CN113529236A - Pure cotton high-count and high-density paper-feeling fabric and finishing process thereof - Google Patents
Pure cotton high-count and high-density paper-feeling fabric and finishing process thereof Download PDFInfo
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- CN113529236A CN113529236A CN202110845062.2A CN202110845062A CN113529236A CN 113529236 A CN113529236 A CN 113529236A CN 202110845062 A CN202110845062 A CN 202110845062A CN 113529236 A CN113529236 A CN 113529236A
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- 239000004744 fabric Substances 0.000 title claims abstract description 106
- 229920000742 Cotton Polymers 0.000 title claims abstract description 47
- 238000007730 finishing process Methods 0.000 title claims abstract description 28
- 238000009990 desizing Methods 0.000 claims description 38
- 239000012224 working solution Substances 0.000 claims description 34
- 230000001680 brushing effect Effects 0.000 claims description 33
- 238000009999 singeing Methods 0.000 claims description 29
- 102000004190 Enzymes Human genes 0.000 claims description 20
- 108090000790 Enzymes Proteins 0.000 claims description 20
- 239000003795 chemical substances by application Substances 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 15
- 239000004902 Softening Agent Substances 0.000 claims description 14
- 239000002253 acid Substances 0.000 claims description 12
- 230000003472 neutralizing effect Effects 0.000 claims description 11
- 239000003513 alkali Substances 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 9
- 238000007670 refining Methods 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000009736 wetting Methods 0.000 claims description 3
- 239000004753 textile Substances 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 239000011248 coating agent Substances 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- 239000012752 auxiliary agent Substances 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 244000061176 Nicotiana tabacum Species 0.000 description 6
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 6
- 238000009987 spinning Methods 0.000 description 6
- 238000005096 rolling process Methods 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- 238000007654 immersion Methods 0.000 description 4
- 230000035699 permeability Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 230000003020 moisturizing effect Effects 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 241001116389 Aloe Species 0.000 description 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 description 1
- 235000011399 aloe vera Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 description 1
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C21/00—Shrinking by compressing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C3/00—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/02—Singeing by flame
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
- D06L1/02—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using organic solvents
- D06L1/06—De-sizing
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/061—Load-responsive characteristics elastic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/062—Load-responsive characteristics stiff, shape retention
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Botany (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the technical field of textile fabrics, in particular to a pure cotton high-count high-density paper-feeling fabric and a finishing process thereof. The pure cotton high-count high-density paper-feeling fabric is formed by interweaving pure cotton yarns with the warp direction of 60-80S and pure cotton yarns with the weft direction of 60-80S according to a plain structure; wherein the warp density is 551-827 roots/10 cm, and the warp tightness is 63-90%; the weft density is 394-591 pieces/10 cm, and the weft tightness is 45-61%. The pure cotton high-count high-density paper-feeling fabric provided by the invention is softer, fluffy and elastic on the basis of the paper-feeling style, and has a simple finishing process and strong realizability; the invention also provides a finishing process thereof.
Description
Technical Field
The invention relates to the technical field of textile fabrics, in particular to a pure cotton high-count high-density paper-feeling fabric and a finishing process thereof.
Background
The pure cotton product has good hygroscopicity and skin-friendly property of natural fibers, and is the first choice of clothes materials of people at present or even in the future, the conventional pure cotton high-count and high-density fabric is mainly favored to be soft, smooth and glutinous in hand feeling, and the fabric with paper feeling, texture and more stiffness is favored by more high-end brands.
The CN20151054307.4 patent discloses a paper-feeling cloth production process, which utilizes 18D nylon and 18D polyester yarn to be subjected to warping, reeling, slashing and drawing, and then the fabric is coated with paper-feeling coating glue, the produced cloth has paper-feeling appearance style and good resilience, but the air permeability and the comfort degree are poor, and the paper-feeling is increased by the coating, so that the hand feeling is poor.
The CN201710375942.1 patent discloses a moisturizing and health-care ice film fabric, which comprises a fabric layer and a paper-feeling glue coating, wherein the fabric layer is woven by yarns of aloe fibers, silk fibers, long stapled cotton fibers and bamboo fibers, the organic silicon paper-feeling glue is uniformly coated on the surface of the fabric layer to form the texture coating, and the texture coating is an organic silicon coating, so that the moisturizing and health-care ice film fabric has the advantages of light weight, thinness, air permeability, moisturizing, softness and smoothness.
