CN113558188A - Full-automatic green bean cake production system and method for producing green bean cakes - Google Patents
Full-automatic green bean cake production system and method for producing green bean cakes Download PDFInfo
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- CN113558188A CN113558188A CN202110813057.3A CN202110813057A CN113558188A CN 113558188 A CN113558188 A CN 113558188A CN 202110813057 A CN202110813057 A CN 202110813057A CN 113558188 A CN113558188 A CN 113558188A
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- green bean
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- 244000013123 dwarf bean Species 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 90
- 238000003756 stirring Methods 0.000 claims abstract description 71
- 238000012216 screening Methods 0.000 claims abstract description 66
- 230000033001 locomotion Effects 0.000 claims abstract description 9
- 238000010025 steaming Methods 0.000 claims abstract description 8
- 230000001360 synchronised effect Effects 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims abstract description 3
- 238000005520 cutting process Methods 0.000 claims description 98
- 230000001681 protective effect Effects 0.000 claims description 27
- 238000005056 compaction Methods 0.000 claims description 24
- 238000007664 blowing Methods 0.000 claims description 14
- 239000002994 raw material Substances 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 10
- 230000000903 blocking effect Effects 0.000 claims description 7
- 238000010030 laminating Methods 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 6
- 238000010099 solid forming Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims description 4
- 239000012257 stirred material Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 235000013305 food Nutrition 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 240000004922 Vigna radiata Species 0.000 description 1
- 235000010721 Vigna radiata var radiata Nutrition 0.000 description 1
- 235000011469 Vigna radiata var sublobata Nutrition 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000010421 standard material Substances 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/01—Pulses or legumes in form of whole pieces or fragments thereof, without mashing or comminuting
- A23L11/03—Soya beans, e.g. full-fat soya bean flakes or grits
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/10—Moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/02—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/15—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
Abstract
The invention discloses a full-automatic green bean cake production system and a method for producing green bean cakes, and belongs to the field of food production and processing, wherein the full-automatic green bean cake production system comprises a stirring unit, a screening unit, an entity forming unit, a blanking unit and a material forming unit, the blanking unit is provided with an upper conveying part and a lower conveying part, the upper conveying part is communicated with a conveying belt, a bearing tray is placed on the lower conveying part, an upper sensor is installed on one side of the upper conveying part, a lower sensor is installed on the lower conveying part, the upper sensor and the lower sensor are suitable for synchronous movement, a first limiting frame is installed below the lower conveying part, the first limiting frame comprises a main rod, two ends of the main rod are fixedly installed on the first limiting frame, a rotating frame is installed on the main rod, and the rotating frame is suitable for bearing a standard part to forwardly enter the bearing tray along the movement of the upper conveying part; the material forming unit is suitable for steaming and radiating the standard part to form a finished product; the invention solves the problems of low actual production efficiency, poor synchronism in the green bean cake forming process and easy error generation.
Description
Technical Field
The invention belongs to the field of food production and processing, and particularly relates to a full-automatic green bean cake production system and a method for producing green bean cakes.
Background
The green bean cake is one of the main products of cake foods in China, is produced by food factories all over the country, and has a large sales volume. The existing green bean cakes are mostly products compacted and formed by molds, and the green bean cakes are all produced manually in the past, so that the labor intensity is high, the production efficiency is low, and the product forming effect is poor. Secondly, the compatibility of the existing green bean cake production system is low, the green bean cake production system still needs to be completed manually in key steps, and how to form and synchronize actions after forming are mostly not described in detail in the prior art, for example, the technical problem that the existing green bean cake production system is easy to scatter in forming;
the existing finished product is a standard component, needs to be stably formed from an entity forming part to a material forming part, namely, is cooked from birth, needs to be manually placed and sent into a steam box, has low production efficiency, and urgently needs a more automatic full-automatic green bean cake production system to solve the production problem.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the problems that the actual production efficiency is low, the synchronism of the green bean cake in the forming process is poor and errors are easy to generate are solved.
