CN112163645B - Card making system and card making method thereof - Google Patents
Card making system and card making method thereof Download PDFInfo
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- CN112163645B CN112163645B CN202010985223.3A CN202010985223A CN112163645B CN 112163645 B CN112163645 B CN 112163645B CN 202010985223 A CN202010985223 A CN 202010985223A CN 112163645 B CN112163645 B CN 112163645B
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K13/00—Conveying record carriers from one station to another, e.g. from stack to punching mechanism
- G06K13/02—Conveying record carriers from one station to another, e.g. from stack to punching mechanism the record carrier having longitudinal dimension comparable with transverse dimension, e.g. punched card
- G06K13/06—Guiding cards; Checking correct operation of card-conveying mechanisms
- G06K13/067—Checking presence, absence, correct position, or moving status of cards
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K13/00—Conveying record carriers from one station to another, e.g. from stack to punching mechanism
- G06K13/02—Conveying record carriers from one station to another, e.g. from stack to punching mechanism the record carrier having longitudinal dimension comparable with transverse dimension, e.g. punched card
- G06K13/04—Details, e.g. flaps in card-sorting apparatus
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K13/00—Conveying record carriers from one station to another, e.g. from stack to punching mechanism
- G06K13/02—Conveying record carriers from one station to another, e.g. from stack to punching mechanism the record carrier having longitudinal dimension comparable with transverse dimension, e.g. punched card
- G06K13/07—Transporting of cards between stations
- G06K13/077—Transporting of cards between stations with intermittent movement; Braking or stopping movement
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- Handling Of Cut Paper (AREA)
- Credit Cards Or The Like (AREA)
Abstract
The invention discloses a card making system and a card making method thereof, and the key points of the technical scheme are that the card making system comprises a card feeding device, a concave-convex printing device, a position yielding device and a hot stamping device; the card feeding device comprises a card feeding mechanism, a first card pushing mechanism and a second card pushing mechanism which are respectively arranged at two ends of the card feeding mechanism, a detection module is further arranged on the card feeding rack, and the detection module detects the position of a card on the card feeding part; the concave-convex printing device is used for carrying out imprinting processing on the card, the concave-convex printing device is located on one side, provided with the card feeding portion, of the card feeding rack, the position yielding device comprises a linkage part connected with the card feeding device and a position control part for controlling the card feeding device to move, the position control part is arranged on one side, back to the imprinting device, of the card feeding rack, the position control part is electrically connected with the detection module, and the color scalding device is located on one side, deviated from the card feeding device, of the second card pushing mechanism. The card making system and the card making method thereof provide a mode of conveniently performing back coating printing and multi-row printing, and achieve the effect of improving the card making efficiency.
Description
Technical Field
The invention relates to the technical field of card making, in particular to a card making system and a card making method thereof.
Background
With the development and progress of science and technology, various cards are used in life: debit cards, savings cards, shopping cards, work cards, and the like. So to speak, the card provides more convenience for the life of people.
The Chinese patent with the prior publication number of CN110239212A discloses a card manufacturing machine, which comprises a frame, an imprinting device, a card feeding device and a carbon ribbon box, wherein the imprinting device is arranged on the frame and used for imprinting a card to be manufactured, the card feeding device is arranged on the frame and is adjacent to the imprinting device, the card feeding device is used for conveying the card to be manufactured to one side of the imprinting device, the carbon ribbon box is detachably connected to the frame and corresponds to the imprinting device, the carbon ribbon box is used for unreeling a carbon ribbon, the imprinting device is used for pressing and attaching the carbon ribbon to the card to be manufactured, and the card manufacturing machine further comprises an installation assembly, and the installation assembly comprises an installation frame arranged between the card feeding device and the imprinting device.
When the card manufacturing machine performs printing processing on the card, the card feeding device is required to feed the card, when the card manufacturing machine performs printing processing on the card, the card feeding device can only perform single-row printing processing on the card when the card is fed by a single time, when multi-row printing processing is required on the card, the card needs to be fed for many times and fed through the card feeding device, and the concave-convex printing device performs printing, so that the card manufacturing efficiency is reduced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a card making system which has the effects of conveniently carrying out multi-row printing processing on cards and improving the card making efficiency;
the second purpose of the invention is to provide a card feeding method of the card feeding device in the card making machine, which has the effect of conveniently controlling the position of the card to print characters when the card is fed to print characters.
In order to achieve the purpose, the invention provides the following technical scheme:
a card manufacturing method of a card manufacturing system comprises a card feeding device, a concave-convex printing device, a position yielding device, a color scalding device and a control module, wherein the card feeding device comprises a first card pushing mechanism, a card feeding mechanism and a second card pushing mechanism, the first card pushing mechanism and the second card pushing mechanism are respectively arranged at two ends of the card feeding mechanism along a card feeding direction, the card feeding mechanism is further provided with a detection module for detecting the position of a card, the position yielding device is used for controlling the card feeding device to move along a direction perpendicular to the card feeding direction, the concave-convex printing device is arranged at one side of the card feeding mechanism and comprises an imprinting part and a color band pushing structure, the imprinting part is used for imprinting the card, a color band box is mounted on the color band pushing structure, and the color scalding device is arranged at a card outlet of the second card pushing mechanism;
the card making steps are as follows:
s1: the card enters the first card pushing mechanism through the card sender, and is stably sent into the card sending device through the first card pushing mechanism, and the next step is carried out;
s2: if the back coating printing of the card is needed, the card feeding device drives the card to feed towards the second card pushing mechanism, the detection module detects the position of the card in the card feeding process, the ribbon cartridge is pushed to the pressure head of the imprinting part under the action of the ribbon pushing structure, and the concave-convex printing device performs back coating printing processing on the card and enters the next step;
if the back coating printing of the card is not needed, the step S4 is carried out;
s3: when the detection module detects that the card moves to be close to the second card pushing mechanism, the concave-convex printing device stops printing, back coating printing processing is completed, the card feeding mechanism drives the card to move towards the first card pushing mechanism and stops at a position close to the first card pushing mechanism, the card is driven to move towards the first card pushing mechanism, meanwhile, the yielding device drives the card feeding device to move along the vertical direction vertical to the card feeding direction, and the card feeding device stops when moving to a preset position, and then the next step is carried out;
s4: the card feeding device drives the card to move towards the second card pushing mechanism, and in the card feeding process, the concave-convex printing device is started to perform printing processing on the card, and the next step is performed;
s5: when the detection module detects a shielding signal of the card close to the second card pushing mechanism, counting the printing row number of the card, when the printing row number does not reach a preset value, the card feeding device drives the card to move towards the first card pushing mechanism and stop at a position close to the first card pushing mechanism, the card is driven to move towards the first card pushing mechanism, meanwhile, the abdicating device drives the card feeding device to move along the vertical direction vertical to the card feeding direction, and stops when the card is moved to a preset position, and the operation returns to S4;
when the number of printing rows reaches a preset value, the card feeding device feeds the card to the second card pushing mechanism, and the next step is carried out;
s6: the second card pushing mechanism pushes the card to enter the color ironing device, the color ironing device carries out color ironing on the card, and meanwhile the card sender sends the card to the first card pushing mechanism again.
