CN113546862A - Magnetic shoe online image detection good product arranging and distributing mechanism and distributing method - Google Patents
Magnetic shoe online image detection good product arranging and distributing mechanism and distributing method Download PDFInfo
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- CN113546862A CN113546862A CN202110743476.4A CN202110743476A CN113546862A CN 113546862 A CN113546862 A CN 113546862A CN 202110743476 A CN202110743476 A CN 202110743476A CN 113546862 A CN113546862 A CN 113546862A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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Abstract
The invention discloses a good product arranging and distributing mechanism for magnetic shoe online image detection and a distributing method. According to the invention, through the matching among the components, the high-speed accurate elimination of the comprehensively judged defective products and suspected products is realized, the secondary damage of the eliminated products caused by collision is avoided, meanwhile, the structure is simple, the reliability and the accuracy are high, and the misjudgment caused by unobvious defects is reduced.
Description
Technical Field
The invention relates to the technical field of magnetic shoe detection, in particular to a good product arranging and distributing mechanism and a distributing method for magnetic shoe online image detection.
Background
The performance of the magnetic shoe, which is an important component of the dc motor, directly affects the performance of the motor. At present, the black tile-shaped magnet mainly depends on a manual detection mode, and because the magnetic tiles have more defects and irregular shapes, the magnetic tiles with tiny defects are difficult to completely eliminate by using manual detection, the quality of the magnetic tiles is difficult to ensure, and the customer complaints are large; the manual detection method has the advantages of large workload, high repeatability, high mobility of operators, easy influence of physical conditions and external environment, low detection efficiency and unsuitability for the requirement of automatic mass production of the current magnetic shoe.
Therefore, people need to use a visual imaging machine to accurately identify the unqualified magnetic tiles. The machine confirms whether defects exist in the magnetic shoe images through the shot magnetic shoe images and by combining artificial intelligence recognition software so as to sort out unqualified magnetic shoes. For confirming whether the shot magnetic shoe is defective through machine vision detection of the magnetic shoe image, the most critical is whether the quality of the shot magnetic shoe image can highlight the defects common to the magnetic shoe or not, which is crucial to the detection accuracy, and the quality of the magnetic shoe image depends on the exposure degree of the magnetic shoe to a great extent. The magnetic tile with better exposure degree can clearly present the defects on the magnetic tile image, and the accuracy of machine vision detection can be greatly increased. The general magnetic shoe detection equipment has certain difficulty in the aspects of operation stability and reliability of the equipment, and meanwhile, the arrangement and material distribution functions of the magnetic shoes which are good in clock quality of the existing magnetic shoe detection device are not perfect, so that the magnetic shoes cannot be well distributed.
Disclosure of Invention
The invention aims to provide a good product arranging and distributing mechanism for magnetic shoe online image detection and a distributing method, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a magnetic shoe is on-line image detects arranges feed mechanism with yields, includes yields buffer gear, yields buffer slide, divides material runner selection mechanism, left branch material belt, right branch material belt, left branch material runner, right branch material runner and middle feeding belt, yields buffer slide locates yields buffer gear's rear end, yields buffer slide's rear end is equipped with and divides material runner selection mechanism, divide material runner selection mechanism's both sides to be equipped with left branch material runner and right branch material runner respectively, be equipped with left branch material belt on the branch material runner of a left side, be equipped with right branch material belt on the branch material runner of the right side, middle branch material runner selection mechanism's rear end is equipped with middle feeding belt
Preferably, the good product buffering mechanism comprises a good product slide way, a guide plate, a conveying belt, a buffer suspected product blowing opening slide way and a second recovery belt mechanism, the conveying belt is arranged at the rear end of the good product slide way, the guide plates are arranged on two sides of the conveying belt, the buffer suspected product blowing opening slide way is arranged at the rear end of the conveying belt, and the second recovery belt mechanism is arranged on the side edge of the buffer suspected product blowing opening slide way.
Preferably, the rear end of conveyer is equipped with yields buffering slide, the top of yields buffering slide is equipped with magnetic shoe count sensor, the below of yields buffering slide is equipped with the magnetic shoe and feeds the drive wheel.
