CN111955776A - Puffed food processing system and method - Google Patents
Puffed food processing system and method Download PDFInfo
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- CN111955776A CN111955776A CN202010921437.4A CN202010921437A CN111955776A CN 111955776 A CN111955776 A CN 111955776A CN 202010921437 A CN202010921437 A CN 202010921437A CN 111955776 A CN111955776 A CN 111955776A
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- plate
- fixedly connected
- stirring
- extrusion
- discharging
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/30—Puffing or expanding
- A23P30/32—Puffing or expanding by pressure release, e.g. explosion puffing; by vacuum treatment
- A23P30/34—Puffing or expanding by pressure release, e.g. explosion puffing; by vacuum treatment by extrusion-expansion
Abstract
The invention relates to the field of food processing, in particular to a puffed food processing system and a processing method, wherein the method comprises the following steps: 1. adding various raw materials into a stirring box and uniformly stirring; 2. the discharging support arm plate rotates to stir the connecting plate to drive the arc-shaped baffle plate to rotate upwards, so that the stirred material in the stirring box slides into the containing pipe; 3. the small units are filled with the materials in the containing pipe, the containing pipe is driven by the power motor to move leftwards until the forming limiting plate moves to the upper part of the forming die box, and the small units are blocked; 4. the electric telescopic rod I extends to form an extrusion molding block for extrusion molding of materials in each small unit, the electric telescopic rod I contracts, and the extrusion molded materials descend along with the extrusion molding block; 5. electric telescopic handle II drives the push pedal and moves right, promotes fashioned material right and drops to the slope leading truck on, makes the material accomplish the heating popped at the in-process that the slope leading truck slided from top to bottom through the hot plate, then collects.
Description
Technical Field
The invention relates to the field of food processing, in particular to a puffed food processing system and a puffed food processing method.
Background
Puffed food is also known as overstocked food, spout food, light food etc. is the novel food that has developed in recent years internationally, use cereal, beans, potato class, cooked food etc. as raw materials usually, process the preparation through popped equipment and accomplish, puffed food is various, the appearance is exquisite, crisp fragrant and beautiful and the abundant public liking of nutrition, in puffed food's production and processing process, the participation of popped equipment is indispensable, traditional popped equipment, can not realize cutting apart the shaping fast, cause puffed food machining efficiency low.
Disclosure of Invention
The invention aims to provide a puffed food processing system and a processing method, which can be used for quickly cutting and forming and improving the processing efficiency of puffed food.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a puffed food processing system, includes support frame, splendid attire case mechanism, rabbling mechanism, drop feed mechanism, mobile power unit, check keep off mechanism, extrusion mechanism and push mechanism, splendid attire case mechanism sliding connection in the upper end of support frame, rabbling mechanism fixed connection at the left end of splendid attire case mechanism, drop feed mechanism sliding connection on rabbling mechanism and with splendid attire case mechanism sliding connection, mobile power unit connect the rear end of support frame and pass through threaded connection with splendid attire case mechanism, extrusion mechanism fixed connection in the support frame, check keep off mechanism sliding connection on extrusion mechanism, push mechanism fixed connection block on mechanism.
The support frame include loading board, back plate, forming die case, the fixed plate, the slope leading truck, bottom sprag frame and backup pad, backup pad fixed connection is at bottom sprag frame's left end, slope leading truck fixed connection is at bottom sprag frame's right-hand member, be equipped with the hot plate on the slope leading truck, loading board fixed connection is in the upper end of backup pad, forming die case fixed connection is on the loading board, the forming die incasement evenly is equipped with a plurality of little units, back plate fixed connection is in the rear end of loading board, the equal fixedly connected with fixed plate in both ends about the back plate.
The containing box mechanism include the splendid attire pipe, the upper cover frame, ejection of compact motor, the ejection of compact axle, ejection of compact cantilever plate, the slider, the thread piece, the shaping limiting plate, agitator motor I and stirring frame I, the upper end fixedly connected with upper cover frame of splendid attire pipe, ejection of compact axle swivelling joint is on upper cover frame, ejection of compact cantilever plate fixed connection is on the ejection of compact axle, ejection of compact motor fixed connection is on upper cover frame and its output shaft and ejection of compact axle fixed connection, the rear end fixedly connected with slider of splendid attire pipe, the rear end fixedly connected with thread piece of slider, shaping limiting plate fixed connection is at the right-hand member of splendid attire pipe, I fixed connection of agitator motor is on the splendid attire pipe, stirring frame I rotates to be connected in the splendid attire intraductal and with agitator motor I's output shaft fixed connection, the lower extreme of splendid attire pipe and the lower.
Rabbling mechanism include filling tube, agitator tank, discharging pipe, spring limiting plate, agitator motor II and stirring frame II, the upper end of agitator tank is equipped with the filling tube, the lower extreme of agitator tank is equipped with the discharging pipe, spring limiting plate fixed connection is on the agitator tank, II fixed connection of agitator motor are at the front end of agitator tank, stirring frame II rotate connect in the agitator tank and with agitator motor II's output shaft fixed connection, discharging pipe fixed connection is in the left upper end of splendid attire pipe.
