CN212103100U - Impurity removal device for cotton textile opening and cleaning process - Google Patents
Impurity removal device for cotton textile opening and cleaning process Download PDFInfo
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Abstract
本实用新型公开了棉纺织开清棉工序的除杂装置,包括动力机构,还包括用于将杂粒分离的风能机构和配合所述风能机构进行分离的外支撑机构以及将内侧棉花搅拌利于分离杂粒的内搅拌机构,所述外支撑机构内侧设置有所述内搅拌机构,所述外支撑机构和所述内搅拌机构之间设置有所述风能机构,所述内搅拌机构动力端通过联动机构连接所述动力机构,所述外支撑机构出料端设置有收集箱。本实用新型利用风能机构能够将杂粒进行负压吸出,提高除杂效率,利用内搅拌机构、联动机构配合,能够使外旋转带孔壳体和旋转轴反向旋转,避免棉花结团,保证除杂效果。
The utility model discloses an impurity removing device for cotton spinning and cotton cleaning process, comprising a power mechanism, a wind energy mechanism for separating impurities, an outer support mechanism for separating with the wind energy mechanism, and stirring the inner cotton to facilitate separation The internal stirring mechanism of miscellaneous particles, the inner stirring mechanism is arranged inside the outer supporting mechanism, the wind energy mechanism is arranged between the outer supporting mechanism and the inner stirring mechanism, and the power end of the inner stirring mechanism is linked through a linkage The mechanism is connected to the power mechanism, and a collection box is provided at the discharge end of the outer support mechanism. The utility model utilizes the wind energy mechanism to suck out the miscellaneous grains under negative pressure, thereby improving the impurity removal efficiency. The utility model utilizes the cooperation of the inner stirring mechanism and the linkage mechanism to make the outer rotating perforated shell and the rotating shaft reversely rotate, so as to avoid cotton agglomeration and ensure the Impurity removal effect.
Description
技术领域technical field
本实用新型涉及棉纺织除杂领域,特别是涉及棉纺织开清棉工序的除杂装置。The utility model relates to the field of cotton textile impurity removal, in particular to an impurity removal device for cotton textile opening and cleaning process.
背景技术Background technique
清花是棉纺厂的第一道工序。清花是俗称,专业全称是开清棉工序。开清棉工序的任务和目的是将原料棉花通过开清棉机械混合、开松、除杂后,生产加工成长度重量合格的棉卷。供下工序梳棉加工。棉花中一般含有大量的杂质,在进行梳棉之前一般需要对其除杂,除杂不净容易造成梳棉设备的损坏,因此需要一种用于棉纺织开清棉工序的除杂装置。Clearing is the first process in a cotton spinning mill. Cleaning is a common name, and the full name of the profession is the process of opening and cleaning. The task and purpose of the opening and cleaning process is to mix, open and remove impurities from the raw cotton through the opening and cleaning machine, and then produce and process it into laps of qualified length and weight. For the next process carding processing. Cotton generally contains a large amount of impurities, and it is generally necessary to remove impurities before carding. If the cleaning is not clean, it will easily cause damage to the carding equipment. Therefore, an impurity removal device is required for the opening and cleaning process of cotton textiles.
一般的除杂装置都是使用单纯的震动和梳理工具进行除杂,这样工作效率不高,并且因为梳理过程中单方向旋转,容易形成结团,则会造成杂粒堆积,除杂效果不理想。The general impurity removal device uses simple vibration and carding tools to remove impurities, so the work efficiency is not high, and because the unidirectional rotation during the carding process, it is easy to form agglomeration, which will cause the accumulation of impurities, and the effect of impurity removal is not ideal. .
实用新型内容Utility model content
本实用新型的目的就在于为了解决上述问题而提供棉纺织开清棉工序的除杂装置。The purpose of the present utility model is to provide an impurity removing device for cotton textile opening and cleaning process in order to solve the above problems.
