CN113526186B - Efficient card manufacturing device and card manufacturing method thereof - Google Patents
Efficient card manufacturing device and card manufacturing method thereof Download PDFInfo
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- CN113526186B CN113526186B CN202110800940.9A CN202110800940A CN113526186B CN 113526186 B CN113526186 B CN 113526186B CN 202110800940 A CN202110800940 A CN 202110800940A CN 113526186 B CN113526186 B CN 113526186B
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- card
- card feeding
- coloring
- starting
- limiting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/04—Feeding articles separated from piles; Feeding articles to machines by movable tables or carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F16/00—Transfer printing apparatus
- B41F16/0006—Transfer printing apparatus for printing from an inked or preprinted foil or band
- B41F16/0073—Transfer printing apparatus for printing from an inked or preprinted foil or band with means for printing on specific materials or products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F16/00—Transfer printing apparatus
- B41F16/0006—Transfer printing apparatus for printing from an inked or preprinted foil or band
- B41F16/0093—Attachments or auxiliary devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/02—Feeding articles separated from piles; Feeding articles to machines by belts or chains, e.g. between belts or chains
- B65H5/021—Feeding articles separated from piles; Feeding articles to machines by belts or chains, e.g. between belts or chains by belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Credit Cards Or The Like (AREA)
Abstract
The invention provides a high-efficiency card manufacturing device and a card manufacturing method thereof, wherein the high-efficiency card manufacturing device comprises a rack, a conveying device, an embossing device, a color burning device and a detection device are arranged on the rack, the conveying device comprises a card pushing mechanism, a card feeding mechanism and a card discharging mechanism, the color burning device comprises a limiting mechanism, a coloring mechanism and a color supplementing mechanism, and the detection device comprises a starting mechanism, a first detection grating, a second detection grating and a stopping mechanism. The invention relates to a high-efficiency card making device, which firstly ensures that a card is sent to a subsequent card sending mechanism, secondly clamps the card to avoid contacting the front and back sides of the card when the card is sent, prevents impurities on a card pushing mechanism from falling on the surface of the card to affect the imprinting and scalding of the subsequent card, improves the card making efficiency of the card, and finally the card pushing mechanism sends the whole blank card to the card sending mechanism, thereby avoiding the deflection of the blank card relative to a card sending chute when an operator manually places and pushes the blank card to affect the subsequent imprinting effect.
Description
Technical Field
The invention relates to a high-efficiency card manufacturing device and a card manufacturing method thereof, belonging to the technical field of card feeding.
Background
With the development and progress of technology, various cards are used in life: borrowing cards, deposit cards, shopping cards, work cards and the like, so to speak, the cards enable the life of people to be simpler and more convenient.
Most of the existing card manufacturing machines comprise a card feeding device, an embossing device, a color ironing device and a storage device for finished cards, wherein the card feeding device is used for clamping the cards and feeding the cards into the card manufacturing machine, then the embossing device is started to emboss characters on blank cards, the cards are printed or sprayed with colors in the color ironing device, and finally the finished cards are stored in the storage device.
However, in the card manufacturing process, an operator cannot control whether the card is offset or inclined in the conveying process, so that deviation can occur in the subsequent embossing and scalding processes of the card; meanwhile, the color ironing device of the existing card making machine can only color the fixed position of the card, and has certain limitation on the size and color coloring position of the card; the whole card manufacturing device also has the problem of high power consumption in the process of manufacturing the card; therefore, the invention relates to a high-efficiency card manufacturing device and a card manufacturing method thereof, which can well solve the problems.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide a high-efficiency card making device and a card making method thereof so as to solve the problems in the prior art.
A first object of the invention is to reduce the probability of card deflection during transport.
A second object of the present invention is to reduce the effect of card size or position on the ironing effect during the ironing operation.
The two purposes of the invention are achieved by the following technical scheme that:
the high-efficiency card manufacturing device comprises a frame, wherein a conveying device for conveying a card, an embossing device for printing on the card, a color burning device for coloring the card and a detection device for detecting the position of the card are arranged on the frame, the conveying device comprises a card pushing mechanism, a card feeding mechanism and a card discharging mechanism which are sequentially arranged on the frame, the color burning device comprises a limiting mechanism, a coloring mechanism and a color supplementing mechanism which are arranged on the frame, and the detection device comprises a starting mechanism, a first detection grating, a second detection grating and a stopping mechanism which are arranged on the card feeding mechanism; the card feeding mechanism comprises a card feeding driving assembly fixed on the frame, a card feeding roller assembly connected with the card feeding driving assembly, a limit baffle plate arranged on the frame, and a card feeding chute horizontally arranged on the limit baffle plate along the card feeding direction; the starting mechanism is fixed at the starting end of the card feeding chute, and is electrically connected with the card pushing mechanism and the card feeding mechanism respectively, and the starting mechanism is used for transmitting signals to the card pushing mechanism and the card feeding mechanism after being abutted to the card, and the card pushing mechanism receives the signals to start card pushing and the card feeding mechanism starts to convey the card.