Put feed mechanism include cowl, connecting plate and arc slide bar, cowl's upper end fixedly connected with connecting plate, two arc slide bars of fixedly connected with on the connecting plate, cowl sliding connection is between agitator tank and discharging pipe, cowl and two arc slide bars all are coaxial with the agitator tank, two arc slide bars and spring limiting plate sliding connection, all the cover is equipped with the spring on two arc slide bars, the spring is located between connecting plate and the spring limiting plate.
The movable power mechanism comprises a power motor and a threaded rod, the power motor is fixedly connected to one of the fixing plates, two ends of the threaded rod are respectively rotatably connected to the two fixing plates and are in threaded connection with the threaded block, and the threaded rod is fixedly connected with an output shaft of the power motor.
Check keep off the mechanism and include check baffle, side shield, reset spring, traveller, spacing ring and mounting panel, the equal fixedly connected with side shield in both ends around the check baffle, the equal fixedly connected with traveller in both ends about the terminal surface under the check baffle, the equal fixedly connected with spacing ring of lower extreme of two travelers all overlaps on two travelers and is equipped with reset spring, mounting panel fixed connection is at the left end of check baffle.
Extrusion mechanism including the extrusion lifter plate, spacing otic placode, spacing post, electric telescopic handle I and extrusion shaping piece, a plurality of extrusion shaping pieces of the even fixedly connected with in up end of extrusion lifter plate, the equal fixed connection in both ends spacing otic placode about the extrusion lifter plate, two spacing posts of lower extreme terminal surface fixed connection of extrusion lifter plate, the upper end and the extrusion lifter plate fixed connection of electric telescopic handle I, the lower extreme and the bottom sprag frame fixed connection of electric telescopic handle I, two spacing posts and bottom sprag frame sliding connection, two travelers are sliding connection respectively in two spacing otic placodes, two reset spring all are located between check baffle and the spacing otic placode, check baffle and a plurality of extrusion shaping piece sliding connection, a plurality of extrusion shaping pieces respectively with a plurality of little unit sliding connection in the forming die incasement.
Push mechanism include electric telescopic handle II and push pedal, electric telescopic handle II's left end fixed connection on the mounting panel, push pedal fixed connection is at electric telescopic handle II's right-hand member, push pedal and check baffle sliding connection.
The method for casting the puffed food processing system comprises the following steps:
the method comprises the following steps: adding various raw materials into a stirring box through a feeding pipe, and uniformly stirring the various raw materials by driving a stirring frame II through a stirring motor II;
step two: the discharging shaft is driven by the discharging motor to enable the discharging support arm plate to rotate, so that the connecting plate is stirred to drive the arc baffle plate to rotate upwards, the stirred material in the stirring box slides into the containing pipe through the discharging pipe, and the stirring frame I is driven by the stirring motor I to continuously stir the material in the containing pipe;
step three: the material in the containing pipe directly falls into each small unit in the forming die box and is blocked by the extrusion forming blocks, so that the material fills each small unit in the forming die box, the threaded rod and the thread are driven by the power motor to drive the thread block, the containing pipe moves leftwards until the forming limiting plate moves to the upper part of the forming die box, and the small units are blocked;
step four: the electric telescopic rod I extends to form an extrusion forming block to extrude materials in each small unit, the electric telescopic rod I contracts after extrusion forming until the extrusion forming block completely exits each small unit, at the moment, the upper end face of the extrusion forming block and the upper end face of the lattice baffle are in the same plane, and the extrusion forming materials descend along with the extrusion forming block along with the continuous contraction of the electric telescopic rod I;
step five: through II extensions of electric telescopic handle, drive the push pedal and remove rightwards, promote the fashioned material right and drop to the slope leading truck on, make the material accomplish the heating popped at the in-process that the slope leading truck slided from top to bottom through the hot plate, then collect.
The invention has the beneficial effects that: the invention provides a puffed food processing system and a processing method, which are characterized in that food materials are placed into small units of a forming die in advance, and the materials in the small units are directly extruded and formed, so that the purposes of quickly cutting and forming and improving the processing efficiency of puffed food are achieved.
Drawings
FIG. 1 is a first general structural diagram of the present invention;
FIG. 2 is a second overall structural schematic of the present invention;
FIG. 3 is a schematic view of the support frame structure of the present invention;
FIG. 4 is a first structural view of the container mechanism of the present invention;
FIG. 5 is a schematic structural diagram of a container mechanism of the present invention;
FIG. 6 is a schematic view of the stirring mechanism of the present invention;
FIG. 7 is a schematic cross-sectional view of the stirring mechanism of the present invention;
FIG. 8 is a schematic view of the drop feed mechanism of the present invention;
FIG. 9 is a schematic view of the structure of the power mechanism of the present invention;
FIG. 10 is a schematic view of the structure of the blocking mechanism of the present invention;
FIG. 11 is a schematic view of the pressing mechanism of the present invention;
fig. 12 is a schematic structural view of the pushing mechanism of the present invention.