As a further improvement of the present invention, a detection module is provided, which comprises a first end position detection member, a first intermediate detection member, a second intermediate detection member and a second end position detection member, which are arranged in sequence along a card feeding direction;
the detection steps of the detection module are as follows:
a1: when the first end position detection piece detects the card shielding signal, the card feeding mechanism drives the card to move towards the second end position detection piece, and the next step is carried out;
a2: when the first intermediate detection piece detects a card shielding signal, the imprinting part starts and carries out printing processing on the card, and the next step is carried out;
a3: when the second end position detection piece detects a card shielding signal, counting shielding times, if the times do not reach a preset value of the number of rows, stopping printing characters on the card by the imprinting part, driving the card to move towards the first end position detection piece by the card feeding mechanism, stopping when the first end position detection piece moves to detect the card shielding signal again, driving the card feeding device to move along a direction vertical to the card feeding direction by the position yielding device, stopping after moving to a preset position, and returning to the step A1;
if the times reach the preset value of the row number, entering the next step;
a4: the card feeding device drives the card to drive the card to move towards the second card pushing mechanism, and the second card pushing mechanism drives the card to be discharged.
A card making system comprises a card feeding device, a concave-convex printing device, a position yielding device and a hot stamping device;
the card feeding device comprises a first card pushing mechanism, a card feeding mechanism and a second card pushing mechanism, the card feeding mechanism comprises a card feeding rack, a card feeding part and a transmission part, the transmission part is installed on the card feeding rack, the transmission part is used for driving the card feeding part to feed cards, the card feeding part is positioned on one side of the card feeding rack, the first card pushing mechanism and the second card pushing mechanism are respectively arranged at two ends of the card feeding mechanism along the card feeding direction, a detection module is further arranged on the card feeding rack, and the detection module detects the position of the cards on the card feeding part;
the concave-convex printing device is positioned on one side of the card feeding rack, which is provided with the card feeding part, and comprises an imprinting rack, an imprinting part and a color ribbon pushing structure, wherein the imprinting part is arranged on the imprinting rack, the imprinting part is used for imprinting a card on the card feeding part, the color ribbon pushing structure is arranged on the rack and positioned at the bottom of the imprinting part, a color ribbon box is arranged on the color ribbon pushing structure, and the color ribbon pushing structure pushes the color ribbon box to move back and forth along the space between the card feeding rack and the imprinting rack;
the position yielding device comprises a position control part and a linkage part, the position control part is arranged on one side, away from the imprinting device, of the card feeding rack, the position control part is electrically connected with the detection module, the position control part is connected with the card feeding rack through the linkage part, and the detection module controls the position control part to control the card feeding rack to move along the direction perpendicular to the card feeding direction;
the stamping device comprises a stamping frame, a stamping driving part and a stamping part, wherein the stamping frame is located on one side, deviating from the card feeding mechanism, of the second card pushing mechanism, a moving structure is arranged in the stamping frame, the second card pushing mechanism is clamped into the moving structure, the stamping driving part and the stamping part are both installed in the stamping frame, the stamping part is arranged between the moving structure and the stamping driving part, the stamping driving part is used for driving the stamping part to be in contact with or separated from a card on the moving mechanism, and the stamping part is used for stamping the card when in contact with the card.
As a further improvement of the present invention, the first card pushing mechanism includes a first supporting member, a first motor and a first driving wheel set, the first supporting member is connected to the end of the card feeding rack, the first motor is mounted on the first supporting member, the first driving wheel set includes a first master gear and a first slave gear in meshing transmission with the first master gear, the first master gear is coaxially and fixedly connected to an output shaft of the first motor, the first slave gear is coaxially and fixedly connected to a first transmission member, and the first transmission member is inserted into the first supporting member;
the second card pushing mechanism comprises a second supporting piece, a second motor and a second driving wheel set, the second supporting piece is connected with one end, far away from the first supporting piece, of the card feeding rack, the second motor is mounted on the second supporting piece, the second driving wheel set comprises a second main gear and a second driven gear in meshing transmission with the second main gear, the second main gear is coaxially and fixedly connected with an output shaft of the second motor, a second transmission piece is coaxially and fixedly connected with the second driven gear, and the second transmission piece penetrates through the second supporting piece;
still all coaxial fixedly connected with send the card wheel on first driving medium and the second driving medium, send the card wheel and provide the frictional force that is used for carrying the card with the card contact.
As a further improvement of the invention, the transmission part comprises a card feeding motor and a card feeding transmission part, the card feeding motor is arranged on the frame, both ends of the frame are provided with shaft seats, the card feeding transmission part is arranged on the shaft seats, and the card feeding motor is connected with the card feeding transmission part at one end of the frame through a card feeding transmission belt;
the card feeding part comprises a transmission roller and a card feeding belt, the transmission roller is coaxially and fixedly connected with the card feeding transmission part, the transmission rollers positioned at two ends of the rack are positioned at the same side of the rack, and the card feeding belt is wound on the transmission rollers;
the card feeding belt is provided with a plurality of card abutting bulges along the winding direction, and the card abutting bulges are provided with grooves for clamping cards along the two sides of the moving direction of the card feeding belt.
