CN209247801U - A kind of Xiao Zhang's polaroid automatic charging detection device - Google Patents
A kind of Xiao Zhang's polaroid automatic charging detection device Download PDFInfo
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- CN209247801U CN209247801U CN201821832426.3U CN201821832426U CN209247801U CN 209247801 U CN209247801 U CN 209247801U CN 201821832426 U CN201821832426 U CN 201821832426U CN 209247801 U CN209247801 U CN 209247801U
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Abstract
The utility model relates to a kind of Xiao Zhang's polaroid automatic charging detection devices, including send out piece module automatically, and the automatic hair piece module has loading assemblies, retainer component, moves component, transfer take-off assembly and feeding conveyor belt；The loading assemblies are separately positioned on the arranged on left and right sides of feeding conveyor belt, and the loading assemblies of feeding conveyor belt two sides respectively include multiple feed bins, and the feed bin of feeding conveyor belt two sides replaces feeding；The retainer component is connected with loading assemblies, and the product in feed bin moves above and below with retainer component；Component is moved in the transfer take-off assembly connection, moves the product in the feed bin of component pickup loading assemblies, and the drive of transfer take-off assembly moves component to the top of feeding conveyor belt, and feeding will be carried out in product placement feeding conveyor belt by moving component.The utility model transmits piecewise after not only realizing product fast speed feeding, but also is conducive to improve the detection efficiency of subsequent each vision-based detection station.
Description
Technical field
The utility model relates to automatic visual detection field, especially a kind of Xiao Zhang's polaroid automatic charging detection dress
It sets.
Background technique
The open defect of polaroid drastically influences the optical characteristics such as brightness, angle of visibility, the contrast of display screen, can be direct
Cause display screen off quality.And the structure composition of polaroid is complex, it includes protective film, release film, TAC film, PVA
5 layers of structure such as film and pressure sensitive adhesive, there may be open defects in the links that technique is made in it.
Currently, the detection of polaroid appearance relies primarily on artificial detection.The shortcomings that artificial detection is that speed is slow, is also easy to produce mistake
Sentence, personal subjectivity is big, high labor cost.In recent years, machine vision technique development is swift and violent, gradually appears the view of photovoltaic films product
Feel the research of automatic aspect detection technique.
Existing photovoltaic films product automation appearance detecting device is graduallyd mature in the technology of defective vision context of detection, but
It is that detection speed is slow, this is because lacking caused by polaroid automatic charging device.Due to polaroid there are thickness very little,
Size is different, the problems such as being easily damaged, and therefore, it is difficult to realize the feeding piecewise of batch polarisation sheet articles fast speed, technical difficulty
It is larger.In conclusion designing a kind of polaroid appearance detecting device with automatic charging device to promoting entire machine vision
Appearance detection efficiency is of great significance.
Utility model content
Technical problem to be solved by the utility model is: providing a kind of Xiao Zhang's polaroid automatic charging detection device, not only
It is transmitted piecewise after realizing product fast speed feeding, and is conducive to improve the detection efficiency of subsequent each vision-based detection station.
The technical scheme adopted by the utility model to solve the technical problem is as follows: a kind of Xiao Zhang's polaroid automatic charging detection
Device, including send out piece module automatically, the automatic hair piece module have loading assemblies, retainer component, move component, transfer takes
Expect component and feeding conveyor belt；The loading assemblies are separately positioned on the arranged on left and right sides of feeding conveyor belt, and feeding is defeated
Send the loading assemblies of belt two sides to respectively include multiple feed bins, when feeding, positioned at feeding conveyor belt two sides feed bin alternately on
Material, and it is located at the ipsilateral feed bin of feeding conveyor belt then feeding simultaneously；Continual feeding is realized, ensure that faster hair piece
Speed；The retainer component is connected with loading assemblies, and the product in feed bin moves above and below with retainer component；The shifting
It carries take-off assembly connection and moves component, move the product in the feed bin of component pickup loading assemblies, the drive of transfer take-off assembly is removed
Component is moved to the top of feeding conveyor belt, feeding will be carried out in product placement feeding conveyor belt by moving component.