The CN201310162680.2 patent discloses a paper fabric production process, which utilizes 20D nylon and 20D terylene as raw materials, and comprises the steps of warping, sizing, doubling, weaving, and coating on a fabric, wherein the coating glue is vinyl alcohol polymer, allyl alcohol polymer, starch and sodium carboxymethyl cellulose, the formed fabric has paper appearance style, and the original tearing resistance, color fastness and folding abrasion resistance of the fabric are still unchanged.
Disclosure of Invention
The invention aims to solve the technical problem of providing a pure cotton high-count and high-density paper-feeling fabric which is softer, fluffy and elastic on the basis of a paper-feeling style, and has simple finishing process and strong realizability; the invention also provides a finishing process thereof.
The pure cotton high-count high-density paper-feeling fabric comprises the following components in parts by weight: the fabric is formed by interweaving pure cotton yarns with the warp direction of 60-80S and pure cotton yarns with the weft direction of 60-80S according to a plain weave structure; wherein the warp density is 551-827 roots/10 cm, and the warp tightness is 63-90%; the weft density is 394-591 pieces/10 cm, and the weft tightness is 45-61%.
The total tightness of the fabric is 83-94%, and the gram weight is 100-130 g/m 2.
The finishing process of the pure cotton high-count and high-density paper-feeling fabric comprises the following steps:
(1) singeing and desizing: adopting a positive-negative singeing process and linked enzyme desizing;
(2) mercerizing: mercerizing the fabric on a mercerizing machine;
(3) pre-tentering: padding the fabric on a tentering setting machine, and carrying out secondary padding in working solution;
(4) brushing: brushing the back side of the fabric and then brushing the front side of the fabric in a brushing mode;
(5) super-soft: adopting a dry ultrasonic mode;
(6) tentering: tentering on a tenter, and adding working solution;
(7) pre-shrinking: feeding the fabric on a pre-shrinking machine, wetting, pre-shrinking a rubber blanket, drying the blanket, and cooling the cropping.
In the step (1), singeing is carried out by adopting a flame opening position 1 cutting and singeing, a positive singeing process and a negative singeing process, wherein the flame intensity is 7-10 mbar, and the vehicle speed is 80-100 m/min; the desizing mode is linkage enzyme desizing, the concentration of desizing enzyme is 20-30 g/L, the concentration of refining agent is 5-10 g/L, and the concentration of penetrating agent is 3-5 g/L.
And (2) mercerizing the fabric on a mercerizing machine, wherein the concentration of mercerizing alkali is 18-21 Be, and the vehicle speed is 70-80 m/min.
And (4) in the step (3), the working solution is a pilling assistant with the concentration of 10-30 g/L.
In the step (4), the speed of the brushing machine is 25-35 m/min, the rotating speed of a large cylinder is 45-55 m/min, the tension is 20-25 kg, and the rotating speed of a small cylinder is 85-110 m/min;
the speed of the super-softening machine in the step (5) is 350-600 m/min, the air quantity is 55-80%, the temperature is 90-110 ℃, and the time is 30-60 min.
The working solution in the step (6) comprises a fluffy softening agent and a neutralizing acid, and the concentration of the fluffy softening agent is 20-30 g/L and 1-3 g/L respectively.
And (7) controlling the temperature of the rubber blanket to be 115-125 ℃, the temperature of the woolen blanket to be 105-115 ℃ and the speed of the vehicle to be 50-60 m/min.