As a further improvement of the invention, the frame is also provided with a leveling piece and a card feeding guide piece, the leveling piece and the card feeding guide piece are respectively arranged at two sides of the card feeding belt, two ends of the leveling piece are rotatably connected with the frame, a plurality of abutting elastic pieces are arranged between one side of the leveling piece, which is far away from the card feeding belt, and the frame, and the plurality of abutting elastic pieces are arranged in an array manner along the conveying direction of the card feeding belt.
As a further improvement of the present invention, the ribbon pushing structure includes a pushing frame, a pushing motor and a pushing frame transmission part, the pushing motor is installed on the stamping frame, the pushing frame is disposed on two sides of the stamping frame, the ribbon cartridge is installed on the pushing frame, and the pushing frame and the pushing motor are connected through the transmission pushing frame transmission part.
As a further improvement of the invention, the transmission part comprises a pushing motor, a transmission part and a guide part, the pushing motor is arranged on the lettering rack, the guide part is connected with the pushing frame, and the guide part and the pushing motor are transmitted through the transmission part.
As a further improvement of the invention, the position control part comprises a position control motor, a position control member, a fixed seat and a position control support, the fixed seat is arranged on the working table, the position control motor is arranged on the fixed seat, the position control support is arranged on the working table, the position control member is arranged on the position control support, the axis of the position control member is perpendicular to the card feeding direction, the linkage member is connected with one end of the frame, the position control member is arranged in the linkage member in a penetrating manner, and the position control member is connected with the position control motor through a synchronous belt.
As a further improvement of the present invention, the bronzing driving portion includes a bronzing motor, an eccentric member, a driving shaft, a limiting frame, a positioning member and a positioning member, the bronzing motor is mounted on the bronzing frame, the driving shaft is coaxially and fixedly connected with an output shaft of the bronzing motor, the eccentric member is mounted on the driving shaft, the limiting frame is sleeved outside the eccentric member, the positioning member is connected with the limiting frame, the positioning member is connected with the bronzing portion through a connecting member, the positioning member is mounted on the bronzing frame, and the connecting member is inserted into the positioning member.
The invention has the beneficial effects that:
1. by providing the card feeding method, the effects of conveniently back-coating and printing in multiple rows on the card are achieved.
2. Carry the card that the card sender sent through first card pushing mechanism and advance in card feeding mechanism, drive the card under card feeding mechanism's effect and remove, when needs carry out the back coating printing to the card, the typewriter ribbon promotes structure promotion ribbon box to impression department, thereby realize carrying out the back coating printing word processing to the card when sending the card, can detect the position of card under detection module's effect, the cooperation lets the controlling of position device to whole card feeding device, make and to carry out multirow printing processing to the card, after the printing is ended, second card pushing mechanism exports the card to the thermoprint device in and carries out the thermoprint, thereby quick realization carries out the back coating printing to the card, multirow printing and thermoprint processing, and then improve the effect of card making efficiency.
Drawings
FIG. 1 is a schematic perspective view of an integrated card system;
FIG. 2 is a schematic structural diagram of a card feeding device;
FIG. 3 is a schematic structural diagram of a first card pushing mechanism;
FIG. 4 is a schematic structural diagram of a second card pushing mechanism;
FIG. 5 is a schematic view of a card feed mechanism;
FIG. 6 is an enlarged view of a portion A of FIG. 5;
FIG. 7 is a partial exploded view embodying a leveling member;
FIG. 8 is a schematic view showing a structure of a gravure printing apparatus;
FIG. 9 is a schematic view of a ribbon pushing mechanism;
fig. 10 is a partial exploded view of a drive mechanism embodying a push frame;
FIG. 11 is a schematic structural diagram of a device embodying a hot stamping apparatus;
FIG. 12 is a schematic view of a partial cross-section of a hot stamping drive;
fig. 13 is a schematic configuration diagram showing a connection mode of the bronzing drive section and the bronzing section.
Reference numerals are as follows: 1. a card feeding device; 2. a first card pushing mechanism; 21. a first support member; 22. a first motor; 23. a first driving wheel set; 231. a first main gear; 232. a first slave gear; 233. a first transmission gear; 24. a first transmission member; 25. a first limit piece; 3. a card feeding mechanism; 31. a card feeding rack; 311. a shaft seat; 312. a limiting slide block; 313. a rail member; 32. a card feeding part; 321. a card feeding motor; 322. a card feeding transmission part; 323. a main transmission wheel; 324. a card feeding transmission belt; 325. a driven wheel; 33. a transmission section; 331. a card feeding belt; 332. a driving roller; 333. the card resisting bulge; 334. a groove; 34. leveling parts; 35. a card-feeding guide; 36. tightly abutting against the elastic piece; 4. a second card pushing mechanism; 41. a second support member; 42. a second motor; 43. a second drive wheel set; 431. a second main gear; 432. a second slave gear; 433. a second transmission gear; 44. a second transmission member; 45. a second limiting member; 46. a card feeding wheel; 47. an end position detection unit; 5. a concave-convex printing device; 51. an embossing frame; 511. a guide groove; 52. a platen; 53. a ribbon pushing structure; 531. a pushing frame; 5311. a mounting frame; 5312. a side frame; 532. a push motor; 533. a push frame transmission mechanism; 534. a pushing frame transmission part; 5341. a transmission block; 5342. fixing the rod; 535. a guide member; 5351. a guide block; 5352. a guide bar; 6. a yielding device; 61. a control part; 611. a position control motor; 612. a position control member; 613. a fixed seat; 614. a position control support; 62. a linkage member; 7. a color fixing device; 71. a hot stamping frame; 72. a bronzing drive section; 721. a color-fixing motor; 722. an eccentric member; 723. a drive shaft; 724. a limiting frame; 725. a positioning member; 726. an orienting member; 73. a bronzing part; 8. a detection module; 81. a first end position detecting member; 82. a first intermediate detection member; 83. a second intermediate detection member; 84. a second end position detection member.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples. In which like parts are designated by like reference numerals. It should be noted that as used in the following description, the terms "front", "back", "left", "right", "upper" and "lower" refer to directions in the drawings, and the terms "bottom" and "top", "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
