CN113558188B - Full-automatic green bean cake production system and method - Google Patents
Full-automatic green bean cake production system and method Download PDFInfo
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- CN113558188B CN113558188B CN202110813057.3A CN202110813057A CN113558188B CN 113558188 B CN113558188 B CN 113558188B CN 202110813057 A CN202110813057 A CN 202110813057A CN 113558188 B CN113558188 B CN 113558188B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 244000013123 dwarf bean Species 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 5
- 238000003756 stirring Methods 0.000 claims abstract description 94
- 239000000463 material Substances 0.000 claims abstract description 78
- 238000012216 screening Methods 0.000 claims abstract description 65
- 238000010099 solid forming Methods 0.000 claims abstract description 10
- 238000010025 steaming Methods 0.000 claims abstract description 7
- 230000001360 synchronised effect Effects 0.000 claims abstract description 5
- 238000005520 cutting process Methods 0.000 claims description 106
- 230000001681 protective effect Effects 0.000 claims description 29
- 238000005056 compaction Methods 0.000 claims description 27
- 238000007599 discharging Methods 0.000 claims description 18
- 239000002994 raw material Substances 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 10
- 230000000903 blocking effect Effects 0.000 claims description 10
- 240000004922 Vigna radiata Species 0.000 claims description 6
- 235000010721 Vigna radiata var radiata Nutrition 0.000 claims description 6
- 235000011469 Vigna radiata var sublobata Nutrition 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 6
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 3
- 239000012257 stirred material Substances 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 235000013305 food Nutrition 0.000 abstract description 4
- 238000010030 laminating Methods 0.000 description 11
- 238000007664 blowing Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000012535 impurity Substances 0.000 description 1
- 239000010421 standard material Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/01—Pulses or legumes in form of whole pieces or fragments thereof, without mashing or comminuting
- A23L11/03—Soya beans, e.g. full-fat soya bean flakes or grits
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/10—Moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/02—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/15—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Forests & Forestry (AREA)
- Polymers & Plastics (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Manufacturing & Machinery (AREA)
- Botany (AREA)
- Agronomy & Crop Science (AREA)
- Confectionery (AREA)
- Beans For Foods Or Fodder (AREA)
Abstract
The invention discloses a full-automatic green bean cake production system and a method for producing green bean cakes, and belongs to the field of food production and processing, wherein the full-automatic green bean cake production system comprises a stirring unit, a screening unit, a solid forming unit, a blanking unit and a material forming unit, wherein the blanking unit is provided with an upper conveying part and a lower conveying part, the upper conveying part is communicated with a conveying belt, a tray is placed on the lower conveying part, an upper sensor is arranged on one side of the upper conveying part, a lower sensor is arranged on the lower conveying part, the upper sensor and the lower sensor are suitable for synchronous movement, a first limiting frame is arranged below the lower conveying part, the first limiting frame comprises a main rod, two ends of the main rod are fixedly arranged on the first limiting frame, a rotating frame is arranged on the main rod, and the rotating frame is suitable for supporting standard components to move forward along the upper conveying part and enter the tray; the material forming unit is suitable for steaming the standard component and radiating the heat to form a finished product; the invention solves the problems of low actual production efficiency, poor synchronism and easy error generation in the green bean cake forming process.
Description
Technical Field
The invention belongs to the field of food production and processing, and particularly relates to a full-automatic green bean cake production system and a method for producing green bean cakes.
Background
The mung bean cake is one of the main products of cake foods in China, is produced by food factories in all places in China, and has great sales. Most of green bean cakes are currently formed by compacting with moulds, and are produced manually in the past, so that the labor intensity is high, the production efficiency is low, and the product forming effect is poor. Secondly, the existing green bean cake production system has low compliance, and in the key steps, the green bean cake production system still needs to be completed manually, so that the prior art has no detailed description on how to mold and how to synchronously act after the molding, for example, the prior art has the technical problem of easy scattering in the molding of the existing product;
the existing finished product is a standard component, and needs to be stably changed from a solid forming part to a material forming part, namely, the product is needed to be sent into a steam box by a manual tray, so that the production efficiency is low, and a more automatic full-automatic green bean cake production system is needed to solve the production problem.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: solves the problems of low actual production efficiency, poor synchronism and easy error generation in the green bean cake forming process.