Specifically, the finishing process of the pure cotton high-count and high-density paper-feeling fabric comprises the following steps:
(1) singeing and desizing: singeing by adopting a fire hole position 1 cutting and singeing, namely a positive and negative singeing process, wherein the flame intensity is 7-10 mbar, and the vehicle speed is 80-100 m/min; the desizing mode is linkage enzyme desizing, the concentration of desizing enzyme is 20-30 g/L, the concentration of refining agent is 5-10 g/L, and the concentration of penetrating agent is 3-5 g/L;
(2) mercerizing: mercerizing the fabric on a mercerizing machine, wherein the concentration of mercerizing alkali is 18-21 Be, and the vehicle speed is 70-80 m/min;
(3) pre-tentering: padding the fabric on a tentering setting machine, and carrying out secondary padding in working solution, wherein the working solution is a fluffing and pilling auxiliary agent with the concentration of 10-30 g/L, and the balance is water; the raising and pilling assistant RQR is preferably produced by Taiwan green-moisturizing chemical industry Co.Ltd;
(4) brushing: brushing the back side of the fabric firstly and then brushing the front side of the fabric secondly, wherein the speed of a brushing machine is 25-35 m/min, the rotating speed of a large cylinder is 45-55 m/min, the tension is 20-25 kg, and the rotating speed of a small cylinder is 85-110 m/min;
(5) super-soft: adopting a dry-ultrasonic mode, wherein the speed of the super-softening machine is 350-600 m/min, the air quantity is 55-80%, the temperature is 90-110 ℃, and the time is 30-60 min;
(6) tentering: tentering on a tenter, and adding working liquid, wherein the working liquid comprises a fluffy softening agent and a neutralization acid NA, and the concentration of the working liquid is 20-30 g/L and 1-3 g/L respectively; the fluffy softener 9106 is preferably made by Shandong Bao Shi fine chemical Co., Ltd;
(7) pre-shrinking: feeding the fabric on a pre-shrinking machine, wetting, pre-shrinking a rubber blanket, drying the blanket, cooling the cropping, wherein the temperature of the rubber blanket is 115-125 ℃, the temperature of the blanket is 105-115 ℃, and the speed of the woolen blanket is 50-60 m/min.
The invention adopts pure cotton yarn interweaving in the warp direction and the weft direction, and is cooperated with the finishing process of the application to ensure that the fabric has stiff and smooth feeling and paper feeling by being matched with the tightness of the fabric, and meanwhile, the fabric is added with fine and smooth velvet feeling on the basis of stiff and smooth feeling and paper feeling through the post-finishing processes of brushing, super-softness, tentering and the like, and is soft, fluffy and elastic, and the process is simple, does not depend on special equipment and has strong realizability.
Compared with the prior art, the invention has the following beneficial effects:
(1) the pure cotton high-count high-density paper-feeling fabric has paper feeling and stiff and smooth feeling, and is softer, fluffy and elastic;
(2) the pure cotton high-count high-density paper-feeling fabric has the advantages of high air permeability, strong hygroscopicity and unique paper-feeling style;
(3) the finishing process of the pure cotton high-count and high-density paper-feeling fabric is simple, does not need to depend on special equipment, has strong realizability and is suitable for popularization.
Detailed Description
The invention is further illustrated by the following examples and comparative examples.
Example 1
Firstly, a plain weave fabric is selected, the warp and weft yarns are all pure cotton compact spinning 60S yarns, the warp density is 551 pieces/10 cm, the weft density is 472 pieces/10 cm, the warp direction tightness is 63.6 percent, the weft direction tightness is 54.5 percent, the total tightness is 83.4 percent, and the gram weight is 100g/m2。
The finishing process of the pure cotton high-count and high-density paper-feeling fabric comprises the following steps:
(1) singeing and desizing: singeing by cutting at a fire hole position 1, and a forward and reverse singeing process, wherein the flame intensity is 8mbar, and the vehicle speed is 90 m/min; desizing is linkage enzyme desizing, the concentration of desizing enzyme is 20g/L, the concentration of refining agent is 5g/L, and the concentration of penetrating agent is 3 g/L;
(2) mercerizing: mercerizing the fabric on a mercerizing machine, wherein the concentration of mercerizing alkali is 18Be, and the vehicle speed is 80 m/min;
(3) pre-tentering: padding the fabric on a tentering setting machine, and carrying out secondary immersion and secondary rolling in working solution, wherein the working solution is a fluffing and pilling auxiliary agent RQR with the concentration of 20g/L, and the balance is water; the raising and pilling assistant RQR is produced by Nicotiana tabacum Rohder Chemicals GmbH;
(4) brushing: brushing the back side of the fabric and then brushing the front side of the fabric, wherein the speed is 35m/min, the rotating speed of a large cylinder is 50m/min, the tension is 20kg, and the rotating speed of a small cylinder is 90 m/min;
(5) super-soft: adopting a dry-ultrasonic mode, wherein the vehicle speed is 350m/min, the air quantity is 60%, the temperature is 100 ℃, and the time is 30 min;
(6) tentering: tentering on a tenter, adding working solution, wherein the working solution comprises fluffy softening agent 9106 and neutralizing acid NA, the concentration is 25g/L and 1g/L respectively, and the balance is water; the fluffy softener 9106 is of Shandong Bao Shi fine chemical Co., Ltd;
(7) pre-shrinking: and pre-shrinking the fabric on a pre-shrinking machine, wherein the temperature of a rubber blanket is 115 ℃, the temperature of a woolen blanket is 105 ℃, and the speed of the loom is 60 m/min.