Preferably, the material distributing flow channel selecting mechanism comprises a left material stacking flow channel, a right material stacking flow channel, a left and right side switching cylinder, a left side flow channel magnetic shoe anti-dumping baffle cylinder and a right side flow channel magnetic shoe anti-dumping baffle cylinder.
Preferably, the left side is folded the material runner and is located the inboard that the left side divides the material belt, the right side is folded the material runner and is located the inboard that the right side divides the material belt, the left side right side switches the cylinder and locates the left side and fold between the material runner, the right side folds the material runner, the left side runner magnetic shoe prevents to topple over the baffle cylinder and locates to control the side and cut the one side that the cylinder of taking a breath is close to left side branch material belt, the right side runner magnetic shoe prevents to topple over the baffle cylinder and locates to control the side and cut the one side that the cylinder of taking a breath is close to right side branch material belt.
Preferably, a symmetrical structure is formed between the left material distribution belt and the right material distribution belt, and a symmetrical structure is formed between the left material distribution runner and the right material distribution runner.
A good product arranging and distributing method for high-speed online image detection of an outlet of a magnetic shoe grinding machine comprises the following steps:
step 1: the good magnetic tiles subjected to online image detection are conveyed into a good buffer mechanism from a conveyor belt;
step 2: the good product magnetic shoes are conveyed into the good product cache slide ways through the conveying belt, the good product cache slide ways feed the driving wheels to run through the magnetic shoes below, and the magnetic shoe counting sensor is used for calculating the number of the good product magnetic shoes passing through the upper part of the good product cache slide ways;
and step 3: a material distribution flow channel selection mechanism at the rear end of the good product cache slide way collects and arranges the good product magnetic tiles;
and 4, step 4: the arranged magnetic tiles are sent out by the material distribution flow channel selection mechanism and pushed onto the left material distribution belt and the right material distribution belt, and then the distributed magnetic tiles are respectively collected into the left material distribution flow channel and the right material distribution flow channel and flow out to collect the magnetic tiles.
Preferably, in step 4, after the left distribution belt and the right distribution belt push a batch of good product magnetic tiles, stepping is performed once according to a set distance, so that the space is made available, and a space is made available for the next row of good product magnetic tiles.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the defective products and the suspected products which are comprehensively judged are accurately rejected at a high speed through the cooperation among the components of the defective product buffer mechanism, the defective product buffer slide way, the material distribution runner selection mechanism, the left material distribution belt, the right material distribution belt, the left material distribution runner, the right material distribution runner and the middle feeding belt, so that the rejected products are prevented from causing secondary damage due to collision, meanwhile, the structure is simple, the reliability and the accuracy are high, and the misjudgment caused by the defect protrusion is reduced.
Drawings
FIG. 1 is an overall structure diagram of a good product arranging and distributing mechanism;
FIG. 2 is a structural diagram of a good product buffering mechanism;
FIG. 3 is a structural diagram of a good product arranging and distributing mechanism;
FIG. 4 is a schematic view of a magnetic shoe stack;
FIG. 5 is a partial distribution view of a windrow structure;
FIG. 6 is a schematic diagram of a left-right side switching;
fig. 7 is a left-right switching diagram.