In order to solve the technical problems, the inventor obtains the technical scheme of the invention through practice and summary, and the invention discloses a full-automatic green bean cake production system, which is characterized in that: comprises that
A stirring unit adapted to mix and stir the raw materials;
the screening unit is suitable for screening the stirred materials of the stirring unit for two times;
the entity forming unit is communicated with the screening unit through a connecting conveying belt and is suitable for compacting and twice cutting the materials of the screening unit into standard parts;
the conveyer belt is arranged in the forming rack and is suitable for conveying materials;
a plurality of groups of adjusting handles are arranged on two sides of the forming rack, and the adjusting handles are suitable for adjusting required rotating parts, including parts such as a compaction wheel and a surface finishing wheel;
the blanking unit is provided with an upper conveying part and a lower conveying part, the upper conveying part is communicated with the conveying belt, a bearing tray is placed on the lower conveying part, an upper sensor is installed on one side of the upper conveying part, a lower sensor is installed on the lower conveying part, the upper sensor and the lower sensor are suitable for synchronous movement, a first limiting frame is installed below the lower conveying part and comprises a main rod, two ends of the main rod are fixedly installed on the first limiting frame, a rotating frame is installed on the main rod and is suitable for bearing a standard component to forwardly enter the bearing tray along the movement of the upper conveying part;
and the material forming unit is suitable for steaming and radiating the standard part to form a finished product.
Preferably, the stirring unit includes the mixer, be provided with first puddler, material frame and first driving piece in the mixer, first driving piece is suitable for the first puddler of drive to rotate, first puddler is installed in the material frame, the material frame is suitable for bearing the weight of the raw materials and at the mixer internal rotation, first puddler is suitable for the first mixing and the stirring with the raw materials.
Preferably, the screening unit comprises a first screening part and a second screening part, the first screening part comprises a screening rack, a barrier net is mounted on the screening rack and fixedly connected with the screening rack, a stirring frame is mounted at the lower end of the barrier net and is suitable for rotating at the bottom end, one end of the stirring frame is rotatably connected with the screening rack, a second driving part is mounted at the other end of the stirring frame and is suitable for driving the stirring frame to rotate;
the agitator frame includes well core rod and circumference pole, well core rod's both ends are suitable for connecting screening frame and second driving piece respectively, install between well core rod and the circumference pole and connect the disc, well core rod installs the center at connecting the disc, the circumference pole is installed in connecting the disc outer end, circumference pole and connection disc fixed connection, the circumference pole is provided with the multiunit, the multiunit the circumference pole distributes on connecting the disc.
Preferably, the second screening portion comprises a material placing frame, a second stirring rod is installed in the material placing frame, a serrated plate is installed on the second stirring rod and is fixedly connected with the second stirring rod, and multiple groups are arranged on the second stirring rod and are transversely arranged.
Preferably, two groups of transverse rails are arranged between the material placing frame and the entity forming unit, the two groups of transverse rails are arranged in parallel, and the entity forming unit comprises a pressing part, a transverse cutting part and a vertical cutting part;
the pack wheel is installed one side of blowing frame back to the screening frame, the pack wheel includes compaction wheel and whole face wheel, the outside at the blowing frame is installed to the compaction wheel, the whole face wheel is installed one side at the compaction wheel back to the blowing frame, be provided with the compaction line on the compaction wheel, the compaction line is suitable for the laminating and extrudees for the first time from the material that the blowing frame came out, highly being less than of whole face wheel the height of pack wheel, whole face wheel is suitable for the surface of extruding neat material once more.
Preferably, the transverse cutting part comprises a protective cover and a cutting piece, the protective cover rotates on the forming machine frame, the protective cover is suitable for covering the cutting piece, the cutting piece comprises a main shaft and a cutting disc, the cutting disc is installed on the main shaft, the cutting disc is suitable for being installed with multiple groups, and the multiple groups of cutting discs are suitable for being installed on the main shaft at equal intervals.
Preferably, the vertical cutting part comprises a protective cover, a lower limiting plate, an upper cutting plate and a transmission part, the protective cover is installed on the forming rack, the upper cutting plate, the lower limiting plate and the transmission part are all installed in the protective cover, two sides of the lower limiting plate are installed on the forming rack, a cutting groove is formed in the lower limiting plate, and the upper cutting plate is installed on the cutting groove;
the transmission part comprises a driving shaft, the driving shaft is suitable for being installed in the protective cover and rotating, an eccentric disc is installed on the driving shaft, the eccentric disc is suitable for being eccentrically installed on the driving shaft, and the driving shaft is suitable for driving the eccentric disc to eccentrically rotate;
install the articulated shaft under the eccentric disc, the backup pad is installed to the bottom of articulated shaft, the backup pad rotates with the articulated shaft to be connected, install the cutting knife under the backup pad, the backup pad can be dismantled with the cutting knife and be connected, install vertical locating part between backup pad and the drive shaft, vertical locating part is suitable for restriction cutting knife along vertical direction motion.