Further, loading assemblies described in the utility model further include retainer plate, X-direction adjusting rod and Y-axis
Direction adjusting rod；The retainer plate is set to the bottom of feed bin, and X-direction adjusting rod is respectively arranged at left and right the two of feed bin
Side, Y direction adjusting rod are respectively arranged at the front and rear sides of feed bin；The X-direction adjusting rod is fixed at first count
On paper mounting plate, the Y direction adjusting rod is fixed on second count paper mounting plate；First count paper mounting plate and second
It claps paper mounting plate and is separately connected linear drives mould group, linear drives mould group controls first count paper mounting plate and second count paper mounting plate
Movement makes product in retainer to drive the mobile size to adjust feed bin of X-direction adjusting rod, Y direction adjusting rod
On plate can by it is smooth take away and will not due to blowing it is crooked.Movement in order to guarantee all feed bin feedings is synchronous: the adjusting rod
Should to adjust the size to all feed bins consistent for position.
It further says, the top of X-direction adjusting rod and Y direction adjusting rod described in the utility model is set respectively
It is equipped with blowning installation, when vacuum chuck feeding, the air blowing block of feed bin surrounding blows separate adjacent article simultaneously, in this way
Greatly reduce double sheet or the even probability of product feeding；The input terminal of the blowning installation connects packaging type quick-release connector；
The air-blowing quantity of blowning installation can be controlled individually, and the air-blowing quantity size of the blowning installation is adjusted to consistent.Blowning installation is
Air blowing block, gas hole or blowing groove.
It further says, retainer component described in the utility model includes lifting support, the lifting support connection
Linear drives mould group, the top of lifting support pass through the guide shaft support being disposed thereon and connect retainer plate, linear drives mould group
Retainer plate is driven to move in the Z-axis direction.
It further says, component described in the utility model of moving includes linear drives mould group, linear slide rail and true
Suction disk；The linear drives mould group drives vacuum chuck to move up and down on the linear slide rail.Vacuum in component is moved to occur
Device packaging valve body generates subatmospheric strong suction, and is transferred to each vacuum chuck by tracheae.The crawl of vacuum chuck
Height is transferred to unanimously, and the suction of vacuum chuck guarantees unanimously.
It further says, transfer take-off assembly described in the utility model includes linear drives mould group, the straight line
Driving mould group is connect by slider connecting plate with linear slide rail, and the drive of linear drives mould group is moved component and moved in the Y-axis direction.
It further says, linear drives mould group described in the utility model includes motor and straight line mould group, the electricity
Machine controls the movement of straight line mould group.
It further says, the utility model further includes dedusting correction module, coding module, vision-based detection module, inspection rejects
Module and collection module；The described dedusting correction module is located at the right side of automatic hair piece module, and product is from dedusting correction module
Product location deviation is prevented with the angle of the deflector of motor control dedusting correction module after passing through among upper and lower two groups of Roller for sticking dust
It is excessive；The coding module is located at the right side of dedusting correction module, and ink jet numbering machine carries out coding in the setting position of product；It is described
Vision-based detection module be located on the right side of coding module, including five vision-based detection stations are imaged simultaneously product by camera, light source
It is transmitted to detection module processing and output test result；The inspection rejects module is located on the right side of detection module, including two inhomogeneities
The open defect rejection device of type；The collection module is connected on the right side of inspection rejects module, including a non-defective unit reserve zone and three
Non-defective unit collecting region.
The utility model has the beneficial effects that solve defect present in background technique, and in loading assemblies part, feed bin
The positions of adjusting rod of four different directions can move, the product size for enabling a device to detection is 45 × 75mm to 190
× 140mm expands the application range of the utility model；In vacuum chuck feeding, 4 air blowing blocks of feed bin surrounding are blown simultaneously
Gas makes double sheet or even separation, realizes the feeding piecewise of polaroid, improves the accuracy of subsequent vision-based detection；Belt two sides 12
Feed bin replaces continual feeding, increases the feeding speed of polaroid by the speed for reaching 3 pieces/second, largely improves subsequent
The detection efficiency of step.
