | 青岛理工大学 | A kind of Cashmere carding machine transmission system and carding machine |
| CN109943927A (en) * | 2019-04-11 | 2019-06-28 | 安徽省萧县徽星机械制造有限公司 | A kind of cut-off knife formula shredding combing all-in-one machine |
| CN209741333U (en) * | 2019-04-11 | 2019-12-06 | 安徽省萧县徽星机械制造有限公司 | Dust removal and impurity removal system for opening and carding machine |
| CN212335388U (en) * | 2020-08-25 | 2021-01-12 | 安徽省萧县徽星机械制造有限公司 | Carding machine clean system |
| CN215560852U (en) * | 2021-09-02 | 2022-01-18 | 安徽省萧县徽星机械制造有限公司 | Open carding all-in-one |
-
2021
- 2021-09-02 CN CN202111026396.3A patent/CN113584643A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0097020A1 (en) * | 1982-06-12 | 1983-12-28 | Carding Specialists (Canada) Limited | Improvements relating to carding engines |
| CN1990919A (en) * | 2005-12-26 | 2007-07-04 | 上海杰事杰新材料股份有限公司 | Feeding and carding system for hackling machine |
| CN200958134Y (en) * | 2006-10-08 | 2007-10-10 | 湖南博云高科技有限公司 | Carder of carding machine |
| CN204097632U (en) * | 2014-10-21 | 2015-01-14 | 河北立格环保科技有限公司 | A kind of process equipment of web |
| CN205382239U (en) * | 2015-12-08 | 2016-07-13 | 青岛东佳纺机（集团）有限公司 | Ramie carding machine |
| CN106222812A (en) * | 2016-10-11 | 2016-12-14 | 江苏迎阳无纺机械有限公司 | high speed carding machine |
| CN108754681A (en) * | 2018-08-13 | 2018-11-06 | 青岛理工大学 | A kind of Cashmere carding machine transmission system and carding machine |
| CN109943927A (en) * | 2019-04-11 | 2019-06-28 | 安徽省萧县徽星机械制造有限公司 | A kind of cut-off knife formula shredding combing all-in-one machine |
| CN209741333U (en) * | 2019-04-11 | 2019-12-06 | 安徽省萧县徽星机械制造有限公司 | Dust removal and impurity removal system for opening and carding machine |
| CN212335388U (en) * | 2020-08-25 | 2021-01-12 | 安徽省萧县徽星机械制造有限公司 | Carding machine clean system |
| CN215560852U (en) * | 2021-09-02 | 2022-01-18 | 安徽省萧县徽星机械制造有限公司 | Open carding all-in-one |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118087102A (en) * | 2024-04-26 | 2024-05-28 | 兴化市俊达纱线有限公司 | Vortex spinning equipment |
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