Preferably, vertical locating part includes the fixed plate, the inner wall fixed connection of fixed plate and safety cover, install sharp slider on the fixed plate, sharp slider can be dismantled with the fixed plate and be connected, install spacing post in the sharp slider, the bottom and the backup pad fixed connection of spacing post, the up-and-down motion of spacing post in sharp slider, the height that highly is less than the drive shaft of spacing post.
Preferably, the lower conveying part further comprises a second limiting rod, the two ends of the second limiting rod are mounted on the forming rack and can be detached and connected, a laminating wheel and a connecting shaft are mounted on the second limiting rod, the laminating wheel is mounted on the connecting shaft, and the laminating wheel is suitable for the conveyer belt of the lower conveying part to rotate.
Preferably, the material forming unit comprises a steam box, and a blower is arranged on a conveying belt outside the steam box and is suitable for cooling.
Specifically, the driving parts of the first stirring rod, the stirring frame, the second stirring rod, the main shaft, the driving shaft and the conveying belt are all the prior art, and are not described too much here, so that the driving function is realized.
A method for producing a green bean cake of a full-automatic green bean cake production system comprises the following steps:
firstly, putting raw materials into a material rack in proportion, and arranging a stirrer in standard time to enable a first stirring rod to stir stably;
placing the materials into the first screening part, slowly pouring the materials into the stirring frame in a power-on rotating state, primarily crushing the materials to ensure the granularity of the green bean cake, and repeating the first screening part on the materials for multiple times;
thirdly, placing the materials into a second screening part, electrifying the screening rack 21, and stirring and molding the materials through a second stirring rod with a serrated plate;
the materials are uniformly distributed on two groups of transverse rails by a conveying belt, and the materials discharged from the material placing frame are extruded into standard strips by a plurality of groups of compaction wheels and a whole surface wheel;
fifthly, an observation area is arranged between the whole face wheel and the transverse cutting part, and an operator observes and inspects the strip-shaped materials;
sixthly, the materials on the conveying belt reach the transverse cutting part, and after the transverse cutting part is electrified, the cutting disc cuts quickly;
seventhly, after the vertical cutting part is electrified, the transversely cut workpiece is vertically cut, the driving shaft rotates to drive the eccentric disc to eccentrically rotate, the eccentric disc drives the hinge shaft to rotate, the support plate is driven to move up and down, the cutting action of the cutting knife is realized, two ends of the fixed plate are fixed on the inner wall of the protective cover, and the linear slide block fixed on the fixed plate limits the limiting column to move up and down;
placing a plurality of groups of bearing trays on the lower conveying part before the third step, wherein the lower sensors sense the bearing trays, a standard part is formed after the materials are vertically cut, the materials move along one side of the upper conveying part back to the vertical cutting part and are placed in the bearing trays in a manner of attaching to the fixed rotating frame, and the middle direction of the rotating frame is unchanged;
and step nine, steaming the standard parts by a steam box and cooling by an air blower to form the finished product of the green bean cake.
Compared with the prior art, the invention can obtain the following technical effects:
the invention forms a standard finished product by designing stirring, twice screening, compacting, surface finishing, transverse cutting, vertical cutting, synchronization to a bearing tray and a steam box, wherein the stirring and twice screening solve the problem of caking caused by bonding water in the raw material part in the existing production, water is necessary to be added in the production of the green bean cake, the prior art is mostly ignored, and a more standard material is formed by twice screening;
through the compaction, form the green bean cake strip, the line of compaction is got rid of to the whole face, and horizontal cutting portion is quick horizontal, through the quick vertical cutting of vertical cutting portion, forms the standard component, and vertical standard portion adopts the eccentric wheel rule cutting, through last inductor and lower inductor, slides the stable placing of rotating-stand along lower conveying portion with the standard component in the bearing dish in step, and convenient production improves production efficiency.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic diagram of the operation of the present invention;
FIG. 2 is a schematic flow diagram of a production system of the present invention;
FIG. 3 is a view showing the construction of a stirring unit of the present invention;
FIG. 4 is a block diagram of a screening stand of the present invention;
figure 5 is a partial cross-sectional view of a screen frame of the present invention;
FIG. 6 is an enlarged view of portion A of FIG. 1;
FIG. 7 is an enlarged view of portion B of FIG. 1;
FIG. 8 is an enlarged view of section C of FIG. 1;
FIG. 9 is a schematic top view of a production system of the present invention;
FIG. 10 is a block diagram of a transverse cut of the present invention;
FIG. 11 is an internal structural view of a vertical cutting portion of the present invention;
fig. 12 is an enlarged view of a portion D of fig. 9.
