CN113576011B

CN113576011B - Powder beverage bulking machine

Info

Publication number: CN113576011B
Application number: CN202110848573.XA
Authority: CN
Inventors: 范联富; 欧国强
Original assignee: Yunnan Wuji Biotechnology Co ltd
Current assignee: Yunnan Wuji Biotechnology Co ltd
Priority date: 2021-07-27
Filing date: 2021-07-27
Publication date: 2022-03-29
Anticipated expiration: 2041-07-27
Also published as: CN113576011A

Abstract

The invention discloses a powder beverage bulking machine, which comprises a main body, wherein a conveyor belt is arranged in the main body, the main body is communicated with a feed inlet and a discharge outlet, a first automatic door is arranged on the feed inlet, a second automatic door is arranged on the discharge outlet, a microwave generator and a vacuum pump are arranged at the upper end of the main body, a sliding sleeve is arranged in the main body, a sliding way is arranged on the sliding sleeve, a screw rod is arranged in the sliding sleeve, a first rotating motor is arranged on the main body, a sliding block is arranged in the sliding sleeve, a supporting rod is arranged at the lower end of the sliding block, a supporting plate is arranged at the lower end of the supporting rod, a mounting plate is arranged on the supporting plate, a roller is arranged on the mounting plate, a second rotating motor is arranged on the mounting plate, a scraping blade is arranged on the roller, a first scraping rod and a second scraping rod are arranged on the roller, raw materials are spread on the conveyor belt from the feed inlet, then the first automatic door is closed, the vacuum pump extracts air in the main body, the microwave generator is heated and bulked, the first scraping rod and the second scraping rod turn the raw materials back and forth, and the scraping blades scrape the raw materials evenly, so that the raw materials are heated evenly, and the puffing quality is ensured.

Description

Powder beverage bulking machine

Technical Field

The invention relates to the technical field of food processing equipment, in particular to a powder beverage bulking machine.

Background

Microwave puffing is a new puffing technology, and utilizes the characteristic of microwave heating to make the moisture in the material absorb heat and vaporize, then make starch in the material gelatinize and protein denature, the moisture becomes steam, the steam is used as puffing power, the high pressure produced by superheated steam is instantaneously released under the closed state, so that the food material tissue is puffed, and the powder beverage is puffed, so that the powder beverage can be quickly dissolved in water, and the nutrient substances in the powder beverage can be better dissolved in water.

However, when the existing bulking machine is used for bulking, a vacuum environment needs to be formed to enable the powder drink to be bulked better, and in the vacuum environment, the production line operation is difficult to perform, the powder drink is inconvenient to stir, the powder drink is stacked together, the bulking effect is poor due to the fact that the powder drink is heated unevenly easily, and the quality of the powder drink is affected.

Disclosure of Invention

The invention aims to provide a powder beverage bulking machine, which is characterized in that raw materials are paved on a conveyor belt from a feeding hole, a first automatic door is closed after the conveyor belt is fully paved, a vacuum pump pumps air in a main body, a microwave generator heats and bulks, a first scraping rod and a second scraping rod are mutually converted to turn over the raw materials back and forth, and scraping blades can scrape the raw materials flat, so that the raw materials are heated uniformly, and the bulking quality is ensured.

The technical purpose of the invention is realized by the following technical scheme:

