CN113578772A - CCD detector capable of automatically and continuously moving magnetic material blocks - Google Patents
CCD detector capable of automatically and continuously moving magnetic material blocks Download PDFInfo
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- CN113578772A CN113578772A CN202110913852.XA CN202110913852A CN113578772A CN 113578772 A CN113578772 A CN 113578772A CN 202110913852 A CN202110913852 A CN 202110913852A CN 113578772 A CN113578772 A CN 113578772A
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Abstract
The invention relates to an automatic continuous moving CCD (charge coupled device) detector for magnetic material blocks, which comprises a first product continuous moving mechanism (2) and a second product continuous moving mechanism (13), wherein magnetic material blocks (49) move in the first product continuous moving mechanism (2) and the second product continuous moving mechanism (13), a plurality of detection CCDs are arranged around the first product continuous moving mechanism (2) and the second product continuous moving mechanism (13) for acquiring surface images of the magnetic material blocks (49), and a control unit judges whether the corresponding magnetic material blocks (49) are good products or defective products according to the detection CCD acquired images, and is characterized in that: the device also comprises a turnover device which enables a hidden surface of the magnetic material block (49) contacted with the first product continuous moving mechanism (2) to be changed into an exposed surface on the second product continuous moving mechanism (13) and can be detected by a CCD to acquire image information of the hidden surface.
Description
Technical Field
The invention relates to an automatic continuous moving CCD detector, in particular to an automatic continuous moving CCD detector for magnetic material blocks.
Background
In the prior art, when distinguishing good products and defective products for a large number of different types of parts, automatic detection has been implemented, for example: the existing detection screening system mainly comprises a blanking mechanism, a belt conveying structure, a plurality of phase taking detection devices, a qualified product blanking device and an unqualified product blanking device.
In the prior art, when a magnetic block or a rectangular block is detected, because the magnetic block or the rectangular block is large in size, one surface of the magnetic block or the rectangular block is required to be shielded all the time and cannot be used for collecting images by a CCD (charge coupled device), the integrity of collected data cannot be ensured, and even if the magnetic block or the rectangular block is overturned for complete collection in detection, the prior art does not have a high-speed and stable overturning device.
Disclosure of Invention
The invention designs an automatic continuous moving CCD detector for a magnetic material block, which solves the technical problem that in the prior art, when the magnetic block or a rectangular block is detected, one surface of the magnetic block or the rectangular block is always required to be shielded and cannot be used for collecting images by a CCD (charge coupled device), so that the integrity of collected data cannot be ensured, and even if the magnetic block or the rectangular block is overturned for complete collection in the detection process, the prior art does not have a high-speed and stable overturning device.
In order to solve the technical problems, the invention adopts the following scheme:
the utility model provides an automatic continuous movement CCD of magnetic material piece detects machine, includes first product continuous movement mechanism and second product continuous movement mechanism, and the magnetic material piece is in first product continuous movement mechanism with second product continuous movement mechanism removes, first product continuous movement mechanism with second product continuous movement mechanism is equipped with a plurality of detection CCD around gathering magnetic material piece surface image, and the control unit is the non-defective products or defective products to detecting CCD gathering image judgement corresponding magnetic material piece, its characterized in that: the turnover device enables a hidden surface of the magnetic material block, which is in contact with the first product continuous moving mechanism, to be changed into an exposed surface on the second product continuous moving mechanism and can be detected by the CCD to acquire image information of the second product continuous moving mechanism.
Preferably, the turning device is also capable of turning the block of magnetic material horizontally.
Preferably, the turnover device can also change the vertical arrangement or the horizontal arrangement of the magnetic material blocks on the first product continuous moving mechanism into the horizontal arrangement or the vertical arrangement on the second product continuous moving mechanism.
Preferably, the turnover device comprises an upper movement direction changing mechanism and a lower movement direction changing mechanism; the upper moving direction-changing mechanism enables the magnetic material block on the first product continuous moving mechanism to move in the horizontal direction and the vertical direction, and enables the magnetic material block to rotate horizontally; the lower moving direction changing mechanism receives the magnetic material block transmitted by the upper moving direction changing mechanism, and changes the hidden surface of the magnetic material block into the exposed surface, and the magnetic material block of which the hidden surface is changed into the exposed surface is lifted by the upper moving direction changing mechanism again and is placed on the second product continuous moving mechanism to move continuously.
