CN211545192U - Automatic transfer device for elastic base plate - Google Patents
Automatic transfer device for elastic base plate Download PDFInfo
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- CN211545192U CN211545192U CN201922219805.6U CN201922219805U CN211545192U CN 211545192 U CN211545192 U CN 211545192U CN 201922219805 U CN201922219805 U CN 201922219805U CN 211545192 U CN211545192 U CN 211545192U
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Abstract
The utility model relates to an automatic transfer device of elastic backing plate, it includes: the conveying platform is uniformly provided with a plurality of continuously-transferred dies, and the lower die and the upper die of each die are in an open state; the visual shooting system is arranged above the conveying platform and comprises a CCD camera, a strip-shaped light source and a first photoelectric sensor, wherein the strip-shaped light source provides illumination, the first photoelectric sensor is arranged at a position corresponding to the upper die, the CCD camera is arranged at a position corresponding to the die, when the first photoelectric sensor detects the occurrence of the upper die, a signal is transmitted to the CCD camera, and the CCD camera intercepts pictures of the die in the shooting area of the CCD camera; the air blowing assembly comprises a plurality of air blowing nozzles, and the air blowing nozzles correspond to the lower die; the conveying belt is arranged on one side of the conveying platform, and the material loading end of the conveying belt is provided with a turnover device; and the manipulator is arranged between the conveying platform and the conveying belt and grabs the elastic base plate from the die to the conveying belt or the turnover device.
Description
Technical Field
The utility model relates to an automated production equipment technical field especially relates to an automatic transfer device of elastic backing plate.
Background
The railway elastic cushion plate is mainly used for shock absorption and noise reduction of high-speed rails or subways, is a common consumable material for railways, needs to be replaced once every 2-3 years, requires 5800 blocks (364 square meters and 8mm in thickness) of the elastic cushion plate for each kilometer of a high-speed rail line, currently, the mileage of the high-speed rail in operation in China is 11028 kilometers, 1.2 kilometers of the high-speed rail under construction exist, only five families producing the product in China are known, and the annual production capacity is about 400 million square meters (6.5 hundred million). The elastic cushion plate can only be used for about ten thousand kilometers of high-speed rail, the annual demand of the current high-speed rail elastic cushion plate in China is about 1200 square (20 million yuan), and after the speed of the subway and the common railway is increased, the elastic cushion plate and the high-speed rail are used and pushed to the international market, the demand reaches more than 7000 square (100 million yuan), so that the potential for developing the product is huge, the existing railway elastic cushion plate is picked up manually after the mold is opened, the automation degree is low, a large amount of manpower is consumed, and the working efficiency is low. To the problem, the utility model provides a simple structure, degree of automation is high, the elastic backing plate picks up efficient elastic backing plate automatic transfer device.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that an elastic backing plate automatic transfer device that simple structure, degree of automation are high, elastic backing plate pick up efficiently is provided.
In order to solve the above problems, the utility model adopts the following technical proposal:
an automatic transfer device for elastic tie plates, comprising:
the conveying platform is uniformly provided with a plurality of continuously-transferred dies, and the lower die and the upper die of each die are in an open state;
the visual shooting system is arranged above the conveying platform and comprises a CCD camera, a strip-shaped light source and a first photoelectric sensor, wherein the strip-shaped light source provides illumination, the first photoelectric sensor is arranged at a position corresponding to the upper die, the CCD camera is arranged at a position corresponding to the die, when the first photoelectric sensor detects the occurrence of the upper die, a signal is transmitted to the CCD camera, and the CCD camera intercepts pictures of the die in the shooting area of the CCD camera;
the air blowing assembly comprises a plurality of air blowing nozzles, and the air blowing nozzles correspond to the lower die;
the conveying belt is arranged on one side of the conveying platform, a turnover device is arranged at the feeding end of the conveying belt and comprises a turnover plate, a rotating shaft fixedly connected with the right end of the turnover plate and a servo motor for driving the rotating shaft to rotate, a plurality of adsorption holes are formed in the turnover plate, a plurality of vacuum generators connected with the adsorption holes are fixedly arranged on the bottom surface of the turnover plate, a groove is formed in the upper surface of the turnover plate, and a fourth photoelectric sensor is arranged in the groove;
the manipulator is arranged between the conveying platform and the conveying belt, the free end of the manipulator is provided with a second mounting plate, the second mounting plate is provided with a plurality of suckers, the suckers are connected with vacuum generators on the manipulator, the manipulator can respectively grab the elastic base plates on the lower die and the upper die and place the elastic base plates on the turnover plate and the conveying belt.
