CN114903146A - Production process of boxed thick pulp bean curd added with soybean polypeptide prepared by fermentation method - Google Patents

Production process of boxed thick pulp bean curd added with soybean polypeptide prepared by fermentation method Download PDF

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Publication number
CN114903146A
CN114903146A CN202210409006.9A CN202210409006A CN114903146A CN 114903146 A CN114903146 A CN 114903146A CN 202210409006 A CN202210409006 A CN 202210409006A CN 114903146 A CN114903146 A CN 114903146A
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CN
China
Prior art keywords
bean curd
rail
unit
cutting
belt cloth
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Pending
Application number
CN202210409006.9A
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Chinese (zh)
Inventor
麻志刚
方猛
韩玉保
何德金
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Jincaidi Food Co ltd
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Jincaidi Food Co ltd
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Priority to CN202210409006.9A priority Critical patent/CN114903146A/en
Publication of CN114903146A publication Critical patent/CN114903146A/en
Pending legal-status Critical Current

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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/40—Pulse curds
    • A23L11/45—Soy bean curds, e.g. tofu
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/17—Amino acids, peptides or proteins
    • A23L33/18—Peptides; Protein hydrolysates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/18—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/18—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
    • B26D3/20—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like using reciprocating knives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00—Packaging other articles presenting special problems
    • B65B25/001—Packaging other articles presenting special problems of foodstuffs, combined with their conservation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10—Feeding, e.g. conveying, single articles
    • B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10—Applying or generating heat or pressure or combinations thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/32—Cooling, or cooling and pressing, package closures after heat-sealing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B65B57/06—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of articles or material to be packaged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/20—Applications of counting devices for controlling the feed of articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003—Packaging lines, e.g. general layout
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00—Machines or methods used for cutting special materials
    • B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

Abstract

The invention discloses a production process of boxed thick pulp bean curd added with soybean polypeptide prepared by a fermentation method, belonging to the field of bean curd forming and packaging, and comprising a feeding unit, a forming unit, a cutting and boxing unit, a heat sealing unit and a sterilizing unit, wherein the production process comprises a first rail and a second rail, upper belt cloth is arranged on the first rail and the second rail, the first rail is obliquely arranged, and the distance between the upper belt cloth and the lower belt cloth is reduced along the conveying direction of a main rail; the forming unit further comprises an extrusion plate, a threaded telescopic rod is mounted on the extrusion plate, the extrusion plate is mounted at the bottom output end of the threaded telescopic rod and is suitable for being downwards extruded on the upper belt cloth, the extrusion plate is located between the second rail and the first rail and is suitable for limiting the forming height of the broken bean curd, a measuring rod is mounted on the outer side of the extrusion plate, and the measuring rod is suitable for displaying the height of the extrusion plate; the invention solves the technical problems of stably transporting the bean curd and improving the forming and production efficiency of the bean curd.

Description

Production process of boxed thick paste bean curd added with soybean polypeptide prepared by fermentation method
Technical Field
The invention belongs to the field of bean curd production and processing, and particularly relates to a production process of boxed thick paste bean curd added with soybean polypeptide prepared by a fermentation method.
Background
With the development of society, the requirements of human beings on various foods are continuously improved, the demand is continuously increased, the industrialization division of the society is continuously refined, and the industrial production of the food processing industry is required, namely the mass production is the development direction of food enterprises at the present stage. The bean curd contains high protein, low fat, iron, calcium and other mineral elements and vitamins beneficial to human health, and has health functions of invigorating spleen and stomach, regulating spleen and stomach, eliminating flatulence, dissipating heat and blood.
The production system of bean curd has been specifically explained in the prior art, but most of them still have the following problems:
1. most production systems are provided with a solidification, smashing and forming part, but on one hand, the solidification is that external equipment waits for solidification, the forming effect of the bean curd is insufficient relatively, and the forming part is mostly conveyed by a conveyor belt, so that the surface of the bean curd is easy to slide relatively to the conveyor belt or be blocked and taken away at the junction of the conveyor belt;
2. the bean curd is tender in texture and inclined in a diamond shape during transportation, so that the shape of the bean curd is easy to deform during cutting; 3. the cleaning effect on the belt cloth is insufficient.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: stably transporting the bean curd and improving the forming and production efficiency of the bean curd.