The third purpose of the invention is to reduce the electric quantity consumption of the whole card manufacturing device in the blank card manufacturing process, and the purpose is realized by the following technical scheme, which comprises a high-efficiency card manufacturing method, wherein the card manufacturing device is used for realizing the purposes of the invention, and the method comprises the following steps:
s1, pushing a card, enabling a starting mechanism to operate, and enabling a blank card to move along a card feeding chute;
s2, detecting the position of the blank card by the first detection grating and carrying out impression operation on the blank card;
s3, detecting the position of the stamping card by the second detection grating and carrying out scalding operation on the stamping card;
s4, card discharging.
The invention has the beneficial effects that:
(1) The invention relates to a high-efficiency card making device, which comprises a conveying device and a detecting device, wherein the conveying device comprises a card pushing mechanism, the detecting device comprises a starting mechanism, a blank card touches the starting mechanism in the card making process, the starting mechanism transmits a starting signal to the card pushing mechanism in an electric connection mode, the card pushing mechanism starts to work to convey the blank card into a card feeding mechanism, the card pushing mechanism firstly ensures that the card is conveyed to a subsequent card feeding mechanism, the card pushing mechanism secondly clamps the side edge of the card, the front and back sides of the card are prevented from being contacted, dust and other impurities on the card pushing mechanism are prevented from falling on the surface of the card to affect the imprinting and the scalding of the subsequent card, the card making efficiency of the card is improved, and finally, a driving clamping roller and a driven clamping roller of the card pushing mechanism can convey the whole blank card to the card feeding mechanism in the rotating process, so that the blank card is prevented from being skewed relative to a card feeding chute when an operator manually places the pushed blank card, and the subsequent imprinting effect is influenced.
(2) The invention relates to a high-efficiency card making device, which comprises a conveying device and a detecting device, wherein the conveying device comprises a card pushing mechanism and a card feeding mechanism, the detecting device comprises a starting mechanism, in the card making process, a blank card touches the starting mechanism, the starting mechanism simultaneously transmits a starting signal to the card pushing mechanism and the card feeding mechanism in an electric connection mode, and at the moment, the card pushing mechanism and the card feeding mechanism start to operate, so that the blank card is fed into the card making device, the card pushing mechanism and the card feeding mechanism do not need to be started when the blank card is not needed, the energy is saved, and the production cost is reduced.
(3) The invention relates to a high-efficiency card making device, which comprises a color ironing device and a detection device, wherein the color ironing device comprises a limiting mechanism and a coloring mechanism, the detection device comprises a second detection grating, the second detection grating detects the position of a card and transmits corresponding signals to the limiting mechanism, the limiting mechanism keeps the card at a proper position and transmits corresponding signals to a card feeding mechanism and the coloring mechanism to color the card, and the color ironing mode can save energy and reduce production cost.
Drawings
Other features, objects and advantages of the present invention will become more apparent upon reading of the detailed description of non-limiting embodiments, given with reference to the accompanying drawings in which:
FIG. 1 is a schematic diagram of a card making device according to the present invention;
FIG. 2 is a schematic view of another angle of the card manufacturing device according to the present invention;
FIG. 3 is a side cross-sectional view of the present invention at the ejector mechanism A-A of FIG. 2;
FIG. 4 is a schematic diagram of a card feeding mechanism according to the present invention;
FIG. 5 is a schematic view of another angle of the card feeding mechanism of the present invention;
FIG. 6 is an enlarged schematic view of the card feeding mechanism A of FIG. 5 according to the present invention;
FIG. 7 is a side cross-sectional view of the ironing device B-B of FIG. 2, according to the invention;
FIG. 8 is a front view of the initial end of the card chute of the present invention;
FIG. 9 is a partial cross-sectional view of the actuator mechanism C-C of FIG. 8 in accordance with the present invention;
fig. 10 is a schematic structural diagram of the detection device of the present invention.
