CN104911750A - Wide single-cylinder carding machine for pure cotton non-woven production line - Google Patents
Wide single-cylinder carding machine for pure cotton non-woven production line Download PDFInfo
- Publication number
- CN104911750A CN104911750A CN201510358086.XA CN201510358086A CN104911750A CN 104911750 A CN104911750 A CN 104911750A CN 201510358086 A CN201510358086 A CN 201510358086A CN 104911750 A CN104911750 A CN 104911750A
- Authority
- CN
- China
- Prior art keywords
- cylinder
- carding machine
- doffer
- pure cotton
- fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009960 carding Methods 0.000 title claims abstract description 40
- 229920000742 Cotton Polymers 0.000 title claims abstract description 29
- 239000000835 fiber Substances 0.000 claims abstract description 38
- 239000004744 fabric Substances 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 2
- 239000004753 textile Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 241000381602 Vachellia nebrownii Species 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 210000000481 breast Anatomy 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/40—Feeding apparatus
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/26—Arrangements or disposition of carding elements
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a wide single-cylinder carding machine for pure cotton non-woven production lines, which comprises a cylinder, a pin roll and a plurality of groups of carding units that are sequentially set from a feeding end to a discharged end by surrounding the circumference of the cylinder, and an upper and a lower doffers used for transferring fabric on the cylinder, wherein a feeding side of the pin roll is provided with a feeding mechanism constituted of an upper cotton-feeding plate and a cotton-feeding roller; discharged ends of the upper and the lower doffers are sequentially respectively provided with an upper and a lower condensing rollers used for improving a strength proportion of the fabric on vertical and horizontal directions, an upper and a lower stripping rollers used for stripping fiber web from the upper and the lower stripping rollers, and an upper and a lower web-discharged curtains used for delivering the fiber web to next devices; and an arc-shaped plate used for controlling the air flow and guiding the fiber is respectively set between the pin roll and the carding units, between the carding units and the upper doffer, and between the upper and the lower doffers. According to the invention, compared with a cover plate-type carding machine, the product is improved; the configuration is optimized; the process is simplified; compared with a dual-cylinder carding machine, over-carding is avoided; the quality of a web face is improved; and the operation cost is reduced.
Description
Technical field
The present invention relates to non-weaving cloth machinery and fiber carding machine tool, relate to a kind of Nonwovens Line front end being applicable to dry-laying specifically, for carrying out appropriate combing to textile raw fiber and forming the machinery for follow-up equipment of the fibre web with one fixed width and thickness.
Background technology
Along with textile Hydroentangled product extensive use, in recent years, textile water thorn line is fine at the development situation of China.And sting with textile water the carding machine that production line matches and also become urgent need.Pure cotton fiber is different from the chemical fibre such as terylene, viscose, impurity and short flannel more, directly can not enter carding machine to divide and be combed into net, want first after impurity and short flannel remove by carding machine, then become net through carding machine, but fiber is at this moment by carding machine carding assembly single-fiber, the words of combing once again, must be appropriate, otherwise easily cause fibre damage, form cotton knot.Medical textile water thorn line the earliest has two kinds of modes of production: one, fiber reclaims after carding machine cards, again net is become through the improved flat top card of carding machine (as Fig. 1) again, advantage is the very clean of impurity and cotton knot process, fiber divides the very abundant of comb, shortcoming is in length and breadth to brute force ratio large (probably can reach 9:1), go out net fabric width narrow (maximum 1.2m goes out net fabric width), yield poorly (separate unit output is about 50kg/h), is difficult to reach user's requirement.General producer can increase the lapping of cross lapping machine wide cut to improve above two shortcomings after going out net, but still there is the defect that output is too little, production line is lengthy and jumbled.Two, fiber reclaims after carding machine cards, net is become again through traditional two Cylinder Carding machines (as Fig. 2), advantage net fabric width wide (the general fabric width of conventional carding machine is at about 2.65m-3.75m), output high (separate unit output is about 250kg/h), in length and breadth to brute force than little (can 4:1 be reached), shortcoming is because the carding effect of two cylinder is too strong, there is excessive combing in fiber, cause cotton knot more, wire side is of poor quality, and the running of two cylinder also can make operating cost greatly increase, and causes meaningless waste.