As a further improvement, the conveying platform is provided with a frame, a first fixing plate is arranged on the frame, a first connecting plate is arranged on one side of the first fixing plate, a first mounting plate is arranged on one side of the first connecting plate, the CCD camera is arranged on the first mounting plate, the first connecting plate can be arranged on the first fixing plate in a length direction adjusting position, and the first mounting plate can rotate relative to the first connecting plate.
As a further improvement, the fixed plate two has been set firmly on the frame, the fixed plate two sides are equipped with connecting plate two, the connecting plate two sides are equipped with the bar mount pad, the bar light source is located on the bar mount pad, wherein connecting plate two can be followed two length direction adjustment positions of fixed plate, the bar mount pad can with two emergence relative rotations of connecting plate, the bar light source can the direction is shone in the adjustment on the bar mount pad.
As a further improvement of the present invention, a third fixing plate is disposed on the frame, a third connecting plate is fixedly disposed on one side of the third fixing plate, a base is fixedly disposed on the left side of the third connecting plate, the base is hinged to a vertically disposed rotating plate, a mounting seat is vertically and fixedly disposed on the side surface of the rotating plate, and the blowing nozzle is mounted at the bottom of the mounting seat, wherein the third connecting plate can be adjusted in position along the three length directions of the third fixing plate; the three right sides of connecting plate have set firmly mounting panel three, mounting panel three top has set firmly stand two, it has set firmly stand one to change the board top, be connected with the extension spring between stand one and the stand two, make change the board free state down with the connecting plate three-phase is parallel.
As a further improvement, the vertical riser that has set firmly in conveying platform one side, the L type connecting seat has set firmly on the riser, photoelectric sensor one set firmly in on the horizontal plate of connecting seat, wherein the connecting seat can be followed the vertical direction adjustment position of riser, photoelectric sensor one can with the horizontal plate of connecting seat takes place relative rotation.
As a further improvement of the utility model, the sucking disc is connected with the vacuum generator through a pipeline, wherein at least one is equipped with negative pressure sensor on the pipeline.
As a further improvement of the utility model, the edge of the upper side of the turnover plate is provided with a positioning block corresponding to the elastic base plate.
As a further improvement, the conveying device is provided with a material receiving platform between the conveying platform and the conveying belt.
As a further improvement, the frame is assembled by the equipment pole of a plurality of squares and is formed, be equipped with respectively on four sides of equipment pole along length direction's spout, be equipped with the slider in the spout, two equipment poles of mutually perpendicular are connected through the right angle connecting piece in crossing department, two straight flanges of right angle connecting piece pass through the bolt-up with the slider in the relative spout on two equipment poles respectively and are in the same place.
As a further improvement, the utility model also comprises a control console, the control console is arranged outside the conveying belt, and a protective guard capable of being pushed and pulled is arranged between the control console and the conveying belt.
Adopt the produced beneficial effect of above-mentioned technical scheme to lie in:
the utility model provides an automatic transfer device of elastic backing plate discerns through vision shooting system that the elastic backing plate is located last mould or lower mould, and then right through the manipulator the elastic backing plate carries out the accuracy and snatchs, if the elastic backing plate is located last mould, puts on the conveyer belt after the manipulator directly snatchs, if the elastic backing plate is located the lower mould, puts it on turning device earlier after the manipulator snatchs, overturns it again on the conveyer belt, guarantees the uniformity of direction is placed to the elastic backing plate, and degree of automation is high, snatchs efficiency and improves greatly.
Can blow to the elastic gasket on the lower mould through setting up the air blowing subassembly, help its drawing of patterns, through setting up change board and extension spring and can prevent to blow the shower nozzle and take place to damage when the mould takes place to interfere, when blowing the shower nozzle atress, change the board and drive the shower nozzle of blowing is rotatory, dodges, and the mould passes through the back, under the extension spring effect, change the board and drive the shower nozzle of blowing resumes the normal position. The height and the orientation of the CCD camera, the strip-shaped light source, the blowing nozzle and the first photoelectric sensor can be freely adjusted, and the CCD camera, the strip-shaped light source, the blowing nozzle and the first photoelectric sensor can be fixed after being specifically arranged according to needs.