In order to solve the technical problems, the inventor obtains the technical scheme of the invention through practice and summary, and the invention discloses a full-automatic green bean cake production system, which is characterized in that: comprising
A stirring unit adapted to mix and stir the raw materials;
the screening unit is suitable for screening the stirred materials of the stirring unit twice;
the solid forming unit is communicated with the screening unit through a connecting conveyor belt and is suitable for compacting and twice cutting the materials of the screening unit into standard parts;
the forming machine frame is provided with a conveying belt, and the conveying belt is suitable for conveying materials;
a plurality of groups of adjusting handles are arranged on two sides of the forming frame, and the adjusting handles are suitable for adjusting required rotating parts, including compacting wheels, whole-surface wheels and the like;
the blanking unit is provided with an upper conveying part and a lower conveying part, the upper conveying part is communicated with the conveying belt, a tray is placed on the lower conveying part, an upper sensor is installed on one side of the upper conveying part, a lower sensor is installed on the lower conveying part, the upper sensor and the lower sensor are suitable for synchronous movement, a first limiting frame is installed under the lower conveying part, the first limiting frame comprises a main rod, two ends of the main rod are fixedly installed on the first limiting frame, a rotating frame is installed on the main rod, and the rotating frame is suitable for supporting a standard part to positively enter the tray along the movement of the upper conveying part;
and the material forming unit is suitable for steaming the standard component and radiating heat to form a finished product.
Preferably, the stirring unit comprises a stirrer, a first stirring rod, a material frame and a first driving piece are arranged in the stirrer, the first driving piece is suitable for driving the first stirring rod to rotate, the first stirring rod is arranged in the material frame, the material frame is suitable for bearing raw materials and rotating in the stirrer, and the first stirring rod is suitable for primary mixing and stirring of the raw materials.
Preferably, the screening unit comprises a first screening part and a second screening part, the first screening part comprises a screening frame, a blocking net is arranged on the screening frame, the blocking net is fixedly connected with the screening frame, a stirring frame is arranged at the lower end of the blocking net, the stirring frame is suitable for rotating at the bottom end, one end of the stirring frame is rotatably connected with the screening frame, a second driving piece is arranged at the other end of the stirring frame, and the second driving piece is suitable for driving the stirring frame to rotate;
the stirring frame comprises a center rod and Zhou Xianggan, wherein two ends of the center rod are suitable for being connected with a screening frame and a second driving piece respectively, a connecting disc is arranged between the center rod and a circumferential rod, the center rod is arranged at the center of the connecting disc, the circumferential rod is arranged at the outer end of the connecting disc and fixedly connected with the connecting disc, a plurality of groups of circumferential rods are arranged, and the plurality of groups of circumferential rods are distributed on the connecting disc.
Preferably, the second screening part comprises a discharging frame, a second stirring rod is arranged in the discharging frame, a serration plate is arranged on the second stirring rod, the serration plate is fixedly connected with the second stirring rod, a plurality of groups of second stirring rods are arranged, and the second stirring rods are transversely arranged.
Preferably, a transverse rail is arranged between the discharging frame and the entity forming unit, two groups of transverse rails are arranged, the two groups of transverse rails are arranged in parallel, and the entity forming unit comprises a pressing part, a transverse cutting part and a vertical cutting part;
the compacting part is installed one side of blowing frame back to screening frame, the compacting part includes compaction wheel and whole face wheel, the compaction wheel is installed in the outside of blowing frame, whole face wheel is installed in one side of compaction wheel back to blowing frame, be provided with the compaction line on the compaction wheel, the compaction line is suitable for laminating the material primary extrusion that comes out from blowing frame, the height that highly is less than of whole face wheel the height of real part of pressing, whole face wheel is suitable for the surface of the neat material of extrusion again.
Preferably, the transverse cutting part comprises a protective cover and a cutting member, the protective cover rotates on the forming frame, the protective cover is suitable for being covered on the cutting member, the cutting member comprises a main shaft and a cutting disc, the cutting disc is mounted on the main shaft, the cutting disc is suitable for being provided with a plurality of groups, and the plurality of groups of cutting discs are suitable for being mounted on the main shaft at equal intervals.
Preferably, the vertical cutting part comprises a protective cover, a lower limiting plate, an upper cutting plate and a transmission piece, wherein the protective cover is arranged on the forming frame, the upper cutting plate, the lower limiting plate and the transmission piece are all arranged in the protective cover, two sides of the lower limiting plate are arranged on the forming frame, a cutting groove is formed in the lower limiting plate, and the upper cutting plate is arranged on the cutting groove;
the transmission piece comprises a driving shaft, the driving shaft is suitable for being installed in the protective cover and rotating, an eccentric disc is installed on the driving shaft, the eccentric disc is suitable for being installed on the driving shaft in an eccentric mode, and the driving shaft is suitable for driving the eccentric disc to eccentrically rotate;
install the articulated shaft under the eccentric disc, the backup pad is installed to the bottom of articulated shaft, the backup pad rotates with the articulated shaft to be connected, install the cutting knife under the backup pad, the backup pad can be dismantled with the cutting knife and be connected, install vertical locating part between backup pad and the drive shaft, vertical locating part is suitable for limiting the cutting knife and moves along vertical direction.