Summary of the invention
Object of the present invention provides a kind of wide cut list Cylinder Carding machine being applicable to pure cotton non-woven cloth production line taking into account output and wire side quality for the weak point existing for above-mentioned prior art just.
Object of the present invention realizes by following measures:
The wide cut list Cylinder Carding machine being applicable to pure cotton non-woven cloth production line of the present invention comprises cylinder, the licker-in set gradually by feed end to discharge end around cylinder circumference, some groups of comb unit and the upper and lower doffer for shifting fiber on cylinder; The feed side of licker-in be provided with by the feed mechanism that forms of feed plate and feed roll motor; Be respectively arranged with successively for improving fiber aspect to the upper and lower Condensing Roller of brute force ratio and the upper and lower angle stripper that peeled from upper and lower Condensing Roller by fibre web at the discharge end of upper and lower doffer, and fibre web is sent to follow-up equipment upper and lower go out lace curtaining; And be respectively arranged with for controlling air-flow and the arc plate of water conservancy diversion fiber between doffer between licker-in and comb unit, between comb unit and upper doffer, up and down.
The present invention along cylinder circumference, between licker-in and upper doffer, be evenly equipped with five groups of comb unit be made up of working roll and angle stripper, the roll surface of described working roll and angle stripper is all coated with the metallic card clothing for combing pure cotton fiber.
The roll surface of feed roll motor of the present invention, licker-in, cylinder, upper and lower doffer, upper and lower Condensing Roller, upper and lower angle stripper is all coated with the metallic card clothing for combing pure cotton fiber.
The diameter of feed roll motor described in the present invention is 156mm ~ 1500mm.
Operation principle of the present invention is as follows:
The present invention adopts major diameter feed roll motor and the feeding of upper feed plate to improve the rigidity of feeding cotton device, increase grip effect, make licker-in by lower to the reverse strike fiber of cotton mode, to the forward strike of cotton mode on becoming, strengthen the pre-carding capacity of licker-in, reduce the amount of damage of fiber, alleviate the combing burden in combing district, then the fiber on licker-in is taken away by cylinder, and the Fen Shu district entering cylinder and five groups of comb unit compositions carries out a point comb.The fibre web that combing is good is moved away by upper and lower doffer, and through Condensing Roller cohesion adjustment powerful ratio in length and breadth, finally, fibre web peels from Condensing Roller by angle stripper, via upper and lower go out lace curtaining be sent to rear board.Owing to adopting upper and lower two pass husband, the fiber on cylinder can be more by what strip in a circumference, prevent cotton knot from producing, and improve output.Licker-in and the arc plate between upper and lower doffer and cylinder play the effect of steady air flow and water conservancy diversion web.Full machine roll body is coated with the metallic card clothing being suitable for combing pure cotton fiber, with the pin cloth point combing other fibers unlike: taker-in clothing is closeer, and for the pure cotton fiber through combing, closeer taker-in clothing contributes to better gripping; Bearded-needle knitted cloth, cylinder working roll, strip roller card clothing for encryption pin cloth, be used for preventing single cylinder from dividing comb not; The pin tooth density of five groups of working rolls and angle stripper is different, and near doffer, density is larger; Relative to the Bearded-needle knitted cloth of encryption, doff clothing also wants respective encrypted, is beneficial to the transfer of fiber; The profile of tooth of pin cloth will be applicable to point comb and the transfer of pure cotton fiber.