本实用新型通过以下技术方案来实现上述目的:The utility model realizes the above-mentioned purpose through the following technical solutions:
棉纺织开清棉工序的除杂装置,包括动力机构,还包括用于将杂粒分离的风能机构和配合所述风能机构进行分离的外支撑机构以及将内侧棉花搅拌利于分离杂粒的内搅拌机构,所述外支撑机构内侧设置有所述内搅拌机构,所述外支撑机构和所述内搅拌机构之间设置有所述风能机构,所述内搅拌机构动力端通过联动机构连接所述动力机构,所述外支撑机构出料端设置有收集箱。The impurity removal device for the cotton spinning and cleaning process includes a power mechanism, a wind energy mechanism for separating impurities, an outer support mechanism for separating with the wind energy mechanism, and an inner stirring for stirring the inner cotton to facilitate the separation of impurities. The inner stirring mechanism is arranged on the inner side of the outer supporting mechanism, the wind energy mechanism is arranged between the outer supporting mechanism and the inner stirring mechanism, and the power end of the inner stirring mechanism is connected to the power through a linkage mechanism The discharge end of the outer support mechanism is provided with a collection box.
优选的:所述联动机构包括支撑壳体、联动轴、主动齿轮、被动齿轮,所述支撑壳体内侧设置有联动轴,所述联动轴连接所述动力机构的所述主轴,所述联动轴上连接有所述主动齿轮,所述主动齿轮输出端连接所述被动齿轮,所述被动齿轮一端连接主动链轮,所述主动链轮通过链条连接被动链轮,所述被动链轮连接所述内搅拌机构的所述旋转轴。Preferably, the linkage mechanism includes a support casing, a linkage shaft, a driving gear, and a passive gear, a linkage shaft is arranged inside the support casing, the linkage shaft is connected to the main shaft of the power mechanism, and the linkage shaft The drive gear is connected with the drive gear, the output end of the drive gear is connected to the driven gear, one end of the driven gear is connected to the drive sprocket, the drive sprocket is connected to the passive sprocket through a chain, and the passive sprocket is connected to the The rotating shaft of the inner stirring mechanism.
如此设置,所述主轴将动力通过所述主动齿轮、所述被动齿轮、所述主动链轮、所述被动链轮传输到所述内部螺旋叶片,同时所述主轴带动所述支撑滚轮、和所述被动滚轮,从而使得所述外旋转带孔壳体和所述内部螺旋叶片反向旋转。In this way, the main shaft transmits power to the inner helical blade through the driving gear, the passive gear, the driving sprocket, and the passive sprocket, and at the same time, the main shaft drives the supporting roller, and the the passive roller, so that the outer rotating perforated casing and the inner helical blade rotate in opposite directions.
优选的:所述联动机构包括支撑壳体、联动轴、第一锥齿轮、连杆,所述支撑壳体内侧设置有所述联动轴,所述联动轴连接所述动力机构的所述主轴,所述联动轴上连接所述第一锥齿轮,所述第一锥齿轮上侧设置有所述连杆,所述连杆上侧设置有第二锥齿轮,所述连杆通过联动锥齿轮连接所述第一锥齿轮和所述第二锥齿轮,所述第二锥齿轮连接所述内搅拌机构的所述旋转轴。Preferably, the linkage mechanism includes a support casing, a linkage shaft, a first bevel gear, and a connecting rod, the linkage shaft is disposed inside the support casing, and the linkage shaft is connected to the main shaft of the power mechanism, The linkage shaft is connected to the first bevel gear, the connecting rod is arranged on the upper side of the first bevel gear, the second bevel gear is arranged on the upper side of the connecting rod, and the connecting rod is connected through the linkage bevel gear The first bevel gear and the second bevel gear are connected to the rotation shaft of the internal stirring mechanism.
如此设置,所述主轴将动力通过所述第一锥齿轮、所述连杆、所述联动锥齿轮、所述第二锥齿轮传输到所述内部螺旋叶片,同时所述主轴带动所述支撑滚轮、和所述被动滚轮,从而使得所述外旋转带孔壳体和所述内部螺旋叶片反向旋转。In this way, the main shaft transmits power to the inner helical blade through the first bevel gear, the connecting rod, the linkage bevel gear, and the second bevel gear, and at the same time the main shaft drives the support roller , and the passive roller, so that the outer rotating perforated housing and the inner helical blade rotate in opposite directions.