Example 2
Firstly, a plain weave fabric is selected, the warp and weft yarns are all pure cotton compact spinning 80S yarns, the warp density is 827/10 cm, the weft density is 551/10 cm, the warp tightness is 82.6%, the weft tightness is 55.1%, the total tightness is 92.2%, and the gram weight is 104g/m2。
The finishing process of the pure cotton high-count and high-density paper-feeling fabric comprises the following steps:
(1) singeing and desizing: adopting a fire hole position 1 for cutting and burning, a positive and negative singeing process, the flame intensity of 7mbar and the vehicle speed of 100 m/min; desizing is linked enzyme desizing, the concentration of desizing enzyme is 20g/L, the concentration of refining agent is 7.5g/L, and the concentration of penetrating agent is 3 g/L;
(2) mercerizing: mercerizing the fabric on a mercerizing machine, wherein the concentration of mercerizing alkali is 20Be, and the vehicle speed is 75 m/min;
(3) pre-tentering: padding the fabric on a tentering setting machine, and carrying out secondary padding in working solution, wherein the working solution is a fluffing and pilling auxiliary agent RQR with the concentration of 10g/L, and the balance is water; the raising and pilling assistant RQR is produced by Nicotiana tabacum Rohder Chemicals GmbH;
(4) brushing: brushing the back side of the fabric and then brushing the front side of the fabric, wherein the speed is 35m/min, the rotating speed of a large cylinder is 45m/min, the tension is 20kg, and the rotating speed of a small cylinder is 85 m/min;
(5) super-soft: adopting a dry-ultrasonic mode, wherein the vehicle speed is 450m/min, the air quantity is 70%, the temperature is 100 ℃, and the time is 40 min;
(6) tentering: tentering on a tenter, adding working solution, wherein the working solution comprises fluffy softening agent 9106 and neutralizing acid NA, the concentration is 20g/L and 1g/L respectively, and the balance is water; the fluffy softener 9106 is of Shandong Bao Shi fine chemical Co., Ltd;
(7) pre-shrinking: the fabric is fed on a pre-shrinking machine, the temperature of a rubber blanket is 120 ℃, the temperature of a woolen blanket is 105 ℃, and the speed of the loom is 60 m/min.
Example 3
Firstly, selecting plain woven fabric, wherein the warp and weft yarns are all pure cotton compact spinning 60S yarns, the warp density is 748 pieces/10 cm, the weft density is 472 pieces/10 cm, the warp direction tightness is 86.3 percent, the weft direction tightness is 54.5 percent, the total tightness is 93.8 percent, and the gram weight is 130g/m2。
The finishing process of the pure cotton high-count and high-density paper-feeling fabric comprises the following steps:
(1) singeing and desizing: adopting a fire hole position 1 for cutting and burning, a positive and negative singeing process, the flame intensity is 10mbar, and the vehicle speed is 80 m/min; desizing is linkage enzyme desizing, the concentration of desizing enzyme is 30g/L, the concentration of refining agent is 10g/L, and the concentration of penetrating agent is 5 g/L;
(2) mercerizing: mercerizing the fabric on a mercerizing machine, wherein the concentration of mercerizing alkali is 21Be, and the vehicle speed is 70 m/min;
(3) pre-tentering: padding the fabric on a tentering setting machine, and carrying out two-time soaking and two-time rolling in working solution, wherein the working solution is a fluffing and pilling auxiliary agent RQR, the concentration is 30g/L, and the balance is water; the raising and pilling assistant RQR is produced by Nicotiana tabacum Rohder Chemicals GmbH;
(4) brushing: brushing the back side of the fabric and then brushing the front side of the fabric, wherein the speed is 25m/min, the rotating speed of a large cylinder is 55m/min, the tension is 25kg, and the rotating speed of a small cylinder is 110 m/min;
(5) super-soft: adopting a dry-ultrasonic mode, wherein the vehicle speed is 600m/min, the air quantity is 80%, the temperature is 110 ℃, and the time is 60 min;
(6) tentering: tentering on a tenter, adding working solution, wherein the working solution comprises a fluffy softening agent 9106 and a neutralizing acid NA, the concentration of the fluffy softening agent is 30g/L, the concentration of the neutralizing acid NA is 3g/L, and the balance of water; the fluffy softener 9106 is of Shandong Bao Shi fine chemical Co., Ltd;
(7) pre-shrinking: the fabric is fed on a pre-shrinking machine, the temperature of a rubber blanket is 125 ℃, the temperature of a woolen blanket is 115 ℃, and the speed is 50 m/min.