Example 1:
in order to provide a specific implementation mode of the card manufacturing method of the card manufacturing system, the invention comprises the following steps: referring to fig. 1 to 13, a card feeding device 1, a concave-convex printing device 5, a position yielding device 6, a color scalding device 7 and a control module are provided, wherein the card feeding device 1 includes a first card pushing mechanism 2, a card feeding mechanism 3 and a second card pushing mechanism 4, the first card pushing mechanism 2 and the second card pushing mechanism 4 are respectively arranged at two ends of the card feeding mechanism 3 along a card feeding direction, the card feeding mechanism 3 is further provided with a detection module 8 for detecting a card position, the position yielding device 6 is used for controlling the card feeding device 1 to move along a direction perpendicular to the card feeding direction, the concave-convex printing device 5 is located at one side of the card feeding mechanism 3, the concave-convex printing device 5 includes an imprinting portion 52 and a color ribbon pushing structure 53, the imprinting portion 52 is used for imprinting a card, the color ribbon pushing structure 53 is provided with a color ribbon cartridge, and the color scalding device 7 is located at a card outlet of the second card pushing mechanism 4;
the card making steps are as follows:
s1: the card enters the first card pushing mechanism 2 through the card sender, and is stably sent into the card sending device 1 through the first card pushing mechanism 2, and the next step is carried out;
s2: if the back coating printing of the card is needed, the card feeding device 1 drives the card to feed the card towards the second card pushing mechanism 4, the detection module 8 detects the position of the card in the card feeding process, the ribbon cartridge is pushed to the pressure head of the imprinting part 52 under the action of the ribbon pushing structure 53, the concave-convex printing device 5 performs the back coating printing processing of the card, and the next step is carried out;
if the back coating printing of the card is not needed, the step S4 is carried out;
s3: when the detection module 8 detects that the card moves to a position close to the second card pushing mechanism 4, the embossing printing device 5 stops printing, back coating printing processing is completed, the card feeding mechanism 3 drives the card to move towards the first card pushing mechanism 2 and stops at a position close to the first card pushing mechanism 2, the card is driven to move towards the first card pushing mechanism 2, meanwhile, the abdicating device 6 drives the card feeding device 1 to move along the vertical direction perpendicular to the card feeding direction, and stops when the card moves to a preset position, and the next step is carried out;
s4: the card feeding device 1 drives the card to move towards the second card pushing mechanism 4, and in the card feeding process, the concave-convex printing device 5 is started to perform printing processing on the card, and the next step is performed;
s5: when the detection module 8 detects a shielding signal of the card close to the second card pushing mechanism 4, counting the printing row number of the card, when the printing row number does not reach a preset value, the card feeding device 1 drives the card to move towards the first card pushing mechanism 2 and stop at a position close to the first card pushing mechanism 2, the card is driven to move towards the first card pushing mechanism 2, meanwhile, the abdicating device 6 drives the card feeding device 1 to move along a vertical direction vertical to the card feeding direction, and stops when the card moves to the preset position, and the step returns to S4;
when the number of printing rows reaches a preset value, the card feeding device 1 feeds the card into the second card pushing mechanism 4, and the next step is carried out;
s6: the second card pushing mechanism 4 pushes the card to enter the color scalding device 7, the color scalding device 7 conducts color scalding on the card, and meanwhile the card sender sends the card to the first card pushing mechanism 2 again.
The detection module 8 comprises the following detection steps:
a1: when the first end position detection part 81 detects a card blocking signal, the card feeding mechanism 3 drives the card to move towards the second end position detection part 84, and the next step is carried out;
a2: when the first intermediate detection member 82 detects the card blocking signal, the imprinting section 52 starts and performs printing processing on the card, and the next step is performed;
a3: when the second end position detection piece 84 detects a card shielding signal, counting the shielding times, if the times do not reach the preset value of the number of rows, stopping printing characters on the card by the imprinting part 52, driving the card to move towards the first end position detection piece 81 by the card feeding mechanism 3, stopping when the card shielding signal is detected again by the first end position detection piece 81, driving the card feeding device 1 to move along the direction vertical to the card feeding direction by the position yielding device 6, stopping after moving to the preset position, and returning to the step A1;
if the times reach the preset value of the row number, entering the next step;
a4: the card feeding device 1 drives the card to drive the card to move towards the second card pushing mechanism 4, and the second card pushing mechanism 4 drives the card to be discharged.
Example 2:
referring to fig. 1, a specific embodiment of a card manufacturing system according to the present invention includes a card feeding device 1, a concave-convex printing device 5, a yielding device 6 and a scalding device 7, where the concave-convex printing device 5 is located at one side of the card feeding device 1, the scalding device 7 is located at a card output end of the card feeding device 1, a card is conveyed by the card feeding device 1, a card conveying direction is set to be an X-axis direction, the concave-convex printing device 5 prints a card while conveying the card, and the yielding device 6 drives the entire card feeding device 1 to move along a vertical card feeding direction, that is, the yielding device 6 can drive the card feeding device 1 to move along a Y-axis direction, so as to achieve an effect of printing in multiple rows, and the card after printing processing is discharged from the card output end of the card feeding device 1 and enters the scalding device 7, thereby implementing a card scalding process.