Beneficial effect of the present invention is as follows:
One, become net fabric width large (2.65m), meet out net width requirement, output high (separate unit output is about 250kg/h);
Two, only have main comb unit, do not have pre-comb, for meticulous point of carded pure cotton fiber, avoid excessive combing, effectively prevent cotton knot from producing, wire side is beautiful, improves the critical defect (see Fig. 2) of traditional double Cylinder Carding machine;
Three, with two cohesion up and down, the fibre web of Condensing Roller can require to reduce with user to brute force ratio in length and breadth, and thus, the superposition of a single Cylinder Carding machine=cover plate type carding machine+cross lapping machine uses (see Fig. 1).So the invention of single Cylinder Carding machine, relative to cover plate type carding machine, improves output, optimize the configuration of production line unit machine, simplify production technology; Relative to traditional two Cylinder Carding machines, avoid excessive combing, improve wire side quality, and greatly reduce operating cost.
Accompanying drawing explanation
Fig. 1 is the cover plate type carding machine schematic diagram of prior art.
Sequence number in Fig. 1: 1-1, feed plate, 1-2, feed roll motor, 1-3, licker-in, 1-4, cylinder, 1-5, removable cover, 1-6, doffer, 1-7, Condensing Roller, 1-8, angle stripper, 1-9, go out lace curtaining.
Fig. 2 is two Cylinder Carding machine schematic diagrames of prior art.
Sequence number in Fig. 2: 2-1, feed plate, 2-2, feed roll motor, 2-3, licker-in, 2-4, main cylinder, 2-5, main cylinder divides comb unit, 2-6, upper and lower doffer, 2-7, upper and lower Condensing Roller, 2-8, upper and lower angle stripper, 2-9, upper and lower go out lace curtaining, 2-10, the arc plate between main cylinder, transferring roller is arranged on, 2-11, the arc plate between main cylinder, upper doffer is arranged on, 2-12, be arranged on arc plate between main cylinder, lower doffer, 2-13, transferring roller, 2-14, breast cylinder, 2-15, breast cylinder divides comb unit.
Fig. 3 is the single Cylinder Carding machine schematic diagram that the present invention relates to.
Sequence number in Fig. 3: 1, upper feed plate, 2, feed roll motor, 3, licker-in, 4, cylinder, 5, comb unit, 6, upper and lower doffer, 7, upper and lower Condensing Roller, 8, upper and lower angle stripper, 9, upper and lower go out lace curtaining, 10, be arranged on arc plate between cylinder, licker-in, 11, be arranged on arc plate between cylinder, upper doffer, 12, the arc plate between cylinder, lower doffer is arranged on, 13, metallic card clothing.
Detailed description of the invention
The present invention is further described below with reference to example (accompanying drawing):
As described in Figure 3, the wide cut list Cylinder Carding machine being applicable to pure cotton non-woven cloth production line of the present invention comprises cylinder (4), the licker-in (3) set gradually by feed end to discharge end around cylinder (4) circumference, some groups of comb unit (5) and the upper and lower doffer (6) for shifting fiber on cylinder; The feed mechanism be made up of upper feed plate (1) and feed roll motor (2) is provided with at the feed side of licker-in (3); Be respectively arranged with successively for improving fiber aspect to the upper and lower Condensing Roller (7) of brute force ratio and the upper and lower angle stripper (8) that peeled from upper and lower Condensing Roller (7) by fibre web at the discharge end of upper and lower doffer (6), and fibre web is sent to follow-up equipment upper and lower go out lace curtaining (9); And be respectively arranged with for controlling air-flow and the arc plate of water conservancy diversion fiber (10,11,12) between doffer between licker-in (3) and comb unit (5), between comb unit (5) and upper doffer, up and down.
The present invention along cylinder (4) circumference, be evenly equipped with five groups of comb unit be made up of working roll and angle stripper between licker-in (3) and upper doffer, the roll surface of described working roll and angle stripper is all coated with the metallic card clothing for combing pure cotton fiber.
The roll surface of feed roll motor of the present invention (2), licker-in (3), cylinder (4), upper and lower doffer (6), upper and lower Condensing Roller (7), upper and lower angle stripper (8) is all coated with the metallic card clothing (13) for combing pure cotton fiber.
The diameter of feed roll motor described in the present invention is 156mm ~ 1500mm.