Example 4
Firstly, selecting plain weave fabric, wherein the warp and weft yarns are all pure cotton compact spinning 70S yarns, the warp density is 681/10 cm, the weft density is 472/10 cm, the warp tightness is 72.2%, the weft tightness is 50.1%, the total tightness is 86.1%, and the gram weight is 101g/m2。
The finishing process of the pure cotton high-count and high-density paper-feeling fabric comprises the following steps:
(1) singeing and desizing: adopting a fire hole position 1 for cutting and burning, a positive and negative singeing process, the flame intensity is 10mbar, and the vehicle speed is 100 m/min; desizing is linked enzyme desizing, the concentration of desizing enzyme is 25g/L, the concentration of refining agent is 7.5g/L, and the concentration of penetrating agent is 3 g/L;
(2) mercerizing: mercerizing the fabric on a mercerizing machine, wherein the concentration of mercerizing alkali is 18Be, and the vehicle speed is 75 m/min;
(3) pre-tentering: padding the fabric on a tentering setting machine, and carrying out secondary immersion and secondary rolling in working solution, wherein the working solution is a fluffing and pilling auxiliary agent RQR with the concentration of 15g/L, and the balance is water; the raising and pilling assistant RQR is produced by Nicotiana tabacum Rohder Chemicals GmbH;
(4) brushing: brushing the back side of the fabric and then brushing the front side of the fabric, wherein the speed is 35m/min, the rotating speed of a large cylinder is 50m/min, the tension is 20kg, and the rotating speed of a small cylinder is 100 m/min;
(5) super-soft: adopting a dry-ultrasonic mode, wherein the speed is 400m/min, the air quantity is 60%, the temperature is 90 ℃, and the time is 40 min;
(6) tentering: tentering on a tenter, adding working solution, wherein the working solution comprises fluffy softening agent 9106 and neutralizing acid NA, the concentration is 20g/L and 2g/L respectively, and the balance is water; the fluffy softener 9106 is of Shandong Bao Shi fine chemical Co., Ltd;
(7) pre-shrinking: the fabric is fed on a pre-shrinking machine, the temperature of a rubber blanket is 120 ℃, the temperature of a woolen blanket is 105 ℃, and the speed is 55 m/min.
Example 5
Firstly, selecting plain weave fabric, wherein the warp and weft yarns are all pure cotton compact spinning 70S yarns, the warp density is 756 pieces/10 cm, the weft density is 571 pieces/10 cm, the warp tightness is 80.7%, the weft tightness is 60.9%, the total tightness is 92.5%, and the gram weight is 120g/m2。
The finishing process of the pure cotton high-count and high-density paper-feeling fabric comprises the following steps:
(1) singeing and desizing: adopting a fire hole position 1 for cutting and burning, a positive and negative singeing process, the flame intensity is 10mbar, and the vehicle speed is 90 m/min; desizing is linked enzyme desizing, the concentration of desizing enzyme is 25g/L, the concentration of refining agent is 10g/L, and the concentration of penetrating agent is 5 g/L;
(2) mercerizing: mercerizing the fabric on a mercerizing machine, wherein the concentration of mercerizing alkali is 21Be, and the vehicle speed is 75 m/min;
(3) pre-tentering: padding the fabric on a tentering setting machine, and carrying out secondary immersion and secondary rolling in working solution, wherein the working solution is a fluffing and pilling auxiliary agent RQR with the concentration of 20g/L, and the balance is water; the raising and pilling assistant RQR is produced by Nicotiana tabacum Rohder Chemicals GmbH;
(4) brushing: brushing the back side of the fabric and then brushing the front side of the fabric, wherein the speed is 30m/min, the rotating speed of a large cylinder is 50m/min, the tension is 20kg, and the rotating speed of a small cylinder is 105 m/min;
(5) super-soft: adopting a dry-ultrasonic mode, wherein the vehicle speed is 500m/min, the air quantity is 70%, the temperature is 110 ℃, and the time is 60 min;
(6) tentering: tentering on a tenter, adding working solution, wherein the working solution comprises a fluffy softening agent 9106 and a neutralizing acid NA, the concentration of the fluffy softening agent is 30g/L, the concentration of the neutralizing acid NA is 1g/L, and the balance of water; the fluffy softener 9106 is of Shandong Bao Shi fine chemical Co., Ltd;
(7) pre-shrinking: the fabric is fed on a pre-shrinking machine, the temperature of a rubber blanket is 120 ℃, the temperature of a woolen blanket is 115 ℃, and the speed is 55 m/min.