In the figure: a support frame 1; a carrier plate 1-1; a rear panel 1-2; 1-3 of a forming die box; fixing plates 1-4; an inclined guide frame 1-5; 1-6 of a bottom support frame; support plates 1-7; a container mechanism 2; 2-1 of a containing pipe; an upper cover frame 2-2; 2-3 of a discharging motor; 2-4 of a discharging shaft; 2-5 of a discharging support arm plate; 2-6 of a slide block; 2-7 of a thread block; forming a limiting plate 2-8; 2-9 parts of a stirring motor; 2-10 parts of a stirring frame I; a stirring mechanism 3; a feeding pipe 3-1; 3-2 parts of a stirring box; 3-3 of a discharge pipe; 3-4 parts of spring limiting plates; 3-5 parts of a stirring motor; 3-6 parts of a stirring frame II; a discharging mechanism 4; an arc baffle 4-1; a connecting plate 4-2; 4-3 of an arc-shaped sliding rod; a mobile power mechanism 5; 5-1 of a power motor; 5-2 parts of a threaded rod; a blocking mechanism 6; a grid baffle 6-1; side baffles 6-2; 6-3 of a return spring; 6-4 of a sliding column; 6-5 parts of a limiting ring; 6-6 of a mounting plate; an extrusion mechanism 7; extruding the lifting plate 7-1; a limiting lug plate 7-2; 7-3 of a limiting column; 7-4 parts of an electric telescopic rod; 7-5 of extrusion molding blocks; a pushing mechanism 8; an electric telescopic rod II 8-1; a push plate 8-2.
Detailed Description
The present invention is described in further detail below with reference to figures 1-12.
The first embodiment is as follows:
as shown in fig. 1-12, a puffed food processing system comprises a support frame 1, a containing mechanism 2, a stirring mechanism 3, a material placing mechanism 4, a mobile power mechanism 5, a blocking mechanism 6, an extruding mechanism 7 and a pushing mechanism 8, wherein the containing mechanism 2 is slidably connected to the upper end of the support frame 1, the stirring mechanism 3 is fixedly connected to the left end of the containing mechanism 2, the material placing mechanism 4 is slidably connected to the stirring mechanism 3 and slidably connected to the containing mechanism 2, the mobile power mechanism 5 is connected to the rear end of the support frame 1 and is in threaded connection with the containing mechanism 2, the extruding mechanism 7 is fixedly connected to the support frame 1, the blocking mechanism 6 is slidably connected to the extruding mechanism 7, and the pushing mechanism 8 is fixedly connected to the blocking mechanism 6.
A plurality of raw materials are stirred by a stirring mechanism 3, the stirred raw materials flow into a container mechanism 2 through a discharging mechanism 4, the raw materials directly flow into small units of forming die boxes 1-3 in the container mechanism 2 and are filled, pre-distribution of the formed materials is completed, the container mechanism 2 is controlled by a moving power mechanism 5 to move, the upper ends of the forming die boxes 1-3 are plugged so as to facilitate material extrusion forming, the materials in the small units are directly extruded and formed by an extrusion mechanism 7 and then move downwards along with the extrusion mechanism 7, the upper end faces of extrusion forming blocks 7-5 and the upper end face of a lattice baffle 6-1 are in the same plane, and therefore the formed materials are pushed to an inclined guide frame 1-5 by a pushing mechanism 8 to be heated, extruded and collected.
The second embodiment is as follows:
as shown in fig. 1-12, the supporting frame 1 comprises a bearing plate 1-1, a back plate 1-2, a forming mold box 1-3, the device comprises fixing plates 1-4, inclined guide frames 1-5, bottom support frames 1-6 and support plates 1-7, wherein the support plates 1-7 are fixedly connected to the left ends of the bottom support frames 1-6, the inclined guide frames 1-5 are fixedly connected to the right ends of the bottom support frames 1-6, heating plates are arranged on the inclined guide frames 1-5, the support plates 1-1 are fixedly connected to the upper ends of the support plates 1-7, forming mold boxes 1-3 are fixedly connected to the support plates 1-1, a plurality of small units are uniformly arranged in the forming mold boxes 1-3, rear plates 1-2 are fixedly connected to the rear ends of the support plates 1-1, and the left ends and the right ends of the rear plates 1-2 are fixedly connected with the fixing plates.
The forming die box 1-3 is uniformly provided with a plurality of small units, when the container mechanism 2 is positioned on the small units, the small units are filled with materials, the inclined guide frame 1-5 is convenient for the formed materials to slide on the inclined guide frame and directly collect, and the falling small formed materials are heated and puffed by arranging the heating plate.