In order to solve the technical problems, the inventor obtains the technical scheme of the invention through practice and summary, and the invention discloses a production process of boxed thick paste bean curd added with soybean polypeptide prepared by a fermentation method, which comprises the following steps:
firstly, marinating, namely, marinating the raw materials after stirring and grinding to form initial set bean curd in a storage container; the initial setting bean curd is formed by marinating soybean polypeptide prepared by a fermentation method;
secondly, a feeding unit is used for placing the primary coagulated bean curd on a corresponding main rail, curing and coagulating the primary coagulated bean curd along a coagulating main rail, inserting two groups of crushed material rods into the bottom end of the primary coagulated bean curd, crushing the whole primary coagulated bean curd to form crushed bean curd by vertical reciprocating motion, and arranging a plurality of groups of crushing rods and a plurality of groups of first air cylinders in a crossed manner;
after the production system determines the production model, the height of the extrusion plate is adjusted and confirmed through the measuring rod, the upper belt cloth is driven along with the first track and the second track, the lower belt cloth is driven along with the main track, the running directions of the upper belt cloth and the second track are the same, and meanwhile, the crushed bean curd is clamped and extruded through the first track, the extrusion plate and the second track in sequence;
step five, the upper belt cloth rotates upwards to pass through the upper killing part after running along with the crushed bean curd, the upper belt cloth sequentially records the cooking area and the upper high temperature area and then returns to the track I, and the lower belt cloth rotates downwards after running along with the crushed bean curd to pass through the spraying area and the lower high temperature area and then returns to the feeding unit to bear the initial setting bean curd;
the spraying area comprises an upper spraying frame and a lower spraying frame, the upper spraying frame comprises a connecting plate, the connecting plate is connected with the main track, spraying pipes are mounted on the connecting plate, the spraying pipes are symmetrically mounted in two groups, the spraying pipes are bending pipes and are rotatably connected with the connecting plate, a driving air cylinder is further mounted on the connecting plate, a sliding block is mounted at the output piston end of the driving air cylinder, a sliding groove is formed in the connecting plate at the sliding block, the sliding block is mounted in the sliding groove, one end of each of the two groups of spraying pipes is connected with the sliding block, and the driving air cylinder is suitable for driving the two groups of spraying pipes to rotate;
step six, cutting off the unit, the synchronous horizontal cutter of bean curd after the shaping is at first cut off through vertical cutter is the downward cutting, and horizontal cutter is provided with multiunit and equidistant distribution, and along with time track operation shaping bean curd operates to baffle department, the feeding is to unloading board in turn, falls the box and gets into the mounting box:
seventhly, the materials are conveyed to a feeding push rod along with a discharging belt, one group of three groups of mounting boxes is pushed by the feeding push rod to enter positioning grooves, each group of positioning grooves is divided into three groups and one line, a counter drives the output end of a lifting cylinder to lift upwards through the three groups of mounting boxes, and a clamp plate is driven to lift the next mounting box, so that synchronous mounting is realized;
and step eight, after stable heat sealing of the heat sealing machine, transmitting the heat sealed material to a sterilization cooling machine, then placing the heat sealed material in a cooling tank for low-temperature water rapid cooling, and then conveying the heat sealed material to a refrigeration house to finish production.
The production process of the boxed thick pulp bean curd added with the soybean polypeptide prepared by the fermentation method comprises a main rail, wherein a first conveyor belt is arranged on the main rail, and a lower belt cloth is arranged on the first conveyor belt;
a feeding unit including a breaker bar adapted to be mounted above the lower belt cloth and break the transported primary set bean curd;
the forming unit comprises a first rail and a second rail, upper belt cloth is arranged outside the first rail and the second rail, the first rail is obliquely arranged, and the distance between the upper belt cloth and the lower belt cloth is reduced along the conveying direction of the main rail;
the forming unit further comprises an extrusion plate, a threaded telescopic rod is mounted on the extrusion plate, the extrusion plate is mounted at the bottom output end of the threaded telescopic rod and is suitable for being downwards extruded on the upper belt cloth, the extrusion plate is located between the second rail and the first rail and is suitable for limiting the forming height of the broken bean curd, a measuring rod is mounted on the outer side of the extrusion plate, and the measuring rod is suitable for displaying the height of the extrusion plate;
the forming unit further comprises an upper sterilizing part and a lower sterilizing part, the upper sterilizing part is positioned at the upper part of the forming unit and comprises a cooking area and an upper temperature area, and the upper belt cloth is suitable for driving the formed bean curd to advance and then sequentially enter the cooking area and the upper temperature area for sterilization and cleaning;
the lower sterilizing part is arranged at the lower part of the forming unit and comprises a spraying area and a lower high-temperature area, the spraying area is suitable for spraying and cleaning the lower belt cloth, and the lower belt cloth is suitable for being transmitted to the feeding unit through the spraying area and the lower high-temperature area to bear the initial setting bean curd;
the secondary rail is provided with a cutting and boxing unit in the transmission direction and is suitable for conveying the formed bean curd on the main rail to the cutting and boxing unit which is suitable for cutting and boxing the formed bean curd;
a heat-sealing unit adapted to heat-seal the boxed bean curd closed;
a sterilizing unit installed at a rear end of the heat sealing unit and adapted to sterilize the sealed boxed bean curd.
Preferably, the upper belt cloth and the lower belt cloth which are positioned at the forming unit are arranged on the upper side and the lower side of the broken bean curd relatively, the second rail is arranged in parallel with the main rail and positioned above the main rail, and the rotating direction of the second rail is opposite to that of the main rail;
the horizontal length of the second rail is greater than 1/2 of the horizontal length of the forming unit. The roller shafts are arranged in the main track, the first track and the second track, a second conveying belt is arranged outside the roller shafts and is suitable for supporting the transmission of upper belt cloth and lower belt cloth respectively, and the roller shafts are suitable for driving the upper belt cloth or the lower belt cloth to rotate;
preferably, the cutting and boxing unit comprises a cutting part and a boxing part, the cutting part comprises a longitudinal cutter and a transverse cutter, the longitudinal cutter is suitable for longitudinally cutting the formed bean curd, and the transverse cutter is suitable for transversely cutting the longitudinally cut bean curd into independent blocks;
the box packing unit part comprises a box falling machine, wherein a mounting box is placed in the box falling machine and is suitable for loading independent blocky bean curd.