The sucking disc is connected with the vacuum generator through a pipeline, at least one pipeline is provided with a negative pressure sensor, whether the elastic base plate is sucked by the sucking disc or not is judged through the negative pressure sensor, and the device can be found in time when the device fails and cannot suck a product.
The turnover device adsorbs the elastic base plate by arranging the adsorption holes, so that the elastic base plate is prevented from deviating and falling in the turnover process, and whether the elastic base plate is placed in place or not is judged by the photoelectric sensor.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is another schematic structural diagram of the present invention.
Fig. 3 is a partially enlarged schematic view at a in fig. 2.
Fig. 4 is a schematic structural diagram of the conveying platform of the present invention.
Fig. 5 is a partially enlarged schematic view at B in fig. 4.
Fig. 6 is a partially enlarged schematic view at C in fig. 4.
Fig. 7 is a schematic view of the structure of fig. 6 with the right angle connector removed.
Fig. 8 is a schematic structural view of the middle conveying belt and the turnover device of the present invention.
Fig. 9 is a partially enlarged schematic view at E in fig. 8.
Fig. 10 is a schematic structural view of the robot according to the present invention.
Fig. 11 is a schematic view of the installation structure of the CCD camera, the bar light source and the air blowing assembly of the present invention.
Fig. 12 is a schematic structural view of another driving mechanism of the turnover device of the present invention.
Wherein: 1 conveying platform, 2 moulds, 2-1 lower moulds, 2-2 upper moulds, 3 frames, 3-1 assembling rods, 3-2 sliding chutes, 3-3 sliding blocks, 3-4 right-angle connecting pieces, 4CCD cameras, 4-1 mounting plate I, 4-2 connecting plate I, 4-3 fixing plate I, 5 strip-shaped light sources, 5-1 strip-shaped mounting seats, 5-1-1 side plates, 5-1-2 mounting plate IV, 5-2 connecting plate II, 5-3 fixing plate II, 6 air blowing nozzles, 6-1 mounting seats, 6-2 rotating plates, 6-3 upright post I, 6-4 mounting plate III, 6-5 upright post II, 6-6 tension springs, 6-7 bases, 6-8 connecting plate III, 6-9 fixing plate III, 71 photoelectric sensor I, 72 photoelectric sensor II, 73 photoelectric sensor III, 7-1 connecting seat, 7-2 vertical plate, 8 mechanical arm, 8-1 vacuum generator, 8-2 mounting plate II, 8-3 sucker, 9 conveying belt, 10 turning device, 10-1 turning plate, 10-2 adsorption hole, 10-3 positioning block, 10-4 photoelectric sensor IV, 10-5 rotating shaft, 10-6 support, 10-7 servo motor, 11 material receiving platform, 12 elastic cushion plate, 13 protective guard and 14 control console.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the following description of the present invention with reference to the accompanying drawings and specific embodiments is provided for clarity and completeness.
An automatic transfer device for elastic mat as shown in fig. 1 to 12, comprising:
the mould conveying device comprises a conveying platform 1, wherein a plurality of continuously-transferred moulds 2 are uniformly arranged on the conveying platform 1, the moulds 2 are conveyed from right to left on the conveying platform 1, and a lower mould 2-1 and an upper mould 2-2 of each mould 2 are in an open state.
Visual shooting system, it is located conveying platform 1 top, including CCD camera 4, bar light source 5 and a photoelectric sensor 71, bar light source 5 provides illumination, a photoelectric sensor 71 sets up the position and goes up mould 2-2 corresponding, CCD camera 4 set up the position with mould 2 is corresponding, when photoelectric sensor 71 detects to go up mould 2-2 and appears, with signal transmission for CCD camera 4, CCD camera 4 carries out the picture intercepting to mould 2 in its camera shooting region. The image shooting area of the CCD camera 4 is reasonably set, and when the first photoelectric sensor 71 detects the upper die 2-2, the die 2 is just in the image shooting area of the CCD camera 4. The CCD camera 4 is a color camera, and judges the color, brightness and saturation in the detection area, wherein the color, brightness and saturation have upper and lower limits, and the judgment principle is that 3 detected values are required to be in the upper and lower limit ranges, and if any one value exceeds the range, the judgment is that no product exists. The heights and the orientations of the CCD camera 4, the strip-shaped light source 5 and the first photoelectric sensor 71 can be freely adjusted and can be fixed after being specifically set according to requirements.