Preferably, the upper moving direction-changing mechanism comprises a moving adsorption support, the moving adsorption support is lifted in the vertical direction through a second vertical driving device, and the moving adsorption support is moved in the horizontal direction through a second horizontal driving device; the movable adsorption bracket comprises a fixed adsorption part and a rotary adsorption part, and the fixed adsorption part can adsorb or release the magnetic material block through a second adsorption electromagnet; the rotary adsorption part is connected with one end part of the rotary arm, the other end part of the rotary arm is connected with the rotary driving motor, and the rotary adsorption part can adsorb or release the magnetic material block through the first adsorption electromagnet, so that the horizontal turning of the magnetic material block is realized.
Preferably, the second vertical driving device comprises a second vertical driving motor, a second vertical moving block and a second vertical screw, and the second vertical driving motor drives the second vertical screw so that the second vertical moving block moves vertically along the axial direction of the second vertical screw; the second vertical moving block is connected with the movable adsorption bracket.
Preferably, the second horizontal driving device comprises a second horizontal moving driving motor, a second horizontal moving member, a horizontal moving bracket and a second horizontal screw, and the second horizontal moving driving motor drives the second horizontal screw to make the second horizontal moving member move horizontally along the axial direction of the second horizontal screw; one side of the horizontal moving support is connected with the second horizontal moving part, and the other side of the horizontal moving support is connected with the second vertical driving motor.
Preferably, the lower moving direction changing mechanism comprises a first rotating driving motor and a second rotating driving motor, a rotating shaft of the first rotating driving motor is connected with a third adsorption electromagnet to enable the third adsorption electromagnet to be changed horizontally and vertically, and a rotating shaft of the second rotating driving motor is connected with a fourth adsorption electromagnet to enable the fourth adsorption electromagnet to be changed horizontally and vertically; the horizontal movement motor or the air cylinder enables the distance between the first rotary driving motor and the second rotary driving motor to be reduced through the transmission mechanism, so that the magnetic material blocks on the fourth adsorption electromagnet can be adsorbed and transferred by the third adsorption electromagnet.
Preferably, the first product continuous moving mechanism comprises a fixed support and a moving support, the fixed support and the moving support are both composed of a plurality of parallel strips, a gap exists between every two adjacent strips, and the fixed support and the moving support are arranged in a staggered mode so that the strips of the moving support can move horizontally and vertically in the gap of the fixed support;
the movable support part moves back and forth in the horizontal direction through a first horizontal driving device, the first horizontal driving device comprises a first horizontal moving part, a first horizontal screw and a first horizontal movement driving motor, the first horizontal movement driving motor enables the first horizontal moving part to move horizontally along the axial direction of the first horizontal screw, and the first horizontal moving part is connected with the movable support part;
the movable support piece moves back and forth in the horizontal direction through the first vertical driving device, the first vertical driving device comprises a first vertical moving piece, a first vertical screw and a first vertical moving driving motor, the first vertical moving driving motor enables the first vertical moving piece to move vertically along the axial direction of the first vertical screw, and the first horizontal moving driving motor is connected with the first vertical moving piece.
Preferably, the continuous magnetic material feeding device further comprises a feeding conveying belt, wherein the feeding conveying belt conveys the magnetic material blocks into the inlet end of the first product continuous moving mechanism;
preferably, the continuous product conveying device further comprises a blanking swinging mechanism, wherein the blanking swinging mechanism can adsorb and lift the magnetic material blocks conveyed by the second product continuous moving mechanism, move the good magnetic material blocks to the upper part of a good product conveying belt according to the judgment result of the control unit, descend and finally release the good magnetic material blocks to the good product conveying belt; or moving the defective products of the magnetic material blocks to the position above the defective product conveying belt, descending and finally releasing the defective products of the magnetic material blocks onto the defective product conveying belt;
preferably, the plurality of detection CCDs around the first product continuously moving mechanism includes at least a first upward-looking detection CCD that collects a top surface (a) of the block of magnetic material, a first lateral-looking detection CCD that collects a left surface (E) of the block of magnetic material, and a second lateral-looking detection CCD that collects a right surface (F) of the block of magnetic material;
preferably, the plurality of detection CCDs around the second product-continuously-moving mechanism includes at least a third upward-looking detection CCD that collects the bottom surface (B) of the block of magnetic material, a third lateral-looking detection CCD that collects the front surface (C) of the block of magnetic material, and a fourth lateral-looking detection CCD that collects the rear surface (D) of the block of magnetic material.