In the figure: 1. a frame, 2, a transporting device, 21, a card pushing mechanism, 211, a card pushing driving motor, 212, a card pushing bidirectional screw, 213, a first sliding block, 214, a fixed support, 215, a clamping driving motor, 216, a first gear, 217, a driving clamping roller, 218, a second gear, 219, a driven clamping roller, 2110, a transmission gear, 2111, a clamping belt, 2112, a card pushing limit rod, 2113, a clamping groove, 22, a card feeding mechanism, 221, a card feeding driving assembly, 2211, a card feeding driving motor, 2212, a first pulley, 2213, a transmission belt, 2214, a second pulley, 2215, a transmission shaft, 222, a card feeding roller assembly, 2221, a first card feeding roller, 2222, a second card feeding roller, 2223, a card feeding belt, 2224, a card feeding limit protrusion, 2225, a card feeding limit groove, 223, a limit baffle, 224, a card feeding chute, 225, a limit rail, 226, a yielding chute, the color ironing device comprises a color ironing device body 31, a limiting mechanism body 311, a limiting driving motor body 312, a limiting bidirectional screw rod body 313, a second sliding block body 314, a limiting piece 315, a sliding block limiting rod body 32, a coloring mechanism body 321, a coloring driving motor body 322, a coloring screw rod body 323, a coloring sliding block body 324, a coloring connecting rod body 325, a coloring roller shaft body 326, a coloring heating piece 327, a pressure sensing piece 33, a color complementing mechanism body 331, a color complementing groove body 332, a color complementing block body 4, a detecting device body 41, a starting mechanism body 411, a starting groove body 412, a spring piece 413, a starting abutting block body 414, a connecting circular ring body 415, a sensing post body 416, a yielding groove body 417, a torsion spring 418, a locking piece 419, a first magnetic piece 4110, a second magnetic piece body 42, a first detection grating body 43, a second detection grating body 44, a stopping mechanism body 441, a third magnetic piece 442 and a fourth magnetic piece.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
Example 1
The embodiment is a specific implementation manner of a high-efficiency card making device.
As shown in fig. 1, 2 and 10, a high-efficiency card manufacturing device comprises a frame 1, wherein a conveying device 2 for conveying a card, an embossing device for printing on the card, a color ironing device 3 for coloring the card and a detecting device 4 for detecting the position of the card are arranged on the frame 1.
First, the transport device 2 includes a card pushing mechanism 21, a card feeding mechanism 22, and a card discharging mechanism that are sequentially provided on the frame 1.
As shown in fig. 3, the push-card mechanism 21 comprises a push-card driving motor 211 fixed on the frame 1, a push-card bidirectional screw 212 coaxially and fixedly connected with an output shaft of the push-card driving motor 211, a first sliding block 213 symmetrically sleeved on the push-card bidirectional screw 212, a fixed support 214 fixed on the first sliding block 213, a clamping driving motor 215 arranged on any fixed support 214, a first gear 216 coaxially and fixedly connected with an output shaft of the clamping driving motor 215, a driving clamping roller 217 coaxially and fixedly connected with the first gear 216, a second gear 218 rotatably connected on the other fixed support 214, a driven clamping roller 219 coaxially and fixedly connected with the second gear 218, a transmission gear 2110 meshed with one side of the second gear 218 close to the first gear 216, a clamping belt 2111 wound on the first gear 216 and the transmission gear 2110, and a push-card limiting rod 2112 fixed on the frame 1, wherein the push-card limiting rod 2112 is arranged in parallel with the push-card bidirectional screw 212, the first sliding block 213 is sleeved on the push-card bidirectional screw 212, and simultaneously, the driven clamping roller 219 is clamped in the same horizontal plane as the driving roller 2113, and the driving roller 2113 is clamped in the same horizontal plane as the driving roller 2113. When the card pushing mechanism 21 starts to operate, the card pushing drive motor 211 and the grip drive motor 215 are respectively started: the card pushing driving motor 211 rotates and drives the card pushing bidirectional screw rod 212 to synchronously rotate, and the first sliding block 213 moves in opposite directions until the card is clamped at a proper position to stop; the clamping driving motor 215 rotates and drives the first gear 216 and the driving clamping roller 217 to synchronously rotate, the transmission gear 2110 synchronously rotates and drives the second gear 218 to rotate through the clamping belt 2111, the second gear 218 further drives the driven clamping roller 219 which is coaxially and fixedly connected to rotate, at the moment, the rotation directions of the driving clamping roller 217 and the driven clamping roller 219 are opposite to each other, the blank card is clamped and pushed into the card feeding chute 224, and the clamping groove 2113 is covered with the attached rubber layer so that the card can stably move forwards.
As shown in fig. 4, 5 and 6, the card feeding mechanism 22 comprises a card feeding driving assembly 221 fixed on the frame 1, a card feeding roller assembly 222 connected with the card feeding driving assembly 221, a limit baffle 223 arranged on the frame 1, a card feeding chute 224 horizontally arranged on the limit baffle 223 along the card feeding direction, and a limit rail 225 fixed on the frame 1, wherein the limit rail 225 is positioned on one side of the card away from the limit baffle 223, the limit rail 225 is also provided with a card feeding chute 224, and the end part of the card feeding chute 224 is provided with a yielding chute 226.