And the air blowing assembly comprises a plurality of air blowing nozzles 6, and the air blowing nozzles 6 correspond to the lower die 2-1. In the embodiment, two air blowing nozzles 6 are arranged, air blowing is controlled through an electromagnetic valve, the elastic gasket 12 on the lower die 2-1 is blown, demolding of the lower die is facilitated, the height and the direction of the air blowing nozzles 6 can be freely adjusted, and the air blowing nozzles can be fixed after being specifically arranged according to needs. And a photoelectric sensor II 72 is fixedly arranged on one side of the conveying platform 1 and is arranged reasonably, and after the detection that the mold 2 appears, the air blowing nozzle 6 is just aligned to the lower mold 2-1 of one mold 2 for air blowing.
The conveying belt 9 is arranged on one side of the conveying platform 1, a turnover device 10 is arranged at the feeding end of the conveying platform, the turnover device 10 comprises a turnover plate 10-1, a rotating shaft 10-5 fixedly connected with the right end of the turnover plate 10-1 and a servo motor 10-7 driving the rotating shaft 10-5 to rotate, a plurality of adsorption holes 10-2 are formed in the turnover plate 10-1, a plurality of vacuum generators 8-1 connected with the adsorption holes 10-2 are fixedly arranged on the bottom surface of the turnover plate 10-1, a groove is formed in the upper surface of the turnover plate 10-1, and a four photoelectric sensor 10-4 is arranged in the groove. In the overturning process, the overturning device 10 adsorbs the elastic cushion plate 12 by arranging the adsorption holes 10-2, so that the elastic cushion plate 12 is prevented from deviating and falling in the overturning process, and whether the elastic cushion plate 12 is placed in place is judged by arranging the photoelectric sensor IV 10-4. As another driving mechanism of the turning device 10, as shown in fig. 12, a gear is fixedly disposed at one end of the rotating shaft 10-5, the gear is matched with a vertically disposed rack, the lower end of the rack is connected with a cylinder rod, the rotating shaft 10-5 is driven to rotate by a cylinder to drive the turning plate 10-1 to turn, and an upper limit sensor and a lower limit sensor are disposed on the cylinder to limit the turning angle of the turning plate 10-1.
The manipulator 8 is arranged between the conveying platform 1 and the conveying belt 9, a second mounting plate 8-2 is arranged at the free end of the manipulator 8, a plurality of suckers 8-3 are arranged on the second mounting plate 8-2, the suckers 8-3 are connected with a vacuum generator 8-1 arranged on the manipulator 8, the manipulator 8 can respectively grab the elastic base plates 12 on the lower die 2-1 and the upper die 2-2, and the elastic base plates 12 are placed on the turnover plate 10-1 and the conveying belt 9. The elastic pad 12 is grabbed and transferred by negative pressure adsorption. The sucker 8-3 is connected with the vacuum generator 8-1 through a pipeline, a negative pressure sensor is arranged on at least one pipeline, whether the elastic base plate 12 is sucked by the sucker 8-3 or not is judged through the negative pressure sensor, and the phenomenon that the equipment fails and cannot suck a product can be found in time. And a photoelectric sensor III 73 is fixedly arranged on one side of the conveying platform 1, and after the mold 2 is detected to appear, the manipulator 8 absorbs the elastic base plate 12.
Whether the elastic base plate 12 is located on the upper die 2-2 or the lower die 2-1 is identified through a vision shooting system, then the elastic base plate 12 is accurately grabbed through the mechanical hand 8, if the elastic base plate 12 is located on the upper die 2-2, the mechanical hand 8 directly grabs and then puts the elastic base plate on the conveying belt 9, if the elastic base plate 12 is located on the lower die 2-1, the mechanical hand 8 firstly puts the elastic base plate on the overturning device 10 after grabbing and then overturns the elastic base plate on the conveying belt 9, the consistency of the placing direction of the elastic base plate 12 is ensured, the automation degree is high, and the grabbing efficiency is greatly improved.
