CN204097632U - A kind of process equipment of web - Google Patents
A kind of process equipment of web Download PDFInfo
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- CN204097632U CN204097632U CN201420609684.0U CN201420609684U CN204097632U CN 204097632 U CN204097632 U CN 204097632U CN 201420609684 U CN201420609684 U CN 201420609684U CN 204097632 U CN204097632 U CN 204097632U
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- 238000000034 method Methods 0.000 title claims abstract description 6
- 229920000742 Cotton Polymers 0.000 claims abstract description 66
- 210000004209 hair Anatomy 0.000 claims description 4
- 244000144985 peep Species 0.000 claims 3
- 241000201246 Cycloloma atriplicifolium Species 0.000 claims 2
- 230000005622 photoelectricity Effects 0.000 claims 2
- 230000008602 contraction Effects 0.000 claims 1
- 238000009960 carding Methods 0.000 abstract description 12
- 239000000463 material Substances 0.000 abstract description 11
- 238000002156 mixing Methods 0.000 abstract description 11
- 239000000835 fiber Substances 0.000 abstract description 9
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 229920001410 Microfiber Polymers 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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- Preliminary Treatment Of Fibers (AREA)
Abstract
本实用新型涉及一种棉网的加工设备,属于棉网加工技术与设备制造领域。所述加工设备,包括混棉部分与梳理部分,所述混棉部分与梳理部分之间通过喂入罗拉连接等,能够更均匀的混合主料和辅料,保证用料的均匀度,并同时为喂入量的恒定达标做到了保障,也达到了梳理对纤维无损伤,漏底棉大面积减少,不存在漏底因气流拥棉、咽车问题的效果,并保证了正常输送棉网不再出现断网现象,保证设备正常运行,加工出达标棉网。
The utility model relates to a cotton net processing equipment, which belongs to the field of cotton net processing technology and equipment manufacturing. The processing equipment includes a cotton blending part and a carding part, and the cotton blending part and the carding part are connected by feeding rollers, etc., so that the main materials and auxiliary materials can be mixed more evenly to ensure the uniformity of materials, and at the same time provide The constant up-to-standard feeding amount has been guaranteed, and carding has no damage to the fiber, and the bottom cotton has been greatly reduced. In the event of a broken net, ensure the normal operation of the equipment and process the cotton net up to the standard.
Description
技术领域technical field
本实用新型涉及一种加工设备,具体涉及一种棉网的加工设备,属于棉网加工技术与设备制造领域。The utility model relates to a processing equipment, in particular to a cotton net processing equipment, which belongs to the field of cotton net processing technology and equipment manufacturing.
背景技术Background technique
加工棉网是无纺布制作的必要步骤,因纤维比密度大,而超细纤维又在一定湿度下具有较强的静电,平均每分钟喂毛量无法保证均匀喂入,并无法调整棉网打手和振动板的速度来校正喂毛量。加之,纤维具有易断,单丝强力低、柔韧度差、卷曲度小等特点,因此原有设备易造成纤维严重受损,产生大量的纤维粉末和纤维断截,设备运行中因气流原因,漏底未落入地沟的粉末随气流返回加工设备,频繁的出现断网、粘网和不均匀、不规则的拥棉,造成设备无法正常运行,并且纤维无法成网。Processing cotton net is a necessary step in the production of non-woven fabrics. Due to the high specific density of fibers and the strong static electricity of ultra-fine fibers under a certain humidity, the average amount of wool fed per minute cannot guarantee uniform feeding, and the cotton net cannot be adjusted. The speed of beaters and vibrating plates is used to correct the amount of wool fed. In addition, the fiber has the characteristics of easy breaking, low monofilament strength, poor flexibility, and small crimp. Therefore, the original equipment is easy to cause serious damage to the fiber, resulting in a large amount of fiber powder and fiber cut-off. Due to air flow during equipment operation, The powder that does not fall into the ditch at the bottom of the leak returns to the processing equipment with the airflow, and frequently breaks the mesh, sticks the mesh, and unevenly and irregularly gathers the cotton, causing the equipment to fail to operate normally, and the fibers cannot be formed into a mesh.
发明内容Contents of the invention
本实用新型要解决的技术问题是提供一种棉网的加工设备,该加工设备具有喂入量均匀、无拥棉、咽车等问题发生。The technical problem to be solved by the utility model is to provide a processing equipment for cotton nets, which has the advantages of uniform feeding amount, no problems such as cotton clogging and choking.