The card feeding driving assembly 221 comprises a card feeding driving motor 2211 fixed on the frame 1, a first belt pulley 2212 coaxially and fixedly connected to the output shaft end of the card feeding driving motor 2211, a second belt pulley 2214 connected with the first belt pulley 2212 through a transmission belt 2213, and a card feeding roller assembly 222 connected with the second belt pulley 2214 through a transmission shaft 2215, wherein the second belt pulley 2214 is fixedly connected with the frame 1.
The card feeding roller assembly 222 comprises a first card feeding roller 2221, a second card feeding roller 2222 rotatably connected to the frame 1, a card feeding belt 2223 wound on the first card feeding roller 2221 and the second card feeding roller 2222, and a plurality of card feeding limit protrusions 2224 fixed on the card feeding belt 2223, wherein the first card feeding roller 2221 is coaxially connected with the second belt pulley 2214 through a transmission shaft 2215, and the first card feeding roller 2221 and the second card feeding roller 2222 are respectively arranged close to two ends of the card feeding chute 224. The card-feeding limiting projections 2224 are uniformly arranged at intervals along the running direction of the card-feeding belt 2223, the adjacent surfaces of the adjacent card-feeding limiting projections 2224 are horizontally provided with card-feeding limiting grooves 2225, and the clamping grooves 2113, the card-feeding limiting grooves 2225 and the card-feeding sliding grooves 224 are all on the same horizontal plane.
Next, the color ironing device 3 includes a limiting mechanism 31, a coloring mechanism 32, and a color compensating mechanism 33 provided on the frame 1.
As shown in fig. 7, the limiting mechanism 31 includes a limiting driving motor 311 fixed on the frame 1, a limiting bi-directional screw 312 coaxially and fixedly connected to an output shaft of the limiting driving motor 311, a second slider 313 symmetrically sleeved on the limiting bi-directional screw 312, a limiting plate 314 fixed on the second slider 313, and a slider limiting rod 315 fixed on the frame 1, the limiting bi-directional screw 312 is disposed below the card feeding belt 2223, the limiting plate 314 and the card feeding chute 224 are located at the same height, the height of the limiting plate 314 is greater than that of the card feeding chute 224, the slider limiting rod 315 is parallel to the limiting bi-directional screw 312, the second slider 313 is sleeved on the limiting bi-directional screw 312 and sleeved on the slider limiting rod 315, the opposite surfaces of the limiting plate 314 are respectively attached with a pressure sensing plate 327, and the pressure sensing plates 327 are respectively electrically connected with the card feeding mechanism 22 and the internal driving structure of the coloring mechanism 32. When the limit mechanism 31 starts to operate, the limit driving motor 311 rotates to drive the limit bidirectional screw 312 to synchronously rotate, the second sliders 313 sleeved on the limit bidirectional screw 312 move along the axial direction of the limit bidirectional screw 312, at this time, the two second sliders 313 move towards directions close to each other until stopping at two sides of the card feeding belt 2223, when the card feeding belt 2223 continues to operate, the end edges of the card will abut against the limit sheet 314, and the pressure sensing sheet 327 on the limit sheet 314 sends corresponding signals to the card feeding mechanism 22 and the coloring mechanism 32 after sensing the pressure from the card, so as to perform subsequent operations.
As shown in fig. 7, the coloring mechanism 32 includes a coloring driving motor 321 fixed on the frame 1, a coloring lead screw 322 coaxially and fixedly connected with an output shaft of the coloring driving motor 321, a coloring slider 323 sleeved on the coloring lead screw 322, a coloring connecting rod 324 fixedly connected with the coloring slider 323, a coloring roller shaft 325 rotatably connected with the coloring connecting rod 324, and a coloring heating plate 326 uniformly arranged inside the coloring roller shaft 325, wherein the coloring lead screw 322 is arranged above a card feeding belt 2223, the coloring lead screw 322 is arranged in parallel with a limit bidirectional lead screw 312, pressure sensing plates 327 are attached to opposite surfaces of the limit plates 314, and the pressure sensing plates 327 are electrically connected with the card feeding driving motor 2211, the coloring driving motor 321 and the coloring heating plate 326; the coloring heating plates 326 are uniformly distributed inside the coloring roller shaft 325, and the surface of the coloring roller shaft 325 is made of a material that easily adsorbs ink. When the color ironing device 3 starts to operate, the coloring driving motor 321 drives the coloring screw 322 to rotate, and further drives the coloring roller shaft 325 to reciprocate along the direction perpendicular to the axis of the coloring screw 322.