In the figure: 1. a stirring unit; 11. a first stirring rod; 12. a material rack; 2. a screening unit; 21. a screening machine frame; 22. blocking; 23. a stirring frame; 231. a center pole; 232. a circumferential rod; 233. connecting the disks; 24. a material placing frame; 25. a second stirring rod; 26. a serrated plate; 3. a solid forming unit; 31. compacting wheels; 32. a face-finishing wheel; 33. a protective cover; 34. a main shaft; 35. cutting the disc; 36. a protective cover; 37. a lower limiting plate; 38. an upper cutting plate; 39. a transmission member; 391. a drive shaft; 392. an eccentric disc; 393. hinging a shaft; 382. a support plate; 381. cutting the slices; 396. a fixing plate; 397. a linear slider; 398. a limiting column; 4. a conveyor belt; 5. forming a frame; 6. a blanking unit; 61. an upper transfer section; 611. an upper sensor; 62. a lower conveying section; 621. a support tray; 622. a lower sensor; 623. a first limit bracket; 624. a main rod; 625. a rotating frame; 626. a second limiting rod; 627. a laminating wheel; 628. a connecting shaft; 7. a material molding unit; 71. steaming the box; 72. a blower.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The application of the principles of the present invention will be further described with reference to the accompanying drawings and specific embodiments.
Example 1
As shown in FIG. 1, a fully automatic green bean cake production system according to an embodiment of the present invention comprises
The stirring unit 1, the stirring unit 1 is suitable for mixing and stirring the raw materials;
the screening unit 2 is suitable for screening the stirred materials of the stirring unit 1 for two times;
the solid forming unit 3 is communicated with the screening unit 2 through a connecting conveyer belt 4, and the solid forming unit 3 is suitable for compacting and twice cutting the materials of the screening unit 2 into standard parts;
the forming machine frame 5 is provided with a conveying belt 4, and the conveying belt 4 is suitable for conveying materials;
a plurality of groups of adjusting handles are arranged on two sides of the forming machine frame 5, and the adjusting handles are suitable for adjusting required rotating parts, including a compaction wheel 31, a surface finishing wheel 32 and the like;
the blanking unit 6 is provided with an upper conveying part 61 and a lower conveying part 62, the upper conveying part 61 is communicated with the conveying belt 4, a bearing tray 621 is placed on the lower conveying part 62, an upper sensor 611 is installed on one side of the upper conveying part 61, a lower sensor 622 is installed on the lower conveying part 62, the upper sensor 611 and the lower sensor 622 are suitable for synchronous movement, a first limiting frame 623 is installed below the lower conveying part 62, the first limiting frame 623 comprises a main rod 624, two ends of the main rod 624 are fixedly installed on the first limiting frame 623, a rotating frame 625 is installed on the main rod 624, the rotating frame 625 is suitable for supporting a standard component to move forward along the upper conveying part 61 and enter the bearing tray 621, the rotating frame 625 is C-shaped, two ends of the rotating frame are installed on the main rod 624 and rotate, the included angle of the rotating frame 625 relative to the main rod 624 can be controlled through upper end locking, the height of one side of the rotating frame 625 is lower than that of the conveying belt 4 on the surface of the upper conveying part 61, the mung bean standard component slides into the bearing tray 621 on the lower conveying part 62 smoothly, and the synchronous movement is realized by the upper sensor 611 and the lower sensor 622;
and the material forming unit 7 is suitable for steaming and radiating the standard part to form a finished product, and the finished product can be connected with a packaging machine to realize quick packaging.
Stirring unit 1 includes the mixer, is provided with first puddler 11, material frame 12 and first driving piece in the mixer, and first driving piece is suitable for driving first puddler 11 and rotates, and first puddler 11 is installed in material frame 12, and material frame 12 is suitable for bearing the weight of the raw materials and at 11 internal rotations of mixer, and material frame 12 is half tube-shape, bears the weight of the stirring of material and rotatory ejection of compact, and first puddler 11 is suitable for the first mixing and the stirring with the raw materials.