In the figure: 1-a good product buffer mechanism; 2-good product buffer storage slide way; 3-a material distribution flow channel selection mechanism; 4-left material distribution belt; 5-right material distributing belt; 6-left material distributing flow channel; 7-right material distributing flow channel; 8-an intermediate feeding belt; 9-magnetic shoe counting sensor; 10-magnetic shoe feeding driving wheel; 101-good product slideway; 102-a guide plate; 103-a conveyor belt; 104-caching suspicion mouthpiece slides; 105-a second recovery belt mechanism; 301-left stacking flow channel; 302-right side stacking flow channel; 303-left and right side switching cylinders; 304-left runner magnetic shoe prevent toppling over baffle cylinder; 305-right runner magnetic shoe prevents tipping over the baffle cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 7, the present invention provides a technical solution: a good product arranging and distributing mechanism for magnetic shoe online image detection comprises a good product buffering mechanism 1, a good product buffer slide 2, a material distributing flow channel selecting mechanism 3, a left material distributing belt 4, a right material distributing belt 5, a left material distributing flow channel 6, a right material distributing flow channel 7 and a middle feeding belt 8, wherein the good product buffer slide 2 is arranged at the rear end of the good product buffering mechanism 1, the good product buffering mechanism 1 comprises a good product slide 101, a guide plate 102, a conveying belt 103, a buffer suspected product blowing opening slide 104 and a second recovery belt mechanism 105, the rear end of the good product slide 101 is provided with the conveying belt 103, the guide plate 102 is arranged on two sides of the conveying belt 103, the buffer suspected product blowing opening slide is arranged at the rear end of the conveying belt 103, the second recovery belt mechanism 105 is arranged on the side edge of the buffer suspected product blowing opening slide, the rear end of the conveying belt 103 is provided with the good product buffer slide 2, a magnetic shoe counting sensor 9 is arranged above the good product buffer slide 2, a magnetic shoe feeding driving wheel 10 is arranged below the good product cache slide way 2, a material distribution flow way selection mechanism 3 is arranged at the rear end of the good product cache slide way 2, a left material distribution flow way 6 and a right material distribution flow way 7 are respectively arranged at two sides of the material distribution flow way selection mechanism 3, the material distribution flow way selection mechanism 3 comprises a left material stacking flow way 301, a right material stacking flow way 302, a left side cutting ventilation cylinder 303, a left side flow way magnetic shoe anti-dumping baffle cylinder 304 and a right side flow way magnetic shoe anti-dumping baffle cylinder 305, the left side material stacking flow way 301 is arranged at the inner side of the left material distribution belt 4, the right side material stacking flow way 302 is arranged at the inner side of the right material distribution belt 5, the left side cutting ventilation cylinder 303 is arranged between the left material stacking flow way 301 and the right side material stacking flow way 302, the left side flow way magnetic shoe anti-dumping baffle cylinder 304 is arranged at one side of the left and right side switching cylinder 303 close to the left material distribution belt 4, the right side flow way magnetic shoe anti-dumping baffle cylinder 305 is arranged at one side of the left and right switching cylinder 303 close to the right material distribution belt 5, the left material distributing runner 6 is provided with a left material distributing belt 4, the right material distributing runner 7 is provided with a right material distributing belt 5, the rear end of the middle material distributing runner selecting mechanism 3 is provided with a middle feeding belt 8, the left material distributing belt 4 and the right material distributing belt 5 are of a symmetrical structure, and the left material distributing runner 6 and the right material distributing runner 7 are of a symmetrical structure.
A good product arranging and distributing method for high-speed online image detection of an outlet of a magnetic shoe grinding machine comprises the following steps:
step 1: the good magnetic tiles subjected to online image detection are conveyed into a good buffer mechanism 1 from a conveyor belt;
step 2: the good product magnetic shoes are conveyed into the good product cache slide way 2 through a conveying belt 103, the good product cache slide way 2 is fed to a driving wheel 10 to run through a magnetic shoe below, and a magnetic shoe counting sensor 9 is used for calculating the number of the good product magnetic shoes passing through the upper part of the good product cache slide way 2;
and step 3: a material distribution flow channel selection mechanism 3 at the rear end of the good product cache slide way 2 collects and arranges the good product magnetic tiles;
and 4, step 4: the arranged magnetic shoe good products are sent out by the material distribution flow channel selection mechanism 3 and pushed onto the left material distribution belt 4 and the right material distribution belt 5, then the distributed good product magnetic shoes are respectively collected into the left material distribution flow channel 6 and the right material distribution flow channel 7 to flow out and collect the good product magnetic shoes, and after the left material distribution belt 4 and the right material distribution belt 5 push out a batch of good product magnetic shoes, the space is given out by stepping once according to the set distance, and the space is vacated for the next row of good product magnetic shoes.
The non-defective products and the suspected products which are comprehensively judged are accurately rejected at a high speed by the non-defective product arranging and distributing mechanism, so that the rejected products cannot cause secondary damage due to collision, and meanwhile, the non-defective product arranging and distributing mechanism is simple in structure, high in reliability and accuracy and capable of reducing misjudgment caused by the fact that defects are prominent.