As shown in fig. 7, the color compensation mechanism 33 includes a color compensation groove 331 formed on the frame 1, and a color compensation block 332 with elasticity placed in the color compensation groove 331, where the color compensation block 332 is optionally a sponge layer or solid ink immersed with pigment gel, the notch of the color compensation groove 331 is level with the lower edge of the coloring roller shaft 325, and the upper edge of the color compensation block 332 is higher than the notch of the color compensation groove 331.
Finally, the detecting device 4 includes a start mechanism 41, a first detecting grating 42, a second detecting grating 43, and a stop mechanism 44, which are provided in the card feeding mechanism 22 in this order from the start end to the end.
As shown in fig. 8 and 9, the activating mechanism 41 is electrically connected to the card pushing mechanism 21 and the card feeding mechanism 22, respectively, and the activating mechanism 41 is configured to transmit signals to the card pushing mechanism 21, the card feeding mechanism 22, the first detecting grating 42, and the second detecting grating 43 by abutting against the card, the card pushing mechanism 21 receives the signals to activate the card pushing and the card feeding mechanism 22 to start conveying the card, and the first detecting grating 42 and the second detecting grating 43 are activated to start detecting the position of the card.
As shown in fig. 8 and 9, the starting mechanism 41 is fixed at the starting end of the card chute 224, the starting mechanism 41 includes a starting slot 411 formed at the starting end of the card chute 224, a starting abutting block 413 connected inside the starting slot 411 through a spring member 412, a connecting circular ring 414 fixedly connecting the spring member 412 and the starting abutting block 413, a sensing column 415 fixed inside the starting slot 411 and sleeved inside the spring member 412, a yielding slot 416 formed on the inner side wall of the starting slot 411, and a locking member 418 hinged inside the yielding slot 416 through a torsion spring 417, wherein the end center of the starting abutting block 413 close to the sensing column 415 is attached with a first magnetic sheet 419, the connecting circular ring 414 is adhered to one end of the spring member 412 close to the sensing column 415, the outer diameter of the connecting circular ring 414 is larger than the outer diameter of the starting abutting block 413, the end center of the sensing column 415 close to the starting abutting block 413 is attached with a second magnetic sheet 4110, and the sensing column 415 is respectively electrically connected with the card pushing driving motor 211, the clamping driving motor 215, the card driving motor 2211, the first detection grating 42 and the second detection grating 43 through WiFi or 5G.
When the starting abutting block 413 is extruded by external force from a card, the starting abutting block 413 compresses the spring member 412, then the end surface of the starting abutting block 413, which deviates from the card, is just abutted with the end surface of the sensing column 415, which is close to the starting abutting block 413, meanwhile, the locking member 418 is abutted with the end surface of the connecting circular ring 414, which deviates from the spring member 412, at the moment, the first magnetic sheet 419 is abutted with the second magnetic sheet 4110, the second magnetic sheet 4110 receives a starting signal, at the moment, the sensing column 415 sends the starting signal to the card pushing driving motor 211, the clamping driving motor 215, the card feeding driving motor 2211, the first detection grating 42 and the second detection grating 43 in a WiFi or 5G mode, the card pushing driving motor 211 is started to push the card to the card feeding chute 224, the card feeding driving motor 2211 is started to feed the card to the embossing device, and the first detection grating 42 and the second detection grating 43 are started to detect the position of the card; when the start-up abutment block 413 is not pressed by an external force from the card, a gap exists between the start-up abutment block 413 and the sensing post 415, and the locking member 418 is attached to the outer periphery of the spring member 412.
The first detection grating 42 is arranged at the starting end of the embossing device, the first detection grating 42 is electrically connected with the driver of the embossing device in a WiFi or 5G mode, and when the card is conveyed to a proper position and detected by the first detection grating 42, the first detection grating 42 sends a starting signal to the driver of the embossing device in a WiFi or 5G mode, and the embossing device starts to print the characters of the card.
The second detection grating 43 is arranged at the starting end of the color ironing device 3, the second detection grating 43 is electrically connected with the limit driving motor 311 in a WiFi or 5G mode, when the card is conveyed to a proper position and detected by the second detection grating 43, the second detection grating 43 sends a starting signal to the limit driving motor 311 of the color ironing device 3 in a WiFi or 5G mode, and the limit driving motor 311 enables the limit mechanism 31 to operate to block the edge of the card; and the spacing piece 314 in the spacing mechanism 31 is attached with the pressure sensing piece 327, the pressure sensing piece 327 is attached at the center of the opposite surfaces of the spacing piece 314, and the pressure sensing piece 327 is respectively and electrically connected with the card feeding driving motor 2211, the coloring heating piece 326 and the coloring driving motor 321 through WiFi or 5G, when the pressure sensing piece 327 senses the pressure from the card, the pressure sensing piece 327 sends a stop signal to the card feeding driving motor 2211 through WiFi or 5G, so that the card feeding mechanism 22 stops continuously conveying the card, and meanwhile, the pressure sensing piece 327 also sends a start signal to the coloring heating piece 326 and the coloring driving motor 321 through WiFi or 5G, at this time, the coloring heating piece 326 starts to heat and the coloring driving motor 321 to start, and the coloring mechanism 32 starts to color the card.