The third concrete implementation mode:
as shown in figures 1-12, the containing and packing mechanism 2 comprises a containing pipe 2-1, an upper cover frame 2-2, a discharging motor 2-3, a discharging shaft 2-4, a discharging support arm plate 2-5, a slide block 2-6, a thread block 2-7, a forming limit plate 2-8, a stirring motor I2-9 and a stirring frame I2-10, wherein the upper end of the containing pipe 2-1 is fixedly connected with the upper cover frame 2-2, the discharging shaft 2-4 is rotatably connected with the upper cover frame 2-2, the discharging support arm plate 2-5 is fixedly connected with the discharging shaft 2-4, the discharging motor 2-3 is fixedly connected with the upper cover frame 2-2, an output shaft of the discharging motor is fixedly connected with the discharging shaft 2-4, the slide block 2-6 is fixedly connected with the rear end of the containing pipe 2-1, the rear end of the sliding block 2-6 is fixedly connected with a threaded block 2-7, the forming limiting plate 2-8 is fixedly connected to the right end of the containing pipe 2-1, the stirring motor I2-9 is fixedly connected to the containing pipe 2-1, the stirring frame I2-10 is rotatably connected to the inside of the containing pipe 2-1 and fixedly connected with an output shaft of the stirring motor I2-9, the lower end of the containing pipe 2-1 and the lower end face of the forming limiting plate 2-8 are both connected with the bearing plate 1-1 in a sliding mode, and the sliding block 2-6 is connected to the inside of the rear plate 1-2 in a sliding mode.
The containing pipe 2-1 is used for containing mixed materials, when the containing pipe is located on the forming die box 1-3, the materials are directly filled with small units, when the containing pipe moves to the bearing plate 1-1, the lower end of the containing pipe is blocked, meanwhile, the forming limiting plate 2-8 is driven to slide to the forming die box 1-3, the upper end of the forming die box 1-3 is blocked, the materials in the small units are conveniently extruded and formed into small blocks by matching with the extrusion mechanism 7, in addition, the stirring frame I2-10 is driven by the stirring motor I2-9 to continuously stir in the containing pipe 2-1, the materials can be prevented from being retained due to long-time immobilization of the materials, and the small units of the materials are influenced.
The fourth concrete implementation mode:
as shown in fig. 1-12, the stirring mechanism 3 includes a feeding pipe 3-1, a stirring tank 3-2, a discharging pipe 3-3, a spring limiting plate 3-4, a stirring motor ii 3-5, and a stirring frame ii 3-6, the feeding pipe 3-1 is disposed at the upper end of the stirring tank 3-2, the discharging pipe 3-3 is disposed at the lower end of the stirring tank 3-2, the spring limiting plate 3-4 is fixedly connected to the stirring tank 3-2, the stirring motor ii 3-5 is fixedly connected to the front end of the stirring tank 3-2, the stirring frame ii 3-6 is rotatably connected to the inside of the stirring tank 3-2 and is fixedly connected to the output shaft of the stirring motor ii 3-5, and the discharging pipe 3-3 is fixedly connected to the upper end of the left side of the containing pipe 2-1.
A plurality of raw materials are added into a stirring box 3-2 through a feeding pipe 3-1, and a stirring frame II 3-6 is driven by a stirring motor II 3-5 to uniformly stir the plurality of raw materials.
The fifth concrete implementation mode:
as shown in fig. 1-12, the discharging mechanism 4 comprises an arc baffle 4-1, a connecting plate 4-2 and arc slide bars 4-3, the upper end of the arc baffle 4-1 is fixedly connected with the connecting plate 4-2, the connecting plate 4-2 is fixedly connected with two arc slide bars 4-3, the arc baffle 4-1 is slidably connected between a stirring box 3-2 and a discharging pipe 3-3, the arc baffle 4-1 and the two arc slide bars 4-3 are coaxial with the stirring box 3-2, the two arc slide bars 4-3 are slidably connected with a spring limiting plate 3-4, the two arc slide bars 4-3 are sleeved with springs, and the springs are located between the connecting plate 4-2 and the spring limiting plate 3-4.
After the materials in the stirring box 3-2 are stirred, the discharging shaft 2-4 is driven by the discharging motor 2-3 to enable the discharging support arm plate 2-5 to rotate, so that the connecting plate 4-2 is stirred to drive the arc baffle plate 4-1 to rotate upwards and simultaneously extrude the spring on the arc slide rod 4-3, the stirred materials in the stirring box 3-2 slide into the containing pipe 2-1 through the discharging pipe 3-3, when the discharging support arm plate 2-5 continuously rotates and is separated from the connecting plate 4-2, the spring on the arc slide rod 4-3 pushes the arc baffle plate 4-1 to rotate, so that the stirring box 3-2 is separated from the discharging pipe 3-3, the outflow of the materials is stopped, and the rotating speed of the discharging motor 2-3 can be controlled according to the amount of the materials in the containing pipe 2-1, the materials in the stirring box 3-2 are adjusted to directly and completely slide into the containing pipe 2-1 or intermittently slide into the containing pipe 2-1, so that a proper amount of materials are always kept in the containing pipe 2-1, and the continuous operation of the device is facilitated.