The screening unit 2 comprises a first screening part and a second screening part, the first screening part comprises a screening rack 21, a blocking net 22 is mounted on the screening rack 21, the blocking net 22 is fixedly connected with the screening rack 21, a stirring frame 23 is mounted at the lower end of the blocking net 22, the stirring frame 23 is suitable for rotating at the bottom end, one end of the stirring frame 23 is rotatably connected with the screening rack 21, a second driving part is mounted at the other end of the stirring frame 23, and the second driving part is suitable for driving the stirring frame 23 to rotate;
The second screening portion includes blowing frame 24, installs second puddler 25 in the blowing frame 24, installs serration plate 26 on the second puddler 25, serration plate 26 and second puddler 25 fixed connection, and second puddler 25 is provided with the multiunit, and multiunit second puddler 25 becomes transverse arrangement.
A transverse track is arranged between the material placing frame 24 and the entity forming unit 3, two groups of transverse tracks are arranged, the two groups of transverse tracks are arranged in parallel, and the entity forming unit 3 comprises a compacting part, a transverse cutting part and a vertical cutting part;
the pack of compacting portion installs in the one side that blowing frame 24 is back to screening frame 21, the pack of compacting portion includes compaction wheel 31 and whole face wheel 32, compaction wheel 31 installs in the outside of blowing frame 24, whole face wheel 32 installs in the one side that compaction wheel 31 is back to blowing frame 24, be provided with the compaction line on the compaction wheel 31, the compaction line is suitable for the laminating and extrudees for the first time from the material that blowing frame 24 came out, whole face wheel 32 highly is less than the height of pack of compacting portion, whole face wheel 32 is suitable for the surface of extrudeing neat material once more, compaction wheel 31 and whole face wheel 32 all are provided with four groups, the equipartition is on two sets of horizontal tracks.
An observation area is arranged between the transverse cutting part and the whole surface wheel 32, and is suitable for an operator to observe whether the whole material has emergencies such as impurities;
the transverse cutting portion includes a protective cover 33 and a cutting member, the protective cover 33 rotates on the forming frame 5, the protective cover 33 is suitable for covering the cutting member, the cutting member includes a main shaft 34 and cutting discs 35, the cutting discs 35 are mounted on the main shaft 34, as shown in fig. 10, eight groups of cutting discs 35 are mounted, and the eight groups of cutting discs 35 are suitable for being mounted on the main shaft 34 at equal intervals.
The vertical cutting part comprises a protective cover 36, a lower limiting plate 37, an upper cutting plate 38 and a transmission piece 39, the protective cover 36 is installed on the forming rack 5, the upper cutting plate 38, the lower limiting plate 37 and the transmission piece 39 are all installed in the protective cover 36, two sides of the lower limiting plate 37 are installed on the forming rack 5, a cutting groove 371 is formed in the lower limiting plate 37, and the upper cutting plate 38 is installed on the cutting groove 371;
the transmission member 39 comprises a drive shaft 391, the drive shaft 391 being adapted to be mounted for rotation in the protective cover 36, the drive shaft 391 carrying an eccentric disc 392, the eccentric disc 392 being adapted to be eccentrically mounted on the drive shaft 391, the drive shaft 391 being adapted to drive the eccentric disc 392 for eccentric rotation;
install the articulated shaft 393 under eccentric disc 392, backup pad 382 is installed to the bottom of articulated shaft 393, and backup pad 382 rotates with articulated shaft 393 to be connected, installs cutting knife 381 under backup pad 382, and backup pad 382 can be dismantled with cutting knife 381 and be connected, installs vertical locating part between backup pad 382 and the drive shaft 391, and vertical locating part is suitable for restriction cutting knife 381 to move along vertical direction.
The vertical locating part comprises a fixing plate 396, the fixing plate 396 is fixedly connected with the inner wall of the protection cover 36, a linear sliding block 397 is installed on the fixing plate 396, the linear sliding block 397 is detachably connected with the fixing plate 396, a limiting column 398 is installed in the linear sliding block 397, the bottom end of the limiting column 398 is fixedly connected with the supporting plate 382, the limiting column 398 moves up and down in the linear sliding block 397, and the height of the limiting column 398 is lower than that of the driving shaft 391.
The driving shaft 391 rotates to drive the eccentric disc 392 to rotate, and then the supporting plate 382 moves up and down to realize the cutting action of the cutting knife 381; the two ends of the fixing plate 396 are highly connected to the inner wall of the protective cover 36, so that the linear sliding block 397 is fixed, and the limiting and limiting columns 398 are realized to ensure that the cutting knife 381 can only move in the vertical direction.