Claims (4)
1. one kind is applicable to the wide cut list Cylinder Carding machine of pure cotton non-woven cloth production line, it is characterized in that: described single Cylinder Carding machine comprises cylinder (4), the licker-in (3) set gradually by feed end to discharge end around cylinder (4) circumference, some groups of comb unit (5) and the upper and lower doffer (6) for shifting fiber on cylinder; The feed mechanism be made up of upper feed plate (1) and feed roll motor (2) is provided with at the feed side of licker-in (3); Be respectively arranged with successively for improving fiber aspect to the upper and lower Condensing Roller (7) of brute force ratio and the upper and lower angle stripper (8) that peeled from upper and lower Condensing Roller (7) by fibre web at the discharge end of upper and lower doffer (6), and fibre web is sent to follow-up equipment upper and lower go out lace curtaining (9); And be respectively arranged with for controlling air-flow and the arc plate of water conservancy diversion fiber (10,11,12) between doffer between licker-in (3) and comb unit (5), between comb unit (5) and upper doffer, up and down.
2. the wide cut list Cylinder Carding machine being applicable to pure cotton non-woven cloth production line according to claim 1, is characterized in that: along cylinder (4) circumference, between licker-in and upper doffer, be evenly equipped with five groups of comb unit be made up of working roll and angle stripper; The roll surface of described working roll and angle stripper is all coated with the metallic card clothing (13) for combing pure cotton fiber.
3. the wide cut list Cylinder Carding machine being applicable to pure cotton non-woven cloth production line according to claim 1, is characterized in that: the roll surface of described feed roll motor (2), licker-in (3), cylinder (4), upper and lower doffer (6), upper and lower Condensing Roller (7), upper and lower angle stripper (8) is all coated with the metallic card clothing (13) for combing pure cotton fiber.
4. the wide cut list Cylinder Carding machine being applicable to pure cotton non-woven cloth production line according to claim 1, is characterized in that: the diameter of described feed roll motor (2) is 156mm ~ 1500mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510358086.XA CN104911750A (en) | 2015-06-26 | 2015-06-26 | Wide single-cylinder carding machine for pure cotton non-woven production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510358086.XA CN104911750A (en) | 2015-06-26 | 2015-06-26 | Wide single-cylinder carding machine for pure cotton non-woven production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104911750A true CN104911750A (en) | 2015-09-16 |
Family
ID=54081174
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510358086.XA Pending CN104911750A (en) | 2015-06-26 | 2015-06-26 | Wide single-cylinder carding machine for pure cotton non-woven production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104911750A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107059246A (en) * | 2017-02-21 | 2017-08-18 | 昆山盛纺非织造材料研发中心有限公司 | Through-Air Thermal Bonded Nonwovens carding machine and double combing systems |
| CN107245775A (en) * | 2017-08-11 | 2017-10-13 | 常熟市振泰无纺机械有限公司 | A kind of three-roll carding machine device |
| CN108914266A (en) * | 2018-09-18 | 2018-11-30 | 唐新雄 | Hot-wind nonwoven cloth carding apparatus |
| CN109023602A (en) * | 2018-11-06 | 2018-12-18 | 恒天重工股份有限公司 | A kind of area Zhu Fenshu sealing high yield carding machine suitable for non-woven cloth spun lacing production line |
| CN109281058A (en) * | 2018-10-19 | 2019-01-29 | 中原工学院 | A kind of multi-layer fiber web and preparation method thereof |
| WO2020024410A1 (en) * | 2018-07-31 | 2020-02-06 | Truetzschler Gmbh & Co. Kg | Method for producing a non-woven by means of a roller card |