Preferably, the vertical limiting part comprises a fixed plate, the fixed plate is fixedly connected with the inner wall of the protective cover, a linear sliding block is mounted on the fixed plate, the linear sliding block is detachably connected with the fixed plate, a limiting column is mounted in the linear sliding block, the bottom end of the limiting column is fixedly connected with the supporting plate, the limiting column moves up and down in the linear sliding block, and the height of the limiting column is lower than that of the driving shaft.
Preferably, the lower conveying part further comprises a second limiting rod, two ends of the second limiting rod are installed on the forming frame and detachably connected with each other, a laminating wheel and a connecting shaft are installed on the second limiting rod, the laminating wheel is installed on the connecting shaft, and the laminating wheel is suitable for laminating a conveying belt of the lower conveying part to rotate.
Preferably, the material forming unit comprises a steam box, and a blower is arranged on an outer conveying belt of the steam box and is suitable for cooling.
Specifically, the driving parts of the first stirring rod, the stirring frame, the second stirring rod, the main shaft, the driving shaft and the conveying belt are all in the prior art, and the driving function can be realized without excessive description.
A method for producing green bean cakes by a full-automatic green bean cake production system comprises the following steps:
firstly, putting raw materials into a material rack in proportion, and setting a stirrer in standard time to enable a first stirring rod to stir stably;
secondly, placing the materials into a first screening part, slowly pouring the materials into the stirring frame in a power-on rotation state, primarily breaking the materials, ensuring the granularity of the green bean cake, and repeating the materials for a plurality of times in the first screening part;
step three, placing the materials into a second screening part, electrifying a screening frame 21, and stirring and forming the materials through a second stirring rod with a serration plate;
step four, the conveyor belt equally divides the materials on two groups of transverse rails, and the materials from the discharging frame are extruded into standard strips through a plurality of groups of compacting wheels and whole surface wheels;
step five, an observation area is arranged between the whole surface wheel and the transverse cutting part, and an operator observes and inspects the strip-shaped materials;
step six, conveying the materials on the belt to a transverse cutting part, and rapidly cutting by a cutting disc after the transverse cutting part is electrified;
step seven, after the vertical cutting part is electrified, carrying out vertical cutting after transverse cutting, driving the driving shaft to rotate so as to drive the eccentric disc to eccentrically rotate, driving the hinge shaft to rotate so as to drive the supporting plate to move up and down, realizing the cutting action of the cutting knife, fixing the two ends of the fixing plate on the inner wall of the protective cover, and limiting the up and down movement of the limiting column by the linear sliding block fixed on the fixing plate;
step eight, placing a plurality of groups of bearing trays on a lower conveying part before the step three, enabling a lower sensor to sense the bearing trays, forming a standard part after the vertical cutting of the materials, enabling the materials to move along one side of the upper conveying part, which is opposite to the vertical cutting part, and attaching the fixed rotating frame, wherein the middle direction of the rotating frame is unchanged, and placing the materials in the bearing tray;
and step nine, steaming the standard component in a steam box and cooling the standard component by a blower to form the finished mung bean cake.
Compared with the prior art, the invention can obtain the following technical effects:
according to the invention, standard finished products are formed by designing stirring, twice screening, compacting, whole surface, transverse cutting, vertical cutting and synchronizing to a supporting disc-steam box, wherein the stirring and twice screening solve the problem that caking phenomenon is caused by bonding water in the raw material part in the existing production, water addition in the production of mung bean cakes is indispensable, most of the prior art is neglected, and more standard materials are formed through twice screening;
through the compaction, form mung bean cake strip, the line of compaction is got rid of to the whole face, and transverse cutting portion is horizontal fast, through vertical cutting portion quick vertical cutting, forms the standard part, and vertical standard part adopts eccentric wheel rule cutting, through last inductor and lower inductor, slides the standard part along lower conveying portion and passes the stable placing of rotating frame in the bearing dish down, and convenient production improves production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described, and it will be obvious to those skilled in the art that other drawings can be obtained according to these drawings without inventive effort.