The conveying platform 1 is fixedly provided with a frame 3, the frame 3 is formed by assembling a plurality of square assembling rods 3-1, four side surfaces of each assembling rod 3-1 are respectively provided with a sliding groove 3-2 along the length direction, a sliding block 3-3 is arranged in each sliding groove 3-2, two assembling rods 3-1 which are vertical to each other are connected at the intersection position through a right-angle connecting piece 3-4, and two straight edges of each right-angle connecting piece 3-4 are respectively fastened with the sliding blocks 3-3 in the corresponding sliding grooves 3-2 on the two assembling rods 3-1 through bolts. The frame 3 is convenient to assemble and disassemble, and the structure and the size can be adjusted directly according to the requirements.
The frame 3 is fixedly provided with a first fixing plate 4-3, the side surface of the first fixing plate 4-3 is provided with a first connecting plate 4-2, the side surface of the first connecting plate 4-2 is provided with a first mounting plate 4-1, the CCD camera 4 is fixedly arranged on the first mounting plate 4-1, the position of the first connecting plate 4-2 can be adjusted along the length direction of the first fixing plate 4-3, and the first mounting plate 4-1 and the first connecting plate 4-2 can rotate relatively. The connecting plate I4-2 is vertically provided with a plurality of strip holes, the fixing plate I4-3 is provided with mounting holes corresponding to the strip holes, and the connecting plate I4-2 and the fixing plate I4-3 are fastened through bolts after determining relative positions. Arc-shaped grooves are symmetrically formed in the mounting plate I4-1, mounting holes corresponding to the arc-shaped grooves are formed in the connecting plate I4-2, and the mounting plate I4-1 and the connecting plate I4-2 are fastened through bolts after the relative angle is determined.
The frame 3 is fixedly provided with a second fixing plate 5-3, the side surface of the second fixing plate 5-3 is provided with a second connecting plate 5-2, the side surface of the second connecting plate 5-2 is provided with a strip-shaped mounting seat 5-1, the strip-shaped light source 5 is arranged on the strip-shaped mounting seat 5-1, the position of the second connecting plate 5-2 can be adjusted along the length direction of the second fixing plate 5-3, the strip-shaped mounting seat 5-1 can rotate relative to the second connecting plate 5-2, and the irradiation direction of the strip-shaped light source 5 can be adjusted on the strip-shaped mounting seat 5-1. The connecting plate II 5-2 is vertically provided with a plurality of strip holes, the fixing plate II 5-3 is provided with mounting holes corresponding to the strip holes, and the connecting plate II 5-2 and the fixing plate II 5-3 are fastened through bolts after the relative positions are determined. The side edge of the strip-shaped mounting seat 5-1 is provided with a mounting plate IV 5-1-2, the mounting plate IV 5-1-2 is symmetrically provided with arc-shaped grooves, the connecting plate II 5-2 is provided with mounting holes corresponding to the mounting plate IV, and the mounting plate IV 5-1-2 and the connecting plate II 5-2 are fastened through bolts after the relative angle is determined. Two side plates 5-1-1 are arranged at two ends of the bar-shaped mounting seat 5-1, an arc-shaped groove and a round hole are formed in the side plates 5-1-1, two mounting holes corresponding to the arc-shaped groove and the round hole respectively are formed in two ends of the bar-shaped light source 5, the bar-shaped light source 5 can rotate by taking the axis of the round hole as a shaft to adjust the irradiation direction, and after the bar-shaped light source 5 is adjusted, the bar-shaped light source 5 is fastened to the side plates 5-1-1 through bolts.
