CN114214760A

CN114214760A - Cotton opener

Info

Publication number: CN114214760A
Application number: CN202210075611.7A
Authority: CN
Inventors: 董兴武; 汪爱军; 王志强; 韩建; 周坤; 王贺
Original assignee: Anhui Xiao County Huixing Machinery Manufacturing Co ltd
Current assignee: Anhui Xiao County Huixing Machinery Manufacturing Co ltd
Priority date: 2022-01-22
Filing date: 2022-01-22
Publication date: 2022-03-22

Abstract

The invention relates to the technical field of quilt processing, in particular to a cotton material opener; the invention provides a cotton material opener, which can effectively open the cotton material and remove heavy impurities in the cotton material. It has strong performance and good market prospects; the linkage design is adopted to realize the synchronous operation of the cotton feeding conveyor belt and the feeding component based on roller rollers to realize automatic cotton feeding, preliminary carding and feeding; high-speed rotating opening rollers are used to feed the cotton The material is shredded, the opening effect is good, and the heavier impurities are separated, and the cotton material can be automatically discharged with the exhaust fan.

Description

Cotton material opener

Technical Field

The invention relates to the technical field of cotton quilt processing, in particular to a cotton material opener.

Background

Cotton material is an important raw material for processing cotton. In actual production, the inventor finds that the more uniform, soft and pure the cotton material is, the higher the quality of the final finished product is, except for the difference of the production process.

The existing cotton material treatment is mostly rough, an opening device aiming at the cotton material treatment is lacked, and the market demand exists actually. Thus, my inventors have designed a cotton opener.

Disclosure of Invention

Technical problem to be solved

The invention aims to solve the problems in the background art and provides a cotton material opener.

(II) technical scheme

The cotton material opener comprises a rack, wherein a cotton feeding conveyor belt is arranged on the front side of the rack, a feeding mechanism is arranged on the rear side of the cotton feeding conveyor belt and is in transmission fit with the cotton feeding conveyor belt, an opening roller is arranged on the rear side of the feeding mechanism, and an exhaust fan is arranged on the rear side of the opening roller;

the cotton feeding conveyor belt is used for conveying cotton materials to the feeding mechanism; the feeding mechanism is used for primarily carding cotton materials and slowly feeding the cotton materials to an opening roller rotating at a high speed; the opening roller is used for tearing and opening the cotton material; the exhaust fan is used for exhausting the loosened cotton material.

Furthermore, both sides of the front side of the rack are provided with side plates, cotton feeding shafts are arranged between the side plates at intervals in the front and back direction, and a cotton feeding conveyor belt is connected between the cotton feeding shafts in a transmission manner.

Further, the feeding mechanism comprises two groups of roller parts which are arranged in front and back; each group of roller parts consists of two roller rollers which are arranged up and down, and the outer ends of one side of the two roller rollers of a single group of roller parts are provided with gears and form a meshed longitudinal gear set; two roller pull rollers on the same upper side or the same lower side in the two sets of roller pull pieces are correspondingly provided with a second transmission chain wheel set at the outer end of the other side, and the second transmission chain wheel set is in transmission connection through a second chain.

Further, a first motor is arranged at the bottom of the rack, a third transmission chain wheel set is correspondingly arranged at the output end of the first motor and one of the roller rollers, and the third transmission chain wheel set is in transmission connection through a third chain;

and one of the two roller rollers below is also provided with a first transmission chain wheel set corresponding to the cotton feeding shaft at the rear side, and the first transmission chain wheel set is in transmission connection through a first chain.

Further, the exhaust fan is a centrifugal fan, the air inlet end is connected with a cotton suction hopper, and the air exhaust end is connected with a cotton exhaust pipe.

Further, pine opening needles are arranged on the side wall of the opening roller; an upper baffle cover is arranged above the opening roller, and a filter plate is arranged below the opening roller; the upper shield and the filter plate form an opening treatment cavity, the front end of the opening treatment cavity is opposite to the feeding mechanism, and the rear end of the opening treatment cavity is opposite to the cotton suction hopper; the filter plate is provided with impurity discharging holes.

Further, the bottom of the frame is also provided with a second motor, the output end of the second motor corresponds to the outer end of the opening roller and is provided with a transmission wheel set, and the transmission wheel set is connected through transmission of a transmission belt.

Furthermore, an impurity receiving plate is arranged below the filter plate, and an outlet is arranged on the front side of the impurity receiving plate.