a powder beverage bulking machine comprises a main body with a hollow interior, wherein a conveyor belt is horizontally arranged in the main body, the conveyor belt is arranged in a left-right direction, the left side of the main body is communicated with a feed inlet inclined towards the lower right side, the lower opening end of the feed inlet is arranged above the left end of the conveyor belt, a first automatic door for sealing the feed inlet is arranged on the feed inlet, the right side of the main body is communicated with a discharge outlet inclined towards the lower right side, the discharge outlet is arranged below the right end of the conveyor belt, a second automatic door for sealing the discharge outlet is arranged on the discharge outlet, a dust suction opening is arranged above the left side of the conveyor belt in the main body, the upper end of the dust suction opening is communicated with an air pump, the air pump is arranged at the upper end in the main body, a first water tank is arranged at the upper end of the main body, the air pump is communicated with the first water tank, and a microwave generator is arranged at the upper end of the main body, the microwave generator is communicated with the main body, the upper end of the main body is provided with a vacuum pump, the vacuum pump is communicated with a drying tank, the drying tank is communicated with the main body, the upper end in the main body is provided with a sliding sleeve, the sliding sleeve is arranged from left to right, the lower end of the sliding sleeve is provided with a slide way communicated with the sliding sleeve from left to right, a screw rod is horizontally arranged in the sliding sleeve, the screw rod and the sliding sleeve are coaxial, the right side of the main body is provided with a first rotating motor, the output shaft of the first rotating motor is connected with the screw rod, the sliding sleeve is connected with a sliding block in a sliding way, the sliding block is connected with the screw rod in a threaded way, the lower end of the sliding block is vertically provided with a support rod, the support rod slides in the slide way, the lower end of the support rod is provided with a support plate which faces forwards and backwards, the front end and the rear end of the lower end of the support plate are both provided with mounting plates, a roller is arranged between the two mounting plates, a second rotating motor is arranged on one mounting plate, an output shaft of the second rotating motor is connected to the roller, a front-back-oriented scraping blade is horizontally arranged below the roller and connected to the roller through a plurality of connecting rods, a plurality of first scraping rods are arranged on the left side of the scraping blade of the roller and are uniformly inserted on the roller along the front-back direction, a plurality of second scraping rods are arranged on the right side of the scraping blade of the roller and are uniformly inserted on the roller along the front-back direction, and the position of each first scraping rod and the position of each second scraping rod are arranged in a mutually crossed manner;

be equipped with control panel in the main part, conveyer belt, first automatically-controlled door, second automatically-controlled door, air pump, microwave generator, vacuum pump, first rotation motor, second rotate the equal electric connection of motor in control panel.

The invention is further provided with: the water pump is characterized in that a hollow ramp which is inclined to the lower right side is arranged on the right side of the main body, the ramp is made of metal, the left side of the ramp is arranged below the discharge port, a second water tank is arranged at the lower end of the ramp, a water pump is arranged in the second water tank and communicated with a water outlet pipe, the water outlet pipe is communicated with the right side of the ramp, a water inlet pipe is communicated with the left side of the ramp, one end, far away from the ramp, of the water inlet pipe is communicated with the second water tank, and the water pump is electrically connected to the control panel.

The invention is further provided with: and the front side and the rear side of the upper end of the ramp are both provided with a stop strip, the stop strips are provided with vibration motors, and the vibration motors are electrically connected with the control panel.

The invention is further provided with: the ramp is made of stainless steel.

The invention is further provided with: first spout has been seted up to the lower extreme opening part of feed inlet, first automatically-controlled door includes first flexible motor and first baffle, first flexible motor level is located in the main part, first baffle level sets up and sliding connection in first spout, the other end of first flexible motor connect in first baffle, first flexible motor electricity even connect in control panel.

The invention is further provided with: the second spout has been seted up to the lower extreme opening part of feed inlet, the second automatically-controlled door includes flexible motor of second and second baffle, the main part right side is located to the flexible motor level of second, second baffle level sets up and sliding connection in the second spout, the other end of the flexible motor of second connect in the second baffle, the flexible motor of second connect in control panel.

The invention is further provided with: one end of the first scraping rod, which is far away from the roller, is sleeved with a first flexible sleeve, and one end of the second scraping rod, which is far away from the roller, is sleeved with a second flexible sleeve.

The invention is further provided with: the main body is provided with a visible window.

In conclusion, the invention has the following beneficial effects:

firstly, the raw materials are paved on a conveyor belt from a feeding hole, a first automatic door is closed after the conveyor belt is fully paved, air in a main body is pumped out by a vacuum pump, a microwave generator heats and swells, a first scraping rod and a second scraping rod are mutually converted to turn over the raw materials back and forth, and the scraping blades can scrape the raw materials flat, so that the raw materials are uniformly heated, the swelling quality is ensured, and the conveyor belt is suitable for assembly line operation.