Referring to fig. 1 to 7, the card feeding device 1 includes a first card pushing mechanism 2, a card feeding mechanism 3, and a second card pushing mechanism 4, the first card pushing mechanism 2 and the second card pushing mechanism 4 are respectively disposed at two ends of the card feeding mechanism 3 along a card feeding direction, the first card pushing mechanism 2 is used for feeding a card sent by a card sender into the card feeding mechanism 3, the second card pushing mechanism 4 is used for feeding the card into the bronzing device 7, the first card pushing mechanism 2 includes a first support 21, a first motor 22, and a first driving wheel set 23, the first support 21 is connected with the card feeding mechanism 3, the first motor 22 is mounted on the first support 21, the first driving wheel set 23 includes a first master gear 231 and a first slave gear 232 in meshing transmission with the first master gear 231, the first master gear 231 is coaxially connected with an output shaft of the first motor 22 and is disposed at one side of the first support 21, a first transmission gear 233 is further disposed between the first master gear 231 and the first slave gear 232, the first slave gear 232 is disposed at four slave gears 232, the first master gear 232 and the first slave gear 232 are respectively disposed at two sides of the first slave gear 231, and the first slave gear 232 in meshing with the first master gear 233;
the second card pushing mechanism 4 comprises a second support 41, a second motor 42 and a second driving wheel set 43, the second support 41 is connected with one end of the card feeding mechanism 3 far away from the first support 21, the second motor 42 is mounted on the second support 41, the second driving wheel set 43 comprises a second main gear 431 and a second slave gear 432 in meshing transmission with the second main gear 431, the second main gear 431 is coaxially and fixedly connected with an output shaft of the second motor 42 and is positioned on one side of the second support 41, a second transmission gear 433 is further arranged between the second main gear 431 and the second slave gear 432, the second slave gears 432 are four, the four second slave gears 432 are arranged on two sides of the card in pairs, two sides of the second transmission gear 433 are respectively meshed with the second slave gear 432 on one side of the card, the other side is meshed with the second main gear 431, and the second slave gears 432 arranged on two sides of the card are meshed with each other;
the first driven gear 232 is coaxially fixed with a first transmission piece 24, the second driven gear is coaxially and fixedly connected with a second transmission piece 44, the first transmission piece 24 is arranged in the first supporting piece 21 in a penetrating manner, the second transmission piece 44 is arranged in the second supporting piece 41 in a penetrating manner, and the first transmission piece 24 and the second transmission piece 44 are also coaxially and fixedly connected with a card conveying wheel 46, so that the card conveying wheel 46 is in contact with two sides of a card, and friction force for conveying the card is provided;
one end of the first transmission member 24, which is far away from the first supporting member 21, is connected with a first limiting member 25, one end of the second transmission member 44, which is far away from the second supporting member 41, is connected with a second limiting member 45, card feeding spaces for card feeding are formed between the first limiting member 25 and the first supporting member 21, and between the second limiting member 45 and the second supporting member 41, end position detection units 47 are arranged in the first limiting member 25 and the second limiting member 45, and when the end position detection units 47 detect a card shielding signal, the first card pushing mechanism 2 or the second card pushing mechanism 4 is started to perform card feeding operation.
Referring to fig. 1 to 7, the card feeding mechanism 3 includes a card feeding frame 31, a card feeding portion 32 and a transmission portion 33, wherein two ends of the card feeding frame 31 are respectively provided with a shaft seat 311, the transmission portion 33 includes a card feeding motor 321 and a card feeding transmission member 322, the transmission portion 33 includes a card feeding belt 331 and transmission rollers 332, the card feeding transmission members 322 are respectively disposed in the shaft seats 311 at two ends of the card feeding frame 31, the end portions of the card feeding transmission members 322 at two ends of the card feeding frame 31 are coaxially fixed with the transmission rollers 332, the transmission rollers 332 at two ends are disposed at the same side of the card feeding frame 31, the card feeding belt 331 is sleeved on the transmission rollers 332 at two ends, the card feeding motor 321 is installed in the card feeding frame 31, an output shaft of the card feeding motor 321 is coaxially and fixedly connected with a main transmission wheel 323 located on the card feeding transmission member 322 connected with one end of the first card pushing mechanism 2, a secondary transmission wheel 325 is coaxially and the main transmission wheel 323 and the secondary transmission belt 324 is disposed on the transmission wheel 325, so as to drive the card feeding motor 321 to rotate the card feeding belt 331.
Referring to fig. 5 to 7, a plurality of card abutting protrusions 333 are arranged on the card feeding belt 331 along the card feeding direction, grooves 334 are formed on both sides of the card abutting protrusions 333 along the card feeding direction, a card can be clamped under the action of the grooves 334, so that a stable card feeding effect is achieved, a leveling member 34 and a card feeding guide member 35 are further arranged on the card feeding frame 31, the leveling member 34 and the card feeding guide member 35 are respectively arranged on both sides of the card feeding belt 331, both ends of the card feeding guide member 35 are fixedly connected with the card feeding frame 31 through screws, both ends of the leveling member 34 are rotatably connected with the card feeding frame 31, so that the leveling plate can swing along a rotary connection, the detection module 8 comprises a first end position detection member 81, a first middle detection member 82, a second middle detection member 83 and a second end position detection member 84 which are sequentially arranged along the card feeding direction of the card feeding frame 31, so that an effect of detecting the position of the card is achieved, a plurality of abutting elastic members 36 are further arranged between the leveling member 34 and the card feeding frame 31, one end of the plurality of the card abutting elastic members 31 is provided with a spring for connecting the card feeding frame 331, and one side of the elastic member 34 which is connected with the card feeding belt 331, and one side of the card feeding frame 31 which is provided with the elastic member which is provided with the card feeding belt 331, and provided with the sliding groove for sliding connection of the card feeding belt 35;
when the card gets into card feed mechanism 3, card one side extrusion levelling piece 34, make levelling piece 34 swing towards card feed frame 31 one side, it is compressed by external force to support tight elastic component 36 this moment, thereby provide the elastic component that levelling piece 34 promoted the card and support tight with guide 535, make when card feed belt 331 carries out the card feed, the card can keep pressing close to the effect that guide 535 moved, make when unsmooth printing device 5 carries out the printing processing, the typeface keeps the level, the slope is difficult for appearing.