FIG. 1 is a schematic diagram of the operation of the present invention;
FIG. 2 is a schematic flow diagram of a production system of the present invention;
FIG. 3 is a block diagram of a stirring unit according to the present invention;
FIG. 4 is a block diagram of a screening housing of the present invention;
FIG. 5 is a partial cross-sectional view of a screening housing of the present invention;
fig. 6 is an enlarged view of a portion a of fig. 1;
fig. 7 is an enlarged view of a portion B of fig. 1;
fig. 8 is an enlarged view of a portion C of fig. 1;
FIG. 9 is a schematic top view of the production system of the present invention;
FIG. 10 is a block diagram of a lateral cut portion of the present invention;
FIG. 11 is an internal structural view of the vertical cut portion of the present invention;
fig. 12 is an enlarged view of a portion D of fig. 9.
In the figure: 1. a stirring unit; 11. a first stirring rod; 12. a material rack; 2. a screening unit; 21. a screening frame; 22. a blocking net; 23. a stirring rack; 231. a central rod; 232. a circumferential rod; 233. a connecting disc; 24. a discharging frame; 25. a second stirring rod; 26. a serrated plate; 3. a solid forming unit; 31. a compacting wheel; 32. a whole surface wheel; 33. a protective cover; 34. a main shaft; 35. a cutting disc; 36. a protective cover; 37. a lower limit plate; 38. an upper cutting plate; 39. a transmission member; 391. a drive shaft; 392. an eccentric disc; 393. a hinge shaft; 382. a support plate; 381. cutting the sheet; 396. a fixing plate; 397. a linear slide; 398. a limit column; 4. a conveyor belt; 5. a forming frame; 6. a blanking unit; 61. an upper conveying part; 611. uploading a sensor; 62. a lower conveying part; 621. a tray; 622. a lower sensor; 623. a first limiting frame; 624. a main rod; 625. a rotating frame; 626. a second limit rod; 627. a laminating wheel; 628. a connecting shaft; 7. a material forming unit; 71. a steam box; 72. a blower.
Detailed Description
The present invention will be described in further detail with reference to the following examples in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The principles of the invention will be further described with reference to the drawings and specific examples.
Example 1
As shown in FIG. 1, a full-automatic green bean cake production system according to an embodiment of the present invention comprises
A stirring unit 1, the stirring unit 1 being adapted to mix and stir the raw materials;
the screening unit 2 is suitable for screening the stirred materials of the stirring unit 1 twice;
the solid forming unit 3, the solid forming unit 3 is communicated with the screening unit 2 through a connecting conveyor belt 4, and the solid forming unit 3 is suitable for compacting and twice cutting the materials of the screening unit 2 into standard parts;
the molding machine frame 5, the conveyer belt 4 is arranged in the molding machine frame 5, and the conveyer belt 4 is suitable for conveying materials;
a plurality of groups of adjusting handles are arranged on two sides of the forming frame 5, and the adjusting handles are suitable for adjusting required rotating parts, including a compacting wheel 31, a whole surface wheel 32 and the like;
the blanking unit 6, the blanking unit 6 is provided with an upper conveying part 61 and a lower conveying part 62, the upper conveying part 61 is communicated with the conveying belt 4, a bearing tray 621 is placed on the lower conveying part 62, an upper sensor 611 is installed on one side of the upper conveying part 61, a lower sensor 622 is installed on the lower conveying part 62, the upper sensor 611 and the lower sensor 622 are suitable for synchronous movement, a first limiting frame 623 is installed below the lower conveying part 62, the first limiting frame 623 comprises a main rod 624, two ends of the main rod 624 are fixedly installed on the first limiting frame 623, a rotating frame 625 is installed on the main rod 624, the rotating frame 625 is suitable for bearing a standard part to move forward into the bearing tray 621 along the upper conveying part 61, the rotating frame 625 is in a C shape, two ends of the rotating frame 625 are installed on the main rod 624 and rotate, an included angle of the rotating frame 625 relative to the main rod 624 can be controlled through locking of the upper end, the height of one side of the rotating frame 625 is lower than the height of the surface conveying belt 4 of the upper conveying part 61, the standard part slides smoothly into the bearing tray 621 on the lower conveying part 62, and synchronous movement is realized through the upper sensor 611 and the lower sensor 622;
and the material forming unit 7 is suitable for steaming and radiating the standard parts to form finished products, and the subsequent connectable packaging machine realizes quick packaging.