(III) advantageous effects

The cotton material opener provided by the invention can effectively open cotton materials, remove relatively heavy impurities in the cotton materials, and has strong practicability and good market prospect; the synchronous working of the cotton feeding conveyor belt and the feeding assembly based on the roller is realized by adopting a linkage design, and the automatic cotton feeding, preliminary carding and feeding are realized; adopt high-speed pivoted opening roller, the cotton material that will feed is torn up, opens effectually to separate out heavier impurity, cooperation air exhauster has still realized the automatic discharge of cotton material.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only for the present invention and protect some embodiments, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a block diagram of the present invention;

FIG. 2 is an internal structural view of the present invention;

FIG. 3 is an internal structural view of the present invention;

FIG. 4 is an internal structural view of the present invention;

in the drawings, the components represented by the respective reference numerals are listed below:

1-a rack, 201-a cotton feeding shaft, 202-a cotton feeding conveyor belt, 203-a first transmission chain wheel set, 204-a first chain, 205-a side plate, 301-an exhaust fan, 302-a cotton discharging pipe, 303-a cotton sucking hopper, 401-a roller, 402-a longitudinal gear set, 404-a second transmission chain wheel set, 404-a second chain, 405-a first motor, 406-a third transmission chain wheel set, 407-a third chain, 501-a second motor, 502-a transmission belt, 503-a transmission wheel set, 504-an opening roller, 505-an upper shield, 505-a filter plate and 507-a trash collecting plate.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that, as the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, their indicated orientations or positional relationships are based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Moreover, the terms "first," "second," and "third," if any, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" should be interpreted broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to the attached figure 1, the invention provides a cotton material opener, which comprises a frame 1, wherein a cotton feeding conveyor belt 202 is arranged on the front side of the frame 1, a feeding mechanism is arranged on the rear side of the cotton feeding conveyor belt, the feeding mechanism is in transmission fit with the cotton feeding conveyor belt 202, an opening roller 504 is arranged on the rear side of the feeding mechanism, and an exhaust fan 301 is arranged on the rear side of the opening roller 504;

the cotton feeding conveyor belt 202 is used for conveying cotton materials to the feeding mechanism; the feeding mechanism is used for primarily carding cotton materials and slowly feeding the cotton materials to the opening roller 504 rotating at high speed; the opening roller 504 is used for tearing and opening cotton; the exhaust fan 301 is used for exhausting the loosened cotton material.

Referring to fig. 2, 3 and 4, two sides of the front side of the frame 1 are connected with side plates 205, cotton feeding shafts 201 are arranged between the side plates 205 at intervals in the front-back direction, and a cotton feeding conveyor belt 202 is connected between the cotton feeding shafts 201 in a transmission manner.

The feeding mechanism comprises two groups of roller parts which are arranged in front and back; each group of roller parts consists of two roller rollers 401 arranged up and down, and the outer ends of one side of the two roller rollers 401 of a single group of roller parts are provided with gears and form a meshed longitudinal gear set 402; two roller rollers 401 on the same upper side or the same lower side of the two roller parts are correspondingly provided with a second transmission chain wheel set 404 at the outer end of the other side, and the second transmission chain wheel set 404 is in transmission connection through a second chain 404.

Specifically, the longitudinal gear set 402 is arranged to ensure that the upper roller 401 and the lower roller 401 of a single roller component rotate in opposite directions; a second transmission chain wheel group 404 and a second chain 404 are arranged, so that the two groups of roller parts can realize transmission and synchronous work.

A first motor 405 is fixed at the bottom of the frame 1, a first transmission chain wheel set 203 is correspondingly arranged at the output end of the first motor 405 and one of the roller rollers 401, and the first transmission chain wheel set 203 is in transmission connection through a first chain 204;

and a third transmission chain wheel set 406 is correspondingly arranged on any one of the two roller rollers 401 at the lower part and the cotton feeding shaft 201 at the rear side, and the third transmission chain wheel set 406 is in transmission connection through a third chain 407.

The working modes of the lower cotton feeding conveyor belt 202 and the feeding mechanism are described as follows:

specifically, a first motor 401 drives one of the roller rollers 401 through a first transmission chain wheel set 203 and a first chain 204, and the roller rollers are used as power input of a feeding assembly, referred to above, so that two groups of roller assemblies synchronously rotate, cotton materials from the cotton feeding conveyor belt 202 are primarily carded, and the cotton materials are fed to an opening roller 504;

the roller 401 drives the cotton feeding shaft 201 at the rear side to rotate through a third transmission chain wheel set 406 and a third chain 407, so that the cotton feeding conveyor belt 202 rotates, and cotton feeding of the feeding assembly is realized;

it should be noted that the feeding speed is slow, so the rotation speed of the first motor 401 is controlled to be low.

The exhaust fan 301 is a centrifugal fan, the air inlet end is connected with a cotton suction hopper 303, and the air exhaust end is connected with a cotton exhaust pipe 302.

Pine opening needles are arranged on the side wall of the opening roller 504; an upper shield 505 is arranged above the opening roller 504, and a filter plate 505 is arranged below the opening roller; the upper shield 505 and the filter plate 505 form an opening treatment cavity, the front end of the opening treatment cavity is opposite to the feeding mechanism, and the rear end of the opening treatment cavity is opposite to the cotton suction hopper 303; the filter plate 505 is provided with impurity removing holes.