The CCD detector capable of automatically and continuously moving the magnetic material block has the following beneficial effects:
(1) the turnover device is specially designed for detecting the magnetic material block, so that a hidden surface of the magnetic material block, which is in contact with the first product continuous moving mechanism, can be changed into an exposed surface on the second product continuous moving mechanism, and image information of the hidden surface can be acquired by the detected CCD, so that complete information of the magnetic material block can be completely acquired, and the reliability of detection quality is ensured.
(2) The invention not only can expose the hidden surface, but also can enable the magnetic material block to move and horizontally turn, so that the side-looking detection CCD can acquire the front, back, left and right surfaces of the magnetic material block, and the reliability of the detection quality is ensured.
(3) According to the first product continuous moving mechanism and the second product continuous moving mechanism, the fixed supporting piece and the movable supporting piece are matched with each other, so that the magnetic material block is grabbed in a static state when the overturning device grabs the magnetic material block, the running speed of the overturning device is not required to be too high, and the adsorption accuracy is easily guaranteed.
Drawings
FIG. 1: the invention discloses a schematic diagram of a three-dimensional structure of a CCD detector with a magnetic material block capable of automatically and continuously moving;
FIG. 2: the structure schematic diagram of a first product continuous moving mechanism in the invention;
FIG. 3: the invention is a schematic diagram of horizontal movement of a moving support of a first product continuous moving mechanism;
FIG. 4: the invention is a schematic vertical movement diagram of a moving support of a first product continuous movement mechanism;
FIG. 5: the invention discloses a matching schematic diagram of an up-down moving direction-changing mechanism;
FIG. 6: the schematic diagram before the magnetic material block is not changed in direction;
FIG. 7: the present invention is a schematic representation of a block of magnetic material after it has been turned.
Description of reference numerals:
1-feeding a conveyer belt; 2-a first product continuous moving mechanism; 3-first upward view detection CCD; 4-first side view detection CCD; 5-second side view detection CCD; 6-second upward view detection CCD; 7-first upper front 45 degree vision detection CCD; 8-second upper front 45 degree vision detection CCD; 9-first up and back 45 degree vision detection CCD; 10-second, 45-degree vision detection CCD; 11-an upward movement direction changing mechanism; 12-a down-shift steering mechanism; 13-a second product continuous moving mechanism; 14-third upward view detection CCD; 15-fourth upward view detection CCD; 16-upward view 360 degrees to detect CCD; 17-third side view detection CCD; 18-fourth side view detection CCD; 19-a blanking swing mechanism; 20-conveying belt for good products; 21-defective product conveyer belt;
22-a fixed support; 221-voids; 23 — a moving support; 231 — voids; 24 — a first vertical movement drive motor; 25-a first vertical moving member; 26-a first vertical screw; 27 — a first horizontal moving member; 28-a first horizontal screw; 29 — a first horizontal movement drive motor;
30-a second horizontal movement drive motor; 31 — a second horizontal moving member; 32-horizontally moving the support; 33-a second horizontal screw; 34-a second vertical drive motor; 35-a second vertical moving block; 36-second vertical screw; 37-moving the adsorption rack; 38-fixed adsorption part; 39-rotating arm; 40-a rotary drive motor; 41-rotary adsorption part; 42-a first adsorption electromagnet; 43-a second attracting electromagnet; 44-a third adsorption electromagnet; 45-fourth adsorption electromagnet; 46 — a first rotary drive motor; 47 — a second rotary drive motor; 48-horizontal moving motor; 49-a block of magnetic material;
a-top surface; b-bottom surface; c-front; d, rear; e, left side; f-right.