The stirring unit 1 comprises a stirrer, a first stirring rod 11, a material frame 12 and a first driving piece are arranged in the stirrer, the first driving piece is suitable for driving the first stirring rod 11 to rotate, the first stirring rod 11 is arranged in the material frame 12, the material frame 12 is suitable for bearing raw materials and rotating in the stirrer 11, the material frame 12 is semi-cylindrical, stirring and rotating discharging of the materials are carried, and the first stirring rod 11 is suitable for primary mixing and stirring of the raw materials.
The screening unit 2 comprises a first screening part and a second screening part, the first screening part comprises a screening frame 21, a blocking net 22 is arranged on the screening frame 21, the blocking net 22 is fixedly connected with the screening frame 21, a stirring frame 23 is arranged at the lower end of the blocking net 22, the stirring frame 23 is suitable for rotating at the bottom end, one end of the stirring frame 23 is rotatably connected with the screening frame 21, a second driving piece is arranged at the other end of the stirring frame 23, and the second driving piece is suitable for driving the stirring frame 23 to rotate;
the stirring frame 23 comprises a center rod 231 and Zhou Xianggan 232, wherein the two ends of the center rod 231 are suitable for being connected with the screening frame 21 and the second driving piece respectively, a connecting disc 233 is arranged between the center rod 231 and the circumferential rod 232, the center rod 231 is arranged at the center of the connecting disc 233, the circumferential rod 232 is arranged at the outer end of the connecting disc 233, the circumferential rod 232 is fixedly connected with the connecting disc 233, a plurality of groups of circumferential rods 232 are arranged on the connecting disc 233, when the stirring frame is used, the center rod 231 rotates, the rotating stirring frame 23 forms a dynamic screen, and materials are rapidly screened for the first time.
The second screening part comprises a discharging frame 24, a second stirring rod 25 is arranged in the discharging frame 24, a serration plate 26 is arranged on the second stirring rod 25, the serration plate 26 is fixedly connected with the second stirring rod 25, a plurality of groups of second stirring rods 25 are arranged, and the plurality of groups of second stirring rods 25 are transversely arranged.
A transverse rail is arranged between the discharging frame 24 and the entity forming unit 3, two groups of transverse rails are arranged, the two groups of transverse rails are arranged in parallel, and the entity forming unit 3 comprises a pressing part, a transverse cutting part and a vertical cutting part;
the compaction portion is installed in the one side of blowing frame 24 back to screening frame 21, the compaction portion includes compaction wheel 31 and whole face wheel 32, the outside at blowing frame 24 is installed to compaction wheel 31, whole face wheel 32 is installed in the one side of compaction wheel 31 back to blowing frame 24, be provided with the compaction line on the compaction wheel 31, the compaction line is suitable for laminating the material primary extrusion that comes out from blowing frame 24, the height of whole face wheel 32 is less than the height of compaction portion, whole face wheel 32 is suitable for the surface of extruding neat material once more, compaction wheel 31 and whole face wheel 32 all are provided with four sets of, the equipartition is on two sets of transverse tracks.
An observation area is arranged between the transverse cutting part and the whole surface wheel 32, so that an operator can observe whether the whole surface of the material has emergency such as impurities or not;
the transverse cutting portion comprises a protective cover 33 and a cutting member, the protective cover 33 being rotatable on the forming frame 5, the protective cover 33 being adapted to cover the cutting member, the cutting member comprising a main shaft 34 and cutting discs 35, the cutting discs 35 being mounted on the main shaft 34, as shown in fig. 10, the cutting discs 35 being mounted with eight sets of cutting discs 35 being adapted to be mounted on the main shaft 34 at equal intervals.
The vertical cutting part comprises a protective cover 36, a lower limiting plate 37, an upper cutting plate 38 and a transmission piece 39, wherein the protective cover 36 is arranged on the forming frame 5, the upper cutting plate 38, the lower limiting plate 37 and the transmission piece 39 are all arranged in the protective cover 36, two sides of the lower limiting plate 37 are arranged on the forming frame 5, a cutting groove 371 is formed in the lower limiting plate 37, and the upper cutting plate 38 is arranged on the cutting groove 371;
the transmission member 39 comprises a driving shaft 391, the driving shaft 391 being adapted to be mounted in the protective housing 36 and rotated, an eccentric disc 392 being mounted on the driving shaft 391, the eccentric disc 392 being adapted to be mounted eccentrically on the driving shaft 391, the driving shaft 391 being adapted to drive the eccentric disc 392 to rotate eccentrically;
the hinge shaft 393 is installed under the eccentric disc 392, the backup pad 382 is installed to the bottom of hinge shaft 393, backup pad 382 and hinge shaft 393 rotate to be connected, installs cutting knife 381 under the backup pad 382, and backup pad 382 can dismantle with cutting knife 381 to be connected, installs vertical limiter between backup pad 382 and the drive shaft 391, and vertical limiter is suitable for limiting cutting knife 381 and moves along vertical direction.