The sixth specific implementation mode:
as shown in fig. 1-12, the moving power mechanism 5 includes a power motor 5-1 and a threaded rod 5-2, the power motor 5-1 is fixedly connected to one of the fixing plates 1-4, two ends of the threaded rod 5-2 are respectively rotatably connected to the two fixing plates 1-4 and are in threaded connection with the threaded block 2-7, and the threaded rod 5-2 is fixedly connected to an output shaft of the power motor 5-1.
The power motor 5-1 drives the threaded rod 5-2 to drive the threaded block 2-7 in a threaded manner, so that the containing pipe 2-1 moves leftwards until the forming limiting plate 2-8 moves to the upper part of the forming die box 1-3 to form a plug for each small unit, after the extrusion and puffing of the material are completed, the power motor 5-1 drives the containing pipe 2-1 to move rightwards, and the next extrusion and puffing small unit is filled.
The seventh embodiment:
as shown in the figures 1-12, the grid baffle mechanism 6 comprises a grid baffle 6-1, side baffles 6-2, reset springs 6-3, sliding columns 6-4, limiting rings 6-5 and mounting plates 6-6, the front end and the rear end of the grid baffle 6-1 are fixedly connected with the side baffles 6-2, the left end and the right end of the lower end face of the grid baffle 6-1 are fixedly connected with the sliding columns 6-4, the lower ends of the two sliding columns 6-4 are fixedly connected with the limiting rings 6-5, the two sliding columns 6-4 are sleeved with the reset springs 6-3, and the mounting plates 6-6 are fixedly connected to the left end of the grid baffle 6-1.
The specific implementation mode is eight:
as shown in the figures 1-12, the extrusion mechanism 7 comprises an extrusion lifting plate 7-1, a limiting lug plate 7-2, a limiting column 7-3, an electric telescopic rod I7-4 and an extrusion forming block 7-5, the upper end surface of the extrusion lifting plate 7-1 is uniformly and fixedly connected with a plurality of extrusion forming blocks 7-5, the left end and the right end of the extrusion lifting plate 7-1 are fixedly connected with the limiting lug plates 7-2, the lower end surface of the extrusion lifting plate 7-1 is fixedly connected with two limiting columns 7-3, the upper end of the electric telescopic rod I7-4 is fixedly connected with the extrusion lifting plate 7-1, the lower end of the electric telescopic rod I7-4 is fixedly connected with a bottom support frame 1-6, the two limiting columns 7-3 are slidably connected with the bottom support frame 1-6, the two sliding columns 6-4 are respectively and slidably connected in the two limiting lug plates 7-2, two reset springs 6-3 are located between the grid baffle 6-1 and the limiting lug plate 7-2, the grid baffle 6-1 is in sliding connection with a plurality of extrusion forming blocks 7-5, and the plurality of extrusion forming blocks 7-5 are in sliding connection with a plurality of small units in the forming die box 1-3 respectively.
The extrusion lifting plate 7-1 is pushed to drive the extrusion forming block 7-5 to extrude materials in each small unit by extending the electric telescopic rod I7-4, meanwhile, the grid baffle plate 6-1 is blocked by the forming die box 1-3, the limit lug plate 7-2 extrudes the reset spring 6-3 along with the lifting of the extrusion lifting plate 7-1, after the extrusion forming of the small material blocks is completed, the electric telescopic rod I7-4 is contracted, the extrusion forming block 7-5 drives the forming small blocks to exit each small unit, the grid baffle plate 6-1 is always kept still by the elastic force of the reset spring 6-3 until the upper end face of the extrusion forming block 7-5 and the upper end face of the grid baffle plate 6-1 are in the same plane, the grid baffle plate 6-1 and the extrusion forming block 7-5 descend simultaneously along with the continuous contraction of the electric telescopic rod I7-4, until the space is enough, the pushing mechanism 8 pushes away the small formed blocks, the small formed blocks are prevented from falling into gaps among the multiple extrusion forming blocks 7-5 during pushing through the arrangement of the grid baffle plates 6-1, the small formed blocks directly fall onto the inclined guide frames 1-5 to complete expansion collection through the grid baffles of the side baffle plates 6-2, after pushing is completed, the extrusion forming blocks 7-5 are lifted to the lower ends of the small units through the electric telescopic rods I7-4, the small units are blocked, so that the small units can be filled with materials in the containing pipes 2-1, meanwhile, the positions of the extrusion forming blocks 7-5 in the small units can be controlled through the electric telescopic rods I7-4, the space for containing the materials in the small units is controlled, and the quantity of the materials subjected to extrusion forming is controlled.