Detailed Description
The invention is further described below with reference to fig. 1 to 7:
as shown in fig. 1, the automatic continuous moving CCD detector for magnetic material blocks of the present invention includes a first product continuous moving mechanism 2 and a second product continuous moving mechanism 13, wherein magnetic material blocks 49 move in the first product continuous moving mechanism 2 and the second product continuous moving mechanism 13, a plurality of detection CCDs are disposed around the first product continuous moving mechanism 2 and the second product continuous moving mechanism 13 to collect surface images of the magnetic material blocks 49, and a control unit determines whether the corresponding magnetic material blocks 49 are good products or bad products according to the detection CCD collected images, and further includes a turning device, wherein the turning device changes a hidden surface of the magnetic material blocks 49 contacting with the first product continuous moving mechanism 2 into an exposed surface on the second product continuous moving mechanism 13 and can be detected by the detection CCDs to collect image information thereof.
The continuous magnetic material feeding device further comprises a feeding conveying belt 1, and the feeding conveying belt 1 conveys a magnetic material block 49 into the inlet end of the first product continuous moving mechanism 2.
The blanking swing mechanism 19 can adsorb and lift the magnetic material blocks 49 conveyed by the second product continuous moving mechanism 13, move the good products of the magnetic material blocks 49 to the upper part of the good product conveyor belt 20 according to the judgment result of the control unit, descend and finally release the good products of the magnetic material blocks 49 to the good product conveyor belt 20; or the defective product of the magnetic material block 49 is moved to above the defective product conveyer belt 21, and is lowered to finally release the defective product of the magnetic material block 49 onto the defective product conveyer belt 21.
The plurality of inspection CCDs around the first product continuous movement mechanism 2 includes at least a first upward-looking inspection CCD3 that picks up the top surface a of the block of magnetic material 49, a first lateral-looking inspection CCD4 that picks up the left surface E of the block of magnetic material 49, and a second lateral-looking inspection CCD5 that picks up the right surface F of the block of magnetic material 49. Besides, a first upper front 45-degree vision detection CCD7, a second upper front 45-degree vision detection CCD8, a first upper rear 45-degree vision detection CCD9 and a second upper rear 45-degree vision detection CCD10 can be arranged around the first product continuous moving mechanism 2, the CCDs can realize the purposes of cracking detection and edge gap detection by changing the lighting angle, and the number and the arrangement position of the CCDs are provided with corresponding numbers according to the requirements and the measurement precision and are not strictly limited.
The plurality of inspection CCDs around the second product serial movement mechanism 13 includes at least a third upward-view inspection CCD14 that picks up the bottom surface B of the block of magnetic material 49, a third lateral-view inspection CCD17 that picks up the front surface C of the block of magnetic material 49, and a fourth lateral-view inspection CCD18 that picks up the rear surface D of the block of magnetic material 49. Similarly, a 360 ° upward detection CCD16 may be provided around the second product continuous movement mechanism 13.
As shown in fig. 2 to 5, the first product continuous movement mechanism 2 includes a fixed support member 22 and a movable support member 23, the fixed support member 22 and the movable support member 23 are both composed of a plurality of parallel strips, and a gap 221 exists between two adjacent strips; 231, the fixed support 22 and the movable support 23 are arranged in a staggered manner so that the strip of the movable support 23 can be in the gap 221 of the fixed support 22; 231 horizontal and vertical. Through the mode that fixed support 22 and removal support 23 mutually supported, can ensure the motion mode of magnetic material piece 49 sound combination to make things convenient for turning device to carry out accurate absorption.
The moving support 23 is moved back and forth in the horizontal direction by a first horizontal driving device, the first horizontal driving device includes a first horizontal moving member 27, a first horizontal screw 28 and a first horizontal moving driving motor 29, the first horizontal moving driving motor 29 makes the first horizontal moving member 27 move horizontally along the axial direction of the first horizontal screw 28, and the first horizontal moving member 27 is connected with the moving support 23.
The movable support 23 is moved back and forth in the horizontal direction by a first vertical driving device, the first vertical driving device includes a first vertical moving member 25, a first vertical screw 26 and a first vertical moving driving motor 24, the first vertical moving driving motor 24 makes the first vertical moving member 25 move vertically along the axial direction of the first vertical screw 26, and a first horizontal moving driving motor 29 is connected to the first vertical moving member 25.