Preferably, the crushed aggregates are provided with two groups, each group of crushed aggregates is provided with a first air cylinder, the output end of the first air cylinder is fixedly connected with the crushed aggregates, the first air cylinder is suitable for driving the crushed aggregates to move, the bottom end of the crushed aggregates is provided with a plurality of groups of cutting columns, and the plurality of groups of cutting columns are uniformly distributed at the bottom of the crushed aggregates in a circumferential manner;
the cutting and boxing unit further comprises a first support frame, the first support frame is suitable for being installed on a machine frame of a secondary track, a parallel plate is installed at the lower end of the first support frame, the longitudinal cutter and the transverse cutter are fixedly connected with the bottom of the parallel plate, the longitudinal cutter is perpendicular to the transverse cutter, a second cylinder is installed on the first support frame, the output end of the second cylinder is suitable for penetrating through the first support frame to be connected with the parallel plate downwards, and the second cylinder is suitable for driving the parallel plate to move upwards and downwards.
Preferably, the box loading part further comprises a blanking plate, a discharging belt is arranged below the box falling machine, the discharging belt is suitable for conveying the mounting box, and the blanking plate is suitable for being attached to one end of the secondary track; the lower material plate is provided with a corresponding transverse cylinder suitable for pushing the transverse movement of the lower material plate, so that the effect of bearing the molded bean curd in the blanking process is realized.
The casing portion still installs support frame two with the portion of cutting off, support frame two is suitable for with orbital rack mounting once, install the third cylinder on the support frame two, the output of third cylinder is suitable for passing the support frame and to down and be connected with the baffle, the baffle is suitable for injecing shaping bean curd and gets into the mounting box in batches, orbital input once is connected with step motor.
Preferably, the heat sealing unit comprises a heat sealing conveyor belt, a feeding push rod, a positioning frame and a heat sealing machine, wherein a plurality of groups of regular positioning grooves are formed in the positioning frame, the positioning grooves are suitable for bearing the mounting box, the positioning frame is mounted on the heat sealing conveyor belt, and the feeding push rod is suitable for pushing the mounting box into the positioning grooves;
counter and rising cylinder are installed to feeding push rod one side, the output of rising cylinder is down, the body of rising cylinder is installed on the heat-seal conveyer belt, splint are installed to the output of rising cylinder, the counter reaches and is suitable for the lifting splint and presss from both sides tight corresponding mounting box after the rated number, the heat-sealing machine is suitable for heat-seal open-ended mounting box.
Preferably, the sterilizing unit comprises a sterilizing cooler, and the finished boxed bean curd on the heat-sealing conveying belt is conveyed into the sterilizing cooler after being heat-sealed;
and a cooling tank is arranged on one side of the sterilization cooler back to the heat sealing machine, low-temperature water is stored in the cooling tank, and the cooling water is suitable for quickly cooling the box-packed bean curd as a finished product.
Compared with the prior art, the invention can obtain the following technical effects:
the invention firstly treats the whole bean curd by crushing the concentrated crushed material stalks of the bean curd, so that the bean curd in the forming unit is easier to form; then, the bean curd movement is wrapped by the upper belt cloth and the lower belt cloth, the bean curd can be stably extruded and formed under the action of the extrusion plate in a stable transportation mode, and the upper belt cloth and the lower belt cloth are cleaned and sterilized by the upper sterilizing part and the lower sterilizing part respectively.
Vertical cutter and horizontal cutter in time cut bean curd, and the constant head tank on the heat-seal conveyer belt is passed through again to the box installation that falls of shaping bean curd to the back realization after stabilizing is held up through the baffle to the back, stably sends into the encapsulation of heat-sealing machine wherein the cylinder that rises and breaks the mounting box through splint from time to time, controls the quantity that gets into the mounting box of heat-seal conveyer belt. And (5) cooling the sterilized cooling machine at low temperature, and storing the sterilized cooling machine in a refrigeration house.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic diagram of a production system according to the present invention;
FIG. 2 is a schematic flow chart of the present invention;
FIG. 3 is an enlarged view of portion A of FIG. 1;
FIG. 4 is an enlarged view of portion B of FIG. 1;
FIG. 5 is an enlarged view of section C of FIG. 1;
FIG. 6 is a top and bottom sectional view of the molded bean curd of the present invention;
FIG. 7 is a block diagram of the upper spray rack of the present invention;
FIG. 8 is a block diagram of the lower spray rack of the present invention;
FIG. 9 is a block diagram of a first support member of the present invention;
FIG. 10 is a cross-sectional view of a first support member of the present invention;
FIG. 11 is a top view of the production system of the present invention;
fig. 12 is a schematic view of the splint of the present invention.