Referring to fig. 2, the abdicating device 6 includes a position control part 61 and a linkage part 62, the position control part 61 includes a position control motor 611, a position control part 612, a fixing seat 613 and position control supports 614, the fixing seat 613 is disposed on the working table, the position control motor 611 is mounted on the fixing seat 613, the position control supports 614 are disposed on the working table, and there are two position control supports 614, the position control part 612 is mounted in the two position control supports 614, the central axis of the position control part 612 is perpendicular to the card feeding direction, the linkage part 62 is connected to one end of the card feeding frame 31 connected to the second card pushing mechanism 4, the position control part 612 is connected to the position control motor 611 through a synchronous belt, the position control part 612 is selected as a lead screw, the position control part 612 is inserted into the linkage part 62 and is connected to the linkage part 62 by a screw thread, when the position control motor 611 drives the synchronous belt to rotate, the card feeding frame 31 is driven to move when the position control part 612 rotates, a position limit slider 312 is further disposed at the bottom of the card feeding frame 31, and a position limit slider 313 connected to the guide rail 313 is slidably connected to the card feeding frame 31.
Referring to fig. 8 to 10, the embossing apparatus 5 includes an embossing frame 51, an embossing portion 52 and a ribbon pushing structure 53, the embossing portion 52 is mounted on the embossing frame 51, the embossing manner of the embossing portion 52 is the prior art, so as to implement the embossing processing of the card, the embossing principle is not described herein, the ribbon pushing structure 53 includes a pushing frame 531, a pushing motor 532 and a pushing frame transmission mechanism 533, the pushing frame 531 includes a mounting frame 5311 and side frames 5312 disposed at both ends of the mounting frame 5311, one side of the mounting frame 5311 is connected to a ribbon cartridge for providing carbon coating during back coating of the printed characters, the pushing frame transmission mechanism 533 includes a pushing frame transmission member 534 and a guide member 535, the pushing motor is mounted on the embossing frame 532, the guide member 535 is connected to the side frames 5312, the pushing motor 532 is connected to the guide member 535 by the pushing frame transmission member 534, the pushing frame transmission member 534 includes a transmission block 5341 and a fixing rod 5342, the guide 535 comprises a guide block 5351 and a guide rod 5352, an output shaft of the pushing motor 532 is connected with one side of the drive block 5341, the fixed rod 5342 connects the drive block 5341 and the guide block 5351, the fixed rod 5342 is connected with one side of the drive block 5341, which is far away from the output shaft of the pushing motor 532, an eccentric torque is formed between the central axis of the fixed rod 5342 and the central axis of the output shaft of the pushing motor 532, the guide rod 5352 is arranged in one end of the guide block 5351 far away from the fixed rod 5342 in a penetrating manner, guide slots 511 are arranged on both sides of the stamping rack 51, both ends of the guide rod 5352 penetrate out of the guide slots 511 on the stamping rack 51 and are connected with the side frame 5312, so that when the pushing motor 532 drives the drive block 5341 to rotate, the guide rod 5352 can be driven to reciprocate along the guide slots 511, when a card needs to back-coat a print characters, the ribbon cartridge can be conveniently moved to the stamping part 52 for back-coating and printing characters, when the back-coating is not needed, the ribbon cartridge is driven to move towards the stamping frame 51, so that the effect of dislocation between the ribbon cartridge and the stamping part 52 is realized, and the ribbon cartridge is not easy to obstruct printing when printing is carried out on the card.
Referring to fig. 11 to 13, the color scalding device 7 includes a color scalding frame 71, a color scalding driving portion 72, and a color scalding portion 73, the color scalding frame 71 is located on a side of the second card pushing mechanism 4 away from the card feeding mechanism 3, a moving structure for moving the card is disposed in the color scalding frame 71, the moving structure is the prior art, and the principle that the moving structure drives the card to move is not described herein again; the blanching principle of the blanching portion 73 is the prior art, and the blanching principle of the blanching portion 73 is not described herein again; the blanching drive part 72 comprises a blanching motor 721, an eccentric part 722, a drive shaft 723, a limit frame 724, a positioning part 725 and a guide part 535, wherein the blanching motor 721 is installed on the blanching frame 71, the drive shaft 723 is coaxially and fixedly connected with an output shaft of the blanching motor 721, the eccentric part 722 is an eccentric cam, the eccentric part 722 is connected with the drive shaft 723, the eccentric part 722 is driven to rotate when the blanching motor 721 drives the drive shaft 723 to rotate, the limit frame 724 is sleeved outside the eccentric part 722, the positioning part 725 is connected with the limit frame 724, the directional part 726 is arranged in the blanching frame 71 and is fixedly connected with the blanching frame 71, and a connecting part for connecting the blanching part 73 with the positioning part 725 is arranged in the directional part 726 in a penetrating manner, so that when the blanching motor 721 drives the eccentric part 722 to rotate, the blanching part 73 is driven to move up and down, the contact and separation of the blanching part 73 and a card are realized, and when the blanching of the card is contacted with the card is realized; the displacement distance of the limit frame 724 is fixed under the action of the eccentric part 722, so that the card can be uniformly hot-stamped.