Detailed description of the invention
Fig. 1 is the utility model complete machine structure main view；
Fig. 2 is the utility model complete machine structure oblique view；
Fig. 3 the utility model sends out the structural schematic diagram of piece module automatically；
Fig. 4 is the top view of Fig. 3；
Fig. 5 is the structural schematic diagram of the utility model loading assemblies；
Fig. 6 is the structural schematic diagram of the utility model retainer component；
Fig. 7 is the structural schematic diagram that the utility model moves component；
Fig. 8 is the structural schematic diagram of the utility model transfer take-off assembly；
In figure: 1: automatic card module；2: dedusting correction module；3: coding module；4: vision-based detection module；5: inspection rejects mould
Block；6: collection module；7: clapping paper mounting plate B；8: clapping paper mounting plate A；9: retainer plate；10:Y axis direction adjusting rod；The axis side 11:X
To adjusting rod；12,16: straight line mould group；13,15,20: motor；14: guide shaft support；17,22: linear slide rail；18: sliding block connects
Fishplate bar；19: vacuum chuck；21: ball-screw；23: loading assemblies；24: retainer component；25: moving component；26: transfer feeding
Component；27: feeding conveyor belt；28: feed bin.
Specific embodiment
The utility model is described in further detail presently in connection with attached drawing and preferred embodiment.These attached drawings are letter
The schematic diagram of change, only illustrates the basic structure of the utility model in a schematic way, thus its only show it is related with the utility model
Composition.
There is a kind of Xiao Zhang's polaroid automatic charging detection device as shown in Figs. 1-2 automatic hair piece module 1, dedusting to entangle
Inclined module 2, coding module 3, vision-based detection module 4, inspection rejects module 5 and collection module 6；Automatic hair piece module 1 is for stacking partially
Mating plate simultaneously moves it to transmission belt piecewise；Dedusting rectifies a deviation module 2 on the right side of hair piece module, and product is viscous from upper and lower two groups
Prevent product location deviation excessive with the angle of motor control deflector after passing through among dirt roller；Coding module 3 is entangled positioned at dedusting
The right side of inclined module, ink jet numbering machine carry out coding in the setting position of product；Vision-based detection module 4 is located on the right side of coding module, packet
Five vision-based detection stations are included, product is imaged by camera, light source and are transmitted to inspection software processing and output test result；
Inspection rejects module 5 is located on the right side of detection module, including two different types of open defect rejection devices；Collection module 6 is connected to
On the right side of inspection rejects module, including a non-defective unit reserve zone and three non-defective unit collecting regions.
As shown in figures 3-8, hair piece module has loading assemblies 23, retainer component 24, moves component 25, transfer feeding automatically
Component 26 and feeding conveyor belt 27.
Loading assemblies 23 are separately positioned on the arranged on left and right sides of feeding conveyor belt 27, as shown in figure 5, feeding conveyor belt
The loading assemblies of two sides respectively include 6 feed bins 28, and 27 two sides of feeding conveyor belt then have 12 feed bins.When feeding, it is located at
6 ipsilateral feed bins of feeding conveyor belt while feeding；And 12 feed bins for being located at feeding conveyor belt two sides then replace feeding,
Continual feeding is realized, ensure that faster hair piece speed.
Loading assemblies further include 9,2 X-direction adjusting rods 11 of retainer plate and 2 Y direction adjusting rods 10；This implementation
In example, X-direction is horizontal left and right directions, i.e. product transmission direction in Fig. 1, Y direction be perpendicular to X-direction before
Rear direction, Z-direction are vertical up and down direction.