Example 6
Firstly, a plain weave fabric is selected, the warp and weft yarns are all pure cotton compact spinning 80S yarns, the warp density is 827 pieces/10 cm, the weft density is 591 pieces/10 cm, the warp direction tightness is 82.6%, the weft direction tightness is 59.0%, the total tightness is 92.8%, and the gram weight is 110g/m2。
The finishing process of the pure cotton high-count and high-density paper-feeling fabric comprises the following steps:
(1) singeing and desizing: adopting a fire hole position 1 for cutting and burning, a positive and negative singeing process, the flame intensity of 7mbar and the vehicle speed of 100 m/min; desizing is linked enzyme desizing, the concentration of desizing enzyme is 20g/L, the concentration of refining agent is 7.5g/L, and the concentration of penetrating agent is 5 g/L;
(2) mercerizing: mercerizing the fabric on a mercerizing machine, wherein the concentration of mercerizing alkali is 20Be, and the vehicle speed is 80 m/min;
(3) pre-tentering: padding the fabric on a tentering setting machine, and carrying out secondary immersion and secondary rolling in working solution, wherein the working solution is a fluffing and pilling auxiliary agent RQR with the concentration of 20g/L, and the balance is water; the raising and pilling assistant RQR is produced by Nicotiana tabacum Rohder Chemicals GmbH;
(4) brushing: brushing the back side of the fabric and then brushing the front side of the fabric, wherein the speed is 30m/min, the rotating speed of a large cylinder is 45m/min, the tension is 20kg, and the rotating speed of a small cylinder is 90 m/min;
(5) super-soft: adopting a dry-ultrasonic mode, wherein the vehicle speed is 450m/min, the air quantity is 70%, the temperature is 100 ℃, and the time is 60 min;
(6) tentering: tentering on a tenter, adding working solution, wherein the working solution comprises a fluffy softening agent 9106 and a neutralizing acid NA, the concentration of the fluffy softening agent is 30g/L, the concentration of the neutralizing acid NA is 1g/L, and the balance of water; the fluffy softener 9106 is of Shandong Bao Shi fine chemical Co., Ltd;
(7) pre-shrinking: the fabric is fed on a pre-shrinking machine, the temperature of a rubber blanket is 115 ℃, the temperature of a woolen blanket is 105 ℃, and the speed is 55 m/min.
The pure cotton high-count high-density paper-feeling fabric prepared by the invention has the advantages that the pure cotton paper-feeling fabric which is soft without losing the bone feeling, has fine and smooth velvet feeling and is stiff, smooth and breathable is more fluffy and elastic; has the advantages of high air permeability, strong moisture absorption and unique style of paper feeling; the finishing process is simple, does not need to depend on special equipment, has strong realizability and is suitable for popularization.
Of course, the foregoing is only a preferred embodiment of the invention and should not be taken as limiting the scope of the embodiments of the invention. The present invention is not limited to the above examples, and equivalent changes and modifications made by those skilled in the art within the spirit and scope of the present invention should be construed as being included in the scope of the present invention.
Claims (10)
1. A pure cotton high count high density paper sense fabric which characterized in that: the fabric is formed by interweaving pure cotton yarns with the warp direction of 60-80S and pure cotton yarns with the weft direction of 60-80S according to a plain weave structure; wherein the warp density is 551-827 roots/10 cm, and the warp tightness is 63-90%; the weft density is 394-591 pieces/10 cm, and the weft tightness is 45-61%.