The vertical limiting part comprises a fixing plate 396, the fixing plate 396 is fixedly connected with the inner wall of the protective cover 36, a linear sliding block 397 is installed on the fixing plate 396, the linear sliding block 397 is detachably connected with the fixing plate 396, a limiting column 398 is installed in the linear sliding block 397, the bottom end of the limiting column 398 is fixedly connected with the supporting plate 382, the limiting column 398 moves up and down in the linear sliding block 397, and the height of the limiting column 398 is lower than that of the driving shaft 391.
The driving shaft 391 rotates to drive the eccentric disc 392 to rotate, so that the supporting plate 382 moves up and down to realize the cutting action of the cutting knife 381; the two ends of the fixing plate 396 are connected at the height of the inner wall of the protecting cover 36, so that the linear sliding block 397 is fixed, and the limiting and limiting column 398 is realized, so that the cutting knife 381 can only act in the vertical direction.
The lower conveying part 62 further comprises a second limiting rod 626, two ends of the second limiting rod 626 are mounted on the forming frame 5 and detachably connected, a laminating wheel 627 and a connecting shaft 628 are mounted on the second limiting rod 626, the laminating wheel 627 is mounted on the connecting shaft 628, and the laminating wheel 627 is suitable for laminating the conveying belt 4 of the lower conveying part 62 to rotate.
The driving parts of the first stirring rod 11, the stirring frame 23, the second stirring rod 25, the main shaft 34, the driving shaft 391 and the conveyor belt 4 can be rotated in a manner of motor driving belts (not shown in the drawing);
the material forming unit 7 comprises a steam box 71, and a blower 72 is arranged on the conveying belt 4 outside the steam box 71 and is suitable for cooling.
A method for producing green bean cakes by a full-automatic green bean cake production system comprises the following steps:
firstly, putting raw materials into a material frame 12 in proportion, and setting a stirrer in standard time to enable a first stirring rod 11 to stir stably;
secondly, placing the materials into a first screening part, slowly pouring the materials into the stirring frame 23 in a power-on rotation state, primarily breaking the materials, ensuring the granularity of the green bean cake, and repeating the materials for a plurality of times in the first screening part;
step three, placing the materials into a second screening part, electrifying a screening frame 21, and stirring and forming the materials through a second stirring rod 25 with a serration plate 26;
step four, the conveyor belt 4 equally divides the materials on two groups of transverse rails, and the materials discharged from the discharging frame 24 are extruded into standard strips through a plurality of groups of compacting wheels 31 and whole surface wheels 32;
fifthly, an observation area is arranged between the whole surface wheel 32 and the transverse cutting part, and an operator observes and inspects the strip-shaped materials;
step six, conveying the materials on the belt 4 to a transverse cutting part, and rapidly cutting by a cutting disc 35 after the transverse cutting part is electrified;
step seven, after the vertical cutting part is electrified, the transverse cutting is performed, the driving shaft 391 rotates to drive the eccentric disc 392 to eccentrically rotate, the eccentric disc 392 drives the hinge shaft 393 to rotate, then the supporting plate 382 is driven to move up and down, the cutting action of the cutting knife 381 is realized, two ends of the fixing plate 396 are fixed on the inner wall of the protective cover 36, and the linear sliding block 397 fixed on the fixing plate 396 limits the limiting column 398 to move up and down;
step eight, before the step three, placing a plurality of groups of bearing trays 621 on the lower conveying part 62, wherein the lower sensor 622 senses the bearing trays 621, forming standard parts after the materials are vertically cut, enabling the materials to move along one side of the upper conveying part 61 opposite to the vertical cutting part, and attaching the fixed rotating frame 625 to be placed in the bearing trays 621 in a constant direction;
and step nine, steaming the standard components through a steam box 71 and cooling through a blower 72 to form the finished mung bean cake.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (2)
1. Full-automatic green bean cake production system, its characterized in that: comprising
A stirring unit (1), the stirring unit (1) being adapted to mix and stir raw materials;
the screening unit (2) is suitable for screening the stirred materials of the stirring unit (1) twice;
the solid forming unit (3), the solid forming unit (3) is communicated with the screening unit (2) through a connecting conveying belt (4), and the solid forming unit (3) is suitable for compacting and twice cutting the materials of the screening unit (2) into standard components;
the forming machine frame (5), the conveying belt (4) is arranged in the forming machine frame (5), and the conveying belt (4) is suitable for conveying materials;