Retainer plate 9 is set to the bottom of feed bin 28, and 2 X-direction adjusting rods 11 are respectively arranged at left and right the two of feed bin
Side, 2 Y direction adjusting rods 10 are respectively arranged at the forward and backward side of feed bin；X-direction adjusting rod 11, which is fixed at, claps paper peace
On loading board A8, Y direction adjusting rod 10, which is fixed at, to be clapped on paper mounting plate B7；It claps paper mounting plate A, clap paper mounting plate B points
Do not have 2, all adjusting rods when fixed recruitment adjustment to vertical.It claps paper mounting plate A8 and claps paper mounting plate B7 and be all connected with straight line
Drive mould group, linear drives mould group includes motor and straight line mould group, and 4 motors should be ensured that synchronization, make 6 feed bins size and
Spacing is consistent.
The work of motor control straight line mould group drives paper mounting plate A and claps paper mounting plate B movement to drive X-direction to adjust
Bar 11, Y direction adjusting rod 10 are mobile, guarantee product on retainer plate 9 can by it is smooth take away and will not due to blowing it is crooked.For
The movement of guarantee all feed bin feedings is synchronous: it is consistent that the position of the adjusting rod should adjust the size to all feed bins.
Air blowing block is respectively arranged at the top of each adjusting rod, when vacuum chuck feeding, the air blowing block of feed bin surrounding is same
When blow and separate adjacent article, greatly reduce double sheet or the even probability of product feeding in this way；The input of air blowing block
End connection packaging type quick-release connector, the air-blowing quantity of air blowing block can be controlled individually, in the process in order to avoid product location deviation is answered
The blowing force of each air blowing block of the guarantee is identical.
As shown in fig. 6, retainer component includes lifting support, lifting support connects linear drives mould group, the top of lifting support
Portion passes through the guide shaft support 14 being disposed thereon and connects retainer plate, and linear drives mould group drives retainer plate to move in the Z-axis direction
It is dynamic.
As shown in fig. 7, moving component includes motor 20, ball screw 21, linear slide rail 22 and vacuum chuck 19；Motor
20 drive ball screws 21 move up and down, complete each vacuum chuck 19 to material taking, group is moved in lifting, the movement of blowing
Vacuum generator packaging valve body generates subatmospheric strong suction in part, and is transferred to each vacuum chuck 19 by tracheae.
The crawl height of vacuum chuck is transferred to unanimously, and the suction of vacuum chuck guarantees unanimously.
As shown in figure 8, transfer take-off assembly includes motor 15, straight line mould group 16, motor control straight line mould group, which drives, is fixed
In the slider connecting plate 18 on both threads sliding rail 17, make to move the movement that component carries out Y direction.
The present embodiment is walked to expect the time by reducing the distance between two sides storehouse material to reduce mould group Y direction, by suitable
When reducing retainer component and move the climb of component to walk to expect the time to save lifting direction, in addition feeding mode is set
Being calculated as split left and right structure makes transmission belt the right and left and material of walking, and ensure that faster hair fastener speed.
When work, product is stacked in each feed bin first, then product is quickly moved to transmission belt piecewise, is connect
Dedusting rectify a deviation clear module cleaning product surface dust and be transmitted at coding, product specific position is carried out using ink jet numbering machine
Vision-based detection area is transmitted to after coding operation to handle product image, finally rejects bad product according to testing result and is collected good
Product.
Specific steps are as follows:
1, each feed bin middle left and right two sides adjusting rod is pulled open while the outside layback of the adjusting rod of front and rear direction outward
It opens, by the middle position that a dozen polarisation sheet articles are placed in retainer plate shown in scale placed in the middle, mobile 4 adjusting rods block polarisation
Sheet articles keep elasticity moderate.
2, the straight line mould group of motor control Z-direction drives retainer plate to move up in retainer component, at this time on retainer plate
Polarisation sheet articles rising.
3, in product uphill process, stop rising when the paper sensor sensing in rack is to product, at this time feed bin four
The air blowing BOB(beginning of block) in week is blown, while moving motor in component and ball screw is driven to move down, and draws product with vacuum chuck.