2. The pure cotton high-count high-density paper-feeling fabric according to claim 1, characterized in that: the total tightness of the fabric is 83-94%, and the gram weight is 100-130 g/m2。
3. A finishing process of the pure cotton high-count and high-density paper-feeling fabric as claimed in any one of claims 1 to 2, characterized in that: the method comprises the following steps:
(1) singeing and desizing: adopting a positive-negative singeing process and linked enzyme desizing;
(2) mercerizing: mercerizing the fabric on a mercerizing machine;
(3) pre-tentering: padding the fabric on a tentering setting machine, and carrying out secondary padding in working solution;
(4) brushing: brushing the back side of the fabric and then brushing the front side of the fabric in a brushing mode;
(5) super-soft: adopting a dry ultrasonic mode;
(6) tentering: tentering on a tenter, and adding working solution;
(7) pre-shrinking: feeding the fabric on a pre-shrinking machine, wetting, pre-shrinking a rubber blanket, drying the blanket, and cooling the cropping.
4. The finishing process of the pure cotton high-count and high-density paper-feeling fabric according to claim 3, characterized in that: in the step (1), singeing is carried out by adopting a flame opening position 1 cutting and singeing, a positive singeing process and a negative singeing process, wherein the flame intensity is 7-10 mbar, and the vehicle speed is 80-100 m/min; the desizing mode is linkage enzyme desizing, the concentration of desizing enzyme is 20-30 g/L, the concentration of refining agent is 5-10 g/L, and the concentration of penetrating agent is 3-5 g/L.
5. The finishing process of the pure cotton high-count and high-density paper-feeling fabric according to claim 3, characterized in that: and (2) mercerizing the fabric on a mercerizing machine, wherein the concentration of mercerizing alkali is 18-21 Be, and the vehicle speed is 70-80 m/min.
6. The finishing process of the pure cotton high-count and high-density paper-feeling fabric according to claim 3, characterized in that: and (4) in the step (3), the working solution is a pilling assistant with the concentration of 10-30 g/L.
7. The finishing process of the pure cotton high-count and high-density paper-feeling fabric according to claim 3, characterized in that: in the step (4), the speed of the brushing machine is 25-35 m/min, the rotating speed of a large cylinder is 45-55 m/min, the tension is 20-25 kg, and the rotating speed of a small cylinder is 85-110 m/min;
8. the finishing process of the pure cotton high-count and high-density paper-feeling fabric according to claim 3, characterized in that: the speed of the super-softening machine in the step (5) is 350-600 m/min, the air quantity is 55-80%, the temperature is 90-110 ℃, and the time is 30-60 min.
9. The finishing process of the pure cotton high-count and high-density paper-feeling fabric according to claim 3, characterized in that: the working solution in the step (6) comprises a fluffy softening agent and a neutralizing acid, and the concentration of the fluffy softening agent is 20-30 g/L and 1-3 g/L respectively.
10. The finishing process of the pure cotton high-count and high-density paper-feeling fabric according to claim 3, characterized in that: and (7) controlling the temperature of the rubber blanket to be 115-125 ℃, the temperature of the woolen blanket to be 105-115 ℃ and the speed of the vehicle to be 50-60 m/min.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102560806A (en) * | 2010-12-07 | 2012-07-11 | 天津天纺投资控股有限公司 | High-count high-density pure-cotton twilled satin shell fabric and processing process thereof |
| CN107326595A (en) * | 2017-06-27 | 2017-11-07 | 南通金仕达超微阻燃材料有限公司 | The production method of the high pure cotton large red extra width woven fabric of wet rubbing fastness |
| CN107904924A (en) * | 2017-11-24 | 2018-04-13 | 南通金仕达超微阻燃材料有限公司 | High-count and high-density high-quality pure cotton dyeing in width woven fabric and its production method |
| CN113005598A (en) * | 2021-02-24 | 2021-06-22 | 鲁泰纺织股份有限公司 | High-density warm cotton finished pure cotton fabric and manufacturing method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102560806A (en) * | 2010-12-07 | 2012-07-11 | 天津天纺投资控股有限公司 | High-count high-density pure-cotton twilled satin shell fabric and processing process thereof |
| CN107326595A (en) * | 2017-06-27 | 2017-11-07 | 南通金仕达超微阻燃材料有限公司 | The production method of the high pure cotton large red extra width woven fabric of wet rubbing fastness |
| CN107904924A (en) * | 2017-11-24 | 2018-04-13 | 南通金仕达超微阻燃材料有限公司 | High-count and high-density high-quality pure cotton dyeing in width woven fabric and its production method |
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