As shown in fig. 9, the stopping mechanism 44 includes a stopping button (not shown) disposed on the card feeding mechanism 22 or the frame 1, a third magnetic sheet 441 attached to the giving-up groove 416, and a fourth magnetic sheet 442 attached to an end surface of the locking member 418 facing away from the spring member 412, the stopping button is electrically connected to the third magnetic sheet 441 by WiFi or 5G, the third magnetic sheet 441 is parallel to the fourth magnetic sheet 442, when the card is completely manufactured, an operator presses the stopping button, the stopping button receives a stopping signal and transmits the stopping signal to the third magnetic sheet 441 by WiFi or 5G, the third magnetic sheet 441 receives the signal to release the magnetic force to generate suction to the fourth magnetic sheet 442, the fourth magnetic sheet 442 sucks the locking member 418 to a position close to the third magnetic sheet 441, that is, to the bottom of the abdication groove 416, at this time, the connecting ring 414 is not subjected to pressure from the locking member 418, the spring member 412 recovers to deform, the starting abutment block 413 is moved in a direction deviating from the sensing column 415, a gap is generated between the end surface of the starting abutment block 413 deviating from the card and the end surface of the sensing column 415 close to the starting abutment block 413, the first magnetic sheet 419 and the second magnetic sheet 4110 are not attached any more, the card pushing driving motor 211, the clamping driving motor 215, the card feeding driving motor 2211, the first detection grating 42 and the second detection grating 43 are not operated any more, and the card manufacturing device stops operating.
Example 2
The embodiment is a specific implementation of a high-efficiency card manufacturing method.
An efficient card manufacturing method implemented by using the card manufacturing device described in embodiment 1, comprising the following steps:
s1, pushing a card, operating a starting mechanism 41, and moving a blank card along a card feeding chute 224;
placing the blank card at the starting end of the card feeding chute 224 and pushing the blank card into the card feeding chute 224, enabling the blank card to contact and squeeze the starting abutting block 413, enabling the starting abutting block 413 to contact the sensing column 415, enabling the sensing column 415 to send starting signals to the card pushing driving motor 211, the clamping driving motor 215, the card feeding driving motor 2211, the first detection grating 42 and the second detection grating 43, and enabling the card pushing driving motor 211, the clamping driving motor 215 and the card feeding driving motor 2211 to start running by receiving the starting signals so as to push the blank card inwards along the card feeding chute 224;
s2, detecting the position of the blank card by the first detection grating 42 and performing imprinting operation on the blank card;
the first detection grating 42 receives the start signal from the sensing column 415 to start operation and detect the position of the blank card, and then sends the start signal to the embossing device;
s3, detecting the position of the stamping card by the second detection grating 43 and carrying out scalding operation on the stamping card;
the second detection grating 43 receives the starting signal to start running and detect the position of the blank card, then sends the starting signal to the limit driving motor 311 in the color ironing device 3, and sends the signal to the card sending mechanism 22 and the coloring mechanism 32 after the pressure sensing piece 327 senses the pressure from the card, the card sending mechanism 22 receives the pause signal to temporarily stop continuing to convey the card, the coloring mechanism 32 receives the starting signal to color the card, the coloring driving motor 321 is started to drive the coloring roller shaft 325 to reciprocate once, and the time when the card sending mechanism 22 temporarily stops conveying the card is the time when the coloring roller shaft 325 reciprocates once;
s4, card discharging.
After the card is colored, the card feeding mechanism 22 continues to forward transport the card until the finished card is transported to the final end of the card feeding chute 224, i.e. the whole card manufacturing device is fed out, at this time, the operator presses the stop button, the locking member 418 moves along with and away from the connecting ring 414, the abutting block 413 is started to leave the sensing column 415, the card pushing driving motor 211, the clamping driving motor 215, the card feeding driving motor 2211, the first detection grating 42 and the second detection grating 43 do not move any more, and the card manufacturing device stops moving to complete the whole card manufacturing process.