4, ball screw moves up, and mould group drives slider connecting plate to do Y direction movement in transfer take-off assembly, makes true
Suction disk is moved to above detection microscope carrier.
5, ball screw is moved downwardly until relieving polarisation sheet articles when vacuum chuck drops to microscope carrier plane at this time, when one
The other side starts feeding when side blowing is completed, and both side assemblies replace non-stop run.The feeding conveying of single product is completed at this time
Work.
6, when product is led and transmitted between dirt roller at upper and lower two groups, the dust on product is led, and dirt roller is viscous to be gone and is transferred to binding dust
On roller, then the correction component of motor control does not deviate product location to continue to transmit.
7, the setting position coding by ink jet numbering machine to product, subsequently enters the vision-based detection of 5 stations, when sensor sense
Triggering camera, which adopts figure and is transmitted to inspection software, when should arrive product location is handled.
8, it when faulty goods passes through rejecting mouth 1 or rejecting mouth 2, is transported according to the cylinder that defect type triggers corresponding rejecting mouth
It moves and hits product down；When the preferably product of detection, product is transferred to non-defective unit collecting region.
This system is realized to the automatic feeding piecewise of batch polarisation flake products and the detection of automatic appearance, detects the ruler of product
Very little range is 45 × 75mm to 190 × 140mm, and hair piece speed reaches 3 pieces/second, is laid for the detection of subsequent apparent visual good
Basis is conducive to the vision-based detection efficiency for improving photovoltaic films class product.
It is specific embodiment of the present utility model described in above instructions, various illustrations are not practical to this
Novel substantive content is construed as limiting, and person of an ordinary skill in the technical field can be to former institute after having read specification
The specific embodiment stated is made an amendment or is deformed, without departing from the spirit and scope of utility model.
Claims (8)
1. a kind of Xiao Zhang's polaroid automatic charging detection device, it is characterised in that: including sending out piece module, the automatic hair automatically
Piece module has loading assemblies, retainer component, moves component, transfer take-off assembly and feeding conveyor belt；The feeding
Component is separately positioned on the arranged on left and right sides of feeding conveyor belt, and the loading assemblies of feeding conveyor belt two sides respectively include multiple
The feed bin of feed bin, feeding conveyor belt two sides replaces feeding；The retainer component is connected with loading assemblies, the system in feed bin
Product move above and below with retainer component；Component is moved in the transfer take-off assembly connection, moves the material that component picks up loading assemblies
Product in storehouse, the drive of transfer take-off assembly move component to the top of feeding conveyor belt, move component and place product
Feeding is carried out in material conveyor belt.
2. a kind of Xiao Zhang's polaroid automatic charging detection device as described in claim 1, it is characterised in that: the feeding group
Part further includes retainer plate, X-direction adjusting rod and Y direction adjusting rod；The retainer plate is set to the bottom of feed bin, X
Axis direction adjusting rod is respectively arranged at the arranged on left and right sides of feed bin, and Y direction adjusting rod is respectively arranged at the front and rear sides of feed bin；
The X-direction adjusting rod is fixed on first count paper mounting plate, and the Y direction adjusting rod is fixed at
Two clap on paper mounting plate；First count paper mounting plate and second count paper mounting plate are separately connected linear drives mould group, linear drives mould
Group control first count paper mounting plate and the movement of second count paper mounting plate are to drive X-direction adjusting rod, Y direction adjusting rod to move
The dynamic size to adjust feed bin.
3. a kind of Xiao Zhang's polaroid automatic charging detection device as claimed in claim 2, it is characterised in that: the X-axis side
Blowning installation is respectively arranged at the top of to adjusting rod and Y direction adjusting rod, the input terminal of the blowning installation connects collection
Dress formula quick-release connector；Blowning installation is air blowing block, gas hole or blowing groove.