为解决上述技术问题,本实用新型所采取的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted by the utility model is:
一种棉网的加工设备,包括混棉部分与梳理部分,所述混棉部分与梳理部分之间通过喂入罗拉连接;所述混棉部分设置有水平方向的输棉帘,该输棉帘之后设置有倾斜的角钉帘;所述角钉帘上方端部两侧分别设置有均毛辊和大剥毛辊;所述角钉帘后方设置有振动板;所述振动板下方设置有水平方向的输出帘,该输出帘右端部上方设置有压棉辊;所述梳理部分设置有刺辊,该刺辊后方设置有锡林,在刺辊与锡林的咬合点上方设置有前挡风辊;在前挡风辊上方沿着锡林的外周设置有小剥毛辊和工作辊;在锡林后方设置有上道夫和下道夫;在所述锡林与上道夫和下道夫的咬合点上方分别设置有后上挡风辊、后下挡风辊;所述上道夫后方依次设置有上一杂乱、上二杂乱、剥棉罗拉;所述下道夫后方依次设置有下一杂乱、上二杂乱、剥棉罗拉。A cotton web processing equipment, comprising a cotton mixing part and a carding part, the cotton mixing part and the carding part are connected by feeding rollers; the cotton mixing part is provided with a cotton feeding curtain in a horizontal direction, and the cotton feeding curtain Afterwards, an inclined brad curtain is provided; both sides of the upper end of the brad curtain are respectively provided with a hair-splitting roller and a large stripping roller; a vibrating plate is arranged behind the brad curtain; a horizontal The output curtain in the direction of the output curtain is provided with a pressing roller above the right end of the output curtain; the carding part is provided with a licker-in roller, a cylinder is arranged behind the licker-in roller, and a front windshield is arranged above the occlusion point of the licker-in roller and the cylinder. Roller; above the front windshield roller, there are small stripping rollers and working rollers along the periphery of the cylinder; behind the cylinder, there are upper doffers and lower doffers; at the occlusal points of the cylinder and the upper and lower doffers The upper part is respectively provided with a rear upper wind-shielding roller and a rear lower wind-shielding roller; behind the upper doffer is arranged an upper messy roller, an upper second random roller, and a cotton stripping roller; Messy, stripping rollers.
上述一种棉网的加工设备,所述混棉部分设置有前观察窗,该前观察窗设置在输棉帘上发,前观察窗右上方设置有前光电孔;所述输出帘上方设置有后观察孔,该后观察孔上方设置有后光电孔;该后观察孔后方设置有挡棉窗,挡棉窗下端设置有收缩螺杆;所述振动板上设置有变频器。In the above processing equipment for cotton web, the cotton mixing part is provided with a front observation window, which is arranged on the cotton delivery curtain, and a front photoelectric hole is arranged on the upper right of the front observation window; A rear observation hole, a rear photoelectric hole is arranged above the rear observation hole; a cotton-shielding window is arranged behind the rear observation hole, and a shrinking screw is arranged at the lower end of the cotton-shielding window; a frequency converter is arranged on the vibrating plate.
上述一种棉网的加工设备,所述小剥毛辊和工作辊分别通过小托脚与大托脚与锡林连接;所述小托脚与大托脚的形状为类“Y”型。In the aforementioned cotton web processing equipment, the small stripping roller and the working roller are respectively connected to the cylinder through the small supporting leg and the large supporting leg; the shapes of the small supporting leg and the large supporting leg are similar to “Y”.
本实用新型所述的一种棉网的加工设备,既能够更均匀的混合主料和辅料,保证用料的均匀度,并同时保证喂入量以及棉料的蓬松度和均匀性,为梳理成网做好了铺垫,又能解决梳理对纤维的较大损伤,使漏底棉大面积减少,不存在漏底因气流拥棉、咽车问题,并保证了正常输送棉网不再出现断网、拥棉现象,保证正常运行,梳理出达标棉网。The cotton net processing equipment described in the utility model can not only mix main materials and auxiliary materials more evenly, ensure the uniformity of materials, but also ensure the amount of feeding and the bulkiness and uniformity of cotton materials, which is a good way for carding. The bedding of the web is well prepared, and the large damage to the fiber caused by carding can be solved, so that the large area of the bottom cotton is reduced, and there is no problem of the bottom of the bottom due to the airflow and the problem of choking, and it ensures that the normal conveying cotton web will no longer be broken. The phenomenon of netting and cotton clogging is ensured to ensure normal operation, and cotton nets up to the standard are sorted out.