A third fixing plate 6-9 is arranged on the frame 3, a third connecting plate 6-8 is fixedly arranged on one side of the third fixing plate 6-9, a base 6-7 is fixedly arranged on the left side of the third connecting plate 6-8, the base 6-7 is hinged with a vertically arranged rotating plate 6-2, a mounting seat 6-1 is vertically and fixedly arranged on the side face of the rotating plate 6-2, the air blowing nozzle 6 is mounted at the bottom of the mounting seat 6-1, and the position of the third connecting plate 6-8 can be adjusted along the length direction of the third fixing plate 6-9; the right side of the third connecting plate 6-8 is fixedly provided with a third mounting plate 6-4, an upright post 6-5 is fixedly arranged above the third mounting plate 6-4, an upright post 6-3 is fixedly arranged above the rotating plate 6-2, and a tension spring 6-6 is connected between the upright post 6-3 and the upright post 6-5, so that the rotating plate 6-2 is parallel to the third connecting plate 6-8 in a free state. The rotating plate 6-2 and the tension spring 6-6 are arranged to prevent the air blowing nozzle 6 from being damaged when interfering with the mold 2, when the air blowing nozzle 6 is stressed, the rotating plate 6-2 drives the air blowing nozzle 6 to rotate to avoid, and after the mold 2 passes through, under the action of the tension spring 6-6, the rotating plate 6-2 drives the air blowing nozzle 6 to restore to the original position. The fixing plate III 6-9 is provided with a plurality of strip-shaped holes, the connecting plate III 6-8 is provided with mounting holes corresponding to the strip-shaped holes, and the fixing plate III 6-9 and the connecting plate III 6-8 are fastened through bolts after the relative positions of the fixing plate III 6-9 and the connecting plate III 6-8 are determined.
A vertical plate 7-2 is vertically and fixedly arranged on one side of the conveying platform 1, an L-shaped connecting seat 7-1 is fixedly arranged on the vertical plate 7-2, and a first photoelectric sensor 71 is fixedly arranged on a horizontal plate of the connecting seat 7-1, wherein the connecting seat 7-1 can be adjusted in position along the vertical direction of the vertical plate 7-2, and the first photoelectric sensor 71 can rotate relative to the horizontal plate of the connecting seat 7-1. The vertical plate 7-2 is provided with a plurality of strip-shaped holes, the connecting seat 7-1 is provided with mounting holes corresponding to the strip-shaped holes, and the connecting seat 7-1 and the vertical plate 7-2 are fastened through bolts after the relative positions are determined.
The positioning block 10-3 corresponding to the elastic cushion plate 12 is arranged at the upper edge of the turnover plate 10-1, so that the elastic cushion plate 12 can be conveniently positioned. A material receiving platform 11 is arranged between the conveying platform 1 and the conveying belt 9, so that the elastic cushion plate 12 is prevented from falling on the ground in the transferring process of the manipulator 8.
The device is characterized by further comprising a control console 14, wherein the control console 14 is arranged on the outer side of the conveying belt 9, a protective guard 13 capable of being pushed and pulled is arranged between the conveying platform 1 and the CCD camera 4, the strip-shaped light source 5, the blowing nozzle 6, the photoelectric sensor I71, the manipulator 8, the vacuum generator 8-1, the conveying belt 9, the photoelectric sensor IV 10-4, the servo motor 10-7 and the negative pressure sensor, and unified detection control is carried out on the conveying platform 1, the CCD camera 4, the strip-shaped light source 5, the blowing nozzle 6.
The specific working process is as follows:
firstly, a vision shooting system is used for identifying whether an elastic cushion plate 12 is positioned on an upper die 2-2 or a lower die 2-1, when the photoelectric sensor I71 detects that the upper die 2-2 appears, a signal is fed back to a control console 14, a CCD camera 4 is controlled to shoot an image of the die 2 in an image shooting area of the CCD camera, whether the elastic cushion plate 12 is positioned on the lower die 2-1 or the upper die 2-2 is judged, the signal is fed back to the control console 14, if the elastic cushion plate 12 is not positioned on the lower die 2-1, the CCD camera 4 sends a signal for not blowing air and not grabbing the die 2 to the control console 14, namely the photoelectric sensor II 72 and the photoelectric sensor III 73 are triggered, but a related control system does not execute actions; triggering after the second photoelectric sensor 72 detects the mold 2, and giving a signal to the air blowing assembly, wherein the air blowing assembly performs air blowing operation according to whether the lower mold 2-1 is provided with the elastic base plate 12 (if the elastic base plate 12 is used for blowing air, otherwise, the air blowing is not used for blowing air); when the third photoelectric sensor 73 detects that the set of the mold 2 is transferred to the manipulator 8 grabbing position, the manipulator 8 accurately grabs according to a signal fed back before the set of the mold 2, if the elastic cushion plate 12 is positioned on the upper mold 2-2, the manipulator 8 directly grabs and then places the elastic cushion plate on the conveying belt 9, if the elastic cushion plate 12 is positioned on the lower mold 2-1, the manipulator 8 is firstly placed on the turnover device 10 after grabbing and then is turned over onto the conveying belt 9 through the turnover device 10, the consistency of the placing direction of the elastic cushion plate 12 is ensured, the automation degree is high, and the grabbing efficiency is greatly improved.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the embodiments of the present invention.