4. a kind of Xiao Zhang's polaroid automatic charging detection device as described in claim 1, it is characterised in that: the retainer group
Part includes lifting support, the lifting support connects linear drives mould group, and the top of lifting support, which passes through, to be disposed thereon
Guide shaft support connects retainer plate, and linear drives mould group drives retainer plate to move in the Z-axis direction.
5. a kind of Xiao Zhang's polaroid automatic charging detection device as described in claim 1, it is characterised in that: described moves group
Part includes linear drives mould group, linear slide rail and vacuum chuck；The linear drives mould group drives vacuum chuck linear
It is moved up and down on sliding rail.
6. a kind of Xiao Zhang's polaroid automatic charging detection device as described in claim 1, it is characterised in that: the transfer takes
Expect that component includes linear drives mould group, the linear drives mould group is connect by slider connecting plate with linear slide rail, and straight line drives
The drive of dynamic model group is moved component and is moved in the Y-axis direction.
7. a kind of Xiao Zhang's polaroid automatic charging detection device as described in claim 2,4,5 or 6, it is characterised in that: institute
The linear drives mould group stated includes motor and straight line mould group, the motor control straight line mould group movement.
8. a kind of Xiao Zhang's polaroid automatic charging detection device as described in claim 1, it is characterised in that: further include that dedusting is entangled
Inclined module, coding module, vision-based detection module, inspection rejects module and collection module；The dedusting correction module is located at automatic hair
The right side of piece module, product are rectified a deviation after passing through among upper and lower two groups of Roller for sticking dust of dedusting correction module with motor control dedusting
The angle of the deflector of module prevents product location deviation excessive；The coding module is located at the right side of dedusting correction module,
Ink jet numbering machine carries out coding in the setting position of product；The vision-based detection module is located on the right side of coding module, including five views
Feel detection station, product is imaged by camera, light source and is transmitted to detection module processing and output test result；The inspection rejects
Module is located on the right side of detection module, including two different types of open defect rejection devices；The collection module, which is connected to, to be picked
On the right side of useless module, including a non-defective unit reserve zone and three non-defective unit collecting regions.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821832426.3U CN209247801U (en) | 2018-11-07 | 2018-11-07 | A kind of Xiao Zhang's polaroid automatic charging detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821832426.3U CN209247801U (en) | 2018-11-07 | 2018-11-07 | A kind of Xiao Zhang's polaroid automatic charging detection device |
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| CN209247801U true CN209247801U (en) | 2019-08-13 |
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| CN201821832426.3U Active CN209247801U (en) | 2018-11-07 | 2018-11-07 | A kind of Xiao Zhang's polaroid automatic charging detection device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109557323A (en) * | 2018-11-07 | 2019-04-02 | 征图新视（江苏）科技有限公司 | Polaroid appearance detection system |
| CN110672634A (en) * | 2019-10-25 | 2020-01-10 | 昆山佑泽欣智控设备有限公司 | LED radiator visual detection equipment |
| CN113763995A (en) * | 2021-09-07 | 2021-12-07 | 中科计算技术西部研究院 | Automatic allocation and storage assembly line |
-
2018
- 2018-11-07 CN CN201821832426.3U patent/CN209247801U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109557323A (en) * | 2018-11-07 | 2019-04-02 | 征图新视（江苏）科技有限公司 | Polaroid appearance detection system |
| CN109557323B (en) * | 2018-11-07 | 2023-09-15 | 征图新视(江苏)科技股份有限公司 | Polaroid appearance detection system |
| CN110672634A (en) * | 2019-10-25 | 2020-01-10 | 昆山佑泽欣智控设备有限公司 | LED radiator visual detection equipment |
| CN110672634B (en) * | 2019-10-25 | 2021-12-14 | 昆山佑泽欣智控设备有限公司 | LED radiator visual detection equipment |
| CN113763995A (en) * | 2021-09-07 | 2021-12-07 | 中科计算技术西部研究院 | Automatic allocation and storage assembly line |
| CN113763995B (en) * | 2021-09-07 | 2023-04-18 | 中科计算技术西部研究院 | Automatic allocation and storage assembly line |
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