The above is realized by a motor, and certainly, the above can also be realized by a cylinder or an oil cylinder, which is an equivalent means of the first horizontal driving motor and the first vertical driving motor. Besides, not only the first horizontal movement driving motor 29 may be fixed to the first vertical moving member 25, but also the first vertical movement driving motor 24 may be fixed to the first horizontal moving member 27, and both are equivalent solutions.
The second product continuous movement mechanism 13 has the same structure as the first product continuous movement mechanism 2, and the structure thereof is described above with reference to fig. 2 to 5.
As shown in fig. 5, the turning device changes the hidden surface of the magnetic material block 49 that comes into contact with the first continuous product moving mechanism 2 into the exposed surface on the second continuous product moving mechanism 13 and enables the detection CCD to capture its image information.
The flipping means are also able to turn the block of magnetic material 49 in a horizontal rotation. For example: the first mode is as follows: the turning device is also able to change the vertical placement of the blocks 49 of magnetic material on the first mechanism 2 of continuous movement of the products to a transverse placement on the second mechanism 13 of continuous movement of the products. The second way is: the turning device is also able to change the transverse disposition of the blocks 49 of magnetic material on the first mechanism 2 of continuous movement of the products to the vertical disposition on the second mechanism 13 of continuous movement of the products.
The turnover device comprises an upper movement direction changing mechanism 11 and a lower movement direction changing mechanism 12; the upper movement direction changing mechanism 11 not only moves the magnetic material pieces in the horizontal direction and the vertical direction but also rotates the magnetic material pieces horizontally on the first product continuous movement mechanism 2. The lower moving direction changing mechanism 12 receives the magnetic material block 49 transferred from the upper moving direction changing mechanism 11 and changes its hidden surface into an exposed surface, and the magnetic material block 49 whose hidden surface is changed into the exposed surface is again lifted by the upper moving direction changing mechanism 11 and placed on the second product continuous moving mechanism 13 to continue moving.
The upper moving direction changing mechanism 11 comprises a moving adsorption bracket 37, the moving adsorption bracket 37 is lifted in the vertical direction through a second vertical driving device, and the moving adsorption bracket 37 is moved in the horizontal direction through a second horizontal driving device; the movable adsorption bracket 37 comprises a fixed adsorption part 38 and a rotary adsorption part 41, wherein the fixed adsorption part 38 can adsorb or release a magnetic material block 49 through a second adsorption electromagnet 43; the rotary adsorption part 41 is connected with one end part of the rotary arm 39, the other end part of the rotary arm 39 is connected with the rotary driving motor 40, and the rotary adsorption part 41 can adsorb or release the magnetic material block 49 through the first adsorption electromagnet 42, so that the horizontal direction change of the magnetic material block 49 is realized.
The second vertical driving device comprises a second vertical driving motor 34, a second vertical moving block 35 and a second vertical screw 36, wherein the second vertical driving motor 34 drives the second vertical screw 36 to enable the second vertical moving block 35 to move vertically along the axial direction of the second vertical screw 36; the second vertical moving block 35 is connected to the moving adsorption bracket 37.
The second horizontal driving device comprises a second horizontal moving driving motor 30, a second horizontal moving part 31, a horizontal moving bracket 32 and a second horizontal screw 33, wherein the second horizontal moving driving motor 30 drives the second horizontal screw 33 to enable the second horizontal moving part 31 on the second horizontal screw 33 to move horizontally along the axial direction of the second horizontal screw 33; one side of the horizontal moving bracket 32 is connected to the second horizontal moving member 31, and the other side of the horizontal moving bracket 32 is connected to the second vertical driving motor 34.
The second vertical driving device and the second horizontal driving device can be replaced by other driving devices such as an air cylinder and the like to achieve the equivalent technical effect.