In the figure: 1. a feed unit; 2. a molding unit; 3. cutting off the boxing unit; 4. a heat-sealing unit; 5. a sterilization unit; 6. lower belt cloth; 7. a first track; 8. a second track; 9. putting a belt cloth; 10. a pressing plate; 11. a material crushing rod; 12. a measuring rod; 13. a cooking zone; 14. an upper thermal zone; 15. a spraying area; 16. a lower high temperature zone; 17. a longitudinal cutter; 18. a transverse cutter; 19. a box falling machine; 20. mounting a box; 21. a first cylinder; 22. cutting the column; 23. a first support frame; 24. a parallel plate; 25. a second cylinder; 26. a blanking plate; 27. discharging the material belt; 28. a second support frame; 29. a third cylinder; 30. a baffle plate; 31. heat-sealing the conveyor belt; 32. a feed ram; 33. a heat sealer; 34. positioning a groove; 35. a counter; 36. a lift cylinder; 37. a splint; 38. sterilizing and cooling machine; 40. an upper spraying frame; 41. a lower spray frame; 42. a connecting plate; 43. a shower pipe; 44. a driving cylinder; 45. a slider; 46. a chute; 100. a main track; 200. a secondary track.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention.
The application of the principles of the present invention will be further described with reference to the accompanying drawings and specific embodiments.
Examples
Referring to fig. 1 to 12, a process for producing boxed thick paste bean curd supplemented with soybean polypeptide produced by fermentation according to an embodiment of the present invention includes the steps of:
firstly, marinating, namely, marinating the raw materials after stirring and grinding to form initial set bean curd in a storage container; according to the requirements of different bean curd, gypsum is added to form the old bean curd, or gluconolactone is added to form the lactone bean curd, and the required length of the lactone bean curd needs to be reduced so as to prevent the influence on the taste.
Secondly, the feeding unit 1 is used for placing the primary coagulated bean curd on the corresponding main rail 100, moving along the coagulating main rail 100 for curing and coagulating, inserting two groups of material crushing rods 11 into the bottom end of the primary coagulated bean curd, vertically reciprocating to crush the whole primary coagulated bean curd to form crushed bean curd, and arranging a plurality of groups of crushing rods and a plurality of groups of first air cylinders in a crossed manner;
after the production system determines the production model, the height of the extrusion plate 10 is adjusted and confirmed through the measuring rod 12, the upper belt cloth 9 is driven along with the first rail 7 and the second rail 8, the lower belt cloth 6 is driven along with the main rail 100, the running directions of the upper belt cloth and the lower belt cloth are the same, and meanwhile, the crushed bean curd is clamped and extruded through the first rail 7, the extrusion plate 10 and the second rail 8 in sequence;
step five, the upper belt cloth 9 rotates upwards to pass through the upper killing part after running along with the crushed bean curd, the upper belt cloth 9 returns to the first rail 7 after sequentially recording the steaming area 13 and the upper high temperature area 14, and the lower belt cloth 6 rotates downwards after running along with the crushed bean curd to pass through the spraying area 15 and the lower high temperature area 16 and returns to the feeding unit to bear the initial setting bean curd;
the spraying area 15 comprises an upper spraying frame 40 and a lower spraying frame 41, the upper spraying frame 40 comprises a connecting plate 42, the connecting plate 42 is connected with the main track 100, spraying pipes 43 are mounted on the connecting plate 42, two groups of spraying pipes 43 are symmetrically mounted, the spraying pipes 43 are bending pipes and are rotatably connected with the connecting plate 42, a driving cylinder 44 is further mounted on the connecting plate 42, a sliding block 45 is mounted at the output piston end of the driving cylinder 44, a sliding groove 46 is formed in the connecting plate 42 at the position of the sliding block 45, the sliding block 45 is mounted in the sliding groove 46, one end of each group of spraying pipes 43 is connected with the sliding block 45, and the driving cylinder 44 is suitable for driving the two groups of spraying pipes 43 to rotate;
step six, a cutting unit 4, cutting the formed bean curd by a longitudinal cutter 17, then synchronously cutting the bean curd by a transverse cutter 18 downwards, arranging a plurality of groups of transverse cutters 18 in an equidistant distribution, feeding the formed bean curd to a blanking plate 26 in batches along with the operation of a secondary track 200 to a baffle 30, and enabling the formed bean curd to fall into a mounting box 20:
seventhly, the materials are conveyed to the feeding push rod 32 along with the discharging belt 27, the three groups of mounting boxes 20 are pushed by the feeding push rod 32 to enter the positioning grooves 34, each group of positioning grooves 34 is divided into three groups and one line, the counter 35 drives the output end of the ascending cylinder 36 to ascend upwards through the three groups of mounting boxes 20, and drives the clamping plate 37 to ascend the next mounting box 20, so that synchronous mounting is realized;
and step eight, after stable heat sealing, the heat sealing machine 33 is driven to a sterilization cooling machine 38, then the bean curd is placed in a cooling tank 39 to be rapidly cooled by low-temperature water, the temperature of the low-temperature water is about 10 ℃, and then the bean curd is transported to a refrigeration house to be refrigerated to finish the production of the whole bean curd.