附图说明Description of drawings
图1本实用新型所述一种棉网的加工设备的结构示意图;The structural representation of the processing equipment of a kind of cotton net described in Fig. 1 utility model;
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
如图1所示,1.输棉帘;2.前观察窗;3.前光电孔;4.均毛辊;5.大剥毛辊;6.角钉帘;7.振动板;8.后光电孔;9.该后观察孔;10.挡棉窗;11.输出帘;12.压棉辊;13.喂入罗拉;14.刺辊;15.前挡风辊;16.锡林;17.工作辊;18.小托脚;19.大托脚;20.小剥毛辊;21.后上挡风辊;22.上道夫;23.上一杂乱;24.上二杂乱;25.剥棉罗拉;26.后下挡风辊;27.下道夫;28.下一杂乱;29.上二杂乱30.剥棉罗拉;31.变频器;32.收缩螺杆。As shown in Figure 1, 1. Cotton input curtain; 2. Front observation window; 3. Front photoelectric hole; 4. Uniform hair roller; 5. Large hair stripping roller; 6. Corner nail curtain; 7. Vibration plate; Rear photoelectric hole; 9. The rear observation hole; 10. Cotton blocking window; 11. Output curtain; 12. Cotton pressing roller; 13. Feeding roller; 14. Licker-in roller; ;17. Working roller; 18. Small supporting foot; 19. Large supporting foot; 20. Small stripping roller; 21. Back upper windshield roller; 22. Upper doffer; 25. Cotton stripping roller; 26. Rear lower windshield roller; 27. Lower doffer; 28. Next disorder; 29. Upper two disorder; 30. Cotton stripping roller;
本实用新型所述的一种棉网的加工设备,包括混棉部分与梳理部分,所述混棉部分与梳理部分之间通过喂入罗拉13连接;所述混棉部分设置有水平方向的输棉帘1,该输棉帘1之后设置有倾斜的角钉帘6;所述角钉帘6上方端部两侧分别设置有均毛辊4和大剥毛辊5;所述角钉帘6后方设置有振动板7;所述振动板7下方设置有水平方向的输出帘11,该输出帘11右端部上方设置有压棉辊12;所述梳理部分设置有刺辊14,该刺辊14后方设置有锡林16,在刺辊14与锡林16的咬合点上方设置有前挡风辊15;在前挡风辊15上方沿着锡林16的外周设置有小剥毛辊20和工作辊17;在锡林16后方设置有上道夫22和下道夫27;在所述锡林16与上道夫22和下道夫27的咬合点上方分别设置有后上挡风辊21、后下挡风辊26;所述上道夫22后方依次设置有上一杂乱23、上二杂乱24、剥棉罗拉25;所述下道夫27后方依次设置有下一杂乱28、上二杂乱29、剥棉罗拉30。A cotton web processing equipment described in the utility model includes a cotton mixing part and a carding part, and the cotton mixing part and the carding part are connected by a feeding roller 13; the cotton mixing part is provided with a feeding roller in the horizontal direction Cotton curtain 1, an inclined brad nail curtain 6 is arranged behind the cotton curtain 1; the both sides of the upper end of the brad nail curtain 6 are respectively provided with an even hair roller 4 and a large hair-stripping roller 5; the brad nail curtain 6 A vibrating plate 7 is arranged at the rear; a horizontal output curtain 11 is arranged below the vibrating plate 7, and a pressing roller 12 is arranged above the right end of the output curtain 11; The rear is provided with cylinder 16, and above the nip point of licker-in 14 and cylinder 16, front windshield roller 15 is arranged; Roller 17; an upper doffer 22 and a lower doffer 27 are arranged behind the cylinder 16; a rear upper windshield roller 21 and a rear lower windshield roller 21 are respectively arranged above the occlusal points of the cylinder 16 and the upper doffer 22 and the lower doffer 27 Roller 26; the upper doffer 22 is provided with the first disorder 23, the upper second disorder 24, and the cotton stripping roller 25 in sequence; the lower doffer 27 is sequentially provided with the next disorder 28, the upper second disorder 29, and the cotton stripping roller 30 .