The lower moving direction changing mechanism 12 comprises a first rotating driving motor 46 and a second rotating driving motor 47, wherein a rotating shaft of the first rotating driving motor 46 is connected with the third adsorption electromagnet 44 to enable the third adsorption electromagnet 44 to be changed horizontally and vertically, and a rotating shaft of the second rotating driving motor 47 is connected with the fourth adsorption electromagnet 45 to enable the fourth adsorption electromagnet 44 to be changed horizontally and vertically; the horizontal movement motor 48 or the air cylinder makes the distance between the first rotary driving motor 46 and the second rotary driving motor 47 smaller through the transmission mechanism so that the magnetic material block 49 on the fourth adsorption electromagnet 44 can be adsorbed and transferred by the third adsorption electromagnet 45.
The detection object moving detection method in the CCD detector comprises the following steps:
as shown in fig. 6, the magnetic material block 49 is a hexahedron including a top surface a, a bottom surface B, a front surface C, a rear surface D, a left surface E, and a right surface F. Which is located in front of the front face C when the first product continuous moving mechanism 2 is located, is the moving direction of the magnetic material block 49.
Step 1, when the magnetic material block 49 moves in the first product continuous moving mechanism 2, the first upward-view detection CCD3 acquires an image of the top surface A of the magnetic material block 49, the first side-view detection CCD4 acquires the left surface E of the magnetic material block 49, and the second side-view detection CCD5 acquires the right surface F of the magnetic material block 49;
step 2, horizontally moving the upper moving direction changing mechanism 11 of the turnover device to the position above the magnetic material block 49 of the first product continuous moving mechanism 2, then moving downwards, so that the rotary adsorption part 41 adsorbs the magnetic material block 49 through the first adsorption electromagnet 42, and then vertically lifting;
step 3, in the horizontal movement resetting process of the upper movement direction changing mechanism 11, the rotary adsorption part 41 rotates by 90 degrees, so that the positions of the left surface E and the right surface F of the original magnetic material block 49 are replaced by the front surface C and the rear surface D;
step 4, the upper moving direction changing mechanism 11 moves downwards, the bottom surface of the magnetic material block 49 is adsorbed by the fourth adsorption electromagnet 44, meanwhile, the first adsorption electromagnet 42 loses magnetic force, and the upper moving direction changing mechanism 11 resets upwards;
step 5, starting the first rotary driving motor 46 and the second rotary driving motor 47, and stopping the first rotary driving motor 46 and the second rotary driving motor 47 after the fourth adsorption electromagnet 44 and the third adsorption electromagnet 45 move reversely to the position where the two magnet irons are opposite;
step 6, starting the horizontal moving motor 48 to reduce the distance between the first rotary driving motor 46 and the second rotary driving motor 47, so that the magnetic material blocks 49 on the fourth adsorption electromagnet 44 can be adsorbed by the third adsorption electromagnet 45, and then the first adsorption electromagnet 44 loses magnetic force;
step 7, the first rotary driving motor 46 and the second rotary driving motor 47 are started again, so that the fourth adsorption electromagnet 44 and the third adsorption electromagnet 45 are reset to be upward, and the first rotary driving motor 46 and the second rotary driving motor 47 are stopped;
step 8, the upward movement direction changing mechanism 11 of the turnover device moves downward, so that the second adsorption electromagnet 43 on the fixed adsorption part 38 can adsorb the magnetic material block 49 on the third adsorption electromagnet 45, then the third adsorption electromagnet 45 loses magnetic force, and the upward movement direction changing mechanism 11 of the turnover device resets upward;
step 9, horizontally moving the upper moving direction changing mechanism 11 of the turnover device to the position above the second product continuous moving mechanism 13, moving the upper moving direction changing mechanism downwards to place the magnetic material block 49 on a fixed support of the second product continuous moving mechanism 13, wherein the bottom surface B of the magnetic material block 49 faces upwards, and the second adsorption electromagnet 43 loses magnetic force;
All the side-looking detection CCDs are positioned on two sides of the first product continuous moving mechanism 2 and the second product continuous moving mechanism 13, and the cameras and light rays of the side-looking detection CCDs can horizontally hit the acquisition surface to obtain more complete and real image data.
The invention is described above with reference to the accompanying drawings, it is obvious that the implementation of the invention is not limited in the above manner, and it is within the scope of the invention to adopt various modifications of the inventive method concept and solution, or to apply the inventive concept and solution directly to other applications without modification.