Secondly, the second automatic door is opened after the raw materials are puffed, the finished products are discharged from the discharge hole and are discharged onto the ramp, the ramp takes away heat on the finished products, the finished products are cooled, the next procedure is guaranteed, the hot finished products can be prevented from being accumulated, and the finished products are easy to deteriorate.

And thirdly, the first scraping rod and the second scraping rod are in contact with the conveyor belt, the conveyor belt is protected in the first flexible sleeve and the second flexible sleeve, and abrasion is reduced.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a cross-sectional view of a body according to the present invention;

FIG. 3 is an enlarged view of the invention at A in FIG. 2;

FIG. 4 is an enlarged view of the invention at B in FIG. 2;

FIG. 5 is a partial schematic view of the structure at the drum of the present invention;

FIG. 6 is a cross-sectional view of the ramp of the present invention.

In the figure: 1. a main body; 11. a first rotating electric machine; 12. a visible window; 2. a conveyor belt; 3. a feed inlet; 31. a first chute; 32. a first telescoping motor; 33. a first baffle plate; 4. a discharge port; 41. a second chute; 42. a second telescoping motor; 43. a second baffle; 51. a dust suction port; 52. an air pump; 53. a first water tank; 6. a microwave generator; 71. a vacuum pump; 72. a drying tank; 81. a sliding sleeve; 82. a slideway; 83. a screw; 84. a slider; 85. a support bar; 86. a support plate; 87. mounting a plate; 88. a drum; 89. a second rotating electric machine; 810. scraping a blade; 811. a connecting rod; 812. a first scraping bar; 813. a second scraping bar; 814. a first flexible sleeve; 815. a second flexible sleeve; 9. a control panel; 10. a ramp; 101. a second water tank; 102. a water pump; 103. a water outlet pipe; 104. a water inlet pipe; 105. blocking strips; 106. a vibration motor.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", "front", "rear", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "connected," and "connected" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; they may be mechanically coupled, directly coupled, indirectly coupled through intervening media, or may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the embodiment, as shown in fig. 1 to 6, a powder beverage bulking machine comprises a main body 1 with a hollow interior, a conveyor belt 2 is horizontally arranged in the main body 1, the conveyor belt 2 is arranged in a left-right direction, a feed inlet 3 inclined towards the lower right is communicated with the left side of the main body 1, a lower opening end of the feed inlet 3 is arranged above the left end of the conveyor belt 2, a first automatic door for sealing the feed inlet 3 is arranged on the feed inlet 3, a discharge outlet 4 inclined towards the lower right is communicated with the right side of the main body 1, the discharge outlet 4 is arranged below the right end of the conveyor belt 2, a second automatic door for sealing the discharge outlet 4 is arranged on the discharge outlet 4, a dust suction opening 51 is arranged above the left side of the conveyor belt 2 in the main body 1, an air pump 52 is communicated with the upper end of the main body 1, the air pump 52 is arranged at the upper end of the main body 1, a first water tank 53 is arranged at the upper end of the main body 1, a microwave generator 6 is arranged at the upper end of the main body 1, the microwave generator 6 is communicated with the main body 1, the upper end of the main body 1 is provided with a vacuum pump 71, the vacuum pump 71 is communicated with a drying tank 72, the drying tank 72 is communicated with the main body 1, the upper end in the main body 1 is provided with a sliding sleeve 81, the sliding sleeve 81 is arranged from left to right, the lower end of the sliding sleeve 81 is provided with a slideway 82 communicated with the sliding sleeve 81 from left to right, a screw 83 is horizontally arranged in the sliding sleeve 81, the screw 83 and the sliding sleeve 81 are coaxial, the right side of the main body 1 is provided with a first rotating motor 11, the output shaft of the first rotating motor 11 is connected with the screw 83, the sliding sleeve 81 is connected with a sliding block 84 in a sliding way, the sliding block 84 is in threaded connection with the screw 83, the lower end of the sliding block 84 is vertically provided with a support rod 85, the support rod 85 is matched with the slideway 82 in a sliding way, the lower end of the support rod 85 is provided with a support plate 86 which faces forwards and backwards, the front end and back end of the support plate 86 are provided with mounting plates 87, a roller 88 is arranged between the two mounting plates 87, one of them mounting panel 87 is equipped with the second and rotates motor 89, the output shaft of second rotation motor 89 is connected in cylinder 88, the below level of cylinder 88 is equipped with the doctor-bar 810 of front and back orientation, doctor-bar 810 connects in cylinder 88 through many connecting rods 811, cylinder 88 is equipped with many first poles 812 of scraping in the left side of doctor-bar 810, many first poles 812 of scraping are arranged and are evenly inserted and locate on cylinder 88 along the front and back orientation, cylinder 88 is equipped with many second poles 813 of scraping on the right side of doctor-bar 810, many second poles 813 are arranged and are evenly inserted and locate on cylinder 88 along the front and back orientation, the position of each first pole 812 of scraping and the position intercrossing setting of each second pole 813 of scraping.