The lower conveying part 62 further comprises a second limiting rod 626, two ends of the second limiting rod 626 are detachably connected with the forming rack 5, the second limiting rod 626 is provided with an attaching wheel 627 and a connecting shaft 628, the attaching wheel 627 is installed on the connecting shaft 628, and the attaching wheel 627 is suitable for being attached to the conveying belt 4 of the lower conveying part 62 to rotate.
The first stirring rod 11, the stirring frame 23, the second stirring rod 25, the main shaft 34, the driving shaft 391 and the driving part of the conveyer belt 4 can rotate in a way that a motor drives a belt to rotate (not shown in the figure);
the material forming unit 7 comprises a steam box 71, and a blower 72 is arranged on the conveying belt 4 outside the steam box 71 and is suitable for cooling.
A method for producing a green bean cake of a full-automatic green bean cake production system comprises the following steps:
firstly, putting raw materials into a material rack 12 in proportion, and setting a stirrer in standard time to enable a first stirring rod 11 to stir stably;
placing the materials into the first screening part, slowly pouring the materials into the stirring frame 23 in a power-on rotating state, primarily crushing the materials to ensure the granularity of the green bean cake, and repeating the first screening part on the materials for multiple times;
thirdly, placing the materials into a second screening part, electrifying the screening rack 21, and stirring and molding the materials through a second stirring rod 25 with a serrated plate 26;
the conveyer belt 4 evenly divides the materials into two groups of transverse tracks, and the materials discharged from the material placing frame 24 are extruded into standard strips by a plurality of groups of compacting wheels 31 and surface finishing wheels 32;
fifthly, an observation area is arranged between the whole face wheel 32 and the transverse cutting part, and an operator observes and inspects the strip-shaped materials;
sixthly, the materials on the conveying belt 4 reach the transverse cutting part, and after the transverse cutting part is electrified, the cutting disc 35 cuts quickly;
seventhly, after the vertical cutting part is electrified, the transversely cut workpiece is vertically cut, the driving shaft 391 rotates to drive the eccentric disc 392 to eccentrically rotate, the eccentric disc 392 drives the hinge shaft 393 to rotate, then the supporting plate 382 is driven to move up and down, the cutting action of the cutting knife 381 is realized, two ends of the fixing plate 396 are fixed on the inner wall of the protective cover 36, and the linear slide block 397 fixed on the fixing plate 396 limits the limiting column 398 to move up and down;
step eight, placing a plurality of groups of bearing trays 621 on the lower conveying part 62 before the step three, sensing the bearing trays 621 by the lower sensor 622, forming a standard part after the materials are vertically cut, moving the materials along the upper conveying part 61 back to one side of the vertical cutting part, and placing the materials in the bearing trays 621 in a manner that the middle direction of the rotating frame 625 is not changed after the materials are attached and fixed;
and step nine, steaming the standard parts by a steam box 71 and cooling by a blower 72 to form the finished product of the green bean cake.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. Full-automatic green bean cake production system, its characterized in that: comprises that
A stirring unit (1), wherein the stirring unit (1) is suitable for mixing and stirring raw materials;
the screening unit (2), the screening unit (2) is suitable for screening the stirred materials of the stirring unit (1) for two times;
the solid forming unit (3), the solid forming unit (3) is communicated with the screening unit (2) through a connecting conveyer belt (4), and the solid forming unit (3) is suitable for compacting and twice cutting the materials of the screening unit (2) into standard parts;
the forming machine frame (5), the conveying belt (4) is installed in the forming machine frame (5), and the conveying belt (4) is suitable for conveying materials;
a blanking unit (6), the blanking unit (6) being provided with an upper conveying part (61) and a lower conveying part (62), the upper conveying part (61) is communicated with the conveying belt (4), a bearing tray (621) is arranged on the lower conveying part (62), an upper sensor (611) is installed on one side of the upper conveying part (61), a lower sensor (622) is installed on the lower conveying part (62), the upper sensor (611) and the lower sensor (622) are suitable for synchronous movement, a first spacing frame (623) is arranged below the lower conveying part (62), the first limit bracket (623) comprises a main rod (624), two ends of the main rod (624) are fixedly arranged on the first limit bracket (623), the main rod (624) is provided with a rotating frame (625), and the rotating frame (625) is suitable for supporting the standard component to move along the upper conveying part (61) and enter the supporting tray (621) in the positive direction;
a material forming unit (7), wherein the material forming unit (7) is suitable for steaming and radiating the standard part into a finished product.