The working principle is as follows: the card that sends the card sender through first card pushing mechanism 2 is carried into card feeding mechanism 3, it removes to drive the card under card feeding mechanism 3's effect, when needs carry out the back coating character printing to the card, typewriter ribbon promotes structure 53 and promotes ribbon cartridge to impression 52 department, thereby realize carrying out the back coating character printing processing to the card when sending the card, can detect the position of card under detection module 8's effect, cooperate the control of leaving device 6 to whole card feeding device 1, make and to carry out multirow character printing processing to the card, after the character printing is ended, second card pushing mechanism 4 exports the card to the thermoprint device 7 in and carries out the thermoprint, thereby quick realization carries out the back coating character printing to the card, multirow character printing and thermoprint processing, and then improve the effect of card making efficiency.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (10)
1. A card making method of a card making system is characterized in that: providing a card feeding device (1), a concave-convex printing device (5), a position yielding device (6), a color scalding device (7) and a controller, wherein the card feeding device (1) comprises a first card pushing mechanism (2), a card feeding mechanism (3) and a second card pushing mechanism (4), the first card pushing mechanism (2) and the second card pushing mechanism (4) are respectively arranged at two ends of the card feeding mechanism (3) along a card feeding direction, a detection module (8) for detecting the position of a card is further arranged on the card feeding mechanism (3), the controller is electrically connected with the detection module, the position yielding device (6) is used for controlling the card feeding device (1) to move along the direction perpendicular to the card feeding direction, the concave-convex printing device (5) is positioned at one side of the card feeding mechanism (3), the concave-convex printing device (5) comprises an imprinting part (52) and a color ribbon pushing mechanism (53), the imprinting part (52) comprises a pressure head for imprinting the card, the color ribbon pushing mechanism (53) is provided with a color ribbon used for coating, and the color stamping device (7) is positioned at a card outlet of the second card pushing mechanism (4);
the card making steps are as follows:
s1: the card enters the first card pushing mechanism (2) through the card sender, is stably sent into the card sending device (1) through the first card pushing mechanism (2), and enters the next step;
s2: if the back coating printing of the card is needed, the card feeding device (1) drives the card to feed towards the second card pushing mechanism (4), the detection module (8) detects the position of the card in the card feeding process, the ribbon cartridge is pushed down to a pressure head of the imprinting part (52) under the action of the ribbon pushing structure (53), the concave-convex printing device (5) performs the back coating printing processing of the card, and the next step is carried out;
if the back coating printing of the card is not needed, S4 is carried out;
s3: when the detection module (8) detects that the card moves to a position close to the second card pushing mechanism (4), the concave-convex printing device (5) stops printing, back coating printing processing is completed, the card feeding mechanism (3) drives the card to move towards the first card pushing mechanism (2) and stops at a position close to the first card pushing mechanism (2), the abdicating device (6) drives the card feeding device (1) to move along the vertical direction perpendicular to the card feeding direction while driving the card to move towards the first card pushing mechanism (2), and stops when the card moves to a preset position, and the next step is started;
s4: the card feeding device (1) drives the card to move towards the second card pushing mechanism (4), and in the card feeding process, the concave-convex printing device (5) is started to perform printing processing on the card, and the next step is performed;
s5: when the detection module (8) detects a shielding signal of the card close to the second card pushing mechanism (4), counting the printing row number of the card, when the printing row number does not reach a preset value, the card feeding device (1) drives the card to move towards the first card pushing mechanism (2) and stop at a position close to the first card pushing mechanism (2), the card is driven to move towards the first card pushing mechanism (2), and the abdicating device (6) drives the card feeding device (1) to move along the vertical direction vertical to the card feeding direction and stop when the card feeding device moves to the preset position, and the operation returns to S4;
when the number of printing rows reaches a preset value, the card feeding device (1) feeds the cards to the second card pushing mechanism (4) and the next step is carried out;
s6: the second card pushing mechanism (4) pushes the card to enter the color scalding device (7), the color scalding device (7) conducts color scalding on the card, and meanwhile the card sender sends the card to the first card pushing mechanism (2) again.
2. A card manufacturing method of a card manufacturing system according to claim 1, characterized in that: providing a detection module (8), wherein the detection module (8) comprises a first end position detection piece (81), a first middle detection piece (82), a second middle detection piece (83) and a second end position detection piece (84) which are sequentially arranged along the card feeding direction;
the detection module (8) comprises the following detection steps:
a1: when the first end position detection piece (81) detects a card shielding signal, the card feeding mechanism (3) drives the card to move towards the second end position detection piece (84) and then the next step is carried out;
a2: when the first intermediate detection piece (82) detects a card shielding signal, the imprinting part (52) is started and carries out printing processing on the card, and the next step is carried out;
a3: when the second end position detection piece (84) detects a card shielding signal, counting shielding times, if the times do not reach a preset value of the number of rows, stopping printing characters on the card by the imprinting part (52), driving the card to move towards the first end position detection piece (81) by the card feeding mechanism (3), stopping when the card shielding signal is detected again by the first end position detection piece (81), driving the card feeding device (1) to move along the direction vertical to the card feeding direction by the position yielding device (6), stopping after moving to the preset position, and returning to the step A1;
if the times reach the preset value of the row number, entering the next step;
a4: the card feeding device (1) drives the card to drive the card to move towards the second card pushing mechanism (4), and the second card pushing mechanism (4) drives the card to be discharged.
3. A card system, characterized by: comprises a card feeding device (1), a concave-convex printing device (5), a position giving device (6) and a hot stamping device (7);
the card feeding device (1) comprises a first card pushing mechanism (2), a card feeding mechanism (3) and a second card pushing mechanism (4), the card feeding mechanism (3) comprises a card feeding rack (31), a card feeding part (32) and a transmission part (33), the transmission part (33) is installed on the card feeding rack (31), the transmission part (33) is used for driving the card feeding part (32) to feed cards, the card feeding part (32) is located on one side of the card feeding rack (31), the first card pushing mechanism (2) and the second card pushing mechanism (4) are respectively arranged at two ends of the card feeding mechanism (3) along the card feeding direction, a detection module (8) is further arranged on the card feeding rack (31), and the detection module (8) detects the card position on the card feeding part (32);
the concave-convex printing device (5) is positioned on one side, provided with a card feeding part (32), of a card feeding rack (31), the concave-convex printing device (5) comprises an imprinting rack (51), an imprinting part (52) and a color ribbon pushing structure (53), the imprinting part (52) is installed on the imprinting rack (51), the imprinting part (52) is used for imprinting a card on the card feeding part (32), the color ribbon pushing structure (53) is installed on the rack and positioned at the bottom of the imprinting part (52), a color ribbon box is arranged on the color ribbon pushing structure (53), and the color ribbon pushing structure (53) pushes the color ribbon box to move back and forth along the space between the card feeding rack (31) and the imprinting rack (51);
the abdicating device (6) comprises a control part (61) and a linkage part (62), the control part (61) is arranged on one side of the card feeding rack (31) departing from the impressing device, the control part (61) is electrically connected with the detection module (8), the control part (61) is connected with the card feeding rack (31) through the linkage part (62), and the detection module (8) controls the control part (61) to control the card feeding rack (31) to move along the vertical direction of the card feeding direction;
scald look device (7) including scalding frame (71), scald look drive division (72) and scald look portion (73), scald look frame (71) are located second and push away one side that card mechanism (3) deviates from card mechanism (4), be provided with the removal structure in scalding frame (71), second pushes away card mechanism (4) play card to removing the structure in, scald look drive division (72) and scald look portion (73) are all installed in scalding frame (71), scald look portion (73) are between removing structure and scald look drive division (72), scald look drive division (72) are used for driving the card contact or separation on scald look portion (73) and the removal mechanism, scald look portion (73) and scald the look to the card when the card contact.