Application method
A good product arranging and distributing method for high-speed online image detection of an outlet of a magnetic shoe grinding machine comprises the following steps:
step 1: the good magnetic tiles subjected to online image detection are conveyed into a good buffer mechanism 1 from a conveyor belt;
step 2: the good product magnetic shoes are conveyed into the good product cache slide way 2 through a conveying belt 103, the good product cache slide way 2 is fed to a driving wheel 10 to run through a magnetic shoe below, and a magnetic shoe counting sensor 9 is used for calculating the number of the good product magnetic shoes passing through the upper part of the good product cache slide way 2;
and step 3: a material distribution flow channel selection mechanism 3 at the rear end of the good product cache slide way 2 collects and arranges the good product magnetic tiles;
and 4, step 4: the arranged good magnetic tiles are sent out by the material distribution flow channel selection mechanism 3 and pushed onto the left material distribution belt 4 and the right material distribution belt 5, and then the distributed good magnetic tiles are respectively collected into the left material distribution flow channel 6 and the right material distribution flow channel 7 and flow out to collect good magnetic tiles.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a magnetic shoe on-line image detects arranges feed mechanism with yields, its characterized in that: including yields buffer gear (1), yields buffer slide (2), branch material runner selection mechanism (3), left branch material belt (4), right branch material belt (5), left branch material runner (6), right branch material runner (7) and middle feeding belt (8), the rear end of yields buffer gear (1) is located in yields buffer slide (2), the rear end of yields buffer gear (2) is equipped with branch material runner selection mechanism (3), the both sides of dividing material runner selection mechanism (3) are equipped with left branch material runner (6) and right branch material runner (7) respectively, be equipped with left branch material belt (4) on a left side branch material runner (6), be equipped with right branch material belt (5) on right branch material runner (7), the rear end of middle branch material runner selection mechanism (3) is equipped with middle feeding belt (8).
2. The good product arranging and distributing mechanism for the online image detection of the magnetic tiles as claimed in claim 1, wherein: the good product buffering mechanism (1) comprises a good product slide way (101), a guide plate (102), a conveying belt (103), a buffer suspected product blowing opening slide way (104) and a second recovery belt mechanism (105), wherein the conveying belt (103) is arranged at the rear end of the good product slide way (101), the guide plates (102) are arranged on two sides of the conveying belt (103), the buffer suspected product blowing opening slide way (104) is arranged at the rear end of the conveying belt (103), and the second recovery belt mechanism (105) is arranged on the side edge of the buffer suspected product blowing opening slide way (104).
3. The good product arranging and distributing mechanism for the online image detection of the magnetic tiles as claimed in claim 2, wherein: the rear end of conveyer belt (103) is equipped with yields buffer memory slide (2), the top of yields buffer memory slide (2) is equipped with magnetic shoe count sensor (9), the below of yields buffer memory slide (2) is equipped with the magnetic shoe and feeds drive wheel (10).
4. The good product arranging and distributing mechanism for the online image detection of the magnetic tiles as claimed in claim 1, wherein: divide material runner selection mechanism (3) to include that left side fold material runner (301), right side fold material runner (302), left and right sides cut and take a breath cylinder (303), left side runner magnetic shoe prevent toppling over baffle cylinder (304) and right side runner magnetic shoe prevent toppling over baffle cylinder (305).
5. The good product arranging and distributing mechanism for the online image detection of the magnetic tiles as claimed in claim 4, wherein: material runner (301) is folded in the left side is located the inboard of material belt (4) is divided to a left side, material runner (302) is folded on the right side and is located the inboard of material belt (5) is divided on the right side, left side right side switching cylinder (303) are located the left side and are folded between material runner (301), right side folding runner (302), left side runner magnetic shoe prevents to empty baffle cylinder (304) and locates left side right side switching cylinder (303) and be close to the one side of left side material belt (4), right side runner magnetic shoe prevents to empty baffle cylinder (305) and locates left side right side switching cylinder (303) and be close to the one side of right side material belt (5).