The specific implementation method nine:
as shown in the figures 1-12, the pushing mechanism 8 comprises an electric telescopic rod II 8-1 and a push plate 8-2, the left end of the electric telescopic rod II 8-1 is fixedly connected to a mounting plate 6-6, the push plate 8-2 is fixedly connected to the right end of the electric telescopic rod II 8-1, and the push plate 8-2 is slidably connected with a grid baffle 6-1.
The electric telescopic rod II 8-1 is extended to drive the push plate 8-2 to move rightwards, and the formed materials are pushed rightwards to fall onto the inclined guide frame 1-5.
The detailed implementation mode is ten:
1-12, a method of casting an expanded food processing system, the method comprising the steps of:
the method comprises the following steps: adding a plurality of raw materials into a stirring box 3-2 through a feeding pipe 3-1, and uniformly stirring the plurality of raw materials by driving a stirring frame II 3-6 through a stirring motor II 3-5;
step two: the discharging shaft 2-4 is driven by the discharging motor 2-3 to enable the discharging support arm plate 2-5 to rotate, so that the connecting plate 4-2 is stirred to drive the arc baffle 4-1 to rotate upwards, the stirred material in the stirring box 3-2 slides into the containing pipe 2-1 through the discharging pipe 3-3, and the stirring frame I2-10 is driven by the stirring motor I2-9 to continuously stir the material in the containing pipe 2-1;
step three: the material in the containing pipe 2-1 directly falls into each small unit in the forming die box 1-3 and is blocked by the extrusion forming block 7-5, so that the material fills each small unit in the forming die box 1-3, the threaded rod 5-2 is driven by the power motor 5-1 to drive the threaded block 2-7 through the thread of the threaded rod 5-2, so that the containing pipe 2-1 moves leftwards until the forming limiting plate 2-8 moves to the upper part of the forming die box 1-3, and the small units are blocked;
step four: the electric telescopic rod I7-4 is extended to form an extrusion forming block 7-5 to extrude the materials in each small unit, the electric telescopic rod I7-4 is contracted after extrusion forming until the extrusion forming block 7-5 completely exits each small unit, the upper end face of the extrusion forming block 7-5 and the upper end face of the lattice baffle 6-1 are in the same plane, and the extrusion forming materials descend along with the extrusion forming block 7-5 along with the continuous contraction of the electric telescopic rod I7-4;
step five: the electric telescopic rod II 8-1 is extended to drive the push plate 8-2 to move rightwards, the formed materials are pushed rightwards to fall onto the inclined guide frame 1-5, the materials are heated and puffed in the process of sliding up and down the inclined guide frame 1-5 through the heating plate, and then the materials are collected.
The invention relates to a puffed food processing system and a processing method, which have the use principle that: adding a plurality of raw materials into a stirring box 3-2 through a feeding pipe 3-1, and uniformly stirring the plurality of raw materials by driving a stirring frame II 3-6 through a stirring motor II 3-5; the discharging shaft 2-4 is driven by the discharging motor 2-3 to enable the discharging support arm plate 2-5 to rotate, so that the connecting plate 4-2 is stirred to drive the arc baffle 4-1 to rotate upwards, the stirred material in the stirring box 3-2 slides into the containing pipe 2-1 through the discharging pipe 3-3, and the stirring frame I2-10 is driven by the stirring motor I2-9 to continuously stir the material in the containing pipe 2-1; the material in the containing pipe 2-1 directly falls into each small unit in the forming die box 1-3 and is blocked by the extrusion forming block 7-5, so that the material fills each small unit in the forming die box 1-3, the threaded rod 5-2 is driven by the power motor 5-1 to drive the threaded block 2-7 through the thread of the threaded rod 5-2, so that the containing pipe 2-1 moves leftwards until the forming limiting plate 2-8 moves to the upper part of the forming die box 1-3, and the small units are blocked; the electric telescopic rod I7-4 is extended to form an extrusion forming block 7-5 to extrude the materials in each small unit, the electric telescopic rod I7-4 is contracted after extrusion forming until the extrusion forming block 7-5 completely exits each small unit, the upper end face of the extrusion forming block 7-5 and the upper end face of the lattice baffle 6-1 are in the same plane, and the extrusion forming materials descend along with the extrusion forming block 7-5 along with the continuous contraction of the electric telescopic rod I7-4; the electric telescopic rod II 8-1 is extended to drive the push plate 8-2 to move rightwards, the formed materials are pushed rightwards to fall onto the inclined guide frame 1-5, the materials are heated and puffed in the process of sliding up and down the inclined guide frame 1-5 through the heating plate, and then the materials are collected.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.
Claims (10)
1. The utility model provides a puffed food system of processing, includes support frame (1), splendid attire case mechanism (2), rabbling mechanism (3), drop feed mechanism (4), mobile power unit (5), check keep off mechanism (6), extrusion mechanism (7) and push mechanism (8), its characterized in that: containing box mechanism (2) sliding connection in the upper end of support frame (1), rabbling mechanism (3) fixed connection at the left end of containing box mechanism (2), drop feed mechanism (4) sliding connection on rabbling mechanism (3) and with containing box mechanism (2) sliding connection, removal power unit (5) connect the rear end of support frame (1) and through threaded connection with containing box mechanism (2), extrusion mechanism (7) fixed connection in support frame (1), check keep off mechanism (6) sliding connection on extrusion mechanism (7), push mechanism (8) fixed connection on check keep off mechanism (6).