| CN115787152A (en) * | 2022-11-30 | 2023-03-14 | 恒天重工股份有限公司 | Structure for preventing two ends of cylinder from generating wallboard patterns |
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| US3968662A (en) * | 1973-08-31 | 1976-07-13 | M. Lowenstein & Sons, Inc. | Method of feeding fibers to a pile fabric circular knitting machine |
| US6195845B1 (en) * | 1998-04-17 | 2001-03-06 | Thibeau | Method and an installation for forming a fiber web by the airlay technique |
| CN2697116Y (en) * | 2003-11-08 | 2005-05-04 | 青岛胶南东佳纺机（集团）有限公司 | Non-woven fabric carding machine |
| CN1990919A (en) * | 2005-12-26 | 2007-07-04 | 上海杰事杰新材料股份有限公司 | Feeding and carding system for hackling machine |
| CN204097632U (en) * | 2014-10-21 | 2015-01-14 | 河北立格环保科技有限公司 | A kind of process equipment of web |
| CN204752953U (en) * | 2015-06-26 | 2015-11-11 | 恒天重工股份有限公司 | Single tin forest carding machine of broad width suitable for textile non -weaving cloth production line |
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2015
- 2015-06-26 CN CN201510358086.XA patent/CN104911750A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3968662A (en) * | 1973-08-31 | 1976-07-13 | M. Lowenstein & Sons, Inc. | Method of feeding fibers to a pile fabric circular knitting machine |
| US6195845B1 (en) * | 1998-04-17 | 2001-03-06 | Thibeau | Method and an installation for forming a fiber web by the airlay technique |
| CN2697116Y (en) * | 2003-11-08 | 2005-05-04 | 青岛胶南东佳纺机（集团）有限公司 | Non-woven fabric carding machine |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107059246A (en) * | 2017-02-21 | 2017-08-18 | 昆山盛纺非织造材料研发中心有限公司 | Through-Air Thermal Bonded Nonwovens carding machine and double combing systems |
| CN107245775A (en) * | 2017-08-11 | 2017-10-13 | 常熟市振泰无纺机械有限公司 | A kind of three-roll carding machine device |
| WO2020024410A1 (en) * | 2018-07-31 | 2020-02-06 | Truetzschler Gmbh & Co. Kg | Method for producing a non-woven by means of a roller card |
| CN110777450A (en) * | 2018-07-31 | 2020-02-11 | 特吕茨施勒有限及两合公司 | Method for producing a nonwoven fabric by means of a carding machine |
| CN110777450B (en) * | 2018-07-31 | 2022-08-30 | 特吕茨施勒集团欧洲公司 | Method for producing a nonwoven fabric by means of a carding machine |
| CN108914266A (en) * | 2018-09-18 | 2018-11-30 | 唐新雄 | Hot-wind nonwoven cloth carding apparatus |
| CN109281058A (en) * | 2018-10-19 | 2019-01-29 | 中原工学院 | A kind of multi-layer fiber web and preparation method thereof |
| CN109023602A (en) * | 2018-11-06 | 2018-12-18 | 恒天重工股份有限公司 | A kind of area Zhu Fenshu sealing high yield carding machine suitable for non-woven cloth spun lacing production line |
| CN109023602B (en) * | 2018-11-06 | 2023-05-09 | 恒天重工股份有限公司 | A high-production carding machine with sealed main carding area suitable for nonwovens spunlace production line |
| CN115787152A (en) * | 2022-11-30 | 2023-03-14 | 恒天重工股份有限公司 | Structure for preventing two ends of cylinder from generating wallboard patterns |
| CN115787152B (en) * | 2022-11-30 | 2025-08-08 | 郑纺机纺织机械股份有限公司 | A structure for preventing wallboard flowers from forming at both ends of a cylinder |
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| CB03 | Change of inventor or designer information |
Inventor after: Liu Yanwu Inventor after: Bai Ying Inventor after: Tang Shuili Inventor after: Yan Xin Inventor after: Lv Hongbin Inventor after: Di Jiangbo Inventor after: Ren Wenhai Inventor after: Yan Li Inventor after: Jiang Ruidong Inventor before: Liu Yanwu Inventor before: Bai Ying Inventor before: Tang Shuili Inventor before: Yan Xin Inventor before: Lv Hongbin Inventor before: Di Jiangbo Inventor before: Ren Wenhai Inventor before: Yan Li Inventor before: Jiang Ruidong |
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Application publication date: 20150916 |
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| WD01 | Invention patent application deemed withdrawn after publication |