Claims (10)
1. An automatic transfer device for elastic base plates is characterized by comprising:
the conveying platform (1) is uniformly provided with a plurality of continuously-transferred molds (2), and the lower molds (2-1) and the upper molds (2-2) of the molds (2) are in an open state;
the visual shooting system is arranged above the conveying platform (1) and comprises a CCD camera (4), a strip-shaped light source (5) and a first photoelectric sensor (71), the strip-shaped light source (5) provides illumination, the setting position of the first photoelectric sensor (71) corresponds to the upper die (2-2), the setting position of the CCD camera (4) corresponds to the die (2), when the first photoelectric sensor (71) detects the occurrence of the upper die (2-2), a signal is transmitted to the CCD camera (4), and the CCD camera (4) intercepts pictures of the die (2) in the shooting area;
the air blowing assembly comprises a plurality of air blowing nozzles (6), and the air blowing nozzles (6) correspond to the lower die (2-1);
the conveying belt (9) is arranged on one side of the conveying platform (1), a turnover device (10) is arranged at the feeding end of the conveying belt, the turnover device (10) comprises a turnover plate (10-1), a rotating shaft (10-5) fixedly connected with the right end of the turnover plate (10-1) and a servo motor (10-7) driving the rotating shaft (10-5) to rotate, a plurality of adsorption holes (10-2) are formed in the turnover plate (10-1), a plurality of vacuum generators (8-1) connected with the adsorption holes (10-2) are fixedly arranged on the bottom surface of the turnover plate (10-1), a groove is formed in the upper surface of the turnover plate (10-1), and a fourth photoelectric sensor (10-4) is arranged in the groove;
the manipulator (8) is arranged between the conveying platform (1) and the conveying belt (9), the free end of the manipulator is provided with a second mounting plate (8-2), a plurality of suckers (8-3) are arranged on the second mounting plate (8-2), the suckers (8-3) are connected with a vacuum generator (8-1) arranged on the manipulator (8), and the manipulator (8) can respectively grab the elastic base plates (12) on the lower die (2-1) and the upper die (2-2) and place the elastic base plates (12) on the turnover plate (10-1) and the conveying belt (9).
2. The automatic transfer device for the elastic base plates, as claimed in claim 1, is characterized in that a frame (3) is fixedly arranged on the conveying platform (1), a first fixing plate (4-3) is fixedly arranged on the frame (3), a first connecting plate (4-2) is arranged on the side of the first fixing plate (4-3), a first mounting plate (4-1) is arranged on the side of the first connecting plate (4-2), the CCD camera (4) is fixedly arranged on the first mounting plate (4-1), wherein the position of the first connecting plate (4-2) can be adjusted along the length direction of the first fixing plate (4-3), and the first mounting plate (4-1) and the first connecting plate (4-2) can rotate relatively.
3. The automatic transfer device for the elastic base plates according to claim 2, wherein a second fixing plate (5-3) is fixedly arranged on the frame (3), a second connecting plate (5-2) is arranged on the side surface of the second fixing plate (5-3), a strip-shaped mounting seat (5-1) is arranged on the side surface of the second connecting plate (5-2), the strip-shaped light source (5) is arranged on the strip-shaped mounting seat (5-1), the position of the second connecting plate (5-2) can be adjusted along the length direction of the second fixing plate (5-3), the strip-shaped mounting seat (5-1) can rotate relative to the second connecting plate (5-2), and the irradiation direction of the strip-shaped light source (5) can be adjusted on the strip-shaped mounting seat (5-1).