The full-automatic production line for the boxed thick pulp bean curd added with the soybean polypeptide prepared by the fermentation method comprises a main rail 100, wherein a first conveyor belt is arranged on the main rail 100, and a lower belt cloth 6 is arranged on the first conveyor belt;
the feeding unit 1, the feeding unit 1 comprises a crushed material rod 11, and the crushed material rod 11 is suitable for being arranged above the lower belt cloth 6 and crushing the transported initial setting bean curd;
the forming unit 2 comprises a first rail 7 and a second rail 8, upper belt cloth 9 is arranged outside the first rail 7 and the second rail 8, the first rail 7 is obliquely arranged, and the distance between the upper belt cloth 9 and the lower belt cloth 6 is reduced along the conveying direction of the main rail 100;
the forming unit 2 further comprises an extrusion plate 10, a threaded telescopic rod 47 is mounted on the extrusion plate 10, the extrusion plate 10 is mounted at the bottom output end of the threaded telescopic rod 47 and is suitable for being downwards extruded on the upper belt cloth 9, the extrusion plate 10 is located between a second rail 8 and a first rail 7, the extrusion plate 10 is suitable for limiting the forming height of the broken bean curd, a measuring rod 12 is mounted on the outer side of the extrusion plate 10, and the measuring rod 12 is suitable for displaying the height of the extrusion plate 10;
the forming unit 2 further comprises an upper sterilizing part and a lower sterilizing part, the upper sterilizing part is positioned at the upper part of the forming unit 2 and comprises a cooking area 13 and an upper thermal area 14, and the upper belt cloth 9 is suitable for driving formed bean curd to advance and then sequentially enter the cooking area 13 and the upper thermal area 14 for sterilization and cleaning;
the lower sterilizing part is arranged at the lower part of the forming unit 2 and comprises a spraying area 15 and a lower high-temperature area 16, the spraying area 15 is suitable for spraying and cleaning the lower cloth 6, and the lower cloth 6 is suitable for being transmitted to the feeding unit 1 through the spraying area 15 and the lower high-temperature area 16 to bear the initial setting bean curd;
the secondary rail 200, the cutting and boxing unit 3 is installed on the secondary rail 200 in the transmission direction, the secondary rail 200 is suitable for transporting the formed bean curd on the main rail 100 to the cutting and boxing unit 3, and the cutting and boxing unit 3 is suitable for cutting and boxing the formed bean curd; the main track 100 and the secondary track 200 are supported on the basis of an integral rack, and a collection rack is arranged on the lower side of the spraying area 15 and is suitable for collecting waste liquid.
As shown in fig. 5, 9 and 10, the cutting and boxing unit 3 comprises a cutting part and a boxing part, wherein the cutting part comprises a longitudinal cutter 17 and a transverse cutter 18, the longitudinal cutter 17 is suitable for longitudinally cutting the formed bean curd, and the transverse cutter 18 is suitable for transversely cutting the longitudinally cut bean curd into independent blocks; the boxing unit part comprises a box falling machine 19, a mounting box 20 is placed in the box falling machine 19, and the mounting box 20 is suitable for loading independent blocky bean curd.
The cutting and boxing unit 3 further comprises a first support frame 23, the first support frame 23 is suitable for being installed on a frame of the secondary rail 200, a parallel plate 24 is installed at the lower end of the first support frame 23, the longitudinal cutter 17 and the transverse cutter 18 are fixedly connected with the bottom of the parallel plate 24, the longitudinal cutter 17 is perpendicular to the transverse cutter 18, a second air cylinder 25 is installed on the first support frame 23, the output end of the second air cylinder 25 is suitable for penetrating through the first support frame 23 to be connected with the parallel plate 24 downwards, and the second air cylinder 25 is suitable for driving the parallel plate 24 to move upwards and downwards. The transverse cutters 18 are arranged into a plurality of groups, and can be cut into strips through the longitudinal cutters 17, and the transverse cutters 18 are cut into blocks. Meanwhile, the lower cutter ensures the molding effect, and a spray pipe 43 can be added on the parallel plate 24 to ensure that the cutter is not stuck.
The box loading part further comprises a blanking plate 26, a discharging belt 27 is arranged below the box falling machine 19, the discharging belt 27 is suitable for conveying the mounting box 20, and the blanking plate 26 is suitable for being attached to one end of the secondary track 200; a second support frame 28 is further arranged between the box loading part and the cutting part, the second support frame 28 is suitable for being arranged on a rack of the secondary rail 200, a third air cylinder 29 is arranged on the second support frame 28, the output end of the third air cylinder 29 is suitable for penetrating through the second support frame 28 and downwards and is connected with a baffle 30, the baffle 30 is suitable for limiting formed bean curd to enter the mounting box 20 in batches, and the input end of the secondary rail 200 is connected with a stepping motor, so that the secondary rail 200 intermittently advances to ensure stable feeding and achieve the effect of stably dropping the box.