Claims (10)
1. The utility model provides an automatic continuous movement CCD of magnetic material piece detects machine, includes first product continuous movement mechanism (2) and second product continuous movement mechanism (13), and magnetic material piece (49) are in first product continuous movement mechanism (2) with second product continuous movement mechanism (13) remove, first product continuous movement mechanism (2) with be equipped with a plurality of detection CCD around second product continuous movement mechanism (13) and gather magnetic material piece (49) surface image, the control unit is good products or defective products to detecting CCD and gathering image judgement corresponding magnetic material piece (49), its characterized in that: and the device also comprises a turnover device which enables a hidden surface of the magnetic material block (49) contacted with the first product continuous moving mechanism (2) to be changed into an exposed surface on the second product continuous moving mechanism (13) and can be detected by a CCD to acquire image information of the second product continuous moving mechanism.
2. The automatic continuous motion CCD detector of a block of magnetic material according to claim 1, wherein: the turning device is also capable of turning the block (49) of magnetic material in a horizontal rotation.
3. The automatic continuous motion CCD detector of a block of magnetic material according to claim 2, wherein: the turnover device can also change the vertical arrangement or the transverse arrangement of the magnetic material blocks (49) on the first product continuous moving mechanism (2) into the transverse arrangement or the vertical arrangement on the second product continuous moving mechanism (13).
4. An automatic continuous motion CCD detector of a block of magnetic material according to any one of claims 1 to 3, characterized in that: the overturning device comprises an upper moving direction changing mechanism (11) and a lower moving direction changing mechanism (12);
the upper movement direction changing mechanism (11) not only moves the magnetic material blocks on the first product continuous moving mechanism (2) in the horizontal direction and the vertical direction, but also enables the magnetic material blocks to rotate horizontally;
the lower moving direction changing mechanism (12) receives the magnetic material block (49) transmitted by the upper moving direction changing mechanism (11) and changes the hidden surface into the exposed surface, and the magnetic material block (49) changed into the exposed surface is lifted by the upper moving direction changing mechanism (11) again and placed on the second product continuous moving mechanism (13) to continue moving.
5. The automatic continuous motion CCD detector of a block of magnetic material according to claim 4, wherein: the upper moving direction changing mechanism (11) comprises a moving adsorption bracket (37), the moving adsorption bracket (37) is lifted in the vertical direction through a second vertical driving device, and the moving adsorption bracket (37) is moved in the horizontal direction through a second horizontal driving device; the movable adsorption bracket (37) comprises a fixed adsorption part (38) and a rotary adsorption part (41), and the fixed adsorption part (38) can adsorb or release the magnetic material block (49) through a second adsorption electromagnet (43); the rotary adsorption part (41) is connected with one end part of a rotary arm (39), the other end part of the rotary arm (39) is connected with a rotary driving motor (40), and the rotary adsorption part (41) can adsorb or release the magnetic material block (49) through a first adsorption electromagnet (42) so as to horizontally change the direction of the magnetic material block (49).
6. The automatic continuous motion CCD detector of a block of magnetic material according to claim 4, wherein: the second vertical driving device comprises a second vertical driving motor (34), a second vertical moving block (35) and a second vertical screw (36), wherein the second vertical driving motor (34) drives the second vertical screw (36) to enable the second vertical moving block (35) on the second vertical screw to move in the vertical direction along the axial direction of the second vertical screw (36); the second vertical moving block (35) is connected with the moving adsorption bracket (37).
7. The automatic continuous motion CCD detector of a block of magnetic material according to claim 6, wherein: the second horizontal driving device comprises a second horizontal moving driving motor (30), a second horizontal moving part (31), a horizontal moving support (32) and a second horizontal screw (33), wherein the second horizontal moving driving motor (30) drives the second horizontal screw (33) to enable the second horizontal moving part (31) on the second horizontal screw to move horizontally along the axial direction of the second horizontal screw (33); one side of the horizontal moving support (32) is connected with the second horizontal moving part (31), and the other side of the horizontal moving support (32) is connected with the second vertical driving motor (34).