A second motor 501 is fixed at the bottom of the frame 1, a transmission wheel set 503 is correspondingly arranged at the output end of the second motor 501 and the outer end of the opening roller 504, and the transmission wheel set 503 is in transmission connection through a transmission belt 502;

the working principle of the opening roller 504 and the suction fan 301 is described below:

specifically, a second motor 501 drives an opening roller 504 to rotate through a transmission wheel set 503 and a transmission belt 502; the opening roller 504 rotates at a high speed to tear the fed cotton material to complete opening, and in the process, heavier impurities in the cotton material are separated and fall through the filter plate 505; the exhaust fan 301 exhausts air, and the cotton materials which are loosened are discharged from the cotton discharge pipe 302 by air flow; the cotton discharge pipe 302 can be connected with a collecting device or directly communicated with the next process.

Referring to fig. 4, an impurity collecting plate 507 is further arranged below the filter plate 505, and an outlet is formed in the front side of the impurity collecting plate 507, so that impurities can be conveniently collected and cleaned.

To sum up, this device can carry out effectual opening to cotton material to can remove the interior heavier impurity of cotton material, the practicality is strong, and market prospect is good.

It should be noted that the control method of the electrical components is the prior art, and is explained here in order to avoid redundancy of description; and the present application is primarily intended to protect mechanical equipment, the control means and circuit connections will not be explained in detail herein.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, aspects, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. The cotton material opener comprises a rack (1) and is characterized in that a cotton feeding conveyor belt (202) is arranged on the front side of the rack (1), a feeding mechanism is arranged on the rear side of the cotton feeding conveyor belt, the feeding mechanism is in transmission fit with the cotton feeding conveyor belt (202), an opening roller (504) is arranged on the rear side of the feeding mechanism, and an exhaust fan (301) is arranged on the rear side of the opening roller (504);

the cotton feeding conveyor belt (202) is used for conveying cotton materials to the feeding mechanism; the feeding mechanism is used for primarily carding cotton materials and slowly feeding the cotton materials to an opening roller (504) rotating at a high speed; the opening roller (504) is used for tearing and opening cotton materials; the exhaust fan (301) is used for exhausting the loosened cotton materials.

2. The cotton material opener according to claim 1, characterized in that side plates (205) are arranged on two sides of the front side of the machine frame (1), cotton feeding shafts (201) are arranged between the side plates (205) at intervals in the front-back direction, and a cotton feeding conveyor belt (202) is in transmission connection between the cotton feeding shafts (201).

3. The cotton opener according to claim 2, wherein the feeding mechanism comprises two sets of rollers arranged in tandem; each group of roller parts consists of two roller rolls (401) which are arranged up and down, and the outer ends of one sides of the two roller rolls (401) of a single group of roller parts are provided with gears to form a meshed longitudinal gear set (402); two roller pull rollers (401) on the same upper side or the same lower side in the two groups of roller pull pieces are correspondingly provided with a second transmission chain wheel set (404) at the outer end of the other side, and the second transmission chain wheel set (404) is in transmission connection through a second chain (404).

4. The cotton material opener according to claim 3, characterized in that a first motor (405) is arranged at the bottom of the frame (1), a third transmission chain wheel set (406) is arranged at the output end of the first motor (405) and corresponds to one of the roller rollers (401), and the third transmission chain wheel set (406) is in transmission connection with a third chain (407);

and one of the two roller rollers (401) at the lower part is also provided with a first transmission chain wheel set (203) corresponding to the cotton feeding shaft (201) at the rear side, and the first transmission chain wheel set (203) is in transmission connection through a first chain (204).

5. The cotton opener according to claim 4, characterized in that the air extractor (301) is a centrifugal fan, the air inlet end is connected with a cotton suction hopper (303), and the air outlet end is connected with a cotton discharge pipe (302).

6. The cotton material opener according to claim 5, characterized in that the side wall of the opening roller (504) is provided with pine opening needles; an upper shield cover (505) is arranged above the opening roller (504), and a filter plate (505) is arranged below the opening roller; the upper shield cover (505) and the filter plate (505) form an opening treatment cavity, the front end of the opening treatment cavity is opposite to the feeding mechanism, and the rear end of the opening treatment cavity is opposite to the cotton suction hopper (303); impurity discharging holes are formed in the filter plate (505).

7. The cotton material opener according to claim 6, characterized in that a second motor (501) is further arranged at the bottom of the frame (1), a driving wheel set (503) is correspondingly arranged at the output end of the second motor (501) and the outer end of the opening roller (504), and the driving wheel set (503) is in transmission connection through a transmission belt (502).

8. The cotton opener according to claim 7, characterized in that an impurity collecting plate (507) is further arranged below the filter plate (505), and an outlet is arranged on the front side of the impurity collecting plate (507).