优选的:所述外支撑机构包括外壳体、底部壳体、观察口、尾部出料壳体,所述外壳体下端连接所述底部壳体,所述外壳体上设置有所述观察口,所述外壳体一端连接所述尾部出料壳体,所述外壳体另一端连接前端壳体,所述前端壳体上设置有进料管,所述底部壳体下端连接底座。Preferably: the outer support mechanism includes an outer casing, a bottom casing, an observation port, and a tail discharge casing, the lower end of the outer casing is connected to the bottom casing, and the outer casing is provided with the observation port, so One end of the outer casing is connected to the tail discharge casing, the other end of the outer casing is connected to the front end casing, the front end casing is provided with a feeding pipe, and the lower end of the bottom casing is connected to the base.
如此设置,所述外壳体起支撑作用,所述底部壳体起出料作用,所述观察口起观察作用。In this way, the outer shell plays a supporting role, the bottom shell plays a discharging role, and the observation port plays an observation role.
优选的:所述风能机构包括风机、风道、挡风板、出气口,所述风机连接在所述外支撑机构的所述外壳体一侧,所述风机出风端设置有所述挡风板,所述外支撑机构的所述外壳体和所述内搅拌机构的所述外旋转带孔壳体之间形成所述风道,所述外支撑机构的所述底部壳体内侧设置有滤板,所述滤板一侧设置有超声波发生器,所述超声波发生器出风端设置有所述出气口。Preferably, the wind energy mechanism includes a fan, an air duct, a wind shield, and an air outlet, the fan is connected to one side of the outer casing of the outer support mechanism, and the wind shield is provided at the outlet end of the fan. The air duct is formed between the outer casing of the outer support mechanism and the outer rotating perforated casing of the inner stirring mechanism, and the inner side of the bottom casing of the outer support mechanism is provided with a filter One side of the filter plate is provided with an ultrasonic generator, and the air outlet of the ultrasonic generator is provided with the air outlet.
如此设置,所述风机提供风能,所述超声波发生器提供振动力,从而使所述风道形成负压风流,从而将所述外旋转带孔壳体内侧的杂粒吸出,再经过所述滤板的过滤分离,杂粒掉落。In this way, the fan provides wind energy, and the ultrasonic generator provides vibration force, so that the air duct forms a negative pressure wind flow, so as to suck out the impurities on the inner side of the outer rotating perforated shell, and then pass through the filter. The filtration of the plate is separated, and the foreign particles are dropped.
优选的:所述动力机构包括电动机、减速器、主轴、支撑滚轮,所述电动机动力输出端连接所述减速器,所述减速器输出端连接所述主轴,所述主轴上连接所述支撑滚轮,所述支撑滚轮上端连接被动滚轮,所述被动滚轮连接所述内搅拌机构的所述外旋转带孔壳体。Preferably: the power mechanism includes a motor, a reducer, a main shaft, and a support roller, the power output end of the motor is connected to the reducer, the output end of the reducer is connected to the main shaft, and the main shaft is connected to the support roller The upper end of the support roller is connected to a passive roller, and the passive roller is connected to the outer rotating perforated casing of the inner stirring mechanism.
如此设置,所述电动机启动带动所述减速器和所述主轴,从而使的所述支撑滚轮带动所述被动滚轮和所述外旋转带孔壳体旋转。In this way, the motor starts to drive the speed reducer and the main shaft, so that the supporting roller drives the passive roller and the outer rotating housing with holes to rotate.
优选的:所述内搅拌机构包括外旋转带孔壳体、内部螺旋叶片、旋转轴,所述外旋转带孔壳体内侧设置有所述内部螺旋叶片,所述内部螺旋叶片内侧连接所述旋转轴。Preferably: the inner stirring mechanism includes an outer rotating shell with holes, an inner spiral blade and a rotating shaft, the inner spiral blades are arranged inside the outer rotating shell with holes, and the inner side of the inner spiral blades is connected to the rotating shaft. axis.