2. The puffed food processing system of claim 1, wherein: the support frame (1) comprises a bearing plate (1-1), a rear plate (1-2), a forming die box (1-3), a fixing plate (1-4), an inclined guide frame (1-5), a bottom support frame (1-6) and a support plate (1-7), wherein the support plate (1-7) is fixedly connected to the left end of the bottom support frame (1-6), the inclined guide frame (1-5) is fixedly connected to the right end of the bottom support frame (1-6), a heating plate is arranged on the inclined guide frame (1-5), the bearing plate (1-1) is fixedly connected to the upper end of the support plate (1-7), the forming die box (1-3) is fixedly connected to the bearing plate (1-1), and a plurality of small units are uniformly arranged in the forming die box (1-3), the rear plate (1-2) is fixedly connected to the rear end of the bearing plate (1-1), and the left end and the right end of the rear plate (1-2) are fixedly connected with fixing plates (1-4).
3. The puffed food processing system of claim 2, wherein: the containing and boxing mechanism (2) comprises a containing pipe (2-1), an upper cover frame (2-2), a discharging motor (2-3), a discharging shaft (2-4), a discharging support arm plate (2-5), a slide block (2-6), a thread block (2-7), a forming limiting plate (2-8), a stirring motor I (2-9) and a stirring frame I (2-10), wherein the upper end of the containing pipe (2-1) is fixedly connected with the upper cover frame (2-2), the discharging shaft (2-4) is rotatably connected onto the upper cover frame (2-2), the discharging support arm plate (2-5) is fixedly connected onto the discharging shaft (2-4), the discharging motor (2-3) is fixedly connected onto the upper cover frame (2-2) and an output shaft of the discharging motor is fixedly connected with the discharging shaft (2-4), the rear end of the containing pipe (2-1) is fixedly connected with a sliding block (2-6), the rear end of the sliding block (2-6) is fixedly connected with a threaded block (2-7), the forming limiting plate (2-8) is fixedly connected to the right end of the containing pipe (2-1), the stirring motor I (2-9) is fixedly connected to the containing pipe (2-1), the stirring frame I (2-10) is rotatably connected into the containing pipe (2-1) and fixedly connected with an output shaft of the stirring motor I (2-9), the lower end of the containing pipe (2-1) and the lower end face of the forming limiting plate (2-8) are both in sliding connection with the bearing plate (1-1), and the sliding block (2-6) is in the rear plate (1-2).
4. The puffed food processing system of claim 3, wherein: the stirring mechanism (3) comprises a feeding pipe (3-1), a stirring box (3-2), a discharging pipe (3-3), a spring limiting plate (3-4), a stirring motor II (3-5) and a stirring frame II (3-6), the upper end of the stirring box (3-2) is provided with a feeding pipe (3-1), the lower end of the stirring box (3-2) is provided with a discharging pipe (3-3), a spring limiting plate (3-4) is fixedly connected to the stirring box (3-2), a stirring motor II (3-5) is fixedly connected to the front end of the stirring box (3-2), a stirring frame II (3-6) is rotatably connected to the inside of the stirring box (3-2) and is fixedly connected with an output shaft of the stirring motor II (3-5), and the discharging pipe (3-3) is fixedly connected to the upper end of the left side of the containing pipe (2-1).
5. The puffed food processing system of claim 4, wherein: the discharging mechanism (4) comprises an arc-shaped baffle (4-1), a connecting plate (4-2) and arc-shaped sliding rods (4-3), the upper end of the arc-shaped baffle (4-1) is fixedly connected with the connecting plate (4-2), the connecting plate (4-2) is fixedly connected with the two arc-shaped sliding rods (4-3), the arc-shaped baffle (4-1) is connected between the stirring box (3-2) and the discharging pipe (3-3) in a sliding manner, the arc-shaped baffle (4-1) and the two arc-shaped sliding rods (4-3) are coaxial with the stirring box (3-2), the two arc-shaped sliding rods (4-3) are connected with a spring limiting plate (3-4) in a sliding manner, and springs are sleeved on the two arc-shaped sliding rods (4, the spring is positioned between the connecting plate (4-2) and the spring limiting plate (3-4).
6. The puffed food processing system of claim 5, wherein: the movable power mechanism (5) comprises a power motor (5-1) and a threaded rod (5-2), the power motor (5-1) is fixedly connected to one of the fixing plates (1-4), two ends of the threaded rod (5-2) are respectively rotatably connected to the two fixing plates (1-4) and are in threaded connection with the threaded block (2-7), and the threaded rod (5-2) is fixedly connected with an output shaft of the power motor (5-1).