4. The automatic transfer device of the elastic base plate according to claim 2, characterized in that a third fixed plate (6-9) is arranged on the frame (3), a third connecting plate (6-8) is fixedly arranged on one side of the third fixed plate (6-9), a base (6-7) is fixedly arranged on the left side of the third connecting plate (6-8), the base (6-7) is hinged with a vertically arranged rotating plate (6-2), a mounting seat (6-1) is vertically and fixedly arranged on the side surface of the rotating plate (6-2), the air blowing nozzle (6) is mounted at the bottom of the mounting seat (6-1), and the position of the third connecting plate (6-8) can be adjusted along the length direction of the third fixed plate (6-9); the right side of the third connecting plate (6-8) is fixedly provided with a third mounting plate (6-4), a second upright post (6-5) is fixedly arranged above the third mounting plate (6-4), a first upright post (6-3) is fixedly arranged above the rotating plate (6-2), and a tension spring (6-6) is connected between the first upright post (6-3) and the second upright post (6-5), so that the rotating plate (6-2) is parallel to the third connecting plate (6-8) in a free state.
5. The automatic transfer device of the elastic cushion plate according to claim 1, characterized in that a vertical plate (7-2) is vertically fixed on one side of the conveying platform (1), an L-shaped connecting seat (7-1) is fixed on the vertical plate (7-2), and the first photoelectric sensor (71) is fixed on a horizontal plate of the connecting seat (7-1), wherein the connecting seat (7-1) can be adjusted in position along the vertical direction of the vertical plate (7-2), and the first photoelectric sensor (71) can rotate relative to the horizontal plate of the connecting seat (7-1).
6. The automatic transfer device of an elastic tie plate according to claim 1, characterized in that the suction cups (8-3) are connected with the vacuum generator (8-1) through pipes, wherein at least one of the pipes is provided with a negative pressure sensor.
7. The automatic transfer device of elastic tie plates according to claim 1, characterized in that the upper edge of the turnover plate (10-1) is provided with a positioning block (10-3) corresponding to the elastic tie plate (12).
8. The automatic transfer device of elastic tie plates according to claim 1, characterized in that a receiving platform (11) is arranged between the conveying platform (1) and the conveyor belt (9).
9. The automatic transfer device of the elastic base plate according to claim 2, characterized in that the frame (3) is assembled by a plurality of square assembling rods (3-1), four side surfaces of the assembling rods (3-1) are respectively provided with sliding grooves (3-2) along the length direction, sliding blocks (3-3) are arranged in the sliding grooves (3-2), two assembling rods (3-1) which are vertical to each other are connected at the intersection position through right-angle connecting pieces (3-4), and two straight edges of the right-angle connecting pieces (3-4) are respectively fastened with the sliding blocks (3-3) in the opposite sliding grooves (3-2) on the two assembling rods (3-1) through bolts.
10. The automatic transfer device of an elastic pad according to claim 1, characterized by further comprising a control console (14), wherein the control console (14) is arranged outside the conveyor belt (9), and a protective guard (13) capable of being pushed and pulled is arranged between the control console and the conveyor belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922219805.6U CN211545192U (en) | 2019-12-12 | 2019-12-12 | Automatic transfer device for elastic base plate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922219805.6U CN211545192U (en) | 2019-12-12 | 2019-12-12 | Automatic transfer device for elastic base plate |
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| CN211545192U true CN211545192U (en) | 2020-09-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922219805.6U Active CN211545192U (en) | 2019-12-12 | 2019-12-12 | Automatic transfer device for elastic base plate |
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| CN (1) | CN211545192U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115592877A (en) * | 2022-12-13 | 2023-01-13 | 河北铁科翼辰新材科技有限公司（Cn） | Automatic processing method of polyurethane elastic base plate |
-
2019
- 2019-12-12 CN CN201922219805.6U patent/CN211545192U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115592877A (en) * | 2022-12-13 | 2023-01-13 | 河北铁科翼辰新材科技有限公司（Cn） | Automatic processing method of polyurethane elastic base plate |
| CN115592877B (en) * | 2022-12-13 | 2024-02-23 | 河北铁科翼辰新材科技有限公司 | Automatic processing method for polyurethane elastic backing plate |
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