进一步的,上述一种棉网的加工设备,所述混棉部分设置有前观察窗2,该前观察窗2设置在输棉帘1上发,前观察窗2右上方设置有前光电孔3;所述输出帘11上方设置有后观察孔9,该后观察孔9上方设置有后光电孔8;该后观察孔9后方设置有挡棉窗10,挡棉窗10下端设置有收缩螺杆32;所述振动板7上设置有变频器31。Further, in the above cotton web processing equipment, the cotton blending part is provided with a front observation window 2, the front observation window 2 is arranged on the cotton delivery curtain 1, and a front photoelectric hole 3 is arranged on the upper right side of the front observation window 2 A rear observation hole 9 is arranged above the output curtain 11, and a rear photoelectric hole 8 is arranged above the rear observation hole 9; a cotton-blocking window 10 is arranged behind the rear observation hole 9, and a shrinkage screw 32 is arranged at the lower end of the cotton-blocking window 10 ; The vibration plate 7 is provided with a frequency converter 31 .
更进一步的,上述一种棉网的加工设备,所述小剥毛辊20和工作辊17分别通过小托脚18与大托脚19与锡林16连接;所述小托脚18与大托脚19的形状为类“Y”型。Furthermore, in the above-mentioned processing equipment for cotton web, the small depilling roller 20 and the work roll 17 are respectively connected with the cylinder 16 through the small support 18 and the large support 19; the small support 18 is connected with the large support The shape of the pin 19 is a "Y" type.
上述一种棉网的加工设备,由于输棉帘1、角钉帘6、均毛辊4、大剥毛辊5、振动板7下、输出帘11、压棉辊12等设计,能够更均匀的混合主料和辅料,保证用料的均匀度,并同时为喂入量的恒定达标做到了保障,此外振动板7设置变频器31可对振动板7进行调速,是振动板7上的棉料具有很好的蓬松度和均匀性,为梳理成网奠定了基础;由于刺辊14、前挡风辊15、锡林16、工作辊17、小托脚18、大托脚19、小剥毛辊20、后上挡风辊21等设计,达到了梳理对纤维无损伤,漏底棉大面积减少,不存在漏底因气流拥棉、咽车问题的效果,并保证了正常输送棉网不再出现断网、拥棉现象,保证正常运行,梳理出达标棉网。The processing equipment of the above-mentioned a kind of cotton web, because of the designs such as cotton feeding curtain 1, corner nail curtain 6, hair-splitting roller 4, large stripping roller 5, vibrating plate 7, output curtain 11, cotton pressing roller 12, etc., can be more evenly The mixing of main materials and auxiliary materials ensures the uniformity of the materials used, and at the same time guarantees the constant compliance of the feeding amount. In addition, the vibrating plate 7 is equipped with a frequency converter 31 to adjust the speed of the vibrating plate 7. It is the vibration plate 7. The cotton material has good bulkiness and uniformity, which lays the foundation for carding into a web; due to the licker-in roller 14, front windshield roller 15, cylinder 16, working roller 17, small support 18, large support 19, small The design of the stripping roller 20 and the rear upper windshield roller 21 achieves no damage to the fiber by carding, reduces the large area of the bottom of the bottom, and does not have the effect of the bottom of the bottom because of the airflow and the problem of cotton choking and choking, and ensures the normal transportation of the cotton The net will no longer have the phenomenon of broken net and cotton congestion, ensuring normal operation, and combing out the cotton net that meets the standard.
以上实施例的说明只是用于帮助理解本实用新型,使本领域专业技术人员能够实现或使用本实用新型,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The description of the above embodiments is only used to help understand the utility model, so that those skilled in the art can realize or use the utility model, and is not intended to limit the utility model, all within the spirit and principles of the utility model, made Any modification, equivalent replacement, improvement, etc. shall be included in the protection scope of the present utility model.
Claims (3)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420609684.0U CN204097632U (en) | 2014-10-21 | 2014-10-21 | A kind of process equipment of web |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420609684.0U CN204097632U (en) | 2014-10-21 | 2014-10-21 | A kind of process equipment of web |
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| CN204097632U true CN204097632U (en) | 2015-01-14 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104911750A (en) * | 2015-06-26 | 2015-09-16 | 恒天重工股份有限公司 | Wide single-cylinder carding machine for pure cotton non-woven production line |
| CN113584643A (en) * | 2021-09-02 | 2021-11-02 | 安徽省萧县徽星机械制造有限公司 | Open carding all-in-one |
-
2014
- 2014-10-21 CN CN201420609684.0U patent/CN204097632U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104911750A (en) * | 2015-06-26 | 2015-09-16 | 恒天重工股份有限公司 | Wide single-cylinder carding machine for pure cotton non-woven production line |
| CN113584643A (en) * | 2021-09-02 | 2021-11-02 | 安徽省萧县徽星机械制造有限公司 | Open carding all-in-one |
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