8. The automatic continuous motion CCD detector of a block of magnetic material according to claim 4, wherein: the lower moving direction changing mechanism (12) comprises a first rotating driving motor (46) and a second rotating driving motor (47), a rotating shaft of the first rotating driving motor (46) is connected with a third adsorption electromagnet (44) to enable the third adsorption electromagnet (44) to change horizontally and vertically, and a rotating shaft of the second rotating driving motor (47) is connected with a fourth adsorption electromagnet (45) to enable the fourth adsorption electromagnet (44) to change horizontally and vertically; the horizontal moving motor (48) or the air cylinder enables the distance between the first rotary driving motor (46) and the second rotary driving motor (47) to be reduced through a transmission mechanism, so that the magnetic material blocks (49) on the fourth adsorption electromagnet (44) can be adsorbed and transferred by the third adsorption electromagnet (45).
9. The automatic continuous motion CCD detector of blocks of magnetic material according to claims 1-8, characterized by: the first product continuous moving mechanism (2) comprises a fixed supporting piece (22) and a moving supporting piece (23), wherein the fixed supporting piece (22) and the moving supporting piece (23) are both composed of a plurality of parallel strips, a gap (221; 231) exists between every two adjacent strips, and the fixed supporting piece (22) and the moving supporting piece (23) are arranged in a staggered mode so that the strips of the moving supporting piece (23) can move horizontally and vertically in the gap (221; 231) of the fixed supporting piece (22);
the movable support part (23) is moved back and forth in the horizontal direction through a first horizontal driving device, the first horizontal driving device comprises a first horizontal moving part (27), a first horizontal screw rod (28) and a first horizontal moving driving motor (29), the first horizontal moving driving motor (29) enables the first horizontal moving part (27) to move horizontally along the axial direction of the first horizontal screw rod (28), and the first horizontal moving part (27) is connected with the movable support part (23);
the movable supporting piece (23) can move back and forth in the horizontal direction through a first vertical driving device, the first vertical driving device comprises a first vertical moving piece (25), a first vertical screw (26) and a first vertical moving driving motor (24), the first vertical moving driving motor (24) enables the first vertical moving piece (25) to move vertically along the axial direction of the first vertical screw (26), and the first horizontal moving driving motor (29) is connected with the first vertical moving piece (25).
10. The automatic continuous motion CCD detector of blocks of magnetic material according to claims 1-9, wherein:
the continuous magnetic material conveying device further comprises a feeding conveying belt (1), wherein the feeding conveying belt (1) conveys the magnetic material blocks (49) to the inlet end of the first product continuous moving mechanism (2);
or the blanking device also comprises a blanking swinging mechanism (19), wherein the blanking swinging mechanism (19) can adsorb and lift the magnetic material blocks (49) conveyed by the second product continuous moving mechanism (13), move the good products of the magnetic material blocks (49) to the upper part of a good product conveying belt (20) according to the judgment result of a control unit, descend and finally release the good products of the magnetic material blocks (49) to the good product conveying belt (20); or the defective products of the magnetic material blocks (49) are moved to the position above the defective product conveying belt (21), and the defective products of the magnetic material blocks (49) are descended and finally released to the defective product conveying belt (21);
or the plurality of detection CCDs around the first product continuous moving mechanism (2) at least comprise a first upward-looking detection CCD (3) for collecting the top surface (A) of the magnetic material block (49), a first side-looking detection CCD (4) for collecting the left surface (E) of the magnetic material block (49), and a second side-looking detection CCD (5) for collecting the right surface (F) of the magnetic material block (49);
the plurality of detection CCDs around the second product continuous movement mechanism (13) include at least a third upward-view detection CCD (14) for picking up the bottom surface (B) of the magnetic material block (49), a third lateral-view detection CCD (17) for picking up the front surface (C) of the magnetic material block (49), and a fourth lateral-view detection CCD (18) for picking up the rear surface (D) of the magnetic material block (49)
Alternatively, the magnetic material block (49) is a hexahedron or a cylinder.
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| CN114273249A (en) * | 2022-01-05 | 2022-04-05 | 上海新孚美变速箱技术服务有限公司 | Automatic scanning, detecting and classifying device for automobile gearbox parts |
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