In detail, raw materials enter the conveyor belt 2 from the feeding hole 3 and then exit the conveyor belt 2 from the discharging hole 4, so that the assembly line operation is facilitated, the first automatic door and the second automatic door are respectively used for sealing the feeding hole 3 and the discharging hole 4 to seal the interior of the main body 1, so that the vacuum pump 71 can conveniently pump out air in the main body 1, the drying tank 72 can absorb water vapor generated by the raw materials, a dry vacuum environment is created in the main body 1, and the raw materials are conveniently puffed; the dust suction port 51 can suck away dust raised when the raw material enters the conveyor belt 2 from the feeding port 3 and is absorbed by water in the first water tank 53; the microwave generator 6 is used for emitting microwaves to heat and expand the raw materials; the first motor rotates to drive the screw 83 to rotate, the sliding block 84 can move left and right according to the rotation direction of the screw 83, the second motor rotates to drive the roller 88 to rotate, when the scraping blade 810 faces downwards, the scraping blade 810 can scrape raw materials on the conveyor belt 2, when the first scraping rod 812 faces downwards, the lower end of the first scraping rod 812 is in contact with the conveyor belt 2 to turn the raw materials on the position corresponding to the first scraping rod 812, when the second scraping rod 813 faces downwards, the lower end of the second scraping rod 813 is in contact with the conveyor belt 2 to turn the raw materials on the position corresponding to the second scraping rod 813, the positions of the first scraping rod 812 and the second scraping rod 813 are staggered, and the turning area is wide.

The main body 1 is provided with a control panel 9, and the conveyor belt 2, the first automatic door, the second automatic door, the air pump 52, the microwave generator 6, the vacuum pump 71, the first rotating motor 11 and the second rotating motor 89 are all electrically connected to the control panel 9. In particular, control of the present device is facilitated.

Preferably, a hollow ramp 10 inclined to the lower right is disposed on the right side of the main body 1, the ramp 10 is made of metal, the left side of the ramp 10 is disposed below the discharge hole 4, a second water tank 101 is disposed at the lower end of the ramp 10, a water pump 102 is disposed in the second water tank 101, the water pump 102 is communicated with a water outlet pipe 103, the water outlet pipe 103 is communicated with the right side of the ramp 10, a water inlet pipe 104 is communicated with the left side of the ramp 10, one end, far away from the ramp 10, of the water inlet pipe 104 is communicated with the second water tank 101, and the water pump 102 is electrically connected to the control panel 9. Particularly, open the second automatically-controlled door after accomplishing popped raw and other materials, discharge finished product from discharge gate 4, arrange ramp 10 on, ramp 10 takes away the heat on the finished product, cools down the finished product, guarantees going on of process on next step, also can prevent that hot finished product from piling up, and is rotten easily, and the water in the ramp 10 circulates always, takes away the heat on the ramp 10, guarantees the radiating effect.