As shown in fig. 11 and 12, a heat-sealing unit 4, the heat-sealing unit 4 being adapted to heat-seal closed the boxed bean curd; the heat sealing unit 4 comprises a heat sealing conveyor belt 31, a feeding push rod 32, a positioning frame and a heat sealing machine 33, wherein a plurality of groups of regular positioning grooves 34 are formed in the positioning frame, the positioning grooves 34 are suitable for bearing the mounting box 20, the positioning frame is mounted on the heat sealing conveyor belt 31, and the feeding push rod 32 is suitable for pushing the mounting box 20 into the positioning grooves 34;
the counter 35 and the ascending cylinder 36 are installed on one side of the feeding push rod 32, the output end of the ascending cylinder 36 faces downwards, the cylinder body of the ascending cylinder 36 is installed on the heat-sealing conveyor belt 31, the clamping plate 37 is installed on the output end of the ascending cylinder 36, the counter 35 is suitable for lifting the clamping plate 37 and clamping the corresponding mounting box 20 after reaching the rated number, and the heat sealing machine 33 is suitable for heat-sealing the opened mounting box 20. The number of the mounting boxes 20 for material loading is limited to 3 by the ascending air cylinder 36, and then the mounting boxes are pushed into the positioning groove 34 by the feeding push rod 32.
A sterilizing unit 5, the sterilizing unit 5 being installed at the rear end of the heat-sealing unit 4 and adapted to sterilize the sealed boxed bean curd.
As shown in fig. 1 and 6, the upper belt cloth 9 and the lower belt cloth 6 at the forming unit 2 are relatively arranged at the upper side and the lower side of the broken bean curd, a second rail 8 is arranged in parallel with the main rail 100 and is positioned above the main rail 100, and the second rail 8 and the main rail 100 rotate in opposite directions; the horizontal length of the second rail 8 is greater than 1/2 of the horizontal length of the forming unit 2, so that the forming time is ensured, and the height of the formed bean curd is limited.
The material crushing rods 11 are arranged in two groups, a first air cylinder 21 is arranged on each group of material crushing rods 11, the output end of each first air cylinder 21 is fixedly connected with each material crushing rod 11, the first air cylinders 21 are suitable for driving the material crushing rods 11 to move, the bottom ends of the material crushing rods 11 are provided with a plurality of groups of cutting columns 22, and the plurality of groups of cutting columns 22 are circumferentially and uniformly distributed at the bottoms of the material crushing rods 11;
the sterilizing unit 5 comprises a sterilizing cooler 38, and the finished boxed bean curd on the heat-sealing conveyor belt 31 is conveyed into the sterilizing cooler 38 after being heat-sealed; a cooling tank 39 is arranged on one side of the sterilizing cooler 38 back to the heat sealing machine 33, low-temperature water is stored in the cooling tank 39, and the cooling water is suitable for quickly cooling the finished boxed bean curd.
The first rail 7, the second rail 8, the main rail 100 and the secondary rail 200 are all driven to drive the roller shafts to drive the conveyor belt to rotate, the conveyor belt is further provided with upper belt cloth 9 and lower belt cloth 6, and the steering effect is achieved through rollers at corresponding turning points.
The bean curd sequentially undergoes: the initial setting bean curd, the broken bean curd, the formed bean curd and the storage are stored in the mounting box 20, and the single bean curd mounting is completed.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (8)

1. The production process of the boxed thick pulp bean curd added with the soybean polypeptide prepared by the fermentation method is characterized by comprising the following steps:
firstly, marinating, namely, marinating the raw materials after stirring and grinding to form initial set bean curd in a storage container;
secondly, a feeding unit (1) places the primary setting bean curd on a corresponding main rail (100), the primary setting bean curd is cured and solidified through movement along the main rail (100), two groups of crushing rods (11) are inserted into the bottom end of the primary setting bean curd, the primary setting bean curd is broken into whole pieces through vertical reciprocating movement to form broken bean curd, and multiple groups of crushing rods and a first air cylinder are arranged and are arranged in a crossed mode;
after the production model is determined by the production system, the height of the extrusion plate (10) is adjusted and confirmed by the measuring rod (12), the upper belt cloth (9) is driven along with the first track (7) and the second track (8), the lower belt cloth (6) is driven along with the main track (100), the running directions of the upper belt cloth and the lower belt cloth are the same, and meanwhile, the crushed bean curd is clamped and extruded through the first track (7), the extrusion plate (10) and the second track (8) in sequence;
step four, the upper belt cloth (9) rotates upwards to pass through the upper sterilizing part after running along with the crushed bean curd, the upper belt cloth (9) sequentially records a cooking area (13) and an upper high temperature area (14) and then returns to the track I (7), and the lower belt cloth (6) rotates downwards after running along with the crushed bean curd to pass through a spraying area (15) and a lower high temperature area (16) and then returns to a feeding unit to bear the initially solidified bean curd;
the spraying area (15) comprises an upper spraying frame (40) and a lower spraying frame (41), the upper spraying frame (40) comprises a connecting plate (42), the connecting plate (42) is connected with the main track (100), spraying pipes (43) are installed on the connecting plate (42), two groups of spraying pipes (43) are installed symmetrically, the spraying pipes (43) are bending pipes and are all rotatably connected with the connecting plate (42), a driving cylinder (44) is also installed on the connecting plate (42), a sliding block (45) is installed at the output piston end of the driving cylinder (44), a sliding groove (46) is formed in the connecting plate (42) located at the sliding block (45), the sliding block (45) is installed in the sliding groove (46), one end of each group of the spraying pipes (43) is connected with the sliding block (45), and the driving cylinder (44) is suitable for driving the two groups of the spraying pipes (43) to rotate;