7. The puffed food processing system of claim 6, wherein: the check block mechanism (6) comprises a check baffle (6-1), side baffles (6-2), reset springs (6-3), sliding columns (6-4), limiting rings (6-5) and a mounting plate (6-6), wherein the front end and the rear end of the check baffle (6-1) are fixedly connected with the side baffles (6-2), the left end and the right end of the lower end face of the check baffle (6-1) are fixedly connected with the sliding columns (6-4), the lower ends of the two sliding columns (6-4) are fixedly connected with the limiting rings (6-5), the two sliding columns (6-4) are sleeved with the reset springs (6-3), and the mounting plate (6-6) is fixedly connected to the left end of the check baffle (6-1).
8. The puffed food processing system of claim 7, wherein: the extrusion mechanism (7) comprises an extrusion lifting plate (7-1), a limiting lug plate (7-2), a limiting column (7-3), an electric telescopic rod I (7-4) and extrusion forming blocks (7-5), the upper end surface of the extrusion lifting plate (7-1) is uniformly and fixedly connected with a plurality of extrusion forming blocks (7-5), the left end and the right end of the extrusion lifting plate (7-1) are respectively and fixedly connected with the limiting lug plate (7-2), the lower end surface of the extrusion lifting plate (7-1) is fixedly connected with two limiting columns (7-3), the upper end of the electric telescopic rod I (7-4) is fixedly connected with the extrusion lifting plate (7-1), the lower end of the electric telescopic rod I (7-4) is fixedly connected with a bottom supporting frame (1-6), and the two limiting columns (7-3) are slidably connected with the bottom supporting frame (1-6), the two sliding columns (6-4) are respectively connected in the two limiting ear plates (7-2) in a sliding mode, the two reset springs (6-3) are located between the grid baffle plates (6-1) and the limiting ear plates (7-2), the grid baffle plates (6-1) are connected with the multiple extrusion forming blocks (7-5) in a sliding mode, and the multiple extrusion forming blocks (7-5) are respectively connected with the multiple small units in the forming die box (1-3) in a sliding mode.
9. The puffed food processing system of claim 8, wherein: the pushing mechanism (8) comprises an electric telescopic rod II (8-1) and a push plate (8-2), the left end of the electric telescopic rod II (8-1) is fixedly connected onto the mounting plate (6-6), the push plate (8-2) is fixedly connected to the right end of the electric telescopic rod II (8-1), and the push plate (8-2) is in sliding connection with the grid baffle plate (6-1).
10. A method of casting using an expanded food processing system according to claim 9, wherein: the method comprises the following steps:
the method comprises the following steps: adding a plurality of raw materials into a stirring box (3-2) through a feeding pipe (3-1), and uniformly stirring the plurality of raw materials by driving a stirring frame II (3-6) through a stirring motor II (3-5);
step two: the discharging shaft (2-4) is driven by the discharging motor (2-3) to enable the discharging support arm plate (2-5) to rotate, so that the connecting plate (4-2) is shifted to drive the arc baffle (4-1) to rotate upwards, the stirred material in the stirring box (3-2) slides into the containing pipe (2-1) through the discharging pipe (3-3), and the stirring frame I (2-10) is driven by the stirring motor I (2-9) to continuously stir the material in the containing pipe (2-1);
step three: the material in the containing pipe (2-1) directly falls into each small unit in the forming die box (1-3) and is blocked by the extrusion forming block (7-5), so that the material fills each small unit in the forming die box (1-3), the threaded rod (5-2) is driven by the power motor (5-1) to drive the threaded block (2-7) in threaded transmission, the containing pipe (2-1) moves leftwards until the forming limiting plate (2-8) moves to the upper part of the forming die box (1-3), and the small units are blocked;
step four: the electric telescopic rod I (7-4) is extended to form an extrusion forming block (7-5) to extrude materials in each small unit, the electric telescopic rod I (7-4) is contracted after extrusion forming until the extrusion forming block (7-5) completely exits each small unit, at the moment, the upper end face of the extrusion forming block (7-5) and the upper end face of the lattice baffle (6-1) are in the same plane, and the extrusion forming materials descend along with the extrusion forming block (7-5) along with the continuous contraction of the electric telescopic rod I (7-4);
step five: the electric telescopic rod II (8-1) is extended to drive the push plate (8-2) to move rightwards, the formed materials are pushed rightwards to fall onto the inclined guide frame (1-5), the materials are heated and puffed in the process of sliding down on the inclined guide frame (1-5) through the heating plate, and then the materials are collected.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010921437.4A CN111955776A (en) | 2020-09-04 | 2020-09-04 | Puffed food processing system and method |
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| CN202010921437.4A CN111955776A (en) | 2020-09-04 | 2020-09-04 | Puffed food processing system and method |
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| CN111955776A true CN111955776A (en) | 2020-11-20 |
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Cited By (1)
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| CN112934939A (en) * | 2021-02-18 | 2021-06-11 | 叶大英 | Soil remediation system and remediation method |
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