Preferably, the front side and the rear side of the upper end of the ramp 10 are both provided with a stop strip, the stop strip is provided with a vibration motor 106, and the vibration motor 106 is electrically connected with the control panel 9. Specifically, the stop bars are used to stop the finished product for transportation, and the vibration of the vibration motor 106 is also beneficial to the transportation of the finished product to prevent the finished product from being blocked on the ramp 10.

Preferably, the ramp 10 is made of stainless steel. Particularly, heat dissipation is facilitated.

Preferably, first spout 31 has been seted up to the lower extreme opening part of feed inlet 3, and first automatically-controlled door includes first flexible motor 32 and first baffle 33, and in main part 1 was located to first flexible motor 32 level, first baffle 33 level set up and sliding connection in first spout 31, and the other end of first flexible motor 32 is connected in first baffle 33, and first flexible motor 32 electricity is connected in control panel 9. In particular, it is facilitated that the first automatic door seals the feed opening 3.

Preferably, the lower end opening part of the feed inlet 3 is provided with a second chute 41, the second automatic door comprises a second telescopic motor 42 and a second baffle 43, the second telescopic motor 42 is horizontally arranged on the right side of the main body 1, the second baffle 43 is horizontally arranged and is slidably connected to the second chute 41, the other end of the second telescopic motor 42 is connected to the second baffle 43, and the second telescopic motor 42 is electrically connected to the control panel 9. In particular, it is convenient for the second automatic door to seal the discharge opening 4.

Preferably, a first flexible sleeve 814 is sleeved on one end of the first scraping rod 812 far away from the roller 88, and a second flexible sleeve 815 is sleeved on one end of the second scraping rod 813 far away from the roller 88. Specifically, friction between the first and second scraping bars 812 and 813 and the conveyor belt 2 is reduced, and abrasion is reduced.

Preferably, the main body 1 is provided with a visible window 12. In particular, it is convenient to observe the puffing inside the body 1.

The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.

Claims

1. The utility model provides a powder beverage bulking machine, includes inside hollow main part (1), its characterized in that: the conveying belt (2) is horizontally arranged in the main body (1), the conveying belt (2) is arranged in a left-right direction, the left side of the main body (1) is communicated with the feed inlet (3) inclined towards the lower right side, the lower opening end of the feed inlet (3) is arranged above the left end of the conveying belt (2), a first automatic door used for sealing the feed inlet (3) is arranged on the feed inlet (3), the right side of the main body (1) is communicated with the discharge outlet (4) inclined towards the lower right side, the discharge outlet (4) is arranged below the right end of the conveying belt (2), a second automatic door used for sealing the discharge outlet (4) is arranged on the discharge outlet (4), a dust suction opening (51) is arranged above the left side of the conveying belt (2) in the main body (1), an air pump (52) is communicated with the upper end of the dust suction opening (51), and the air pump (52) is arranged at the upper end in the main body (1), the upper end of the main body (1) is provided with a first water tank (53), the air pump (52) is communicated with the first water tank (53), the upper end of the main body (1) is provided with a microwave generator (6), the microwave generator (6) is communicated with the main body (1), the upper end of the main body (1) is provided with a vacuum pump (71), the vacuum pump (71) is communicated with a drying tank (72), the drying tank (72) is communicated with the main body (1), the upper end in the main body (1) is provided with a sliding sleeve (81), the sliding sleeve (81) is arranged from left to right, the lower end of the sliding sleeve (81) is provided with a slide way (82) communicated with the sliding sleeve (81) from left to right, a screw rod (83) is horizontally arranged in the sliding sleeve (81), the screw rod (83) and the sliding sleeve (81) have the same axle center, the right side of the main body (1) is provided with a first rotating motor (11), the output shaft of the first rotating motor (11) is connected with the screw rod (83), the sliding sleeve (81) is connected with a sliding block (84) in a sliding mode, the sliding block (84) is connected with the screw rod (83) in a threaded mode, a supporting rod (85) is vertically arranged at the lower end of the sliding block (84), the supporting rod (85) is matched with the sliding way (82) in a sliding mode, a supporting plate (86) which faces to the front and back is arranged at the lower end of the supporting rod (85), mounting plates (87) are arranged at the front end and the back end of the lower end of the supporting plate (86), a roller (88) is arranged between the two mounting plates (87), a second rotating motor (89) is arranged on one mounting plate (87), the output shaft of the second rotating motor (89) is connected with the roller (88), scraping blades (810) which face to the front and back are horizontally arranged below the roller (88), and the scraping blades (810) are connected with the roller (88) through a plurality of connecting rods (811), the left side of the scraping blade (810) of the roller (88) is provided with a plurality of first scraping rods (812), the first scraping rods (812) are arranged in the front-back direction and are uniformly inserted on the roller (88), the right side of the scraping blade (810) of the roller (88) is provided with a plurality of second scraping rods (813), the second scraping rods (813) are arranged in the front-back direction and are uniformly inserted on the roller (88), and the position of each first scraping rod (812) and the position of each second scraping rod (813) are arranged in a mutually crossed manner;