While the fundamental and principal features of the invention and advantages of the invention have been shown and described, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (9)
1. The utility model provides a high-efficient card making device, includes frame (1), its characterized in that:
the automatic card feeding device is characterized in that a conveying device (2) for conveying cards, an embossing device for printing on the cards, a color ironing device (3) for coloring the cards and a detection device (4) for detecting the positions of the cards are arranged on the machine frame (1), the conveying device (2) comprises a card pushing mechanism (21), a card feeding mechanism (22) and a card discharging mechanism which are sequentially arranged on the machine frame (1), the color ironing device (3) comprises a limiting mechanism (31), a coloring mechanism (32) and a complementary color mechanism (33) which are arranged on the machine frame (1), and the detection device (4) comprises a starting mechanism (41), a first detection grating (42), a second detection grating (43) and a stopping mechanism (44) which are arranged on the card feeding mechanism (22);
the card pushing mechanism (21) comprises a card pushing driving motor (211) fixed on the frame (1);
the card feeding mechanism (22) comprises a card feeding driving assembly (221) fixed on the frame (1), a card feeding roller assembly (222) connected with the card feeding driving assembly (221), a limit baffle (223) arranged on the frame (1) and a card feeding chute (224) horizontally arranged on the limit baffle (223) along the card feeding direction;
the card feeding driving assembly (221) comprises a card feeding driving motor (2211) fixed on the frame (1);
the starting mechanism (41) is fixed at the starting end of the card feeding chute (224), the starting mechanism (41) is respectively electrically connected with the card pushing mechanism (21) and the card feeding mechanism (22), the starting mechanism (41) is used for transmitting signals to the card pushing mechanism (21) and the card feeding mechanism (22) after being abutted to the card, and the card pushing mechanism (21) receives the signals to start card pushing and the card feeding mechanism (22) starts to convey the card;
the starting mechanism (41) comprises a starting slot (411) formed in the starting end part of the card feeding chute (224), a starting abutting block (413) connected to the inside of the starting slot (411) through a spring piece (412), a connecting circular ring (414) fixedly connected with the spring piece (412) and the starting abutting block (413), an induction column (415) fixedly arranged in the starting slot (411) and sleeved in the spring piece (412), a yielding slot (416) formed in the inner side wall of the starting slot (411), and a locking piece (418) hinged in the yielding slot (416) through a torsion spring (417), wherein a first magnetic sheet (419) is attached to the end face center of the starting abutting block (413) close to the induction column (415), the connecting circular ring (414) is adhered to one end of the spring piece (412) close to the induction column (415), the outer diameter of the connecting circular ring (414) is larger than the outer diameter of the starting abutting block (413), a second magnetic sheet (4110) is attached to the end face center of the induction column (415) close to the starting abutting block (412), and the induction column (415) is respectively connected with the card pushing motor (211) and the card driving motor (2211);
when the starting abutting block (413) is extruded by external force from the card, the end surface of the starting abutting block (413) deviating from the card is just attached to the end surface of the sensing column (415) close to the starting abutting block (413), meanwhile, the locking piece (418) is attached to the end surface of the connecting circular ring (414) deviating from the spring piece (412), and the sensing column (415) sends starting signals to the card pushing driving motor (211) and the card feeding driving motor (2211);
when the start-up abutting block (413) is not pressed by external force from the card, a gap exists between the start-up abutting block (413) and the sensing column (415), and the locking piece (418) is attached to the periphery of the spring piece (412).
2. The efficient card manufacturing device according to claim 1, wherein: the push-clamping mechanism (21) further comprises a push-clamping bidirectional screw (212) coaxially and fixedly connected with an output shaft of the push-clamping driving motor (211), a first sliding block (213) symmetrically sleeved on the push-clamping bidirectional screw (212), a fixed support (214) fixed on the first sliding block (213), a clamping driving motor (215) arranged on any fixed support (214), a first gear (216) coaxially and fixedly connected with the output shaft of the clamping driving motor (215), a driving clamping roller (217) coaxially and fixedly connected with the first gear (216), a second gear (218) rotatably connected with the other fixed support (214), a driven clamping roller (219) coaxially and fixedly connected with the second gear (218), a transmission gear (2110) meshed with one side of the second gear (218) close to the first gear (216), a clamping belt (2111) wound on the first gear (216) and the transmission gear (2110), a push-clamping limit rod (2112) fixed on the frame (1), the transmission gear (2110) is rotatably connected with the frame (1), the push-clamping roller (212) is coaxially and fixedly connected with the push-clamping bidirectional screw (2112) at the same time, clamping grooves (2113) are formed in the driving clamping roller (217) and the driven clamping roller (219), a rubber layer is attached to the clamping grooves (2113), and the clamping grooves (2113) in the driving clamping roller (217) and the driven clamping roller (219) are located on the same horizontal plane.
3. A high efficiency card making apparatus as defined in claim 2, wherein: the card feeding driving assembly (221) further comprises a first belt wheel (2212) coaxially and fixedly connected to the output shaft end of the card feeding driving motor (2211), a second belt wheel (2214) connected with the first belt wheel (2212) through a transmission belt (2213), and a card feeding roller assembly (222) connected with the second belt wheel (2214) through a transmission shaft (2215), and the second belt wheel (2214) is fixedly connected with the frame (1).