2. The full-automatic green bean cake production system according to claim 1, characterized in that: stirring unit (1) includes the mixer, be provided with first puddler (11), material frame (12) and first driving piece in the mixer, first driving piece is suitable for first puddler of drive (11) to rotate, install in material frame (12) first puddler (11), material frame (12) are suitable for bearing the weight of the raw materials and at mixer (11) internal rotation, first puddler (11) are suitable for the first mixing and the stirring with the raw materials.
3. The full-automatic green bean cake production system according to claim 2, characterized in that:
the screening unit (2) comprises a first screening part and a second screening part, the first screening part comprises a screening rack (21), a blocking net (22) is installed on the screening rack (21), the blocking net (22) is fixedly connected with the screening rack (21), a stirring frame (23) is installed at the lower end of the blocking net (22), the stirring frame (23) is suitable for rotating at the bottom end, one end of the stirring frame (23) is rotatably connected with the screening rack (21), a second driving part is installed at the other end of the stirring frame (23), and the second driving part is suitable for driving the stirring frame (23) to rotate;
stirring frame (23) are including well core rod (231) and circumference pole (232), the both ends of well core rod (231) are suitable for connecting screening frame (21) and second driving piece respectively, install between well core rod (231) and circumference pole (232) and connect disc (233), well core rod (231) are installed at the center of connecting disc (233), circumference pole (232) are installed and are being connected disc (233) outer end, circumference pole (232) with be connected disc (233) fixed connection, circumference pole (232) are provided with the multiunit, the multiunit circumference pole (232) distribute in connecting disc (233).
4. The full-automatic green bean cake production system according to claim 3, characterized in that:
the second screening portion comprises a material placing frame (24), a second stirring rod (25) is installed in the material placing frame (24), a serrated plate (26) is installed on the second stirring rod (25), the serrated plate (26) is fixedly connected with the second stirring rod (25), and the second stirring rod (25) is provided with multiple groups and multiple groups of transverse arrangement of the second stirring rod (25).
5. The full-automatic green bean cake production system according to claim 4, characterized in that: transverse rails are arranged between the material placing frame (24) and the entity forming unit (3), two groups of transverse rails are arranged, the two groups of transverse rails are arranged in parallel, and the entity forming unit (3) comprises a pressing part, a transverse cutting part and a vertical cutting part;
the pack of the shoes is installed one side of blowing frame (21) is carried on the back to screening frame (24), the pack of the shoes includes compaction wheel (31) and whole face wheel (32), the outside at blowing frame (24) is installed in compaction wheel (31), whole face wheel (32) are installed in one side of compaction wheel (31) carried on the back to blowing frame (24), be provided with the compaction line on compaction wheel (31), the compaction line is suitable for the laminating and extrudees for the first time from the material that blowing frame (24) came out, the height of whole face wheel (32) is less than the height of pack of the shoes, whole face wheel (32) are suitable for the surface of extrudeing neat material once more.
6. The full-automatic green bean cake production system according to claim 5, characterized in that: the transverse cutting part comprises a protective cover (33) and a cutting piece, the protective cover (33) rotates on the forming rack (5), the protective cover (33) is suitable for covering the cutting piece, the cutting piece comprises a main shaft (34) and a cutting disc (35), the cutting disc (35) is installed on the main shaft (34), the cutting disc (35) is suitable for being installed with multiple groups, and the multiple groups of cutting discs (35) are suitable for being installed on the main shaft (34) at equal intervals.
7. The full-automatic green bean cake production system according to claim 6, characterized in that: the vertical cutting part comprises a protective cover (36), a lower limiting plate (37), an upper cutting plate (38) and a transmission piece (39), the protective cover (36) is installed on the forming rack (5), the upper cutting plate (38), the lower limiting plate (37) and the transmission piece (39) are installed in the protective cover (36), two sides of the lower limiting plate (37) are installed on the forming rack (5), a cutting groove (371) is formed in the lower limiting plate (37), and the upper cutting plate (38) is installed on the cutting groove (371);
the transmission member (39) comprises a driving shaft (391), the driving shaft (391) is suitable for being installed in the protective cover (36) and rotating, an eccentric disc (392) is installed on the driving shaft (391), the eccentric disc (392) is suitable for being eccentrically installed on the driving shaft (391), and the driving shaft (391) is suitable for driving the eccentric disc (392) to eccentrically rotate;
install articulated shaft (393) under eccentric disc (392), backup pad (382) are installed to the bottom of articulated shaft (393), backup pad (382) are rotated with articulated shaft (393) and are connected, install cutting knife (381) under backup pad (382), backup pad (382) and cutting knife (381) can be dismantled and be connected, install vertical locating part between backup pad (382) and drive shaft (391), vertical locating part is suitable for restriction cutting knife (381) and moves along vertical direction.