step five, a cutting unit (4) is used, molded bean curd is cut off by a longitudinal cutter (17) and then synchronously cut by a transverse cutter (18) downwards, the transverse cutter (18) is provided with a plurality of groups and is distributed at equal intervals, the molded bean curd runs to a baffle (30) along with the running of a secondary track (200), the molded bean curd is fed to a blanking plate (26) in batches, and the blanking box enters a mounting box (20):
sixthly, the materials are conveyed to a feeding push rod (32) along with the discharging belt (27), one group of three groups of mounting boxes (20) is pushed by the feeding push rod (32) to enter a positioning groove (34), each group of positioning groove (34) is divided into three groups and one row, a counter (35) drives the output end of a lifting cylinder (36) to be lifted upwards through the three groups of mounting boxes (20), a clamping plate (37) is driven to lift the next mounting box (20), and synchronous mounting is achieved;
seventhly, the heat sealing machine (33) is driven to the sterilization cooling machine (38) after stable heat sealing, then placed in a cooling tank (39) for low-temperature water rapid cooling, and then conveyed to a refrigeration house to finish production
2. The process for producing boxed thick paste bean curd added with soybean polypeptide by fermentation according to claim 1, comprising:
in the second step, a first conveyor belt is arranged on the main track (100), and a lower belt cloth (6) is arranged on the first conveyor belt;
a feeding unit (1), wherein the feeding unit (1) comprises a crushing rod (11), and the crushing rod (11) is suitable for being installed above the lower belt cloth (6) and crushing the transported initial set bean curd;
the forming unit (2) comprises a first rail (7) and a second rail (8), upper belt cloth (9) is installed outside the first rail (7) and the second rail (8), the first rail (7) is obliquely arranged, and the distance between the upper belt cloth (9) and the lower belt cloth (6) decreases along the conveying direction of the main rail (100);
the forming unit (2) further comprises an extrusion plate (10), a threaded telescopic rod (47) is installed on the extrusion plate (10), the extrusion plate (10) is installed at the output end of the bottom of the threaded telescopic rod (47) and is suitable for being downwards extruded on the upper belt cloth (9), the extrusion plate (10) is located between a second rail (8) and a first rail (7), the extrusion plate (10) is suitable for limiting the forming height of broken bean curd, a measuring rod (12) is installed on the outer side of the extrusion plate (10), and the measuring rod (12) is suitable for displaying the height of the extrusion plate (10);
the forming unit (2) further comprises an upper killing part and a lower killing part, the upper killing part is positioned at the upper part of the forming unit (2), the killing part comprises a cooking area (13) and an upper temperature area (14), and the upper belt cloth (9) is suitable for driving formed bean curd to advance and then sequentially enter the cooking area (13) and the upper temperature area (14) for disinfection and cleaning;
the lower sterilizing part is arranged at the lower part of the forming unit (2) and comprises a spraying area (15) and a lower high-temperature area (16), the spraying area (15) is suitable for spraying and cleaning the lower belt cloth (6), and the lower belt cloth (6) is suitable for being transmitted to the feeding unit (1) through the spraying area (15) and the lower high-temperature area (16) to bear the initial setting bean curd;
a secondary rail (200), on which the cutting and boxing unit (3) is installed in the transmission direction of the secondary rail (200), wherein the secondary rail (200) is suitable for transporting the formed bean curd on the main rail (100) to the cutting and boxing unit (3), and the cutting and boxing unit (3) is suitable for cutting and boxing the formed bean curd;
a heat-sealing unit (4), wherein the heat-sealing unit (4) is suitable for sealing the boxed bean curd;
a sterilization unit (5), wherein the sterilization unit (5) is installed at the rear end of the heat sealing unit (4) and is suitable for sterilizing the sealed boxed bean curd.
3. The process for producing boxed thick paste bean curd added with soybean polypeptide produced by fermentation according to claim 2, wherein: the upper belt cloth (9) and the lower belt cloth (6) which are positioned at the forming unit (2) are arranged on the upper side and the lower side of the broken bean curd relatively, the second rail (8) is arranged in parallel with the main rail (100) and positioned above the main rail (100), and the rotating directions of the second rail (8) and the main rail (100) are opposite;
the horizontal length of the second rail (8) is larger than 1/2 of the horizontal length of the forming unit (2).
4. The process for producing boxed thick paste bean curd added with soybean polypeptide produced by fermentation according to claim 2, wherein: the cutting and boxing unit (3) comprises a cutting part and a boxing part, the cutting part comprises a longitudinal cutter (17) and a transverse cutter (18), the longitudinal cutter (17) is suitable for longitudinally cutting the formed bean curd, and the transverse cutter (18) is suitable for transversely cutting the longitudinally cut bean curd into independent blocks;
the boxing unit part comprises a box falling machine (19), a mounting box (20) is placed in the box falling machine (19), and the mounting box (20) is suitable for loading bean curd in an independent block shape.