the blanking unit (6), blanking unit (6) is provided with upper conveying part (61) and lower conveying part (62), upper conveying part (61) is linked together with conveyer belt (4), lower conveying part (62) is last to be placed and hold tray (621), upper sensor (611) is installed to upper conveying part (61) one side, lower sensor (622) is installed on lower conveying part (62), upper sensor (611) is suitable for synchronous motion with lower sensor (622), lower conveying part (62) installs first locating rack (623) down, first locating rack (623) includes mobile jib (624), the both ends fixed mounting of mobile jib (624) are on first locating rack (623), install rotating turret (625) on mobile jib (624), rotating turret (625) are suitable for the bearing standard piece to move forward along upper conveying part (61) and get into in holding tray (621);
a material forming unit (7), wherein the material forming unit (7) is suitable for steaming the standard component and radiating heat to form a finished product;
the stirring unit (1) comprises a stirrer, a first stirring rod (11), a material frame (12) and a first driving piece are arranged in the stirrer, the first driving piece is suitable for driving the first stirring rod (11) to rotate, the first stirring rod (11) is arranged in the material frame (12), the material frame (12) is suitable for bearing raw materials and rotating in the stirrer (11), and the first stirring rod (11) is suitable for primary mixing and stirring of the raw materials;
the screening unit (2) comprises a first screening part and a second screening part, the first screening part comprises a screening frame (21), a blocking net (22) is arranged on the screening frame (21), the blocking net (22) is fixedly connected with the screening frame (21), a stirring frame (23) is arranged at the lower end of the blocking net (22), the stirring frame (23) is suitable for rotating at the bottom end, one end of the stirring frame (23) is rotatably connected with the screening frame (21), a second driving piece is arranged at the other end of the stirring frame (23), and the second driving piece is suitable for driving the stirring frame (23) to rotate;
the stirring frame (23) comprises a center rod (231) and a Zhou Xianggan (232), wherein two ends of the center rod (231) are suitable for being connected with the screening machine frame (21) and a second driving piece respectively, a connecting disc (233) is arranged between the center rod (231) and the Zhou Xianggan (232), the center rod (231) is arranged at the center of the connecting disc (233), the circumferential rod (232) is arranged at the outer end of the connecting disc (233), the circumferential rod (232) is fixedly connected with the connecting disc (233), a plurality of groups of circumferential rods (232) are arranged, and the plurality of groups of circumferential rods (232) are distributed on the connecting disc (233);
the second screening part comprises a discharging frame (24), a second stirring rod (25) is arranged in the discharging frame (24), a serration plate (26) is arranged on the second stirring rod (25), the serration plate (26) is fixedly connected with the second stirring rod (25), a plurality of groups of second stirring rods (25) are arranged, and the plurality of groups of second stirring rods (25) are transversely arranged;
a transverse rail is arranged between the discharging frame (24) and the entity forming unit (3), two groups of transverse rails are arranged, the two groups of transverse rails are arranged in parallel, and the entity forming unit (3) comprises a compression part, a transverse cutting part and a vertical cutting part;
the compaction part is arranged on one side of the discharging frame (24) opposite to the screening frame (21), the compaction part comprises a compaction wheel (31) and a whole surface wheel (32), the compaction wheel (31) is arranged on the outer side of the discharging frame (24), the whole surface wheel (32) is arranged on one side of the compaction wheel (31) opposite to the discharging frame (24), compaction lines are arranged on the compaction wheel (31), the compaction lines are suitable for primary extrusion of materials which come out of the discharging frame (24) in a fitting mode, the height of the whole surface wheel (32) is lower than that of the compaction part, and the whole surface wheel (32) is suitable for extruding the surfaces of the whole materials again;
the transverse cutting part comprises a protective cover (33) and a cutting piece, the protective cover (33) rotates on the forming frame (5), the protective cover (33) is suitable for being covered on the cutting piece, the cutting piece comprises a main shaft (34) and cutting discs (35), the cutting discs (35) are mounted on the main shaft (34), the cutting discs (35) are suitable for being provided with a plurality of groups, and the plurality of groups of the cutting discs (35) are suitable for being mounted on the main shaft (34) at equal intervals;