如此设置,所述外旋转带孔壳体和所述旋转轴配合,将棉花搅乱同时利用所述风能机构分离杂粒。In this way, the outer rotating perforated casing and the rotating shaft cooperate to stir the cotton and separate the foreign particles by the wind energy mechanism.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:
1、利用风能机构能够将杂粒进行负压吸出,提高除杂效率;1. Using the wind energy mechanism, the impurities can be sucked out by negative pressure to improve the impurity removal efficiency;
2、利用内搅拌机构、联动机构配合,能够使外旋转带孔壳体和旋转轴反向旋转,避免棉花结团,保证除杂效果。2. With the cooperation of the inner stirring mechanism and the linkage mechanism, the outer rotating perforated shell and the rotating shaft can be rotated in the opposite direction, so as to avoid cotton agglomeration and ensure the effect of impurity removal.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本实用新型所述棉纺织开清棉工序的除杂装置的第一结构示意图;Fig. 1 is the first structural representation of the impurity removal device of the cotton spinning and cleaning process of the present utility model;
图2是本实用新型所述棉纺织开清棉工序的除杂装置的第二结构示意图;Fig. 2 is the second structural representation of the impurity removal device of the cotton spinning and cleaning process of the present utility model;
图3是本实用新型所述棉纺织开清棉工序的除杂装置的内搅拌机构结构示意图;Fig. 3 is the structural representation of the inner stirring mechanism of the impurity removal device of the cotton textile opening and cleaning process of the present utility model;
图4是本实用新型所述棉纺织开清棉工序的除杂装置的风能机构结构示意图;4 is a schematic structural diagram of the wind energy mechanism of the impurity removal device of the cotton textile opening and cleaning process of the present utility model;
图5是本实用新型所述棉纺织开清棉工序的除杂装置的主动齿轮结构示意图;Fig. 5 is the driving gear structure schematic diagram of the impurity removal device of the cotton textile opening and cleaning process of the present invention;
图6是本实用新型所述棉纺织开清棉工序的除杂装置的第一锥齿轮结构示意图。6 is a schematic structural diagram of the first bevel gear of the impurity removal device in the cotton spinning and cleaning process of the present invention.
附图标记说明如下:The reference numerals are explained as follows:
1、外支撑机构;2、风能机构;3、动力机构;4、收集箱;5、内搅拌机构;6、联动机构;11、外壳体;12、底部壳体;13、观察口;14、尾部出料壳体;15、前端壳体;16、进料管;17、底座;21、风机;22、风道;23、挡风板;24、出气口;25、滤板;26、超声波发生器;31、电动机;32、减速器;33、主轴;34、支撑滚轮;35、被动滚轮;51、外旋转带孔壳体;52、内部螺旋叶片;53、旋转轴;61、支撑壳体;62、联动轴;63、主动齿轮;64、被动齿轮;65、主动链轮;66、被动链轮;611、第一锥齿轮;612、连杆;613、联动锥齿轮;614、第二锥齿轮。1. External support mechanism; 2. Wind energy mechanism; 3. Power mechanism; 4. Collection box; 5. Inner stirring mechanism; 6. Linkage mechanism; 11. Outer casing; 12. Bottom casing; 13. Observation port; 14. Tail discharge shell; 15, front shell; 16, feed pipe; 17, base; 21, fan; 22, air duct; 23, wind deflector; 24, air outlet; 25, filter plate; 26, ultrasonic Generator; 31, Electric motor; 32, Reducer; 33, Main shaft; 34, Support roller; 35, Passive roller; 51, Outer rotating shell with holes; 52, Inner spiral blade; 53, Rotating shaft; 61, Support shell body; 62, linkage shaft; 63, driving gear; 64, driven gear; 65, driving sprocket; 66, passive sprocket; 611, first bevel gear; 612, connecting rod; 613, linkage bevel gear; 614, the first Two bevel gears.