6. The good product arranging and distributing mechanism for the online image detection of the magnetic tiles as claimed in claim 1, wherein: the left material distribution belt (4) and the right material distribution belt (5) are in a symmetrical structure, and the left material distribution runner (6) and the right material distribution runner (7) are in a symmetrical structure.
7. A good product arranging and distributing method for high-speed online image detection of an outlet of a magnetic shoe grinding machine adopts the good product arranging and distributing mechanism for online image detection of magnetic shoes of the claims 1 to 6, and is characterized by comprising the following steps:
step 1: the good magnetic tiles subjected to online image detection are conveyed into a good buffer mechanism (1) from a conveyor belt;
step 2: the good product magnetic shoes are conveyed into the good product cache slide way (2) through a conveying belt (103), the good product cache slide way (2) feeds a driving wheel (10) to run through the magnetic shoes at the lower part, and a magnetic shoe counting sensor (9) is used for calculating the number of the good product magnetic shoes passing through the upper part of the good product cache slide way (2);
and step 3: a material distribution flow channel selection mechanism (3) at the rear end of the good product cache slide way (2) collects and arranges the good product magnetic tiles;
and 4, step 4: the arranged good magnetic tiles are sent out by the material distribution flow channel selection mechanism (3) and pushed onto the left material distribution belt (4) and the right material distribution belt (5), and then the distributed good magnetic tiles are respectively collected into the left material distribution flow channel (6) and the right material distribution flow channel (7) and flow out to collect good magnetic tiles.
8. The good product arranging and distributing method for high-speed online image detection at the outlet of the magnetic shoe grinder as claimed in claim 4, wherein the method comprises the following steps: in the step 4, after a batch of good magnetic tiles are pushed by the left material distributing belt (4) and the right material distributing belt (5), stepping is performed once according to a set distance, so that the space is made up, and the space is made for the next row of good magnetic tiles.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110743476.4A CN113546862A (en) | 2021-07-01 | 2021-07-01 | Magnetic shoe online image detection good product arranging and distributing mechanism and distributing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110743476.4A CN113546862A (en) | 2021-07-01 | 2021-07-01 | Magnetic shoe online image detection good product arranging and distributing mechanism and distributing method |
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| CN113546862A true CN113546862A (en) | 2021-10-26 |
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| CN202110743476.4A Pending CN113546862A (en) | 2021-07-01 | 2021-07-01 | Magnetic shoe online image detection good product arranging and distributing mechanism and distributing method |
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| CN207016160U (en) * | 2017-07-21 | 2018-02-16 | 楚天科技股份有限公司 | Double-deck medicine support induction system |
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| CN209160873U (en) * | 2018-11-08 | 2019-07-26 | 安徽龙磁科技股份有限公司 | A kind of receipts watt machine for magnetic shoe production line |
| CN209651328U (en) * | 2019-02-18 | 2019-11-19 | 深圳市金鹰鹏物流有限公司 | A kind of multifunctional logistics dispatching handling system |
| US20190388940A1 (en) * | 2018-04-23 | 2019-12-26 | Xiangnong Intelligent Technologies Co., Ltd. | Automatic Magnetic Core Sorting System Based on Machine Vision |
| CN111889392A (en) * | 2020-07-30 | 2020-11-06 | 南阳师范学院 | Sorting device based on information communication |
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| CN101068733A (en) * | 2004-11-30 | 2007-11-07 | 利乐拉瓦尔集团及财务有限公司 | An apparatus for removing objects advanced on a conveyor |
| CN203650230U (en) * | 2013-12-27 | 2014-06-18 | 安徽龙磁科技股份有限公司 | Magnetic shoe grinding feeding mechanism |
| CN204223780U (en) * | 2014-11-11 | 2015-03-25 | 湖南航天磁电有限责任公司 | A kind of magnetic shoe collating unit |
| CN105947619A (en) * | 2016-03-10 | 2016-09-21 | 安徽金寨将军磁业有限公司 | Magnetic tile multilayer arrangement machine |
| CN207016160U (en) * | 2017-07-21 | 2018-02-16 | 楚天科技股份有限公司 | Double-deck medicine support induction system |
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Application publication date: 20211026 |