be equipped with control panel (9) on main part (1), conveyer belt (2), first automatically-controlled door, second automatically-controlled door, air pump (52), microwave generator (6), vacuum pump (71), first rotating electrical machines (11), second rotating electrical machines (89) are all electric to be connected in control panel (9).

2. The powder beverage bulking machine of claim 1, wherein: the water pump is characterized in that a hollow ramp (10) which is inclined to the lower right is arranged on the right side of the main body (1), the ramp (10) is made of metal, the left side of the ramp (10) is arranged below the discharge hole (4), a second water tank (101) is arranged at the lower end of the ramp (10), a water pump (102) is arranged in the second water tank (101), the water pump (102) is communicated with a water outlet pipe (103), the water outlet pipe (103) is communicated with the right side of the ramp (10), the left side of the ramp (10) is communicated with a water inlet pipe (104), one end, far away from the ramp (10), of the water inlet pipe (104) is communicated with the second water tank (101), and the water pump (102) is electrically connected with the control panel (9).

3. The powder beverage bulking machine of claim 2, wherein: and the front side and the rear side of the upper end of the ramp (10) are respectively provided with a stop strip, the stop strips are provided with a vibration motor (106), and the vibration motor (106) is electrically connected with the control panel (9).

4. The powder beverage bulking machine of claim 2, wherein: the ramp (10) is made of stainless steel.

5. The powder beverage bulking machine of claim 1, wherein: first spout (31) have been seted up to the lower extreme opening part of feed inlet (3), first automatically-controlled door includes first flexible motor (32) and first baffle (33), main part (1) is located to first flexible motor (32) level, first baffle (33) level sets up and sliding connection in first spout (31), the other end of first flexible motor (32) connect in first baffle (33), first flexible motor (32) electricity even in control panel (9).

6. The powder beverage bulking machine of claim 1, wherein: second spout (41) have been seted up to the lower extreme opening part of feed inlet (3), the second automatically-controlled door includes flexible motor of second (42) and second baffle (43), main part (1) right side is located to flexible motor of second (42) level, second baffle (43) level sets up and sliding connection in second spout (41), the other end of the flexible motor of second (42) connect in second baffle (43), flexible motor of second (42) electricity even in control panel (9).

7. The powder beverage bulking machine of claim 1, wherein: one end, far away from the roller (88), of the first scraping rod (812) is sleeved with a first flexible sleeve (814), and one end, far away from the roller (88), of the second scraping rod (813) is sleeved with a second flexible sleeve (815).

8. The powder beverage bulking machine of claim 1, wherein: the main body (1) is provided with a visible window (12).