8. The full-automatic green bean cake production system according to claim 7, characterized in that: the vertical limiting part comprises a fixing plate (396), the fixing plate (396) is fixedly connected with the inner wall of the protection cover (36), a linear sliding block (397) is installed on the fixing plate (396), the linear sliding block (397) is detachably connected with the fixing plate (396), a limiting column (398) is installed in the linear sliding block (397), the bottom end of the limiting column (398) is fixedly connected with the supporting plate (382), the limiting column (398) moves up and down in the linear sliding block (397), and the height of the limiting column (398) is lower than that of the driving shaft (391).
9. The full-automatic green bean cake production system according to claim 8, characterized in that: the lower conveying part (62) further comprises a second limiting rod (626), two ends of the second limiting rod (626) are installed on the forming rack (5) and detachably connected, a fitting wheel (627) and a connecting shaft (628) are installed on the second limiting rod (626), the fitting wheel (627) is installed on the connecting shaft (628), and the fitting wheel (627) is suitable for fitting the conveying belt (4) of the lower conveying part (62) to rotate;
the material forming unit (7) comprises a steam box (71), and an air blower (72) suitable for cooling is mounted on the outer conveying belt (4) of the steam box (71).
10. A method of producing a green bean cake according to the fully automatic green bean cake producing system according to claim 9, comprising the steps of:
firstly, putting raw materials into a material rack (12) in proportion, and setting a stirrer in standard time to enable a first stirring rod (11) to stir stably;
placing the materials into the first screening part, slowly pouring the materials into the stirring frame (23) in a power-on rotating state, primarily smashing the materials to ensure the granularity of the green bean cake, and repeating the first screening part on the materials for multiple times;
thirdly, placing the materials into a second screening part, electrifying the screening rack 21, and stirring and molding the materials through a second stirring rod (25) with a serrated plate (26);
the material is uniformly distributed on two groups of transverse rails by the conveyer belt (4), and the material discharged from the material placing frame (24) is extruded into a standard strip shape by a plurality of groups of compacting wheels (31) and a whole surface wheel (32);
fifthly, an observation area is arranged between the whole face wheel (32) and the transverse cutting part, and an operator observes and inspects the strip-shaped materials;
sixthly, the materials on the conveying belt (4) reach a transverse cutting part, and after the transverse cutting part is electrified, a cutting disc (35) cuts quickly;
seventhly, after the vertical cutting part is electrified, the transversely cut workpiece is vertically cut, the driving shaft (391) rotates to drive the eccentric disc (392) to eccentrically rotate, the eccentric disc (392) drives the hinge shaft (393) to rotate, then the supporting plate (382) is driven to move up and down, the cutting action of the cutting knife (381) is realized, two ends of the fixing plate (396) are fixed on the inner wall of the protective cover (36), and the linear slide block (397) fixed on the fixing plate (396) limits the limiting column (398) to move up and down;
placing a plurality of groups of bearing trays (621) on the lower conveying part (62) before the third step, sensing the bearing trays (621) by a lower sensor (622), forming a standard part after the materials are vertically cut, moving the materials along one side of the upper conveying part (61) back to the vertical cutting part, and placing the materials in the bearing trays (621) in a manner that the middle direction of the rotating frame (625) is not changed;
and step nine, steaming the standard parts by a steam box (71) and cooling by a blower (72) to form the finished product of the green bean cake.
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| CN202110813057.3A CN113558188B (en) | 2021-07-19 | 2021-07-19 | Full-automatic green bean cake production system and method |
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| CN202110813057.3A CN113558188B (en) | 2021-07-19 | 2021-07-19 | Full-automatic green bean cake production system and method |
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Cited By (1)
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| CN114903146A (en) * | 2022-04-19 | 2022-08-16 | 金菜地食品股份有限公司 | Production process of boxed thick pulp bean curd added with soybean polypeptide prepared by fermentation method |
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| CN113558188B (en) | 2023-12-22 |
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