具体实施方式Detailed ways
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "horizontal", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility. The novel and simplified description does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", etc., may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
棉纺织开清棉工序的除杂装置,包括动力机构3,还包括用于将杂粒分离的风能机构2和配合风能机构2进行分离的外支撑机构1以及将内侧棉花搅拌利于分离杂粒的内搅拌机构5,外支撑机构1内侧设置有内搅拌机构5,外支撑机构1和内搅拌机构5之间设置有风能机构2,内搅拌机构5动力端通过联动机构6连接动力机构3,外支撑机构1出料端设置有收集箱4。The impurity removal device for the cotton spinning and cleaning process includes a
实施例1Example 1
如图1-图5所示,联动机构6包括支撑壳体61、联动轴62、主动齿轮63、被动齿轮64,支撑壳体61内侧设置有联动轴62,联动轴62连接动力机构3的主轴33,联动轴62上连接有主动齿轮63,主动齿轮63输出端连接被动齿轮64,被动齿轮64一端连接主动链轮65,主动链轮65通过链条连接被动链轮66,被动链轮66连接内搅拌机构5的旋转轴53,主轴33将动力通过主动齿轮63、被动齿轮64、主动链轮65、被动链轮66传输到内部螺旋叶片52,同时主轴33带动支撑滚轮34、和被动滚轮35,从而使得外旋转带孔壳体51和内部螺旋叶片52反向旋转;外支撑机构1包括外壳体11、底部壳体12、观察口13、尾部出料壳体14,外壳体11下端连接底部壳体12,外壳体11上设置有观察口13,外壳体11一端连接尾部出料壳体14,外壳体11另一端连接前端壳体15,前端壳体15上设置有进料管16,底部壳体12下端连接底座17,外壳体11起支撑作用,底部壳体12起出料作用,观察口13起观察作用;风能机构2包括风机21、风道22、挡风板23、出气口24,风机21连接在外支撑机构1的外壳体11一侧,风机21出风端设置有挡风板23,外支撑机构1的外壳体11和内搅拌机构5的外旋转带孔壳体51之间形成风道22,外支撑机构1的底部壳体12内侧设置有滤板25,滤板25一侧设置有超声波发生器26,超声波发生器26出风端设置有出气口24,风机21提供风能,超声波发生器26提供振动力,从而使风道22形成负压风流,从而将外旋转带孔壳体51内侧的杂粒吸出,再经过滤板25的过滤分离,杂粒掉落;动力机构3包括电动机31、减速器32、主轴33、支撑滚轮34,电动机31动力输出端连接减速器32,减速器32输出端连接主轴33,主轴33上连接支撑滚轮34,支撑滚轮34上端连接被动滚轮35,被动滚轮35连接内搅拌机构5的外旋转带孔壳体51,电动机31启动带动减速器32和主轴33,从而使的支撑滚轮34带动被动滚轮35和外旋转带孔壳体51旋转;内搅拌机构5包括外旋转带孔壳体51、内部螺旋叶片52、旋转轴53,外旋转带孔壳体51内侧设置有内部螺旋叶片52,内部螺旋叶片52内侧连接旋转轴53,外旋转带孔壳体51和旋转轴53配合,将棉花搅乱同时利用风能机构2分离杂粒。As shown in FIGS. 1-5 , the
工作原理:电动机31启动带动减速器32和主轴33,从而使得支撑滚轮34带动被动滚轮35和外旋转带孔壳体51旋转,同时经过主轴33将动力通过主动齿轮63、被动齿轮64、主动链轮65、被动链轮66传输到内部螺旋叶片52,同时主轴33带动支撑滚轮34、被动滚轮35,使得外旋转带孔壳体51和旋转轴53反向旋转,风机21提供风能,超声波发生器26提供振动力,从而使风道22形成负压风流,从而将外旋转带孔壳体51内侧的杂粒吸出,再经过滤板25的过滤分离,杂粒掉落。Working principle: The
实施例2Example 2
如图6,实施例2与实施例1的区别在于,联动机构6包括支撑壳体61、联动轴62、第一锥齿轮611、连杆612,支撑壳体61内侧设置有联动轴62,联动轴62连接动力机构3的主轴33,联动轴62上连接第一锥齿轮611,第一锥齿轮611上侧设置有连杆612,连杆612上侧设置有第二锥齿轮614,连杆612通过联动锥齿轮613连接第一锥齿轮611和第二锥齿轮614,第二锥齿轮614连接内搅拌机构5的旋转轴53,主轴33将动力通过第一锥齿轮611、连杆612、联动锥齿轮613、第二锥齿轮614传输到内部螺旋叶片52,同时主轴33带动支撑滚轮34、和被动滚轮35,从而使得外旋转带孔壳体51和内部螺旋叶片52反向旋转。As shown in FIG. 6 , the difference between
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。The basic principles, main features and advantages of the present invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention There will also be various changes and improvements in the new model, which all fall within the scope of the claimed invention.
Claims (7)
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| CN112626651A (en) * | 2020-12-17 | 2021-04-09 | 望江县华普纺织有限公司 | Dust treatment device for cotton yarn processing |
| CN112626651B (en) * | 2020-12-17 | 2024-04-30 | 唐山晟旭纺织有限公司 | Tiny dust processing apparatus is used in cotton yarn processing |
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