4. A card making system according to claim 3, wherein: the first card pushing mechanism (2) comprises a first supporting part (21), a first motor (22) and a first driving wheel set (23), the first supporting part (21) is connected with the end part of the card feeding rack (31), the first motor (22) is installed on the first supporting part (21), the first driving wheel set (23) comprises a first main gear (231) and a first driven gear (232) in meshing transmission with the first main gear (231), the first main gear (231) is coaxially and fixedly connected with an output shaft of the first motor (22), a first transmission part (24) is coaxially and fixedly connected with the first driven gear (232), and the first transmission part (24) penetrates through the first supporting part (21);
the second card pushing mechanism (4) comprises a second supporting piece (41), a second motor (42) and a second driving wheel set (43), the second supporting piece (41) is connected with one end, far away from the first supporting piece (21), of the card feeding rack (31), the second motor (42) is installed on the second supporting piece (41), the second driving wheel set (43) comprises a second main gear (431) and a second driven gear (432) in meshing transmission with the second main gear (431), the second main gear (431) is coaxially and fixedly connected with an output shaft of the second motor (42), a second transmission piece (44) is coaxially and fixedly connected with the second driven gear (432), and the second transmission piece (44) penetrates through the second supporting piece (41);
the first transmission piece (24) and the second transmission piece (44) are both coaxially and fixedly connected with card conveying wheels (46), and the card conveying wheels (46) are in contact with the cards to provide friction force for conveying the cards.
5. A card-making system according to claim 3, wherein: the transmission part (33) comprises a card feeding motor (321) and a card feeding transmission part (322), the card feeding motor (321) is installed on the card feeding rack (31), shaft seats (311) are arranged at two ends of the card feeding rack (31), the card feeding transmission part (322) is installed on the shaft seats (311), and the card feeding motor (321) is connected with the card feeding transmission part (322) at one end of the rack through a card feeding transmission belt (324);
the card feeding part (32) comprises a transmission roller (332) and a card feeding belt (331), the transmission roller (332) is coaxially and fixedly connected with the card feeding transmission part (322), the transmission rollers (332) positioned at two ends of the card feeding rack (31) are positioned at the same side of the card feeding rack (31), and the card feeding belt (331) is wound on the transmission rollers (332);
the card feeding belt (331) is provided with a plurality of card abutting protrusions (333) along the winding direction, and grooves (334) used for clamping cards are formed in the card abutting protrusions (333) along the two sides of the moving direction of the card feeding belt (331).
6. A card-making system according to claim 5, wherein: still be provided with leveling piece (34) and send card guide piece (35) on sending card frame (31), leveling piece (34) and send card guide piece (35) to establish respectively in the both sides of sending card belt (331), the both ends of leveling piece (34) are rotated with sending card frame (31) and are connected, one side that leveling piece (34) deviate from and send card belt (331) and send and be provided with a plurality of elastic component (36) that support between card frame (31), it is a plurality of elastic component (36) support and tightly set up along sending card belt (331) direction of transfer array.
7. A card-making system according to claim 3, wherein: the ribbon pushing structure (53) comprises a pushing frame (531), a pushing motor (532) and a pushing frame transmission mechanism (533), wherein the pushing motor (532) is installed on the stamping frame (51), the pushing frame (531) is arranged on two sides of the stamping frame (51), the ribbon box is installed on the pushing frame (531), and the pushing frame (531) is connected with the pushing motor (532) through the pushing frame transmission mechanism (533).
8. A card making system according to claim 7, wherein: the pushing frame transmission mechanism (533) comprises a pushing motor (532), a pushing frame transmission member (534) and a guide member (535), the pushing motor (532) is installed on the stamping machine frame (51), the guide member (535) is connected with the pushing frame (531), and the guide member (535) and the pushing motor (532) are transmitted through the pushing frame transmission member (534).
9. A card making system according to claim 3, wherein: the position control part (61) comprises a position control motor (611), a position control piece (612), a fixed seat (613) and a position control support (614), the fixed seat (613) is arranged on a working table, the position control motor (611) is arranged on the fixed seat (613), the position control support (614) is arranged on the working table, the position control piece (612) is arranged on the position control support (614), the axis of the position control piece (612) is perpendicular to the card feeding direction, the linkage piece (62) is connected with one end of the machine frame, the position control piece (612) is arranged in the linkage piece (62) in a penetrating mode, and the position control piece (612) is connected with the position control motor (611) through a synchronous belt.
10. A card-making system according to claim 3, wherein: scald color drive division (72) including scald color motor (721), eccentric member (722), drive shaft (723), spacing frame (724), setting element (725) and directional piece (726), scald color motor (721) are installed on scald color frame (71), drive shaft (723) and the coaxial fixed connection of output shaft of scald color motor (721), eccentric member (722) are installed on drive shaft (723), spacing frame (724) cover is established outside eccentric member (722), setting element (725) are connected with spacing frame (724), be connected through the connecting piece between setting element (725) and the scald color portion (73), directional piece (726) are installed on scald color frame (71), the connecting piece is worn to establish in directional piece (726).
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| CN202010985223.3A CN112163645B (en) | 2020-09-18 | 2020-09-18 | Card making system and card making method thereof |
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| CN202010985223.3A CN112163645B (en) | 2020-09-18 | 2020-09-18 | Card making system and card making method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109230658A (en) * | 2018-07-19 | 2019-01-18 | 广州明森科技股份有限公司 | It is a kind of quickly to deposit card apparatus |
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| US20050078998A1 (en) * | 2003-09-12 | 2005-04-14 | Fargo Electronics, Inc. | Reverse-image identification card printer |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109230658A (en) * | 2018-07-19 | 2019-01-18 | 广州明森科技股份有限公司 | It is a kind of quickly to deposit card apparatus |
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