the vertical cutting part comprises a protective cover (36), a lower limiting plate (37), an upper cutting plate (38) and a transmission piece (39), wherein the protective cover (36) is arranged on a forming frame (5), the upper cutting plate (38), the lower limiting plate (37) and the transmission piece (39) are all arranged in the protective cover (36), two sides of the lower limiting plate (37) are arranged on the forming frame (5), a cutting groove (371) is formed in the lower limiting plate (37), and the upper cutting plate (38) is arranged on the cutting groove (371);
the transmission part (39) comprises a driving shaft (391), the driving shaft (391) is suitable for being installed in the protective cover (36) and rotating, an eccentric disc (392) is installed on the driving shaft (391), the eccentric disc (392) is suitable for being eccentrically installed on the driving shaft (391), and the driving shaft (391) is suitable for driving the eccentric disc (392) to eccentrically rotate;
a hinge shaft (393) is arranged below the eccentric disc (392), a supporting plate (382) is arranged at the bottom end of the hinge shaft (393), the supporting plate (382) is rotationally connected with the hinge shaft (393), a cutting knife (381) is arranged below the supporting plate (382), the supporting plate (382) is detachably connected with the cutting knife (381), a vertical limiting piece is arranged between the supporting plate (382) and the driving shaft (391), and the vertical limiting piece is suitable for limiting the cutting knife (381) to move along the vertical direction;
the vertical limiting piece comprises a fixing plate (396), the fixing plate (396) is fixedly connected with the inner wall of the protective cover (36), a linear sliding block (397) is installed on the fixing plate (396), the linear sliding block (397) is detachably connected with the fixing plate (396), a limiting column (398) is installed in the linear sliding block (397), the bottom end of the limiting column (398) is fixedly connected with the supporting plate (382), the limiting column (398) moves up and down in the linear sliding block (397), and the height of the limiting column (398) is lower than that of the driving shaft (391);
the lower conveying part (62) further comprises a second limiting rod (626), two ends of the second limiting rod (626) are installed on the forming frame (5) and are detachably connected, an attaching wheel (627) and a connecting shaft (628) are installed on the second limiting rod (626), the attaching wheel (627) is installed on the connecting shaft (628), and the attaching wheel (627) is suitable for rotating along with the conveying belt (4) of the lower conveying part (62);
the material forming unit (7) comprises a steam box (71), and a blower (72) is arranged on the conveying belt (4) outside the steam box (71) and is suitable for cooling.
2. A method of producing green bean cake according to claim 1, comprising the steps of:
firstly, putting raw materials into a material frame (12) in proportion, and setting a stirrer in standard time to enable a first stirring rod (11) to stir stably;
secondly, placing the materials into a first screening part, slowly pouring the materials into a stirring frame (23) in an electrified rotating state, primarily crushing the materials, ensuring the granularity of the green bean cake, and repeating the materials for a plurality of times in the first screening part;
thirdly, placing the materials into a second screening part, electrifying a screening frame 21, and stirring and forming the materials through a second stirring rod (25) with a serration plate (26);
step four, the conveying belt (4) equally divides the materials on two groups of transverse rails, and the materials which are discharged from the discharging frame (24) are extruded into standard strips through a plurality of groups of compacting wheels (31) and whole surface wheels (32);
fifthly, an observation area is arranged between the whole surface wheel (32) and the transverse cutting part, and operators observe and check strip-shaped materials;
step six, conveying the materials on the belt (4) to a transverse cutting part, and rapidly cutting by a cutting disc (35) after the transverse cutting part is electrified;
step seven, after the vertical cutting part is electrified, the transverse cutting is carried out, the driving shaft (391) rotates to drive the eccentric disc (392) to eccentrically rotate, the eccentric disc (392) drives the hinge shaft (393) to rotate, then the supporting plate (382) is driven to move up and down, the cutting action of the cutting knife (381) is realized, two ends of the fixing plate (396) are fixed on the inner wall of the protective cover (36), and the linear sliding blocks (397) fixed on the fixing plate (396) limit the limiting columns (398) to move up and down;
step eight, before the step three, placing a plurality of groups of supporting trays (621) on a lower conveying part (62), sensing the supporting trays (621) by a lower sensor (622), forming standard parts after vertical cutting of materials, enabling the materials to move along one side of an upper conveying part (61) opposite to the vertical cutting part, attaching a fixed rotating frame (625), and placing the materials in the supporting trays (621) in a constant direction in the middle of the rotating frame;
and step nine, steaming the standard component through a steam box (71) and cooling through a blower (72) to form the finished mung bean cake.
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