5. The process for producing boxed thick paste bean curd added with soybean polypeptide produced by fermentation according to claim 4, wherein: the material smashing device is characterized in that two groups of material smashing rods (11) are arranged, a first air cylinder (21) is arranged on each group of material smashing rods (11), the output end of the first air cylinder (21) is fixedly connected with the material smashing rods (11), the first air cylinder (21) is suitable for driving the material smashing rods (11) to move, cutting columns (22) are arranged at the bottom ends of the material smashing rods (11), multiple groups of cutting columns (22) are arranged, and the multiple groups of cutting columns (22) are uniformly distributed at the bottom of the material smashing rods (11) in a circumferential mode;
the cutting and boxing unit (3) further comprises a first support frame (23), the first support frame (23) is suitable for being installed on a machine frame of the secondary rail (200), a parallel plate (24) is installed at the lower end of the first support frame (23), the longitudinal cutter (17) and the transverse cutter (18) are fixedly connected with the bottom of the parallel plate (24), the longitudinal cutter (17) is perpendicular to the transverse cutter (18), a second cylinder (25) is installed on the first support frame (23), the output end of the second cylinder (25) is suitable for penetrating through the first support frame (23) to be downwards connected with the parallel plate (24), and the second cylinder (25) is suitable for driving the parallel plate (24) to move up and down.
6. The process for producing boxed thick paste bean curd added with soybean polypeptide produced by fermentation according to claim 4, wherein: the box loading part further comprises a blanking plate (26), a material discharging belt (27) is arranged below the box falling machine (19), the material discharging belt (27) is suitable for conveying the mounting box (20), and the blanking plate (26) is suitable for being attached to one end of the secondary rail (200);
the box loading part and the cutting part are further provided with a second support frame (28), the second support frame (28) is suitable for being installed on a rack of the secondary rail (200), the second support frame (28) is provided with a third air cylinder (29), the output end of the third air cylinder (29) is suitable for penetrating the second support frame (28) to be downward and connected with a baffle (30), the baffle (30) is suitable for limiting formed bean curd to enter the mounting box (20) in batches, and the input end of the secondary rail (200) is connected with a stepping motor.
7. The process for producing boxed thick paste bean curd added with soybean polypeptide produced by fermentation according to claim 6, wherein: the heat sealing unit (4) comprises a heat sealing conveyor belt (31), a feeding push rod (32), a positioning frame and a heat sealing machine (33), wherein a plurality of groups of regular positioning grooves (34) are formed in the positioning frame, the positioning grooves (34) are suitable for bearing the mounting box (20), the positioning frame is mounted on the heat sealing conveyor belt (31), and the feeding push rod (32) is suitable for pushing the mounting box (20) into the positioning grooves (34);
counter (35) and rising cylinder (36) are installed to feeding push rod (32) one side, the output of rising cylinder (36) is down, the body of rising cylinder (36) is installed on heat-seal conveyer belt (31), splint (37) are installed to the output of rising cylinder (36), counter (35) reach behind the rated number be suitable for lifting splint (37) and press from both sides corresponding mounting box (20), heat sealer (33) are suitable for heat-seal open-ended mounting box (20).
8. The process for producing boxed thick paste bean curd added with soybean polypeptide produced by fermentation according to claim 7, wherein: the sterilizing unit (5) comprises a sterilizing cooler (38), and the finished packaged bean curd on the heat-sealing conveying belt (31) is conveyed into the sterilizing cooler (38) after being heat-sealed;
and a cooling tank (39) is arranged on one side of the sterilization cooler (38) back to the heat sealing machine (33), low-temperature water is stored in the cooling tank (39), and the cooling water is suitable for quickly cooling the box-packed bean curd of the finished product.
CN202210409006.9A 2022-04-19 2022-04-19 Production process of boxed thick pulp bean curd added with soybean polypeptide prepared by fermentation method Pending CN114903146A (en)

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CN202210409006.9A CN114903146A (en) 2022-04-19 2022-04-19 Production process of boxed thick pulp bean curd added with soybean polypeptide prepared by fermentation method

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Application Number Priority Date Filing Date Title
CN202210409006.9A CN114903146A (en) 2022-04-19 2022-04-19 Production process of boxed thick pulp bean curd added with soybean polypeptide prepared by fermentation method

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2222433Y (en) * 1995-03-24 1996-03-20 北京神泉工贸总公司 Small automatic box type bean-curd machine
CN113367282A (en) * 2021-07-19 2021-09-10 金菜地食品股份有限公司 Full-automatic non-cloth-wrapping bean curd production system and processing technology of hard bean curd
CN113558188A (en) * 2021-07-19 2021-10-29 金菜地食品股份有限公司 Full-automatic green bean cake production system and method for producing green bean cakes

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2222433Y (en) * 1995-03-24 1996-03-20 北京神泉工贸总公司 Small automatic box type bean-curd machine
CN113367282A (en) * 2021-07-19 2021-09-10 金菜地食品股份有限公司 Full-automatic non-cloth-wrapping bean curd production system and processing technology of hard bean curd
CN113558188A (en) * 2021-07-19 2021-10-29 金菜地食品股份有限公司 Full-automatic green bean cake production system and method for producing green bean cakes

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