4. A high efficiency card making apparatus as defined in claim 3, wherein: the card feeding roller assembly (222) comprises a first card feeding roller (2221), a second card feeding roller (2222) rotatably connected to the frame (1), a card feeding belt (2223) wound on the first card feeding roller (2221) and the second card feeding roller (2222) at the same time, and a plurality of card feeding limit protrusions (2224) fixed on the card feeding belt (2223), wherein the first card feeding roller (2221) is coaxially connected with the second belt wheel (2214) through a transmission shaft (2215), and the first card feeding roller (2221) and the second card feeding roller (2222) are respectively arranged close to two ends of the card feeding sliding groove (224); the card feeding limiting protrusions (2224) are uniformly arranged at intervals along the running direction of the card feeding belt (2223), the adjacent surfaces of the adjacent card feeding limiting protrusions (2224) are horizontally provided with card feeding limiting grooves (2225), and the clamping grooves (2113), the card feeding limiting grooves (2225) and the card feeding sliding grooves (224) are all on the same horizontal plane.
5. The efficient card manufacturing device according to claim 4, wherein: the limiting mechanism (31) comprises a limiting driving motor (311) fixed on the frame (1), a limiting bidirectional screw (312) coaxially and fixedly connected to an output shaft of the limiting driving motor (311), a second sliding block (313) symmetrically sleeved on the limiting bidirectional screw (312), a limiting sheet (314) fixed on the second sliding block (313) and a sliding block limiting rod (315) fixed on the frame (1), the limiting bidirectional screw (312) is arranged below a card feeding belt (2223), the second sliding block (313) is sleeved on the limiting bidirectional screw (312) and the sliding block limiting rod (315) at the same time, the limiting sheet (314) and the card feeding sliding groove (224) are located on the same plane, and the height of the limiting sheet (314) is greater than that of the card feeding sliding groove (224), and the second detection grating (43) is electrically connected with the limiting driving motor (311) and the card feeding driving motor (2211) respectively.
6. The efficient card manufacturing device according to claim 5, wherein: the coloring mechanism (32) comprises a coloring driving motor (321) fixed on the frame (1), a coloring lead screw (322) coaxially and fixedly connected with an output shaft of the coloring driving motor (321), a coloring sliding block (323) sleeved on the coloring lead screw (322), a coloring connecting rod (324) fixedly connected with the coloring sliding block (323), a coloring roller shaft (325) rotationally connected with the coloring connecting rod (324), and a coloring heating plate (326) uniformly arranged inside the coloring roller shaft (325), wherein the coloring lead screw (322) is arranged above a card conveying belt (2223), and the coloring lead screw (322) is parallel to the limiting bidirectional lead screw (312); the surfaces of the limiting plates (314) which are opposite are adhered with pressure sensing plates (327), and the pressure sensing plates (327) are electrically connected with the coloring heating plates (326) and the coloring driving motor (321).
7. The efficient card manufacturing device according to claim 6, wherein: the color compensation mechanism (33) comprises a color compensation groove (331) formed in the frame (1), and an elastic color compensation block (332) arranged in the color compensation groove (331), wherein the notch of the color compensation groove (331) is level with the lower edge of the coloring roller shaft (325), and the upper edge of the color compensation block (332) is higher than the notch of the color compensation groove (331).
8. The efficient card manufacturing apparatus as defined in claim 7, wherein: the stop mechanism (44) comprises a stop button arranged on the frame (1), a third magnetic sheet (441) attached to the inside of the yielding groove (416) and a fourth magnetic sheet (442) attached to the end face, deviating from the spring piece (412), of the locking piece (418), the stop button is electrically connected with the third magnetic sheet (441), and the third magnetic sheet (441) and the fourth magnetic sheet (442) are parallel.
9. A method for efficiently manufacturing a card using the efficient card manufacturing apparatus according to any one of claims 1 to 8, comprising the steps of:
s1, pushing a card, operating a starting mechanism (41), and moving a blank card along a card feeding chute (224);
s2, detecting the position of the blank card by a first detection grating (42) and performing impression operation on the blank card;
s3, detecting the position of the stamping card by a second detection grating (43) and carrying out scalding operation on the stamping card;
s4, card discharging.
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| CN113820468B (en) * | 2021-11-25 | 2022-03-18 | 滨州学院 | Detection alarm device for mariculture |
| CN115402851B (en) * | 2022-08-19 | 2023-09-22 | 无锡市箱博士包装材料有限公司 | Stacking device for waterproof paper box sheet |
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